Technics SUC500, SUC550 SERVICE MANUAL

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CD Stereo System
Model No. SU-C500EB
SU-C500EG SU-C500GN SU-C500PP SU-C550EB SU-C550EG SC-C500EB
PSG1511001CE
A6
SC-C500EG SC-C500GN SC-C500PP
Product Color: (S)...Silver Type
Please refer to the original service manual for:
Speaker system SB-CT500EG-K, Order No. PSG1511002CE (For SU-C500EB/EG/GN/PP only)
TABLE OF CONTENTS
1 Safety Precautions----------------------------------------------- 3
1.1. General Guidelines---------------------------------------- 3
1.2. Before Repair and Adjustment------------------------- 4
1.3. Protection Circuitry----------------------------------------4
1.4. Caution For AC Cord (For EB)------------------------- 5
PAGE PAGE
1.5. Safety Parts Information----------------------------------6
2Warning--------------------------------------------------------------7
2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------7
2.2. Precaution of Laser Diode-------------------------------7
© Panasonic Corporation 2015. All rights reserved. Unauthorized copying and distribution is a violation of law.
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2.3. General description about Lead Free Solder (PbF) ----------------------------------------------------------8
2.4. Handling Precautions for Traverse Unit--------------8
2.5. Grounding for electrostatic breakdown prevention----------------------------------------------------9
3 Service Navigation----------------------------------------------10
3.1. Service Information--------------------------------------10
4 Specifications----------------------------------------------------13 5 Location of Controls and Components------------------14
5.1. Remote Control Key Button Operation -------------14
5.2. Main Unit Key Button Operation----------------------15
6 Service Mode-----------------------------------------------------17
6.1. Service Mode----------------------------------------------17
7 Troubleshooting Guide----------------------------------------19
7.1. Preparations-----------------------------------------------19
7.2. No power---------------------------------------------------20
7.3. Unit Shutdown Soon After Power-up----------------23
7.4. No Display -------------------------------------------------24
7.5. LEDs do not illuminate----------------------------------25
7.6. Remote control does not operate--------------------32
7.7. Volume + / - key does not work-----------------------33
7.8. Touch key does not work-------------------------------34
7.9. CDs cannot be played back---------------------------35
7.10. USB is not recognized----------------------------------36
7.11. PC (USB-B) does not operate ------------------------36
7.12. OPT IN does not operate-------------------------------37
7.13. Bluetooth does not operate----------------------------37
7.14. Wireless/Wired network connection cannot be made --------------------------------------------------------37
7.15. No sound from speaker---------------------------------38
7.16. No sound from headphones---------------------------39
8 Disassembly and Assembly Instructions---------------43
8.1. Type of Screws -------------------------------------------43
8.2. Disassembly Flow Chart--------------------------------44
8.3. Main Components and P.C.B. Locations-----------45
8.4. Disassembly of Rear Panel----------------------------46
8.5. Disassembly of Side AL Panel L & R ---------------46
8.6. Disassembly of Bottom Chassis----------------------46
8.7. Disassembly of Front Panel Block-------------------47
8.8. Disassembly of Power SW P.C.B. ------------------- 47
8.9. Disassembly of Headphone P.C.B.------------------48
8.10. Disassembly of Volume SW P.C.B.------------------48
8.11. Disassembly of USB P.C.B. ---------------------------48
8.12. Disassembly of Foot Illumination P.C.B.------------49
8.13. Disassembly of IR P.C.B.-------------------------------49
8.14. Disassembly of OLED P.C.B. -------------------------50
8.15. Disassembly of Touch SW P.C.B.--------------------50
8.16. Disassembly of SMPS P.C.B.-------------------------51
8.17. Disassembly of AMP P.C.B.---------------------------51
8.18. Disassembly of BT Connect P.C.B.------------------ 52
8.19. Disassembly of CD Mechanism Block--------------52
8.20. Disassembly of CD P.C.B. -----------------------------53
8.21. Disassembly of CD Illumination P.C.B. -------------54
8.22. Disassembly of Shaft Unit A---------------------------55
8.23. Disassembly of Wifi Module---------------------------57
8.24. Disassembly of Main P.C.B.---------------------------57
8.25. Replacement of Wifi Antenna L & R-----------------58
8.26. Assembly of Wifi Antenna L & R ---------------------60
9 Service Position-------------------------------------------------62
9.1. Checking and Repairing of Power SW P.C.B., Volume SW P.C.B., IR P.C.B., OLED P.C.B., Touch SW P.C.B., SMPS P.C.B., AMP P.C.B., BT Connect P.C.B., CD P.C.B., Interlock SW P.C.B., Wifi Module and Main P.C.B. --------------- 62
10 Block Diagram--------------------------------------------------- 63 11 Wiring Connection Diagram -------------------------------- 64 12 Exploded View and Replacement Parts List----------- 65
12.1. Cabinet Parts Location 1 (SU-C500EB/EG/ GN/PP)----------------------------------------------------- 65
12.2. Cabinet Parts Location 2 (SU-C500EB/EG/ GN/PP)----------------------------------------------------- 66
12.3. Packaging (SC-C500EB/EG/GN/PP)--------------- 67
12.4. Cabinet Parts Location 1 (SU-C550EB/EG)------ 68
12.5. Cabinet Parts Location 2 (SU-C550EB/EG)------ 69
12.6. Packaging (SU-C550EB/EG)------------------------- 70
12.7. Mechanical Replacement Part List------------------ 71
12.8. Electrical Replacement Parts List ------------------- 74
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1 Safety Precautions
1.1. General Guidelines
1. IMPORTANT SAFETY NOTICE There are special components used in this equipment wh ich are important for safety. These parts are marked by in the Schematic Diagrams, Circuit Board Layout, Exploded Views and Replacement Parts List. It is essential that these critical parts should be replaced with manufacturer’s specified parts to prevent X-RADIATION, shock, fire, or other hazards. Do not modify the original design without permission of manufacturer.
2. An Isolation Transformer should always be used during the servicing of AC Adaptor whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect AC Adaptor from being damaged by accidental shorting that may occur during servicing.
3. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit.
4. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are prop erly installed.
5. After servicing, make the following leakage current checks to prevent the customer from being exposed to shock hazards.
(This “Safety Precaution” is applied only in U.S.A.)
1. Before servicing, unplug the power cord to prevent an electric shock.
2. When replacing parts, use only manufacturer’s recommended components for safety.
3. Check the condition of the power cord. Replace if wear or damage is evident.
4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc.
5. Before returning the serviced equipment to the customer, be sure to make the following insulation resistance test to prevent the customer from being exposed to a shock hazard.
1.1.1. Leakage Current Cold Check
1. Unplug the AC cord and connect a jumper between the two prongs on the plug.
2. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads, connectors, control shafts, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1M and 5.2M. When the exposed metal does not have a return path to the chassis, the reading must be
1.1.2. Leakage Current Hot Check
1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check.
2. Connect a 1.5k, 10 watts resistor, in parallel with a 0.15F capacitors, between each exposed metallic part on the set and a good earth ground such as a water pipe, as shown in Figure 1-1.
3. Use an AC voltmeter, with 1000 ohms/volt or more sensitivity, to measure the potential across the resistor.
4. Check each exposed metallic part, and measure the voltage at each point.
5. Reverse the AC plug in the AC outlet and repeat each of the above measurements.
6. The potential at any point should not exceed 0.75 volts RMS. A leakage current tester (Simpson Model 229 or equivalent) may be used to make the hot checks, leakage current must not exceed 1/2 milliamp. In case a measurement is outside of the limits specified, there is a possibility of a shock hazard, and the equipment should be repaired and rechecked before it is returned to the customer.
Figure 1-1
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1.2. Before Repair and Adjustment
Disconnect Power Supply AC to discharge AC capacitor in SMPS P.C.B. through a 1W / 10 resistor to ground.
Figure 1-2
Caution:
DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
After repairs are completed, restore power gradually using a variac to avoid overcurrent.
