Technibel PHRT 7, PHRT 9, PHRT 12, PHRT Series, PHRT 15 Technical Instructions

Page 1
PHRT
HEAT PUMP WITH HYDRAULIC EQUIPMENT
AIR / WATER
7 to 16 KW
May 2007
10 12 169 - GB - 03
TECHNICAL INSTRUCTIONS
PHRT 12 PHRT 16
Heating Cooling
PHRT 7 6.90 kW - 5.90 kW PHRT 9 9.00 kW - 7.10 kW PHRT 12 10.70 kW / 12.70 kW * - 8.50 kW / 9.00 kW * PHRT 16 15.20 kW - 11.40 kW
For terminal units and boiler overhaul applications
* single-phase / three-phase
Page 2
2
SUMMARY
1 - Application - Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 - Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 - Physical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5 - Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6 - Heating performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
7 - Cooling performances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
8
- Corrections to be made when using anti-freeze . . . . . . . . . . . . . .9
9 - Curves of available pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
10 - Sound levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
11 - Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
12 - "ECH" electronic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
MARKING
This product marked conforms to the essential requirements of the Directives:
- Low voltage no. 2006/95/EC.
- Electromagnetic Compatibility no. 89/336 EEC, modified 92/31 and 93/68 EEC.
1 - APPLICATION - USE
Chilled water or hot water generator for air conditioning or heating of rooms for
terminal unit and boiler overhaul
applications.
NOTE : The electronic control parameterization is factory-set for terminal unit and boiler overhaul applications.
R 410 A
• R 410 A is a high-pressure refrigerant (+ 50% in relation to R 22 and R 407 C).
• The compressors approved for operation with this fluid are filled beforehand with polyalcohol oil. Contrary to mineral oil, it is very hygroscopic: it absorbs the humidity of the ambient air very quickly. This can modify its lubricant properties and lead in time to the destruction of the compressor.
MAINTENANCE INSTRUCTIONS
1
-
Never add oil to the appliance; the compressor is filled with polyalcohol oil, a special oil which cannot tolerate the presence of other oils.
2 -
The instruments used for:
-
filling,
- pressure measurements,
- emptying under vacuum,
- recovering the fluid, must be compatible and only used for the R 410 A fluid. Note: the pressure taps of the refrigerating circuit are 5/16 SAE (1/2 - 20 - UNF)
3 - In the case of a new charge:
- the charge
must be undertaken in liquid phase,
- use a balance and a dip pipe type R 410 A cylinder,
- charge the weight of R 410 A as per the value indicated on the unit’s identification plate (for “split systems”, refer to the installation instructions as the charge must consider the length of the connecting lines).
4 - In case of leakage, do not complete the charge: recover
the remaining refrigerant for recycling and perform a total charge.
Recovery, recycling or the destruction of the fluid must be done in compliance with the laws in force in the country concerned.
5 - If the refrigerant circuit is opened, you must:
-
avoid the entry of air into the circuit as much as possible,
- replace or install a drier,
- perform the “vacuum operation” at a minimum level of
0.3 mbar (static).
APPLIANCES FILLED WITH R 410 A
Page 3
2.1 - DESCRIPTION
3
2 - PRESENTATION
NOTE: The units are supplied with a water filter which is to be installed on the water intake.
2.2 - ELECTRICAL EQUIPMENT
• Per EN 60 335-2-40.
"ECH" electronic control with fan speed control
• Pressure safety cutout.
• Water flow detector.
Compressor starter with current limitation device (for single-phase units).
• Phase order controller (for three-phase units).
1 10 2
7 9 6
5 4
4 5
7 6 9
8
1 10 2
8
16
11
3
12
15
13
14
16
11
3
15
12
13
14
1 - Sound-proofed hermetic compressor. 2 - Plate water heat exchanger. 3 - "Plate-Fin" air heat exchanger. 4 - Fan motor. 5 - Fan protection grille. 6 - Electrical box. 7 - Microprocessor control unit display
keyboard.
