Page 1
F I E L D P I L O T®
I N S TA L L AT I O N M A N UAL
Assisted Steering Hydraulic Installation Manual for
Vehicle Kit Number 91-02327
Fits Only Miller Condor
Page 2
FieldPilot
®
FIELDPILOT®
Copyrights
© 2010 TeeJet Technologies. All rights reserved. No part of this document or the computer programs described
in it may be reproduced, copied, photocopied, translated, or reduced in any form or by any means, electronic or
machine readable, recording or otherwise, without prior written consent from TeeJet Technologies.
Trademarks
Unless otherwise noted, all other brand or product names are trademarks or registered trademarks of their
respective companies or organizations.
Limitation of Liability
TEEJET TECHNOLOGIES PROVIDES THIS MATERIAL “AS IS” WITHOUT WARRANTY OF ANY KIND, EITHER
EXPRESSED OR IMPLIED. NO COPYRIGHT LIABILITY OR PATENT IS ASSUMED. IN NO EVENT SHALL
TEEJET TECHNOLOGIES BE LIABLE FOR ANY LOSS OF BUSINESS, LOSS OF PROFIT, LOSS OF USE OR
DATA, INTERRUPTION OF BUSINESS, OR FOR INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL
DAMAGES OF ANY KIND, EVEN IF TEEJET TECHNOLOGIES HAS BEEN ADVISED OF SUCH DAMAGES
ARISING FROM TEEJET TECHNOLOGIES SOFTWARE.
Safety Information
TeeJet Technologies is not responsible for damage or physical harm caused by failure to adhere to the
following safety requirements.
As the operator of the vehicle, you are responsible for its safe operation.
The FieldPilot is not designed to replace the vehicle’s operator.
Do not leave a vehicle while the FieldPilot is engaged.
Be sure that the area around the vehicle is clear of people and obstacles before and during engagement.
The FieldPilot is designed to support and improve efciency while working in the eld. The driver has full
responsibility for the quality and work related results.
Disengage FieldPilot before operating on public roads or when not in use to prevent loss of vehicle control.
ii
www.teejet.com
Page 3
FieldPilot
®
PREPARATION
1. Before beginning the installation, thoroughly clean the vehicle to remove dirt and contaminants that might get
into the hydraulic circuit.
2. Park the vehicle on a clean, level oor with adequate clearance to work around.
3. Do not attempt to loosen any hydraulic ttings while the engine is running.
4. Allow the motor and the hydraulics to cool until it is no more than warm to the touch before proceeding.
5. Prior to loosening any hydraulic ttings, be sure to have the appropriate plugs and caps available in order to
limit loss of hydraulic uid from the open ttings.
PREVENT HYDRAULIC SYSTEM CONTAMINATION. It is essential to thoroughly clean hydraulic
system ttings and hose connections prior to disconnecting or removing them. Use a spray cleaner
such as “Brake Clean” to prevent hydraulic system contamination. Note that o-rings used on ORB and
ORFF type ttings may be damaged by solvent cleaners such as “Brake Clean”. If a tting is to be cleaned
internally, the o-ring should rst be removed and cleaned with a berless cloth.
IMPORTANT
WARNING: HOT, HIGH PRESSURE FLUID HAZARD. Hydraulic oil may be hot and under extreme
pressure. To prevent serious injury or death, relieve system pressure and allow the system to cool
before repairing or disconnecting. Wear proper hand and eye protection when searching for leaks,
using wood or cardboard instead of hands. Keep all hydraulic components in good repair.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while
manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering
linkages.
TO AVOID EXCESS LEAKAGE, DO NOT TURN THE STEERING WHEEL WHILE THE
FITTINGS ON THE MANUAL STEERING VALVE ARE DISCONNECTED.
98-05160 R2
1
Page 4
FieldPilot
®
KIT CONTENTS
Unpack the installation kit and identify the required parts.