• Current consumption at AC 220V - 240V, during power on (In Standby mode) should be ~0.30W. (EB/EG/GN)
• Current consumption at AC 120V, during power on (In Standby mode) should be ~0.30W. (PP)
1.3. Protection Circuitry
The protection circuitry may have operated if either of the following conditions are noticed:
• No sound is heard when the power is turned on.
• Sound stops during a performance. The function of this circuitry is to prevent circuitry damage if, for example, the positive and negative speaker connection wires are “shorted”, or if speaker systems with an impedance less than the indicated rated impedance of the amplifier are used. If this occurs, follow the procedure outlines below:
1. Turn off the power.
2. Determine the cause of the problem and correct it.
3. Turn on the power once again after one minute.
Note:
When the protection circuitry functions, the unit will not operate unless the power is first turned off and then on again.
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1.4. Caution For AC Cord (For EB)
Figure 1-3
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1.5. Safety Parts Information
Safety Parts List:
There are special components used in this equipment which are important for safety. These parts are marked by in the Schematic Diagrams, Exploded View & Replacement Parts List. It is essential that these
critical parts should be replaced with manufacturer’s specified parts to prevent shock, fire or other hazards. Do not modify the original design without permission of manufacturer.
1.5.1. SU-C500EB/EG/GN/PP
Safety Ref No. Part No. Part Name & Description Remarks
18 RGG0277-S TOP AL PANEL
19 RGG0278-S SIDE AL PANEL L
20 RGG0279-S SIDE AL PANEL R
29 RGR0483A-A1 REAR PANEL EB/EG/
29 RGR0483A-B REAR PANEL PP
301 RAE5307Z-V TRAVERSE UNIT
PCB4 SEP0548AB SMPS P.C.B PP
PCB4 SEP0548AA SMPS P.C.B EB/EG/
F1 K5G312Y00007 FUSE
F2 K5G202Y00006 FUSE
IP7001 ERBRE1R50V FUSE
1.5.2. SC-C500EB/EG/GN/PP
Safety Ref No. Part No. Part Name & Description Remarks
A1 K2CG3YY00191 AC CORD PP
A1 K2CK3YY00083 AC CORD GN
A1 K2CM3YY00041 AC CORD EG
A1 K2CT3YY00081 AC CORD EB
A3 SQT1065 OI (Sp/Sw/Da/Fi) EG
A3 SQT1066 OI (En) EB/GN
A3 SQT1068 OI (En/Cf) PP
A3 SQT1113 OI (Ge/Fr/It/Du) EG
1.5.3. SU-C550EB/EG
GN
GN
Safety Ref No. Part No. Part Name & Description Remarks
18 RGG0277-S TOP AL PANEL
19 RGG0278-S SIDE AL PANEL L
20 RGG0279-S SIDE AL PANEL R
29 RGR0483B-A REAR PANEL
301 RAE5307Z-V TRAVERSE UNIT
A1 K2CM3YY00041 AC CORD EG
A1 K2CT3YY00081 AC CORD EB
A3 SQT1114 OI (En) EB
A3 SQT1115 OI (Ge/Fr/It/Du) EG
A3 SQT1116 OI (Sp/Sw/Da/Fi) EG
PCB4 SEP0548AA SMPS P.C.B
F1 K5G312Y00007 FUSE
F2 K5G202Y00006 FUSE
IP7001 ERBRE1R50V FUSE
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2Warning
2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensi­tive (ES) Devices
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec­trostatically Sensitive (ES) Devices.
The following techniques should be used to help reduce the incid ence of component damage caused by electrostatic discharge (ESD).
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap, which should be removed for potential shock reasons prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as al umi­num foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as “anti-static (ESD protected)” can generate electrical charge sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or compara­ble conductive material).
7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed.
CAUTION:
Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD) suf­ficient to damage an ES device).
2.2. Precaution of Laser Diode
Caution:
This product utilizes a laser diode with the unit turned “on”, invisible laser radiation is emitted from the pickup lens. Wavelength: 790 nm (CD) Maximum output radiation power from pickup: 100 W/VDE Laser radiation from the pickup unit is safety level, but be sure the followings:
1. Do not disassemble the pickup unit, since radiation from exposed laser diode is dangerous.
2. Do not adjust the variable resistor on the pickup unit. It was already adjusted.
3. Do not look at the focus lens using optical instruments.
4. Recommend not to look at pickup lens for a long time.
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Figure 2-1
2.3. General description about Lead Free Solder (PbF)
The lead free solder has been used in the mounting process of all electrical compone nts on the printed circuit boards used fo r this equipment in considering the globally environmental conservation.
The normal solder is the alloy of tin (Sn) and l ead (Pb). On the other hand, the lead free solder is the alloy mainl y consists of tin (Sn), silver (Ag) and Copper (Cu), and the melting point of the lead free solder is higher approx.30 degrees C (86F) more than that of the normal solder.
Definition of PCB Lead Free Solder being used
The letter of “PbF” is printed either foil side or components side on the PCB using the lead free solder.
(See right figure)
Service caution for repair work using Lead Free Solder (PbF)
• The lead free solder has to be used when repairing the equipment for which the lead free solder is used. (Definition: The letter of “PbF” is printed on the PCB using the lead free solder.)
• To put lead free solder, it should be well molten and mixed with the original lead free solder.
• Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC.
• Since the melting point of the lead free solder is higher than that of the normal lead solder, it takes the longer time to melt the lead free solder.
• Use the soldering iron (more than 70W) equi pped with th e temperature co ntrol after setting the temp erature at 350±30 degrees C (662±86F).
Recommended Lead Free Solder (Service Parts Route.)
• The following 3 types of lead free solder are available through the service parts route. RFKZ03D01K-----------(0.3mm 100g Reel) RFKZ06D01K-----------(0.6mm 100g Reel) RFKZ10D01K-----------(1.0mm 100g Reel)
Note
* Ingredient: tin (Sn), 96.5%, silver (Ag) 3.0%, Copper (Cu) 0.5%, Cobalt (Co) / Germanium (Ge) 0.1 to 0.3%
2.4. Handling Precautions for Traverse Unit
The laser diode in the optical pickup unit may break down due to static electricity of clothes or human body. Special care must be taken avoid caution to electrostatic breakdown when servicing and handling the laser diode in the traverse unit.
2.4.1. Cautions to Be Taken in Handling the Optical Pickup Unit
The laser diode in the optical pickup unit may be damaged due to electrostatic discharge gene rating from clothes or human body. Special care must be taken avoid caution to electrostatic discharge damage when servicing the laser diode.
1. Do not give a considerable shock to the optical pickup unit as it has an extremely high-precise structure.
2. To prevent the laser diode from the electrostatic discharge damage, the flexible cable of the optical pickup unit removed
should be short-circuited with a short pin or a clip.
3. The flexible cable may be cut off if an excessive force is applied to it. Use caution when handling the flexible cable.
4. The antistatic FFC is connected to the new optical pickup unit. After replacing the optical pickup unit and connecting the flexi-
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ble cable, cut off the antistatic FFC.
Figure 2-2
2.5. Grounding for electrostatic breakdown prevention
• As for parts that use optical pick-up (laser diode), the optical pick-up is destroyed by the static electricity of the working environ­ment. Repair in the working environment that is grounded.
2.5.1. Worktable grounding
• Put a conductive material (sheet) or iron sheet on the area where the optical pickup is placed and ground the sheet.
2.5.2. Human body grounding
• Use the anti-static wrist strap to discharge the static electricity form your body Figure 2-3.
Figure 2-3
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3 Service Navigation
3.1. Service Information
This service manual contains technical information which will allow service personnel’s to understand and service this model. Please place orders using the parts list and not the drawing reference numbers. If the circuit is changed or modified, this information will be follow ed by supplement service manual to be filed with origi nal service manual.
Positioning CD Lid for Service.
Step 1 Confirm 3 Lid Rubbers are assembled to Top Plate.
- Rubbers are effective for anti-slip of CD Lid.
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Step 2 Temporary assemble CD Lid Unit and Shaft Plate Unit to Top Plate Unit.
Step 3 Align CD Lid to the center of Top Plate
- Make sure that both sides are equally.
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Step 4 Fix CD Lid to To p Pl ate with Curing Tape.
- Tape left side and right side and front side.