8 - Circulating pump. 9 - Expansion tank.
10 - Safety valve.
11 - Pressure gauge. 12 - Water inlet connector. 13 - Water outlet connector. 14 - Filling / drainage of the water circuit. 15 - Air vent. 16 - Hole for connecting cables.
Materials:
- Copper piping.
- Painted sheet metal cabinet.
- Copper/aluminium air heat exchanger.
- Stainless steel water heat exchanger.
- Plastic grille.
PHRT 7 PHRT 9
PHRT 12 PHRT 16
Page 4
4
3 - TECHNICAL CHARACTERISTICS
(*) Gross value (without circulator) Single-phase / three-phase
NOMINAL OPERATING CONDITIONS
NOTE:
Water system pressure: 1,5 to 3 bar.
OPERA
TING LIMITS (pure water) (*)
(*) The limits indicated are those of the machine. (**)
At 43
°
C outside air temperature, the max. temperature of the water outlet is limited to 18
°
C instead of 20
°
C.
PHRT 7 PHRT 9 PHRT 12 PHRT 16
+ 19° C + 19° C + 19° C + 19° C
+ 5° C + 5° C + 5° C + 5° C
- 5° C - 5° C - 5° C - 5° C
- 15° C - 15° C - 15° C - 15° C
+ 70° C + 70° C + 70° C + 70° C + 25° C + 25° C + 25° C + 25° C
+ 43° C (**) + 43° C (**) + 43° C (**) + 43° C (**)
+ 10° C + 10° C + 10° C + 10° C
+ 20° C (**) + 20° C (**) + 20° C (**) + 20° C (**)
+ 5° C + 5° C + 5° C + 5° C
Min. water outlet temperature
COOLING
Max. outside air temperature (dry)
Min. outside air temperature (dry)
HEATING
Max. outside air temperature (humid)
Min. outside air temperature (dry) for water output temperature 50°C
Max. water outlet temperature
Min. outside air temperature (dry) for water output temperature 55°C (max.)
Min. outside air temperature (dry) for water output temperature 45°C (nominal)
Min. water outlet temperature
Max. water intlet temperature
Outside air temperature (dry) + 7° C Outside air temperature (humid) + 6° C Water outlet temperature + 45° C
Outside air temperature (dry) + 35° C Water outlet temperature + 7° C
HEATING
COOLING
PHRT 7 PHRT 9 PHRT 12 PHRT 16
Heating capacity kW 6.90 9.00 / 9.00 10.70 / 12.70 15.20
kW 2.54 3.16 / 3.10 3.48 / 3.94 4.82
Water regime 40/45°C 2.72 2.85 / 2.90 3.06 / 3.22 3.15 Water regime 30/35°C 3.48 3.63 / 3.68 3.89 / 4.00 4.05 Total Max. kW 3.27 4.00 4.70 _ power consumption kW _ 4.00 5.10 7.00 Total Max. A 14.60 18.20 21.30 _ current consumption A _ 7.20 9.00 12.70 Nominal water flow
m3/h 1.24 1.58 1.87 / 2.16 2.70
4.40 4.40 5.20 / 6.00 7.50
Available pressure kPa 58.00 47.00 66.00 / 53.00 68.00
Cooling capacity kW 5.90 7.10 / 7.10 8.50 / 9.00 11.40
kW 2.54 3.14 / 3.09 3.31 / 3.73 4.98 (EER)* 2.32 2.26 / 2.30 2.57 / 2.41 2.29 Total Max. kW 3.27 4.00 4.70 _ power consumption kW _ 4.00 5.10 7.00 Total Max. A 14.60 18.20 21.30 _ current consumption A _ 7.20 9.00 12.70 Nominal water flow
m3/h 1.02 1.22 1.48 / 1.51 1.98
2.80 3.40 4.10 / 4.20 5.50
Available pressure kPa 64.00 59.00 82.00 / 80.00 84.00
