Technip VDB 9-7210 User Manual

Vendor Data Book Index

VENDOR DOCUMENT REVIEW

REVISE AND RESUBMIT

TO BE ISSUED AS FINAL PROVIDED
COMMENTS ARE INCORPORATED

NO COMMENT – FINAL ISSUE

1
2
3

FOR INFORMATION ONLY

4

rmaccaglia - Nov 25, 2020

O.C.S. Document - No: : VDB 9-7210

Item :21-R-02

O.C.S. Serial Number : 8259

Purchaser : Technip Italy S.p.A.

Project : MIDOR REFINERY EXPANSION

Page

1 of 24

Doc n.

VDB 9-7210 Index

PROJ.:

CLIENT:

MIDOR REFINERY EXPANSION

MIDDLE EAST OIL REFINERY (MIDOR)

MATERIAL REQUISITION No.

2544 000 MR 0 8 | 1 | 1 | 1 | 0 | 1 |

ITEM: 21-R-02

SR Doc. CODE: A0403

PURCHASER ORDER N: 08764

2 20/11/2020 L. Salvato

1 03/08/2020 L. Salvato

0 27/04/2020 L. Salvato

Rev. Date Checked By

Revised after comments E. Cherubina C. Varotto

Revised after comments E. Cherubina C. Varotto

TECHNIP ITALY S.p.A.

VENDOR DOCUMENT REVIEW

1

REVISE AND RESUBMIT

2

TO BE ISSUED AS FINAL PROVIDED
COMMENTS ARE INCORPORATED

NO COMMENT - FINAL ISSUE

3

4 FOR INFORMATION ONLY

U.O.: TECHNIP ITALY S.p.A.

BY: DATE:

Issued for Review E. Cherubina C. Varotto

Description Prepared By Approved By

SS..SS.. 1166 VViiaa BBaattttaagglliiaa,,116677

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5

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O.C.S. Job: 20-7210
Item: 21-R-02
O.C.S. Serial No:

8259

Year Built: 2020

Purchaser: TechnipFMC
Purchase Order:

08764

Type:-Service: HIGH TEMPERATURE SHIFT REACTOR
O.C.S. Drawing:
Design Code:

Main Contract. & Plant:

20/7210-901 [General Arrangement]
ASME VIII Div. 1 Ed. 2017

MIDDLE EAST OIL REFINERY (MIDOR)

MIDOR REFINERY EXPANSION PRJ– ALEXANDRIA, EGYPT

Doc. N°: VDB 9-7210

VENDOR DATA BOOK

FOR: High Temperature Shift Reactor 21-R-02

ERECTION, OPERATING AND MAINTENANCE INSTRUCTION MANUAL

PART

GENERAL

- Item Index Not Applicable

1

- Process Theory Not Applicable

- Process Description Not Applicable

- Data Sheets Not Applicable

- Chemicals, Catal

2

RECOMMENDATIONS FOR TRANSPORTATION,
HANDLING AND STORAGE Not Applicable

st Utilities Consumption Not Applicable

ERECTION

- List of components to be erected/installed on site Not Applicable

- Detailed schedule of the erection including hypothesis taken into account Not Applicable

- Procedure for erection and installation of the equipment Not Applicable

3

- List of connection points detailing location and dimensions Not Applicable

- Details of site assembly and field welds Not Applicable

- List of special tools for site erection and assembly Not Applicable

- Procedure for site assembly, levelling and welding Not Applicable

- Welding specification for field welds Not Applicable

- List of checks and tests to be performed on site Not Applicable

4

PRECOMISSIONING, COMMISSIONING AND START-UP PROCEDURE
(Test, flushing, cleaning, drying etc. with relevant acceptance criteria) Not Applicable