Step 5 With applying pressure as below figure, fix Shaft Plate with 4 screws.
- Tightening Torque 3.0 ~ 6.0 kgf.cm.
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4 Specifications
General Power supply AC 220 V to 240 V, 50/60 Hz
(EB/EG/GN)
AC 120 V, 60 Hz (PP)
Power consumption 60 W (For SU-C500)
50 W (For SU-C550)
Power consumption in standby mode (Network Standby Off*) Power consumption in standby mode (Network Standby On*) Dimensions (main unit) (W x H x D) 360 mm x 91 mm x 248.5 mm
360 mm x 91 mm x 258 mm
Mass (main unit) Approx. 3.9 kg Operating temperature range 0 C to +40 C Operating humidity range 35% to 80% RH
*: At the time of iPod/iPhone/iPad non-charging.
Amplifier section (For SU-C500) Output power Woofer: 40 W + 40 W (1 kHz,
T.H.D. 0.5 %, 4 , 20 kHz LPF)
Tweeter: 10 W + 10 W (5 kHz,
T.H.D. 0.5 %, 4 , 20 kHz LPF)
Load impedance Woofer: 4
Amplifier section (For SU-C550) Output power 20 W + 20 W (1 kHz, T.H.D. 0.5
40 W + 40 W (1 kHz, T.H.D. 0.5
Load impedance 4 - 16 Frequency response 20 Hz - 90 kHz
Disc section Playable Disc (8 cm or 12 cm) CD, CD-R, CD-RW Pick up
Wavelength 790 nm (CD) Laser power CLASS 1
Format CD-DA
Speaker Section (SU-C500) Speaker unit(s)
Woofer 8 cm x 2/ch, Cone type Tweeter 1.2 cm x 3/ch, Dome type
Impedance Woofer: 4
Bluetooth Bluetooth
Wireless equipment classification Class 2 (2.5 mW) Supported profiles A2DP, AVRCP Supported codec AAC, SBC Frequency band 2.4 GHz band FH-SS Operating distance Approx. 10 m Line of sight*
*: Prospective communication distance Measurement environment:
®
Section
®
system specification Bluetooth® Ver.2.1+EDR
Temperature 25 C/ Height 1.0 m Measuring in "MODE 1"
Approx. 0.3 W
Approx. 2.6 W
(For SU-C500)
(For SU-C550)
(no condensation)
Tweeter: 4
%, 8 , 20 kHz LPF)
%, 4 , 20 kHz LPF)
(-3 dB, 8 )
Tweeter: 4
Terminals section Headphones Jack Stereo, Ø3.5 mm USB FRONT USB
Type A Connector Support Memory Capacity 2 TB (max) Maximum number of folders (albums) Maximum number of files (songs) 8000 File system FAT16, FAT32 USB port power DC OUT 5 V 2.1 A (max)
PC REAR USB
Type B Connector
Ethernet interface LAN
(100BASE-TX/10BASE-T)
Digital Input Optical digital input
(Optical terminal)
Format support LPCM
Format section USB-A USB Standard USB 2.0 high-speed
USB Mass Storage class
USB-B USB Standard USB 2.0 high-speed USB Audio Class specification USB Audio Class 2.0,
Asynchronous mode
DSD control mode ASIO Native mode,
Wi-Fi section WLAN Standard IEEE802.11a / b / g / n Frequency Band 2.4 GHz band (1 - 13 ch) /
5 GHz band (36, 40, 44,
Security WPA2™, Mixed mode
WPA2™/WPA™ Encryption Type TKIP / AES Authentication type PSK
WEP (64 bit/128 bit)
WPS version Version 2.0
Note:
Specifications are subject to change without notice. Mass and dimension are approximate. Total harmonic distortion is measured by the digital spectrum analyzer.
System: SC-C500EB-S
Main Unit: SU-C500EB-S
Speakers: SB-CT500EG-K
System: SC-C500EG-S
Main Unit: SU-C500EG-S
Speakers: SB-CT500EG-K
System: SC-C500GN-S
Main Unit: SU-C500GN-S
Speakers: SB-CT500EG-K
System: SC-C500PP-S
Main Unit: SU-C500PP-S
Speakers: SB-CT500EG-K
800
DoP mode
48 ch)
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5 Location of Controls and Components
5.1. Remote Control Key Button Operation
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5.2. Main Unit Key Button Operation
5.2.1. SU-C500EB/EG/GN/PP
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5.2.2. SU-C550EB/EG
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6 Service Mode
FL Display
Key Operation
Front Key
Item
DescriptionMode Name
Service Mode To enter into Service Mode 1. Power On the main set (AC
On, Power SW (main unit) On).
2. Press and hold the [STOP] on main unit.
3. Press [6] button on the remote control with holding the [STOP].
4. Press [9] button on the remote control with holding the [STOP].
- Only this operation sequence, Main set go to Service Mode.
- To confirm the firmware version, it should turn on the Bluetooth module even selector is not Bluetooth.
- Header line of OLED shows "Srv." with flashing (1Hz) continuously.
FL Display
Key Operation
Front Key
Item
DescriptionMode Name
Model, Region, Firmware Version and Font Verify Confirmation
To determine the Model, Region, Firmware version and Font verify.
In Service Mode:
1. Press [1] key indicates Model Name, Region, and Firmware Version of each device.
2. Press [0] key return to normal display (maintain service mode).
- “001” means each version number.
Model Name: [SC-C500] "SC-C500" + region / [SU-C550] "SU-C550" + region Main micon: "5MA" + Version Number Sub micon: "5MB" + Version Number AirPlay micon: "HiFi_BCO" + Version Number *) Before getting the version number, it will be blank. USB-DAC: "USB-DAC" + Version Number FONT: "FONT" + XXXXXX (check sum [3 Byte] for the latter half which is the font area in EEPROM) *) The check sum will be included in every official F/W release.
Main:5MA 001
Sub:5MB 001
AP:HiFi_BCO 001
USB-DAC:001
FONT:XXXXXX
[1]
[1]
[1]
[1]
SC-C500 EG
[1]
[1]
Srv.
Srv.
Srv.
Srv.
Srv.
Srv.
FL Display
Key Operation
Front Key
Item
DescriptionMode Name
MAC Address Confirmation
To determine the MAC Address. In Service Mode:
1. Press [3] key on remocon, it shows Ether (LAN) MAC address and Bluetooth MAC address.
2. Press [0] key return to normal display (maintain service mode).
[3]
MAC(LAN) 8c:c1:21:ee:8f:b6
Srv.
MAC(Bluetooth)
9d:d2:32:ff:90:c7
Srv.
6.1. Service Mode
6.1.1. Service Mode Table 1
6.1.2. Service Mode Table 2
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6.1.3. Service Mode Table 3
FL Display
Solution
(PCB exchange repair)
Key Operation
Front Key
Item
DescriptionMode Name
Error Code F61 Diagnosis Contents:
Power Amp IC output abnormal.
Upon power on, PCONT=HIGH, DC_DET_AMP after checking LSI.
Exchange AMP PCB.
Error Code F76 Diagnosis Contents:
Power Amp IC output abnormal.
DC_DET_PWR.
Confirmation of connecting between SMPS-AMP PCB and AMP PCB - MAIN PCB, exchange SMPS PCB or AMP PCB or MAIN PCB.
Press [
g
] on main unit for
next error.
Press [
g
] on main unit for
next error.
Press [
g
] on main unit for
next error.
Press [
g
] on main unit for
next error.
Press [
g
] on main unit for
next error.
Press [
g
] on main unit for
next error.
Error Code U82 (USB)
Diagnosis Contents: USB over current Error.
Confirmation of USB memory, exchange USB PCB.
Exchange MAIN PCB.Error Code F78
(VirtualBatt)
Diagnosis Contents: Virtual Battery Error.
Error Code F70 Diagnosis Contents:
Bluetooth Communication.
Communication between Bluetooth module and micro-p abnormal.
Confirmation of connecting between AMP PCB - MAIN PCB, Bluetooth - MAIN PCB. Exchange AMP PCB, MAIN PCB or Bluetooth PCB.