Performance factor (COP)*
10-4 m3/s
1-phase
3-phase
1-phase
3-phase
Model
10-4 m3/s
1-phase
3-phase
1-phase
3-phase
COOLING
Nominal power consumption*
HEATING
Nominal power consumption*
Page 5
5
4 - PHYSICAL CHARACTERISTICS
Dimensions L mm 1,190 1,190 1,190 1,190
H mm 735 735 1,235 1,235 P mm 340 340 340 340 Weight kg 98 98 128 133
Dimensions L mm 1,270 1,270 1,270 1,270 packaged H mm 920 920 1,420 1,420
P mm 420 420 420 420 Weight kg 110 110 141 146
PHRT 16
PHRT 12
Model
PHRT 7
PHRT 9
168
80
135 100
4
3 2 1
168
109
54
80
535 100
3 2
1
4
H
P
L
H
P
L
370
810
1
Water inlet connection (male) with air vent valve
2 Water outlet connection (male) 3 Water circuit fill/drain 4 Holes for electric cables
PHRT 7 PHRT 9
PHRT 12 PHRT 16
Fastening
“Rear view” “Rear view”
Page 6
6
5 - DESCRIPTION
PHRT 7 PHRT 9 PHRT 12 PHRT 16
Power supply 230V/1/50Hz
_
400V/3N/50Hz _
Start-up current 1-phase A 40 33 34 _
3-phase A _ 39 56 63
Total air flow
m3/h 3,000 3,000 6,000 6,000
m3/s 0.833 0.833 1.667 1.667
Propellor diameter mm 460 460 460 460 Power supply 230V/1/50Hz
Rotation speed rpm 770 770 770 770 Current A 0.7 0.7 1.4 1.4 Power input kW 0.140 0.140 0.280 0.280
Expansion system (*) expansion valve
Water capacity liters 0.84 0.84 1.05 1.4 Expansion system (*) expansion valve
kg 2.05 2.1 3.5 / 3.7 3.8
Current A 0.8 0.8 1 1.3 Power input kW 0.16 0.16 0.24 0.28 Power supply 230V/1/50Hz
Capacity liters 2 2 2 2
Male connections inlet 3/4" 3/4" 1" 1"
outlet 3/4" 3/4" 1" 1"
Water capacity of the unit liters 2.3 2.3 2.8 3.2
Minimum water volume (**) liters 30 40 50 60 Maximum water volume (***)
Terminal unit or overhaul application liters 90 90 90 90
Power supply 230V/1/50Hz
_
400V/3N/50Hz _
IP 24 IP 24 IP 24 IP 24
Water volume in system
Mains power supply
Equipment protection index
Model
Air vent valve
Hydraulic system
Water flow rate detection pressure differential cut-out
Water filter supplied, uninstalled
Circulating pump
Expansion tank (charge pressure 1.5 bar)
Charged internal cooling system
Safety valve (pressure 3 bar)
Pressure gauge (0 to 6 bar)
with HP and LP switch
R 410 A refrigerant Total charge 1-phase / 3-phase
Air exchanger
with louver fins and water-repellant treatment
Direct drive propeller fan motor
Water exchanger Plate-type stainless steel water treatment section
2
2
Hermetic compressor
with thermal protection
Sound insulation cover
with thermal protection, horizontal blowing
111
Scroll
Scroll
Scroll
1
•••
Scroll
1•1
(*) The PHRT units are equipped with a single bi-flow regulator used for both heating and cooling operation.
(**) If the water volume of the system is below the minimum, a buffer tank must be installed.
(***) If the water volume of the system is above the maximum, an additional expansion tank is required.