Item Part Number Description Quantity
A 32-04040 Switch, Engage/Disengage ..........................................................................................1
B 350-0037 Washer, Flat, 3/8” SST .................................................................................................4
C 35-02185 Valve, FieldPilot, PWM, 2.1GPM, OC ..........................................................................1
D 45-07703 Harness, SCM .............................................................................................................1
E 45-10103 Harness, Valve .............................................................................................................1
F 60-04089 Bolt, Hex 3/8-16 x 3-3/4” SST ......................................................................................2
G 60-04088 Bolt, Hex 3/8-16 X 1-1/4” SST .....................................................................................1
H 60-07027 Nut, NyLock 3/8-16, SST .............................................................................................3
I 65-05153 Bracket, Hydraulic Block Mount ...................................................................................1
J 68-01260 Hose, Hydraulic - 1/2” x 29”, #8FORF x #8MORF .......................................................1
K 68-01261 Hose, Hydraulic - 1/2” x 27”, #10FORF x #8FORF 90º ...............................................1
L 68-01262 Hose, Hydraulic - 1/2” x 34”, #10FORF x #8FORF 90º ...............................................1
M 68-01207 Hose, Hydraulic - 3/8” x 120”, #8FORF x #6FORF 90º ...............................................2
N 68-02026 Adapter, Hydraulic Run Tee - #8 ORF .........................................................................1
O 68-02071 Adapter, Hydraulic Run Tee - #6 ORF .........................................................................2
P 68-02128 Adapter, Hydraulic - #10MORF x #12MORB ...............................................................2
Q 68-02129 Adapter, Hydraulic 90º - #10MORF x #12MORB .........................................................1
R 68-02159 Adapter, Hydraulic - #8MORF x #8MORB ...................................................................3
S 68-02088 Adapter, Hydraulic 90º - #8MORF x #8FORF ..............................................................2
T 90-50013 Cable Tie Kit, 15 ..........................................................................................................1
U 91-07011 Steering Wheel Switch Kit ...........................................................................................1
V 98-05160 Installation Manual, Miller Condor ...............................................................................1
W 45-05690 Cable, Sensor Extension .............................................................................................1
Item Part # Description Illustration
A 32-04040
2
www.teejet.com
Switch, Engage/Disengage,
Momentary
Page 5
Item Part # Description Illustration
B 350-0037 Washer, Flat, 3/8" SST
FieldPilot
®
C 35-02185
Valve, FieldPilot, PWM, 2.1GPM,
OC
D 45-07703 Harness, SCM
E 45-10103 Harness, Valve
F 60-04089 Bolt, Hex 3/8-16 x 3-3/4" SST
G 60-04088 Bolt, Hex 3/8-16 X 1-1/4" SST
H 60-07027 Nut, NyLock 3/8-16, SST
45-10103
DC:xx/xx
SCM Power I/O
45-07703
DC: xx/xx
Power
Valve Output
A
B
I 65-05153 Bracket, Hydraulic Block Mount
98-05160 R2
3
Page 6
FieldPilot
Item Part # Description Illustration
J 68-01260
®
Hose, Hydraulic - 1/2" x 29",
#8FORF x #8MORF
K 68-01261
L 68-01262
M 68-01207
N 68-02026
O 68-02071
P 68-02128
Hose, Hydraulic - 1/2" x 27",
#10FORF x #8FORF 90º
Hose, Hydraulic - 1/2" x 34",
#10FORF x #8FORF 90º
Hose, Hydraulic - 3/8" x 120",
#8FORF x #6FORF 90º
Adapter, Hydraulic Run Tee - #8
ORF
Adapter, Hydraulic Run Tee - #6
ORF
Adapter, Hydraulic - #10MORF x
#12MORB
Q 68-02129
4
www.teejet.com
Adapter, Hydraulic 90º #10MORF x #12MORB
Page 7
Item Part # Description Illustration
FieldPilot
®
R 68-02159
S 68-02088
T 90-50013 Cable Tie Kit, 15
U 91-07011 Steering Wheel Switch Kit
V 98-05160 Installation Manual, Miller Condor
W 45-05690 Cable, Sensor Extension
Adapter, Hydraulic - #8MORF x
#8MORB
Adapter, Hydraulic 90º - #8MORF
x #8FORF
98-05160 R2
5
Page 8
FieldPilot
®
Figure 1-1: Hydraulic Diagram
O
O
M L
A P
FieldPilot Valve
M
B T
EF
K
L T
Orbital
R
P
J
To Other
N
Priority Valve
Hydraulic
Functions
Pressure
Relief
Existing Hoses
Hoses From Kit
6
www.teejet.com
Auxiliary
Pump
From Other
Hydraulic
Functions
Tank
Page 9
Figure 1-2: System Diagram
Matrix 840G
FieldPilot
®
Matrix
FieldPilot
Optional Accessory
Power
Optional RXA-30 GPS Antenna
Kit, RAM Mount w/Suction Cup
90-02349 (Matrix 570G)
90-02700 (Matrix 840G)
16-00022: Camera
45-07703
SCM Power I/O
SCM Power I/O
45-07703
DC: xx/xx
45-07708
SCM Harness
Valve Output
SCM COM 2
GPS In
COM 1
Engage/Disengage
Remote
78-50187
65-05226
Kit, Bracket
RXA-30 Antenna
45-05615 4 Pos.