Error Code F77 Diagnosis Contents:
Bluetooth Address Error
If there is no valid Bluetooth address stored in the EEPROM IC.
Exchange MAIN PCB.
To exit, press [8] on main unit or remote control.
To exit, press [8] on main unit or remote control.
To exit, press [8] on main unit or remote control.
To exit, press [8] on main unit or remote control.
To exit, press [8] on main unit or remote control.
To exit, press [8] on main unit or remote control.
Press [
g
] on main unit for
next error.
Press [
g
] on main unit for
next error.
Error Code No Play
Diagnosis Contents: CD Device Error.
Confirmation of CD DISC, exchange CD TRV UNIT, exchange MAIN PCB.
Confirmation of CD DISC, exchange CD TRV UNIT, exchange MAIN PCB.
Error Code No Play (for 3 sec)
(for 3 sec)
Diagnosis Contents: CD Decode Error.
To exit, press [8] on main unit or remote control.
To exit, press [8] on main unit or remote control.
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7 Troubleshooting Guide
7.1. Preparations
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7.2. No power
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212223
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7.3. Unit Shutdown Soon After Power-up
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7.4. No Display
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7.5. LEDs do not illuminate
7.5.1. Power or Network Standby LED does not illuminate
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7.5.2. Touch Key Backlight does not illuminate
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7.5.3. Foot Illumination does not illuminate
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7.5.4. Disc Illumination does not illuminate
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7.6. Remote control does not operate
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7.7. Volume + / - key does not work
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7.8. Touch key does not work
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7.9. CDs cannot be played back
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7.10. USB is not recognized
7.11. PC (USB-B) does not operate
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7.12. OPT IN does not operate
7.13. Bluetooth does not operate
7.14. Wireless/Wired network connection cannot be made
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7.15. No sound from speaker
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7.16. No sound from headphones
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404142
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8 Disassembly and Assembly Instructions
• This section describes the disassembly and/or assembly procedures for all major printed circuit boards & main compo­nents for the unit. (You may refer to the section of “Main components and P.C.B. Locations” as described in this service manual)
• Before carrying out the disassembly process, please ensure all the safety precautions & procedures are followed.
• During the disassembly and/or assembly process, please handle with care as there may be chassis components with sharp edges.
• Avoid touching heatsinks due to its high temperature after prolong use.
• Be sure to use proper service tools, equipments or jigs during repair.
• Select items from the following indexes when disassembly or replacement are required.
• Disassembly of Rear Panel
• Disassembly of Side AL Panel L & R
• Disassembly of Bottom Chassis
• Disassembly of Front Panel Block
• Disassembly of Power SW P.C.B.
• Disassembly of Headphone P.C.B.
• Disassembly of Volume SW P.C.B.
• Disassembly of USB P.C.B.
• Disassembly of Foot Illumination P.C.B.
• Disassembly of IR P.C.B.
• Disassembly of OLED P.C.B.
• Disassembly of T ouch SW P.C . B.
• Disassembly of SMPS P.C.B.
• Disassembly of AMP P.C.B.
• Disassembly of BT Connect P.C.B.
• Disassembly of CD Mechanism Block
• Disassembly of CD P.C.B.
• Disassembly of CD Illumination P.C.B.
• Disassembly of Shaft Unit A
• Disassembly of Wifi Module
• Disassembly of Main P.C.B.
• Replacement of Wifi Antenna L & R
• Assembly of Wifi Antenna L & R
8.1. Type of Screws
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8.2. Disassembly Flow Chart
SMPS P.C.B.
AMP P.C.B.
BT Connect P.C.B.
CD Mechanism Block
CD P.C.B.
CD Illumination P.C.B.
Shaft Unit A
Wifi Module
Main P.C.B.
Wifi Antenna L & R
Foot Illumination
P.C.B.
Power SW P.C.B.
Front Panel Block
Bottom Chassis
Side AL Panel L & R
Rear Panel
SU-C500 Unit SU-C550 Unit
Headphone P.C.B.
Volume SW P.C.B.
USB P.C.B.
IR P.C.B.
Touch SW P.C.B.
OLED P.C.B.
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8.3. Main Components and P.C.B. Locations
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8.4. Disassembly of Rear Panel
Step 1 Remove 7 screws. Step 2 Remove 10 screws (For SU-C500). Step 2 Remove 7 screws (For SU-C550). Step 3 Remove Rear Panel.
8.5. Disassembly of Side AL Panel L & R
Refer to “Disassembly of Rear Panel”.
Step 1 Remove 2 Rear Gaskets. Step 2 Remove 8 screws. Step 3 Remove Side AL Panel L & R.
8.6. Disassembly of Bottom Chas­sis
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Step 1 Remove 4 screws. Step 2 Remove 2 screws. Step 3 Release catches. Step 4 Remove Bottom Chassis.
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8.7. Disassembly of Front Panel Block
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Step 1 Remove 4 screws. Step 2 Release catches. Step 3 Lift up Front Panel Block.
Step 4 Detach 5P Cable at the connector (P6801) on AMP
P.C.B.. Step 5 Detach 4P Cable at the connector (P9501) on Main P.C.B.. Step 6 Detach 8P Cable at the connector (P9502) on Main P.C.B.. Step 7 Detach 30P FFC at the connector (P7005) on Main P.C.B..
Step 8 Remove Front Panel Block.
8.8. Disassembly of Power SW P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Step 1 Remove 2 screws. Step 2 Detach 5P Cable at the connector (P7604) on OLED
P.C.B.. Step 3 Remove Power SW P.C.B..
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8.9. Disassembly of Headphone P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Step 1 Remove screw. Step 2 Release catches. Step 3 Remove Headphone P.C.B..
8.11. Disassembly of USB P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Step 1 Remove 2 screws. Step 2 Release catches. Step 3 Remove USB P.C.B..
8.10. Disassembly of Volume SW P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of Headphone P.C.B.”.
Step 1 Remove 2 screws. Step 2 Detach 3P Cable at the connector (P7607) on OLED
P.C.B.. Step 3 Remove Volume SW P.C.B..
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8.12. Disassembly of Foot Illumina­tion P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Step 1 Remove 2 screws. Step 2 Detach 6P FFC at the connector (P7608) on OLED
P.C.B..
Step 3 Remove Foot Illumination P.C.B..
8.13. Disassembly of IR P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Step 1 Remove screw. Step 2 Detach 6P FFC at the connector (P7605) on OLED
P.C.B.. Step 3 Remove IR P.C.B..
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8.14. Disassembly of OLED P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of USB P.C.B.”.
Refer to “Disassembly of Foot Illumination P.C.B.”.
Refer to “Disassembly of IR P.C.B.”.
Step 1 Remove 3 screws. Step 2 Detach 5P Cable at the connector (P7604) on OLED
P.C.B.. Step 3 Detach 20P FFC at the connector (P7603) on OLED P.C.B.. Step 4 Detach 3P FFC at the connector (P7607) on OLED P.C.B..
Step 5 Remove OLED P .C.B..
8.15. Disassembly of Touch SW P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of USB P.C.B.”.
Refer to “Disassembly of Foot Illumination P.C.B.”.
Refer to “Disassembly of IR P.C.B.”.
Refer to “Disassembly of OLED P.C.B.”.
Step 1 Remove 2 screws. Step 2 Remove Screw Spacers. Step 3 Release catch. Step 4 Remove Touch SW P.C.B..
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8.16. Disassembly of SMPS P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Step 1 Remove 6 screws. Step 2 Detach 15P Cable at the connector (P1051) on SMPS
P.C.B..
Step 3 Remove SMPS P.C.B..
8.17. Disassembly of AMP P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of SMPS P.C.B.”.
Step 1 Remove 6 screws. Step 2 Detach 40P FFC at the connector (P8503) on AMP
P.C.B.. Step 3 Detach 30P FFC at the connector (P8502) on AMP P.C.B.. Step 4 Remove AMP P.C.B..
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8.18. Disassembly of BT Connect
8.19. Disassembly of CD Mecha-
P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Step 1 Remove screw and Bluetooth Angle. Step 2 Detach 8P FFC at the connector (P2101) on BT Con-
nect P.C.B..
