TeeJet Miller Condor User Manual

F I E L D P I L O T®
I N S TA L L AT I O N M A N UAL
Assisted Steering Hydraulic Installation Manual for Vehicle Kit Number 91-02327
Fits Only Miller Condor
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
Safety Information
TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the following safety requirements.
As the operator of the vehicle, you are responsible for its safe operation.
The FieldPilot is not designed to replace the vehicle’s operator.
Do not leave a vehicle while the FieldPilot is engaged.
Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.
The FieldPilot is designed to support and improve efciency while working in the eld. The driver has full responsibility for the quality and work related results.
Disengage FieldPilot before operating on public roads or when not in use to prevent loss of vehicle control.
ii
FieldPilot
®
PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic system ttings and hose connections prior to disconnecting or removing them. Use a spray cleaner
such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned internally, the o-ring should rst be removed and cleaned with a berless cloth.
IMPORTANT
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under extreme
pressure. To prevent serious injury or death, relieve system pressure and allow the system to cool
before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks, using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while
manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering
linkages.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
98-05160 R2
1
FieldPilot
®
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ..........................................................................................1
B 350-0037 Washer, Flat, 3/8” SST .................................................................................................4
C 35-02185 Valve, FieldPilot, PWM, 2.1GPM, OC ..........................................................................1
D 45-07703 Harness, SCM .............................................................................................................1
E 45-10103 Harness, Valve .............................................................................................................1
F 60-04089 Bolt, Hex 3/8-16 x 3-3/4” SST ......................................................................................2
G 60-04088 Bolt, Hex 3/8-16 X 1-1/4” SST .....................................................................................1
H 60-07027 Nut, NyLock 3/8-16, SST .............................................................................................3
I 65-05153 Bracket, Hydraulic Block Mount ...................................................................................1
J 68-01260 Hose, Hydraulic - 1/2” x 29”, #8FORF x #8MORF .......................................................1
K 68-01261 Hose, Hydraulic - 1/2” x 27”, #10FORF x #8FORF 90º ...............................................1
L 68-01262 Hose, Hydraulic - 1/2” x 34”, #10FORF x #8FORF 90º ...............................................1
M 68-01207 Hose, Hydraulic - 3/8” x 120”, #8FORF x #6FORF 90º ...............................................2
N 68-02026 Adapter, Hydraulic Run Tee - #8 ORF .........................................................................1
O 68-02071 Adapter, Hydraulic Run Tee - #6 ORF .........................................................................2
P 68-02128 Adapter, Hydraulic - #10MORF x #12MORB ...............................................................2
Q 68-02129 Adapter, Hydraulic 90º - #10MORF x #12MORB .........................................................1
R 68-02159 Adapter, Hydraulic - #8MORF x #8MORB ...................................................................3
S 68-02088 Adapter, Hydraulic 90º - #8MORF x #8FORF ..............................................................2
T 90-50013 Cable Tie Kit, 15 ..........................................................................................................1
U 91-07011 Steering Wheel Switch Kit ...........................................................................................1
V 98-05160 Installation Manual, Miller Condor ...............................................................................1
W 45-05690 Cable, Sensor Extension .............................................................................................1
Item Part # Description Illustration
A 32-04040
2
Switch, Engage/Disengage, Momentary
Item Part # Description Illustration
B 350-0037 Washer, Flat, 3/8" SST
FieldPilot
®
C 35-02185
Valve, FieldPilot, PWM, 2.1GPM, OC
D 45-07703 Harness, SCM
E 45-10103 Harness, Valve
F 60-04089 Bolt, Hex 3/8-16 x 3-3/4" SST
G 60-04088 Bolt, Hex 3/8-16 X 1-1/4" SST
H 60-07027 Nut, NyLock 3/8-16, SST
45-10103 DC:xx/xx
SCM Power I/O
45-07703 DC: xx/xx
Power
Valve Output
A
B
I 65-05153 Bracket, Hydraulic Block Mount
98-05160 R2
3
FieldPilot
Item Part # Description Illustration
J 68-01260
®
Hose, Hydraulic - 1/2" x 29", #8FORF x #8MORF
K 68-01261
L 68-01262
M 68-01207
N 68-02026
O 68-02071
P 68-02128
Hose, Hydraulic - 1/2" x 27", #10FORF x #8FORF 90º
Hose, Hydraulic - 1/2" x 34", #10FORF x #8FORF 90º
Hose, Hydraulic - 3/8" x 120", #8FORF x #6FORF 90º
Adapter, Hydraulic Run Tee - #8 ORF
Adapter, Hydraulic Run Tee - #6 ORF
Adapter, Hydraulic - #10MORF x #12MORB
Q 68-02129
4
Adapter, Hydraulic 90º ­#10MORF x #12MORB
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