45-05765 8 Pos.
Speed/Sense Cable
78-08061
Steering Control
Module (SCM)
GPS Power
Seat Sensor
78-50155 GPS Patch Antenna
45-05786: 20’
45-05787: 30’
Antenna Cable
Matrix 570G
75-30055
75-30056 w/ClearPath
Speed Cable
+12V
Camera
45-05617: 20'
45-05618: 60'
Camera Extension Cable
Steering
Wheel Sense
5 Pos.
4 Pos.
8 Pos.
32-50008
Switch
RS-232
RS-232
45-08101
CAN Terminator
75-30070
75-30071 w/ClearPath
8 Pos.
Power/DATA
45-05626
45-05626
Power/CAN/Data
Cable
(included with
FieldPilot and
BoomPilot kits)
CAN
TJ CAN
(Terminated)
POWER IN
CAN
3A Fuse
45-10103
Harness
Steering
(A+B)
45-10103
DC: xx/xx
32-04040
Remote
Engage/
Disengage
Switch
Steering
Valve
32-04020
32-04020
DC: xx/xx
Engage / Disengage
Optional
Footswitch
Battery 12' w/15Amp Fuses
45-05381
DC: xx/xx
45-05381
C
o
n
n
e
(
ct
+
1
o
2
t
v)
o
98-05160 R2
7
Page 10
FieldPilot
®
INSTALLATION
If there are questions concerning the installation of the FieldPilot system on this vehicle, or due to the
changes in component specications the parts supplied in the kit are not exactly as presented in this
document, please contact your dealer or TeeJet Customer service representative for clarication
before installation. TeeJet Technologies is not responsible for misuse or incorrect installation of the system.
NOTE: BE VERY CAREFUL TO ABSOLUTELY SECURE ALL CABLES AND HOSES SO THAT THEY DON’T
INTERFERE WITH THE MANY MOVING PARTS OF THE MACHINE!
Overview of the Machine
• The FieldPilot valve will mount on the right side of the machine frame just under the front right corner of the
cab
• The hydraulic connections will be in the same general location.
• The Excess Flow oil from the priority valve will route through the FieldPilot valve
NOTE: All references to left and right are stated as if the user is seated in the driver’s seat.
Figure 1-3: Overview of the Machine
GPS
FieldPilot Valve and
Hydraulic Connections
8
www.teejet.com
Page 11
FieldPilot
®
1. PrePare the FieldPilot ValVe
Install adapter (R) in the A, B, and T ports of the FieldPilot valve (C). Install adapters (S) on adapters (R) in the
A and B ports. Install adapter (Q) in the EF port. Install adapter (P) in the P port.
Figure 1-4: Prepare the FieldPilot Valve
R
R
S
S
Q
P
R
2. PrePare the ValVe Bracket
Locate the front right cab support beam. Using the top of the two pre-drilled holes on the front edge of this support
beam, install bracket (I) as shown using bolt (G), two washers (B), and nut (H).
Figure 1-5: Prepare the FieldPilot Valve Bracket
I
G, B
& H
98-05160 R2
9
Page 12
FieldPilot
®
3. Mount the FieldPilot ValVe
Use remaining items (B & H) as well as bolts (F) to mount the FieldPilot valve to the bracket.
Figure 1-6: Mount the FieldPilot Valve
B,F,H
4. install Pressure hose
Locate the priority ow control valve, mounted to the inside rail of the front right cab support beam. It is on the
opposite side of the beam in which the FieldPilot Valve was installed. From the T on the bottom of the priority
ow control valve (Port 2), remove the pressure hose that leads to the left side of the machine feeding several
hydraulic accessories. The opposite side of this T leads to port 2 of a pressure relief valve. This pressure relief
valve is mounted just forward of and above the hydraulic reservoir tank.
Figure 1-7: Install Pressure Hose
Pressure Relief Valve
Remove this hose from Tee on bottom of
the priority ow control valve
10
www.teejet.com
Priority Valve
Page 13
FieldPilot
Remove this hose from Tee
on bottom of the priority
ow control valve
Connect the hose (L) to the P port of the FieldPilot valve. Route the 90° end of hose (L) to the now open port of
the tee on the priority ow control valve.
Figure 1-8: Connect the Hose
®
L
L
98-05160 R2
11
Page 14
FieldPilot
®
5. install tank adaPters and hose
Connect run tee adapter (N) to the hydraulic accessories pressure hose removed from the priority ow control
valve in Step 4. Connect hose (J) to the T port on the FieldPilot Valve. Route the other end of hose (J) to the run
of run tee (N).