Step 3 Remove BT Connect P.C.B..
nism Block
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of SMPS P.C.B.”.
Refer to “Disassembly of AMP P.C.B.”.
Step 1 Remove 2 screws. Step 2 Remove P.C.B. Angle.
Step 3 Remove 4 screws. Step 4 Remove Mecha Shield.
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Step 5 Remove 3 screws. Step 6 Remove Mecha Support A and Mecha Support B.
Step 7 Detach 24P FFC at the connector (CN7002) on CD
P.C.B..
Step 8 Remove CD Mechanism Block.
8.20. Disassembly of CD P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of SMPS P.C.B.”.
Refer to “Disassembly of AMP P.C.B.”.
Refer to “Disassembly of CD Mechanism Block”.
Step 1 Release catches and push down the fixed pins as arrow shown.
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Step 2 Remove Mecha Chassis & Floating Springs. Caution : Keep the Floating Springs in safe place and place
them back during assembling.
Step 7 Remove CD P.C.B.. Step 8 Attach short pin to the 24P FFC of the Traverse Unit.
Step 3 Remove 2 screws. Step 4 Desolder points on the solder side of the CD P.C.B.. Step 5 Lift up the Connector Cover. Caution : Do not use strong force as it may damage the
connector cover. Step 6 Detach 24P FFC at the connector (CN7003) on CD
P.C.B..Step 5 Lift up the Connector Cover.
8.21. Disassembly of CD Illumination P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of SMPS P.C.B.”.
Refer to “Disassembly of AMP P.C.B.”.
Refer to “Disassembly of CD Mechanism Block”.
Step 1 Remove 2 screws. Step 2 Detach 4P FFC at the connector (P7003) on Main
P.C.B.. Step 3 Remove CD Illumination P.C.B..
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8.22. Disassembly of Shaft Unit A
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of SMPS P.C.B.”.
Refer to “Disassembly of AMP P.C.B.”.
Step 1 Remove 3 screws. Step 2 Detach 3P Cable at the connector (P5002) on Main
P.C.B..
Step 3 Remove Rail Holder Unit.
Step 6 Remove screw. Step 7 Remove Spring. Step 8 Remove screw. Step 9 Remove Spring Support.
Step 4 Remove screw. Step 5 Remove Interlock SW P.C.B..
Step 10 Remove Screw Spacer. Note for assembling:
After removing the adhesive for screw lock cleanly from the Screw Spacer and the screw hole of Shaft Unit A, tighten up to the fastening torque: 7k
If some dusts of the adhesive for screw lock remains between Shaft Unit A and shaft plate, it may cause the operation failure or abnormal noise while opening/closing the CD cover.
Step 11 Remove Guide Holder.
gf
cm.
·
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Step 12 Remove 4 screws. Step 13 Remove Shaft Plate Unit.
Step 14 Remove 2 screws. Step 15 Remove Damper Support.
Step 18 Remove 4 screws. Step 19 Remove Lid Ornament.
Step 20 Remove Shaft Unit A.
Step 16 Release catches. Step 17 Remove Damper.
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8.23. Disassembly of Wifi Module
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of SMPS P.C.B.”.
Refer to “Disassembly of AMP P.C.B.”.
Step 1 Remove screw. Step 2 Detach Antenna Wire on Wifi Module. Step 3 Detach Antenna Wire on Wifi Module. Step 4 Remove Wifi Module.
8.24. Disassembly of Main P.C.B.
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of SMPS P.C.B.”.
Refer to “Disassembly of AMP P.C.B.”.
Refer to “Disassembly of Wifi Module”.
Step 1 Remove 2 screws. Step 2 Remove P.C.B. Angle.
Step 3 Remove 4 screws. Step 4 Remove Mecha Shield.
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Step 5 Remove 6 screws. Step 6 Remove Shield R. Step 7 Remove Main Shield.
8.25. Replacement of Wifi Antenna L & R
Refer to “Disassembly of Rear Panel”.
Refer to “Disassembly of Side AL Panel L & R”.
Refer to “Disassembly of Bottom Chassis”.
Refer to “Disassembly of Front Panel Block”.
Refer to “Disassembly of SMPS P.C.B.”.
Refer to “Disassembly of AMP P.C.B.”.
Refer to “Disassembly of Shaft Unit A”.
Refer to “Disassembly of Wifi Module”.
Refer to “Disassembly of Main P.C.B.”.
Step 1 Remove 8 screws. Step 2 Remove Top AL Panel. Step 3 Upset Mid Cabinet.
Step 8 Detach 3P Cable at the connector (P5002) on Main
P.C.B.. Step 9 Detach 24P FFC at the connector (P5001) on Main P.C.B.. Step 10 Detach 4P FFC at the connector (P7003) on Main P.C.B.. Step 11 Detach 8P FFC at the connector (P7301) on Main P.C.B.. Step 12 Remove Main P.C.B..
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Step 4 Release catches. Step 5 Remove Wifi Antenna R.
Step 6 Lift up Antenna Wire from ribs.
Step 7 Release catches. Step 8 Remove Wifi Antenna L.
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8.26. Assembly of Wifi Antenna L & R
Step 1 Insert Wifi Antenna L and Wifi Antenna R into Holes at Mid Cabinet. Step 2 Dressed Antenna Wire into the ribs of Mid Cabinet.
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Step 3 Dressed Antenna Wire into the rib of Mid Cabinet.
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9 Service Position
Note: For description of the disassembly procedures, refer Section 8 of the Service Manual.
9.1. Checking and Repairing of Power SW P.C.B., Volume SW P.C.B., IR P.C.B., OLED P.C.B., Touch SW P.C.B., SMPS P.C.B., AMP P.C.B., BT Connect P.C.B., CD P.C.B., Interlock SW P.C.B., Wifi Module and Main P.C.B.
Step 1 Attach 30P FFC at the connector (P7005) on Main P.C.B.. Step 2 Attach 5P Cable at the connector (P7604) on OLED P.C.B.. Step 3 Attach 3P Cable at the connector (P7607) on OLED P.C.B.. Step 4 Attach 6P FFC at the connector (P7605) on OLED P.C.B.. Step 5 Attach 20P FFC at the connector (P7603) on OLED P.C.B.. Step 6 Attach 15P Cable at the connector (P1051) on SMPS P.C.B.. Step 7 Attach 8P FFC at the connector (P2101) on BT Connect P.C.B.. Step 8 Attach 40P FFC at the connector (P8503) on AMP P.C.B.. Step 9 Attach 30P FFC at the connector (P8502) on AMP P.C.B.. Step 10 Attach Antenna Wire on Wifi Module. Step 11 Attach Antenna Wire on Wifi Module. Step 12 Attach 3P Cable at the connector (P5002) on Main P.C.B.. Step 13 Attach 24P FFC at the connector (P5001) on Main P.C.B.. Step 14 Power SW P.C.B., Volume SW P.C.B., IR P.C.B., OLED P.C.B., Touch SW P.C.B., SMPS P.C.B., AMP P.C.B., BT Conne ct
P.C.B., CD P.C.B., Interlock SW P.C.B., Wifi Module and Main P.C.B. can be checked as diagram shown.
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10 Block Diagram
ᵵᶣᵑ
ᵲᵵᶣᵑ
ᵵᶍᶍᶄᶃᶐᶣᵐ
ᵵᶍᶍᶄᶃᶐᶣᵐ
Tact Switch/
VOLUME +/-
Power
IR
LED
Bluetooth
Module
CD
Driver
UART
I/F
RF
Servo
I/F
SD I/F
USB
I2S
IN
ADC
16.9344MHz
OLED
SPI
sFlash
4Mbit
BT
Stuck
CD-ROM
Decoder
BT
Decoder
ᵱᶓᶀ ᵫᶇᶁᶍᶌ
Audio
ᵠᵫᵗᵒᵖᵎᵏᵩᵳ
FS
Encoder
I2S
IN
CLK gen
32.768kHz
Aiudio
Decoder
Reg.