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7
6 - HEATING PERFORMANCES
INPUT POWER
HEATING CAPACITY
(three-phase)
(single-phase)
4
2.5
3
3.5
-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20
12
5
6
7
8
9
11
10
-10
-8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20
PHRT 9
Outdoor wet bulb temperature (°C)
Heating capacity (kW)
W
ater outlet temperature
45° C
50° C
55
°C
40
°C
Outdoor wet bulb temperature (°C)
Total input power (kW)
W
ater outlet temperature
4
4.25
3
3.25
3.5
3.75
-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20
7
6
8
9
10
11
12
13
14
-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 1816 20
PHRT 12
mono
Outdoor wet bulb temperature (°C)
Heating capacity (kW)
Water outlet temperature
Outdoor wet bulb temperature (°C)
Total input power (kW)
Water outlet temperature
5
3.5
4
4.5
-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20
16
7
8
10
12
14
9
11
13
15
-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20
PHRT 12
tri
Outdoor wet bulb temperature (°C)
Heating capacity (kW)
Water outlet temperature
Outdoor wet bulb temperature (°C)
Total input power (kW)
W
ater outlet temperature
5.5
6.5
6
3.5
4
4.5
5
-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20
10
9
11
12
13
14
15
16
17
18
19
-10 -8 -6 -4 -2 0 2 4 6 8 10 12 14 1816 20
PHRT 16
Outdoor wet bulb temperature (
°
C)
Heating capacity (kW)
W
ater outlet temperature
Outdoor wet bulb temperature (
°
C)
Total input power (kW)
Water outlet temperature
50° C
45
°
C
40° C
55° C
50
°C
55° C
45
°
C
40° C
50° C
40° C
45
°C
55° C
45° C
50° C
55° C
40° C
50° C
40° C
45° C
55° C
50° C
40° C
45
°
C
55° C
50° C
55° C
45° C
40° C
3.5
2
2.5
3
-10
-8 -6 -4 -2 0 2 4 6 8 10 12 14 16 18 20
4
3
5
6
7
8
9
10
11
-10
-8 -6 -4 -2 0 2 4 6 8 10 12 14 1816 20
PHRT 7
Outdoor wet bulb temperature (
°C)
Heating capacity (kW)
W
ater outlet temperature
45
°C
50° C
55
°C
40° C
Outdoor wet bulb temperature (
°C)
Total input power (kW)
W
ater outlet temperature
50
°C
45° C
40° C
55
°C
Page 8
8
7 - COOLING PERFORMANCES
INPUT POWER
COOLING CAPACITY
(three-phase)
(single-phase)
2
2.5
3
4
3.5
4.5
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
5
6
7
8
9
11
12
10
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
PHRT 9
W
ater outlet temperature (°C)
Cooling capacity (kW)
Outdoor temperature
35
°C
25
°C
43
°C
25
°C
35
°C
43
°C
Water outlet temperature (°C)
Total input power (kW)
Outdoor temperature
2
2.5
3
4
3.5
4.5
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
6
7
8
9
10
11
13
14
12
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
PHRT 12
mono
W
ater outlet temperature (°C)
Cooling capacity (kW)
Outdoor temperature
35° C
25° C
43° C
25° C
35° C
43° C
W
ater outlet temperature (°C)
Total input power (kW)
Outdoor temperature
3
4
3.5
4.5
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
7
8
9
10
11
12
14
15
13
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
PHRT 12
tri
Water outlet temperature (°C)
Cooling capacity (kW)
Outdoor temperature
35° C
25° C
43° C
25
°
C
35° C
43° C
W
ater outlet temperature (°C)
T
otal input power (kW)
Outdoor temperature
4
4.5
5
6
5.5
6.5
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
9
10
11
12
13
15
16
17
18
19
14
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
PHRT 16
Water outlet temperature (°C)
Cooling capacity (kW)
Outdoor temperature
35° C
25° C
43° C
25
°
C
35° C
43° C
Water outlet temperature (°C)
Total input power (kW)
Outdoor temperature
2
2.5
3
4
3.5
4.5
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
4
5
6
7
8
10
11
9
5 6 7 8 9 10 11 12 13 14 15 16 17 18 2019
PHRT 7
Water outlet temperature (°C)
Cooling capacity (kW)
Outdoor temperature
35
°C
25° C
43
°C
25° C
35° C
43
°C
W
ater outlet temperature (°C)
Total input power (kW)
Outdoor temperature
Page 9
9
(Cooling mode)
IMPORT
ANT: Use monopropylene glycol. A minium rate of 15% to 20% is needed to avoid any risk of
corrosion.