Figure 1-9: Install Tank Adapters and Hose
J
N
J
6. install eF adaPters and hose
Connect the hose (K) to the EF port of the FieldPilot Valve. Route the 90° end of hose (K) to the branch run tee
adapter (N).
Figure 1-10: Install EF Adapters and Hose
K
12
www.teejet.com
K
J
N
Page 15
FieldPilot
7. install steering hoses and adaPters
Disconnect the steering hoses from the outside ports of the steering cylinders (both left and right). Install run
tee (O) to each of the cylinders. Reconnect the steering hoses to the run of the run tee (O). Connect the 90°
end of hose (M) to the branch of the run tee (O) of the left cylinder and connect the 90° end of the other hose
(M) to the right cylinder. Route hoses (M) to the FieldPilot valve. Be sure to leave enough hose slack to allow
for possible wheel width adjustment. Connect hoses (M) to the A and B ports of the FieldPilot Valve. Do not be
concerned about which hose goes to which port on the FieldPilot valve.
Figure 1-11: Install Steering Hoses and Adapters
O
M
M
®
M
O
98-05160 R2
M
13
Page 16
FieldPilot
®
8. install steering disengage switch (kit 91-07011)
The steering disengage kit (U) is used to automatically disengage FieldPilot when the steering wheel is turned.
Remove front cover of steering column to gain access to the steering shaft. Using kit (U), attach magnets to the
steering shaft. Position the sensor in the bracket to provide a 1/8” clearance between the sensor and magnets.
Use extension cable (W) to connect the steering disengage sensor to the SCM harness.
Figure 1-12: Install Steering Disengage Switch (Kit 91-07011)
14
www.teejet.com
Page 17
FieldPilot
®
9. installation oF engage/disengage switch
Connect item (A) to the connector on the SCM harness labeled Remote Engage/Disengage. Install the push
button in a location that is easily accessible during operation of the machine. This switch (A) is not required if the
optional foot switch 32-04020 is used.
Figure 1-13: Engage/Disengage Switch
98-05160 R2
15
Page 18
FieldPilot
®
10. recoMMended electronics installation
The Steering Control Module (SCM) should be securely mounted as level as possible to the oor. It must be
mounted with the arrows pointing toward the direction of travel. The control console can be mounted to the
preference of the operator. The GPS antenna should be mounted as far forward as possible on the cab on a metal
surface of at least 4” square.
Figure 1-14: Recommended Electronics Installation
Console
SCM
16
www.teejet.com
GPS
Page 19
FieldPilot
®
11. install ValVe control caBle
Connect the valve control cable (E) to the FieldPilot valve and route into the cab through an access panel located
on the right rear area of the cab. Do not be concerned at this time about which connector is connected to which
solenoid coil.
Figure 1-15: Install Valve Control Cable
12. VeriFY oPeration oF hYdraulics and set the steering
control rate
Clean and pick up the area around the vehicle and make certain that it is safe to operate. Start the engine and
check hydraulic connections for leaks. Rotate the steering wheel from one extreme to the other and back to
center, check for leaks. While steering through the extremes of movement, check the cables and hoses for wear
points and strain, adjust as necessary.
The nal oil ow rate adjustment is accomplished through the Matrix console. The
target lock to lock time is 7 seconds and the valve frequency is 110. Refer to the Matrix
manual for further instructions.
NOTE: To activate the manual overrides, a tool such as a small screwdriver or allen wrench must be inserted into
the end of the coil to depress the override button.
WARNING: PINCH POINT HAZARD! To prevent serious injury or death, avoid unsafe practice while
manually operating hydraulic steering circuits. Keep others away and stay clear of mechanical steering
linkages.
13. coMPlete electronic installation
Refer to the owner’s manual supplied with the automated steering system to complete the electronic installation
and setup.
98-05160 R2
17
Page 20
F I E L D P I L O T®
I N S TAL L AT I O N M A N UA L
A series of equipment-specic hydraulic installation kits have been
developed to work in conjunction with your assisted steering system. This
kit contains the necessary components and instructions to install assisted
steering hydraulics on the Miller Condor. Please review this manual
thoroughly before beginning the installation process.
1801 Business Park Drive
Springeld, Illinois 62703 USA
Tel: (217) 747-0235 • Fax: (217) 753-8426
www.teejet.com
98-05160 R2
© TeeJet Technologies 2010
Loading...