OUT
OUT
16Mb
SDRAM
MCU
sFlash
32Mbit
I2S
I2S
Switch/LED
HOME RR FF STOP PLAY/PAUSE
E2P
ROM
PCM
MCLK
GPIO
Touch
Sensor IC
GPIO
RCA
GPIO PWM
SPI(Master)
PCM
I2C
Main Micon
Buzzer
CLK
(Master)SPI
14MHz
32.768kHz
AD
GPIO
GPIO
DA
Virtual
Battery
PCM/DSD
BCLK/LRCK
110.592MHz
I2C
PWM processor
CLK gen
MIX
Audio
SD1
SD3
I2C
I/F
Proce
+
ssor
SDO
PWM processor
CLK gen
MIX
Audio
SD1
SD3
I2C
I/F
Proce
+
ssor
SDO
PWM processor
CLK gen
MIX
Audio
SD1
SD3
I2C
I/F
Proce
+
ssor
SDO
PWM Mod
ulator
PWM Mod
ulator
PWM Mod
ulator
Headphone
Amp
D-AMP
Power
Stage
Controller
D-AMP
Power
Stage
Controller
OPTICAL
PC (USB-B)
F/W Update Only
USB-A
LAN
W-LAN
x2
S/PDIF
DIR
USB/IF
NXP
12MHz
I2C
WiFi
Module
I2C
SPI
Reg.
PCM
DSD
24.576MHz
22.5792MHz
PCM
DSD
+1.5V,+3.3V,+5V,+12.8V
Secondary
power source
+24V
12.8V
Audio
ADC
SMPS
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11 Wiring Connection Diagram
CN7002
P6801
P8503P8502
P8501
CN7003
24P
15P
P4201
64P
5P
P9901
3P
P8401
8P
P9701
5P
P7604
P7605
5P
P5002
3P
P7301
8P
P2101
8P
P7003
4P
P7901
4P
P5001
24P
P1051
P1001
220 - 240V
50/60Hz
(EB/EG/GN) 120 V 60Hz
(PP)
15P
6P
P9721
6P
P7801
3P
24P
P7951
6P
P9801
5P
P9601
4P
P7501
20P
TO TRAVERSE
UNIT
24P
30P
P7602
P7601
6P
P7608
3P
P7607
20P
P7603
4P
P95018PP9502
30P
P7005
30P
P4551
40P
P4552
30P 40P
AC IN ~
CD P.C.B.
INTERLOCK SW P.C.B.
HEADPHONE P.C.B.
USB P.C.B.
POWER SW P.C.B.
OLED P.C.B.
AMP P.C.B.
SMPS P.C.B.
MAIN P.C.B.
WIFI MODULE
BT CONNECT P.C.B.
IR P.C.B.
FOOT ILLUMINATION P.C.B.
TOUCH SW P.C.B.
VOLUME SW P.C.B.
CD ILLUMINATION P.C.B.
SU-C500EB/EG/GN/PP, SU-C550EB/EG WIRING CONNECTION DIAGRAM
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12 Exploded View and Replacement Parts List
(VOLUME SW P.C.B.)
(USB P.C.B.)
(TOUCH SW P.C.B.)
(POWER SW P.C.B.)
(OLED P.C.B.)
(IR P.C.B.)
(HEADPHONE P.C.B.)
(FOOT ILLUMINATION P.C.B.)
85
80
80
68
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
51
48
48
44
43
43
42
28
27
25
23
17
16
13
11
10
9
3
2
1
a
b
b
c
c
i
i
j
k
m
m
n
p
p
s
s
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
10 11 12 13
SU-C500EB/EG/GN/PP-S CABINET DRAWING
12.1. Cabinet Parts Location 1 (SU-C500EB/EG/GN/PP)
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(WiFi MODULE)
"**"
"**"
(SMPS P.C.B.)
(MAIN P.C.B.)
(INTERLOCK SW P.C.B.)
(CD ILLUMINATION P.C.B.)
(CD P.C.B.)
(BT CONNECT P.C.B.)
(AMP P.C.B.)
306
306
305
305
305
305
304
304
304
304
303
303
303
303
302
301
*82
81
79
78
77
76
75
74
73
72
71
70
69
67
65
64
64
64
64
64
64
64
63
63
63
63
63
62
62
62
61
61
61
61
61
61
61
61
61
60
60
60
60
60
60
60
60
60
60
60
60
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
58
57
56
55
53
52
50
49
47
46
46
45
41
40
39
38
38
37
36
36
36
35
34
33
32
31
30
30
30
30
29
26
22
21
20
19
18
15
14
12
8
7
6
5
4
d
d
e
e
f
f
g
g
h
h
j
k
l
l
a
n
o
o
q
q
r
r
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
10 11 12 13
SU-C500EB/EG/GN/PP-S CABINET DRAWING
NOTE: "**" PART IS NOT SUPPLIED.
* NOTE: After removing the adhesive for screw lock cleanly from the SCREW SPACER and the screw hole of SHAFT UNIT A, tighten up to the fastening torque: 7kgfcm.
If some dusts of the adhesive for screw lock remains between SHAFT UNIT A and shaft plate, it may cause the operation failure or abnormal noise while opening/closing the CD cover.
12.2. Cabinet Parts Location 2 (SU-C500EB/EG/GN/PP)
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SB-CT500EG
SU-C500EB/EG/GN/PP
**PAD
A6
A4
A3
A2
A1
A1
A1
AC CORD
(FOR PP ONLY)
AC CORD
(FOR GN ONLY)
AC CORD
(FOR EG ONLY)
A1
AC CORD
(FOR EB ONLY)
P4
P4
P3
*P2
*P2
FRONT
P1
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
10 11 12 13
CUSHION (FRONT)
CUSHION (REAR)
*P2
SC-C500EB/EG/GN/PP-S PACKAGING DRAWING
NOTE: “**” PART IS NOT SUPPLIED.
12.3. Packaging (SC-C500EB/EG/GN/PP)
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12.4. Cabinet Parts Location 1 (SU-C550EB/EG)
(VOLUME SW P.C.B.)
(USB P.C.B.)
(TOUCH SW P.C.B.)
(POWER SW P.C.B.)
(OLED P.C.B.)
(IR P.C.B.)
(HEADPHONE P.C.B.)
(FOOT ILLUMINATION P.C.B.)
85
80
80
68
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
51
48
48
44
43
43
42
28
27
25
23
17
16
13
11
10
9
3
2
1
a
b
b
c
c
i
i
j
k
m
m
n
p
p
s
s
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
10 11 12 13
SU-C550EB/EG-S CABINET DRAWING
68
Page 69
12.5. Cabinet Parts Location 2 (SU-C550EB/EG)
(WiFi MODULE)
(SMPS P.C.B.)
(MAIN P.C.B.)
"**"
"**"
(INTERLOCK SW P.C.B.)
(CD ILLUMINATION P.C.B.)
(CD P.C.B.)
(BT CONNECT P.C.B.)
(AMP P.C.B.)
306
306
305
305
305
305
304
304
304
304
303
303
303
303
302
301
83
*82
81
79
78
77
76
75
74
73
72
71
70
69
67
65
64
64
64
64
64
64
64
63
63
63
63
63
62
62
62
61
61
61
61
61
61
61
61
61
60
60
60
60
60
60
60
60
60
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
59
58
57
56
55
53
52
50
49
47
46
46
45
41
40
39
38
38
37
36
36
36
35
34
33
32
31
30
30
30
30
29
26
22
21
20
19
18
15
14
12
8
7
6
5
4
d
d
e
e
f
f
g
g
h
h
j
k
l
l
a
n
o
o
q
q
r
r
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
10 11 12 13
SU-C550EB/EG-S CABINET DRAWING
* NOTE: After removing the adhesive for screw lock cleanly from the SCREW SPACER and the screw hole of SHAFT UNIT A, tighten up to the fastening torque: 7kgfcm.
If some dusts of the adhesive for screw lock remains between SHAFT UNIT A and shaft plate, it may cause the operation failure or abnormal noise while opening/closing the CD cover.
NOTE: "**" PART IS NOT SUPPLIED.