8.1 - PRINCIPLE OF USING THE CURVES
Choose the percentage of glycol according to the minimum temperature to protect the hydraulic circuit against frost and determine the coefficients to be applied to the power, the water flow rate and the pressure drop.
8.2 - EXAMPLE
Protection at an external temperature of -15°C, which gives 30% glycol ("Freezing points" curve).
The "Reduction of cooling capacity" curve gives the coefficient to be applied to the refrigerating capacity (0.94).
• The "Water flow" curve gives the coefficient to be applied to the water flow rate (1.113).
• The "Pressure drop" curve gives the coefficient to be applied to the pressure drop (1.19).
Curves valid for temperature control on the water intake.
8 - CORRECTIONS TO BE MADE WHEN USING ANTI-FREEZE
1.30
1.20
1.10
1.00
0.94
0 10 20 30 40
0
-5
-10
-15
-20
-25
1.19
1.113
% in weight of Monopropylene Glycol
Pressure drop
Water flow
Reduction of cooling capacity
Freezing points
Correction factorsOutdoor
temperature °C
9 - CURVES OF AVAILABLE PRESSURES (on unit's outlet)
0
0 0.5 1 1.5 2
10
20
30
40
50
60
70
80
100
90
PHRT 7 PHRT 9
W
ater flow rate (m
3
/h)
Available pressure (kPa)
Speed 1
Speed 2
Speed 3
0
0 0.5 1 1.5 2.52
10
20
30
40
50
60
70
80
130
120
110
100
90
PHRT 12
W
ater flow rate (m
3
/h)
A
vailable pressure (kPa)
Speed 1
Speed 2
Speed 3
Page 10
10
11 - ACCESSORIES
PHRT 7 PHRT 9 PHRT 12 PHRT 16
Set of 2 flexible hoses length 1 m Ø 3/4"
_ _
length 1 m Ø 1" _ _
Insulated tank 35 liters 6 branch connection
Condensate tank heating cord kit
Remote control
RS 485 communication interface
(MODBUS protocol)
0
0
0.5 1 1.5 32.52
10
20
30
40
50
60
70
80
130
120
11
0
100
90
PHRT 16
Water flow rate (m3/h)
Available pressure (kPa)
Speed 1
Speed 2
10 - SOUND LEVELS
40
35
30
25
10 15 20 25 30
Distance in meters
dB to be deducted from
the sound power level
Power level Sound-pressure level
Lw (dBA) Lp (dBA)
PHRT 7 65 37 PHRT 9 65 37 PHRT 12 67 39 PHRT 16 67 39
Model
Sound-pressure level:
Unit installed outdoors (free field) on a reflective surface. Measurement carried out at a distance of 10 m.
Page 11
11
12 - "ECH" ELECTRONIC CONTROL
• Microprocessor control module, including:
- chilled water temperature control (water return),
- control of operating parameters,
-
self-adapting algorithm for water volume reduction,
- circulating pump control (frost protection and anti-sticking function),
-
anti-short cycle system,
- hour counter compressor and circulating pump,
- alarm management,
- anti-freeze security (water exchanger),
-
digital display of:
. water temperature, . set-point, . alarm code (HP, LP, water output, probes, anti-freeze...).
- remote alarm reporting is possible via a potential-free contact,
- integrated condensation pressure control,
- heating cord control (accessory),
- remote control with display unit (accessory),
- serial communications port (RS 485 interface, accessory) - MODBUS Protocol.
Page 12
Due to our policy of continuous development, our products are liable to modification without notice.
R.D. 28 Reyrieux BP 131 01601 Trévoux CEDEX France Phone 33 4 74 00 92 92 - Fax 33 4 74 00 42 00 R.C.S. Bourg-en-Bresse B 759 200 728
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