NORMAL OPERATION

- Normal Operating Procedure Not Applicable

5

- Sequence Flow Chart (valve positioning, controls, etc.) Not Applicable

- Description of Control System Not Applicable

- List of Allarms and Set Points Not Applicable

- Program List (logic and lad

er diagram, etc.) Not Applicable

6 NORMAL SHUT-DOWN PROCEDURE Not Applicable

7 EMERGENCY SHUT-DOWN PROCEDURE Not Applicable

8

SPECIAL OPERATION
(chemical cleaning, catalyst regeration, etc.) Not Applicable

9 TROUBLE SHOOTING Not Applicable

DESCRIPTION NOTE

Rev. Date O.C.S. SpA

2 19/11/2020

S.S. 16 - via Battaglia n° 167 - 35020 Albignasego (Padova) - ITALY p.iva/vat no. IT 00220580286

CALDARERIA
ECOLOGIA

NGINEERING

ARCHITETTURA TEL. [phone]

TEL. [phone] - FAX [phone] - WEB: www.ocs.it MAIL: [e-mail]

AX [phone] - WEB: www.ocspareti.i

Technical Department

E. Cherubina

AIL:

areti@ocs.i

SS..SS.. 1166 VViiaa BBaattttaagglliiaa,,116677

E

- F

t

M

p

t

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y

3355002200 AAllbbiiggnnaasseeggoo ((PPDD)) IIT

FFaaxx nn°° ++3399 004499 88667711 551122
TTeell.. nn°° ++3399 004499 88667711 5
ee--mmaaiill:: ooccss@@ooccss..iit

TAALLYY

5

1111

t

O.C.S. Job: 20-7210
Item: 21-R-02
O.C.S. Serial No:

Year Built: 2020

Purchaser: TechnipFMC
Purchase Order:

08764

Type:-Service: HIGH TEMPERATURE SHIFT REACTOR
O.C.S. Drawing:
Design Code:

Main Contract. & Plant:

MAINTENANCE INSTRUCTIONS

- Maintenance

10

11

- Safety Instructions

- General Maintenance BTP 7210

- Lubricant table and equivalence

- Troble shootin

SPARE PARTS

- Consumable for erection, precommissioning, commissioning and

start-up to test run and guarantee test See Drawings

- Spare parts for start-up and 2 years + 3 years operatin SPL 7210

- Capital spar parts Not Applicable

- Sectional drawin

check lists and diagrams

s with part list numbers See Part 14

20/7210-901 [General Arrangement]
ASME VIII Div. 1 Ed. 2017

MIDDLE EAST OIL REFINERY (MIDOR)

MIDOR REFINERY EXPANSION PRJ– ALEXANDRIA, EGYPT

8259

PART

12

13

14

15

16

DOCUMENTS AND DRAWING

DESCRIPTION Pa

GENERAL

- Drawing List Refer to list in Part 14

- P&ID and Process Flow Diagram with Material Balance Not Applicable

- Plot Plan Not Applicable

MAIN EQUIPMENT

- Data Sheet Not Applicable

- Assembly Drawings Not Applicable

PRESSURE VESSELS

- Data Sheet Not applicable

- Asembly Construction Drawings 20/7210-901

- Sectional Drawings 20/7210-902

20/7210-903
20/7210-904
20/7210-905
20/7210-906
20/7210-910

- Calculation reports CS 7210-900

FEA 7210-900

MACHINERY AND OTHER EQUIPMENT (pumps, fans compressor, etc.)