69
Page 70
SU-C550EB/EG
**PAD
A6
A3
A2
A1
AC CORD
(FOR EG ONLY)
A1
AC CORD
(FOR EB ONLY)
P5
P4
P4
P3
*P2
*P2
FRONT
P1
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
G
H
10 11 12 13
CUSHION (FRONT)
CUSHION (REAR)
*P2
SU-C550EB/EG-S PACKAGING DRAWING
NOTE: “**” PART IS NOT SUPPLIED.
12.6. Packaging (SU-C550EB/EG)
70
Page 71
12.7. Mechanical Replacement Part List
12.7.1. SU-C500EB/EG/GN/PP
Safety Ref.
No.
1 REE2120 30P FFC (OLED -
2 REE2122 6P FFC (IR -
3 REE2123-1 20P FFC (TOUCH
4 REE2124 24P FFC (CD-
5 REE2125 4P FFC (CD ILLU-
6 REE2126 8P FFC (MAIN-BT
7 REE2127 30P FFC (MAIN-
8 REE2128 40P FFC (MAIN-
9 REE2133 6P FFC (FOOT
10 REX1749 4P SHIELDED WIRE
11 REX1891 8P WIRE (USB-
12 REX1894 3P WIRE (INTER-
Part No. Part Name &
Description
CABINET AND CHASSIS
MAIN)
OLED)
SW - OLED)
MAIN)
MINATION - MAIN)
CONNECT)
AMP)
AMP)
ILLUMINATION ­OLED)
(USB-MAIN)
MAIN)
LOCK SW-MAIN)
Qty Remarks
1
1
1
1
1
1
1
1
1
1
1
1
Safety Ref.
No.
13 REX1893 3P WIRE (VOLUME
14 REX1889 5P WIRE (HEAD-
15 REX1888 15P WIRE (SMPS-
16 REX1892 5P WIRE (POWER
17 RYK1921-S FRONT PANEL UNIT 1
18 RGG0277-S TOP AL PANEL 1
19 RGG0278-S SIDE AL PANEL L 1
20 RGG0279-S SIDE AL PANEL R 1
21 RGK2620-S SCREW CAP 1
22 RGK2621-K LID ORNAMENT 1
23 RGK2624-S POWER SW COVER 1
25 RGL0814-Q LIGHT GUIDE 1
26 RGL0824-W CD LIGHTING
27 RGL0825-W PICT LIGHT GUIDE 1
28 RGL0838-W FOOT LIGHT GUIDE 1
29 RGR0483A-A1 REAR PANEL 1 EB/EG/
29 RGR0483A-B REAR PANEL 1 PP
30 RKAX0042-K RUBBER LEG 4
31 RKF0988-Q1 CD LID 1
32 RDG0670 DAMPER 1
33 RMA2538 PCB ANGLE 1
34 RXJ0054 SHAFT PLATE UNIT 1
35 RMB1000 SPRING 1
36 RMG1033-W LID RUBBER A 3
Part No. Part Name &
Description
SW - OLED)
PHONE - AMP)
AMP)
SW - OLED)
GUIDE
Qty Remarks
1
1
1
1
1
GN
71
Page 72
Safety Ref.
No.
37 RMG1051-K WIFI CUSHION 1
38 RMG1056-K CUSHION 2
39 RMK0908 BOTTOM CHASSIS 1
40 RMM0319 RAIL HOLDER 1
41 RMM0320-1 GUIDE HOLDER 1
42 RMN1130 HOLDER (OLED) 1
43 RMQ2367 PICT WINDOW
44 RMQ2582 POWER SW TAPE 1
45 RMQ2491 HEX SPACER 1
46 RMQ2513 REAR GASKET 2
47 RMQ2514 AMP GASKET 1
48 RMQ2515 HP PCB GASKET 2
49 RMQ2537 EPT SEALER A 1
50 RMV0451 HEAT COVER 1
51 RMV0458 LIGHT BLIND
52 RMV0459 COVER MECHA
53 RMV0460 COVER WIRE 1
55 RSC1317 MAIN SHIELD 1
56 RSC1318 MECHA SHIELD 1
57 RSC1319 SHIELD L 1
58 RSC1320 SHIELD R 1
59 RHD26046 SCREW 68
60 RHD30119-K SCREW 12
61 VHD1224-1A SCREW 9
62 XTB3+14JFJK SCREW 3
63 XTW26+8SFJK SCREW 5
64 XYN3+C8FJK SCREW 7
65 XYN3+F5FN SCREW 1
67 RHDX261002 SCREW 1
68 L5HAAYY00005 DISPLAY MODULE 1
69 N1CYYYY00019 DIPOLE ANTENNA 1
70 N1CYYYY00020 DIPOLE ANTENNA 1
71 RKM0770A-W BT ANGLE 1
72 RKM0770B-W POWER PCB SUP-
73 RKM0770C-W MECHA SUPPORT A 1
74 RKM0770D-W MECHA SUPPORT B 1
75 RKM0770E-W SW PCB SUPPORT 1
76 RKM0770F-W DAMPER SUPPORT 1
77 RKM0770G-W SPRING SUPPORT 1
78 RGK2623C-K ANTENNA ANGLE L 1
79 RGK2623D-K ANTENNA ANGLE R 1
80 RGK2623A-K PCB SPACER 2
81 RKM0770-W1 MID CABINET 1
82 RMQ2563 SCREW SPACER 1
85 RGK2623B-K POWER SW BASE 1
301 RAE5307Z-V TRAVERSE UNIT 1
302 RMQ2020-1J MECHA CHASSIS 1
303 RMG0730-G FLOATING RUBBER 4
304 RME0109-1 FLOATING SPRING 4
305 RMS0757-1 FIXED PIN 4
306 XTN2+6GFJ SCREW 2
Part No. Part Name &
Description
CUSHION
COVER
SHIELD
PORT
TRAVERSE DECK
Qty Remarks
2
1
1
1
12.7.2. SC-C500EB/EG/GN/PP
Safety Ref.
No.
P1 SPG0521-1 PACKING CASE 1 EG
P1 SPG0522 PACKING CASE 1 EB
P1 SPG0524 PACKING CASE 1 PP
P1 SPG0525 PACKING CASE 1 GN
P2 SPN0375-2 MAINSET CUSHION 1
P3 SPH0019 PE SHEET 1
P4 SPN0444 SIDE PAD 2
A1 K2CG3YY00191 AC CORD 1 PP
A1 K2CK3YY00083 AC CORD 1 GN
A1 K2CM3YY00041 AC CORD 1 EG
A1 K2CT3YY00081 AC CORD 1 EB
A2 N2QAYA000114 REMOTE CONTROL 1
A3 SQT1065 OI (Sp/Sw/Da/Fi) 1 EG
A3 SQT1066 OI (En) 1 EB/GN
A3 SQT1068 OI (En/Cf) 1 PP
A3 SQT1113 OI (Ge/Fr/It/Du) 1 EG
A4 RFA3668 SPEAKER CORD 1
A6 SFM0118 DEMO SONG CD 1
Part No. Part Name &
Description
PACKING MATERI­ALS
ACCESSORIES
12.7.3. SU-C550EB/EG
Safety Ref.
No.
1 REE2120 30P FFC (OLED -
2 REE2122 6P FFC (IR -
3 REE2123-1 20P FFC (TOUCH
4 REE2124 24P FFC (CD-
5 REE2125 6P FFC (CD ILLU-
6 REE2126 8P FFC (MAIN-BT
7 REE2127 30P FFC (MAIN-
8 REE2128 40P FFC (MAIN-
9 REE2133 6P FFC (FOOT
10 REX1749 4P SHIELDED WIRE
11 REX1891 8P WIRE (USB-
12 REX1894 3P WIRE (INTER-
13 REX1893 3P WIRE (VOLUME
14 REX1889 5P WIRE (HEAD-
15 REX1888 15P WIRE (SMPS-
16 REX1892 5P WIRE (POWER
17 RYK1921-S FRONT PANEL UNIT 1
18 RGG0277-S TOP AL PANEL 1
19 RGG0278-S SIDE AL PANEL L 1
20 RGG0279-S SIDE AL PANEL R 1
Part No. Part Name &
Description
CABINET AND CHASSIS
MAIN)
OLED)
SW - OLED)
MAIN)
MINATION - MAIN)
CONNECT)
AMP)
AMP)
ILLUMINATION ­OLED)
(USB-MAIN)
MAIN)
LOCK SW-MAIN)
SW - OLED)
PHONE - AMP)
AMP)
SW - OLED)
Qty Remarks
Qty Remarks
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
72
Page 73
Safety Ref.
No.
21 RGK2620-S SCREW CAP 1
22 RGK2621-K LID ORNAMENT 1
23 RGK2624-S POWER SW COVER 1
25 RGL0814-Q LIGHT GUIDE 1
26 RGL0824-W CD LIGHTING
27 RGL0825-W PICT LIGHT GUIDE 1
28 RGL0838-W FOOT LIGHT GUIDE 1
29 RGR0483B-A REAR PANEL 1
30 RKAX0042-K RUBBER LEG 4
31 RKF0988-Q1 CD LID 1
32 RDG0670 DAMPER 1
33 RMA2538 PCB ANGLE 1
34 RXJ0054 SHAFT PLATE UNIT 1
35 RMB1000 SPRING 1
36 RMG1033-W LID RUBBER A 3
37 RMG1051-K WIFI CUSHION 1
38 RMG1056-K CUSHION 2
39 RMK0908 BOTTOM CHASSIS 1
40 RMM0319 RAIL HOLDER 1
41 RMM0320-1 GUIDE HOLDER 1
42 RMN1130 HOLDER(OLED) 1
43 RMQ2367 PICT WINDOW
44 RMQ2582 POWER SW TAPE 1
45 RMQ2491 HEX SPACER 1
46 RMQ2513 REAR GASKET 2
47 RMQ2514 AMP GASKET 1
48 RMQ2515 HP PCB GASKET 2
49 RMQ2537 EPT SEALER A 1
50 RMV0451 HEAT COVER 1
51 RMV0458 LIGHT BLIND
52 RMV0459 COVER MECHA
53 RMV0460 COVER WIRE 1
55 RSC1317 MAIN SHIELD 1
56 RSC1318 MECHA SHIELD 1
57 RSC1319 SHIELD L 1
58 RSC1320 SHIELD R 1
59 RHD26046 SCREW 68
60 RHD30119-K SCREW 9
61 VHD1224-1A SCREW 9
62 XTB3+14JFJK SCREW 3
63 XTW26+8SFJK SCREW 5
64 XYN3+C8FJK SCREW 7
65 XYN3+F5FN SCREW 1
67 RHDX261002 SCREW 1
68 L5HAAYY00005 DISPLAY MODULE 1
69 N1CYYYY00019 DIPOLE ANTENNA 1
70 N1CYYYY00020 DIPOLE ANTENNA 1
71 RKM0770A-W BT ANGLE 1
72 RKM0770B-W POWER PCB SUP-
73 RKM0770C-W MECHA SUPPORT A 1
74 RKM0770D-W MECHA SUPPORT B 1
75 RKM0770E-W SW PCB SUPPORT 1
76 RKM0770F-W DAMPER SUPPORT 1
77 RKM0770G-W SPRING SUPPORT 1
78 RGK2623C-K ANTENNA ANGLE L 1
79 RGK2623D-K ANTENNA ANGLE R 1
80 RGK2623A-K PCB SPACER 2
81 RKM0770-W1 MID CABINET 1
82 RMQ2563 SCREW SPACER 1
83 RMQ2200 PC SHEET 1
85 RGK2623B-K POWER SW BASE 1
Part No. Part Name &
Description
GUIDE
CUSHION
COVER
SHIELD
PORT
Qty Remarks
1
2
1
1
1
Safety Ref.
No.
306 XTN2+6GFJ SCREW 2
P1 SPG0526 PACKING CASE 1 EG
P1 SPG0527 PACKING CASE 1 EB
P2 SPN0375-2 MAINSET CUSHION 1
P3 SPH0019 PE SHEET 1
P4 SPN0444 SIDE PAD 2
P5 RPN2767 BOTTOM PAD 1
A1 K2CM3YY00041 AC CORD 1 EG
A1 K2CT3YY00081 AC CORD 1 EB
A2 N2QAYA000114 REMOTE CONTROL 1
A3 SQT1114 OI (En) 1 EB
A3 SQT1115 OI (Ge/Fr/It/Du) 1 EG
A3 SQT1116 OI (Sp/Sw/Da/Fi) 1 EG
A6 SFM0118 DEMO SONG CD 1
Part No. Part Name &
Description
PACKING MATERI­ALS
ACCESSORIES
Qty Remarks
TRAVERSE DECK
301 RAE5307Z-V TRAVERSE UNIT 1
302 RMQ2020-1J MECHA CHASSIS 1
303 RMG0730-G FLOATING RUBBER 4
304 RME0109-1 FLOATING SPRING 4
305 RMS0757-1 FIXED PIN 4
73
Page 74
12.8. Electrical Replacement Parts List
12.8.1. SU-C500EB/EG/GN/PP
Safety Ref.
No.
PCB1 SEP0546AD MAIN P.C.B 1 PP
PCB1 SEP0546AC MAIN P.C.B 1 GN
PCB1 SEP0546AA MAIN P.C.B 1 EG
PCB1 SEP0546AB MAIN P.C.B 1 EB
PCB2 SEP0547AA AMP P.C.B 1
PCB3 SEP0550AA TOUCH SW P.C.B 1
PCB4 SEP0548AB SMPS P.C.B 1 PP
PCB4 SEP0548AA SMPS P.C.B 1 EB/EG/
PCB5 SEP0549AA OLED P.C.B 1
PCB6 SEP0551AA-S USB P.C.B 1
PCB7 SEP0552AA HEADPHONE P.C.B 1
PCB8 SEP0553AA POWER SW P.C.B 1
PCB9 SEP0556AA INTERLOCK SW
PCB10 SEP0557AA VOLUME SW P.C.B 1
PCB11 SEP0558AA IR P.C.B 1
PCB12 SEP0634AA CD ILLUMINATION
PCB13 SEP0635AA FOOT ILLUMINA-
PCB14 SEP0653AA BT CONNECT P.C.B 1
PCB15 REP5057A CD P.C.B 1
PCB16 SFKZUC500EAA WIFI MODULE 1
F1 K5G312Y00007 FUSE 1
Part No. Part Name &
Description
PRINTED CIRCUIT BOARDS
P.C.B
P.C.B
TION P.C.B
FUSES
Qty Remarks
GN
1
1
1
Safety Ref.
No.
F2 K5G202Y00006 FUSE 1
IP7001 ERBRE1R50V FUSE 1
Part No. Part Name &
Description
12.8.2. SU-C550EB/EG
Safety Ref.
No.
PCB1 SEP0546AF MAIN P.C.B 1 EG
PCB1 SEP0546AG MAIN P.C.B 1 EB
PCB2 SEP0547AB AMP P.C.B 1
PCB3 SEP0550AA TOUCH SW P.C.B 1
PCB4 SEP0548AA SMPS P.C.B 1
PCB5 SEP0549AA OLED P.C.B 1
PCB6 SEP0551AA-S USB P.C.B 1
PCB7 SEP0552AA HEADPHONE P.C.B 1
PCB8 SEP0553AA POWER SW P.C.B 1
PCB9 SEP0556AA INTERLOCK SW
PCB10 SEP0557AA VOLUME SW P.C.B 1
PCB11 SEP0558AA IR P.C.B 1
PCB12 SEP0634AA CD ILLUMINATION
PCB13 SEP0635AA FOOT ILLUMINA-
PCB14 SEP0653AA BT CONNECT P.C.B 1
PCB15 REP5057A CD P.C.B 1
PCB16 SFKZUC500EAA WIFI MODULE 1
Part No. Part Name &
Description
PRINTED CIRCUIT BOARDS
P.C.B
P.C.B
TION P.C.B
FUSES
Qty Remarks
Qty Remarks
1
1
1
74
Page 75
Safety Ref.
No.
F1 K5G312Y00007 FUSE 1
F2 K5G202Y00006 FUSE 1
IP7001 ERBRE1R50V FUSE 1
Part No. Part Name &
Description
Qty Remarks
MMH1511
75
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