- Data Sheet and/or Expected Performance Curves Not Applicable

- Asembly Drawings Not Applicable

- Sectional Drawings (with part list) Not Applicable

- Accessories Drawings of Brochures (mechanical seals, pulsation

dampeners, lubricant unit, flushing system, gear reducer, coupling, etc.) Not Applicable

OTHER EQUIPMENT

- Data Sheet and/or Performance Curves Not Applicable

- Assembl

/Section drawings Not Applicable

e

Rev. Date O.C.S. SpA

2 19/11/2020

S.S. 16 - via Battaglia n° 167 - 35020 Albignasego (Padova) - ITALY p.iva/vat no. IT 00220580286

CALDARERIA
ECOLOGIA

NGINEERING

ARCHITETTURA TEL. [phone]

TEL. [phone] - FAX [phone] - WEB: www.ocs.it MAIL: [e-mail]

AX [phone] - WEB: www.ocspareti.i

Technical Department

E. Cherubina

AIL:

areti@ocs.i

SS..SS.. 1166 VViiaa BBaattttaagglliiaa,,116677

E

- F

t

M

p

t

pp

pp

3355002200 AAllbbiiggnnaasseeggoo ((PPDD)) IIT

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TTeell.. nn°° ++3399 004499 88667711 5
ee--mmaaiill:: ooccss@@ooccss..iit

TAALLYY

5

1111

t

O.C.S. Job: 20-7210
Item: 21-R-02
O.C.S. Serial No:

8259

Year Built: 2020

Purchaser: TechnipFMC
Purchase Order:

08764

Type:-Service: HIGH TEMPERATURE SHIFT REACTOR
O.C.S. Drawing:
Design Code:

Main Contract. & Plant:

PIPING AND VALVES

- Piping Classes Not Applicable

17

18

19

20 NOISE SOURCE DATA SHEET Not Applicable

- Piping and Piping Support Layout Not Applicable

- Valve List Not Applicable

- Valves and Accessories Drawings Not Applicable

- Flexible Connections Not A

INSTRUMENT AND LOCAL CONTROL PANEL

- Intrument List Not Applicable

- Intrument Data Sheet and Brochure Not Applicable

- Control Panel (with internal arrangement and wiring) Not Applicable

- Terminal Strip Connection Not Applicable

- Intrument Cable Layout Not Applicable

- Instrument/Electrical Equipment Layout and Cable Ruoting Not Applicable

- PLC Manual Not Applicable

- Primary Measuring Valves Calculation (PVC, PSV) Not Applicable

- Installation Materials Not A

ELECTRICAL EQUIPMENT

- Electric Motors Not Applicable

- Data Sheet Not Applicable

- Starting Torque Curves Not Applicable

- Power Distribution Panels Drawings (

- Electrical Cable list Not Applicable

- Installation Materials Not Applicable

20/7210-901 [General Arrangement]
ASME VIII Div. 1 Ed. 2017

MIDDLE EAST OIL REFINERY (MIDOR)

MIDOR REFINERY EXPANSION PRJ– ALEXANDRIA, EGYPT

licable

licable

with internal arrangement and wiring) Not Applicable

Rev. Date O.C.S. SpA

2 19/11/2020

S.S. 16 - via Battaglia n° 167 - 35020 Albignasego (Padova) - ITALY p.iva/vat no. IT 00220580286

CALDARERIA
ECOLOGIA

NGINEERING

ARCHITETTURA TEL. [phone]

TEL. [phone] - FAX [phone] - WEB: www.ocs.it MAIL: [e-mail]

AX [phone] - WEB: www.ocspareti.i

Technical Department

E. Cherubina

AIL:

areti@ocs.i

SS..SS.. 1166 VViiaa BBaattttaagglliiaa,,116677

E

- F

t

M

p

t

3355002200 AAllbbiiggnnaasseeggoo ((PPDD)) IIT

FFaaxx nn°° ++3399 004499 88667711 551122
TTeell.. nn°° ++3399 004499 88667711 5
ee--mmaaiill:: ooccss@@ooccss..iit

TAALLYY

5

1111

t

O.C.S. Job: 20-7210
Item: 21-R-02
O.C.S. Serial No:

8259

Year Built: 2020

Purchaser: TechnipFMC
Purchase Order:

08764

Type:-Service: HIGH TEMPERATURE SHIFT REACTOR
O.C.S. Drawing:
Design Code:

Main Contract. & Plant:

20/7210-901 [General Arrangement]
ASME VIII Div. 1 Ed. 2017

MIDDLE EAST OIL REFINERY (MIDOR)

MIDOR REFINERY EXPANSION PRJ– ALEXANDRIA, EGYPT

Doc. N°: VDB 9-7210

VENDOR DATA BOOK

FOR: High Temperature Shift Reactor 21-R-02

ERECTION, OPERATING AND MAINTENANCE INSTRUCTION MANUAL

INDEX OF PART 1

GENERAL

Document Type

Item Index / / Not Applicable

Process Theory / / Not Applicable

Process Description / / Not Applicable

Data Sheets / / Not Applicable

Chemical, Catalyst Utilities
Consumption

/ / Not Applicable

DESCRIPTION Doc. No. NOTE

Rev. Date O.C.S. SpA

2 19/11/2020

S.S. 16 - via Battaglia n° 167 - 35020 Albignasego (Padova) - ITALY p.iva/vat no. IT 00220580286

CALDARERIA
ECOLOGIA

NGINEERING

ARCHITETTURA TEL. [phone]

TEL. [phone] - FAX [phone] - WEB: www.ocs.it MAIL: [e-mail]

AX [phone] - WEB: www.ocspareti.i

Technical Department

E. Cherubina

AIL:

areti@ocs.i

SS..SS.. 1166 VViiaa BBaattttaagglliiaa,,116677

E

- F

t

M

p

t

3355002200 AAllbbiiggnnaasseeggoo ((PPDD)) IIT

FFaaxx nn°° ++3399 004499 88667711 551122
TTeell.. nn°° ++3399 004499 88667711 5
ee--mmaaiill:: ooccss@@ooccss..iit

TAALLYY

5

1111

t

O.C.S. Job: 20-7210
Item: 21-R-02
O.C.S. Serial No:

8259

Year Built: 2020

Purchaser: TechnipFMC
Purchase Order:

08764

Type:-Service: HIGH TEMPERATURE SHIFT REACTOR
O.C.S. Drawing:
Design Code:

Main Contract. & Plant:

20/7210-901 [General Arrangement]
ASME VIII Div. 1 Ed. 2017

MIDDLE EAST OIL REFINERY (MIDOR)

MIDOR REFINERY EXPANSION PRJ– ALEXANDRIA, EGYPT

Doc. N°: VDB 9-7210

VENDOR DATA BOOK

FOR: High Temperature Shift Reactor 21-R-02

ERECTION, OPERATING AND MAINTENANCE INSTRUCTION MANUAL

INDEX OF PART 2

RECOMMENDATIONS FOR TRANSPORTATION, HANDLING AND

STORAGE

Document Type

Shipping Drawing / / Not Applicable

DESCRIPTION Doc. No. NOTE

Rev. Date O.C.S. SpA

2 19/11/2020

S.S. 16 - via Battaglia n° 167 - 35020 Albignasego (Padova) - ITALY p.iva/vat no. IT 00220580286

CALDARERIA
ECOLOGIA

NGINEERING

ARCHITETTURA TEL. [phone]

TEL. [phone] - FAX [phone] - WEB: www.ocs.it MAIL: [e-mail]

AX [phone] - WEB: www.ocspareti.i

Technical Department

E. Cherubina

AIL:

areti@ocs.i

SS..SS.. 1166 VViiaa BBaattttaagglliiaa,,116677

E

- F

t

M

p

t

3355002200 AAllbbiiggnnaasseeggoo ((PPDD)) IIT

FFaaxx nn°° ++3399 004499 88667711 551122
TTeell.. nn°° ++3399 004499 88667711 5
ee--mmaaiill:: ooccss@@ooccss..iit

TAALLYY

5

1111

t

O.C.S. Job: 20-7210
Item: 21-R-02
O.C.S. Serial No:

8259

Year Built: 2020

Purchaser: TechnipFMC
Purchase Order:

08764

Type:-Service: HIGH TEMPERATURE SHIFT REACTOR
O.C.S. Drawing:
Design Code:

Main Contract. & Plant:

20/7210-901 [General Arrangement]
ASME VIII Div. 1 Ed. 2017

MIDDLE EAST OIL REFINERY (MIDOR)

MIDOR REFINERY EXPANSION PRJ– ALEXANDRIA, EGYPT

Doc. N°: VDB 9-7210

VENDOR DATA BOOK

FOR: High Temperature Shift Reactor 21-R-02

ERECTION, OPERATING AND MAINTENANCE INSTRUCTION MANUAL

INDEX OF PART 3

ERECTION

Document Type

List of components to be
erected/installed on site

Detailed schedule of the erection
including hypothesis taken into account

Procedure for erection and installation of
the equipment

List of connection points detailing
location and dimensions

Details of site assembly and field welds / / Not Applicable

List of special tools for site erection and
assembly

Procedure for site assembly, levelling
and welding

Welding specification for field welds / / Not Applicable

List of checks and tests to be performed
on site

/ / Not Applicable

/ / Not Applicable

/ / Not Applicable

/ / Not Applicable

/ / Not Applicable

/ / Not Applicable

/ / Not Applicable

DESCRIPTION Doc. No. NOTE

Rev. Date O.C.S. SpA

2 19/11/2020

S.S. 16 - via Battaglia n° 167 - 35020 Albignasego (Padova) - ITALY p.iva/vat no. IT 00220580286

CALDARERIA
ECOLOGIA

NGINEERING

ARCHITETTURA TEL. [phone]

TEL. [phone] - FAX [phone] - WEB: www.ocs.it MAIL: [e-mail]

AX [phone] - WEB: www.ocspareti.i

Technical Department

E. Cherubina

AIL:

areti@ocs.i

SS..SS.. 1166 VViiaa BBaattttaagglliiaa,,116677

E

- F

t

M

p

t

3355002200 AAllbbiiggnnaasseeggoo ((PPDD)) IIT

FFaaxx nn°° ++3399 004499 88667711 551122
TTeell.. nn°° ++3399 004499 88667711 5
ee--mmaaiill:: ooccss@@ooccss..iit

TAALLYY

5

1111

t

O.C.S. Job: 20-7210
Item: 21-R-02
O.C.S. Serial No:

8259

Year Built: 2020

Purchaser: TechnipFMC
Purchase Order:

08764

Type:-Service: HIGH TEMPERATURE SHIFT REACTOR
O.C.S. Drawing:
Design Code:

Main Contract. & Plant:

20/7210-901 [General Arrangement]
ASME VIII Div. 1 Ed. 2017

MIDDLE EAST OIL REFINERY (MIDOR)

MIDOR REFINERY EXPANSION PRJ– ALEXANDRIA, EGYPT

Doc. N°: VDB 9-7210

VENDOR DATA BOOK

FOR: High Temperature Shift Reactor 21-R-02

ERECTION, OPERATING AND MAINTENANCE INSTRUCTION MANUAL

INDEX OF PART 4

PRECOMISSIONING, COMMISSIONING AND START-UP PROCEDURE

(Test, flushing, cleaning, drying etc. with relevant acceptance criteria)

Document Type

/ / / Not Applicable

DESCRIPTION Doc. No. NOTE

Rev. Date O.C.S. SpA

2 19/11/2020

S.S. 16 - via Battaglia n° 167 - 35020 Albignasego (Padova) - ITALY p.iva/vat no. IT 00220580286

CALDARERIA
ECOLOGIA

NGINEERING

ARCHITETTURA TEL. [phone]

TEL. [phone] - FAX [phone] - WEB: www.ocs.it MAIL: [e-mail]

AX [phone] - WEB: www.ocspareti.i

Technical Department

E. Cherubina

AIL:

areti@ocs.i