TAYLOR 606 Operators Manual

OPERATOR’S MANUAL

Model C606

Combination Freezer

Original Operating Instructions

059714-M

May, 2004 (Original Publication )

(Updated 8/5/2020)

Complete this page for quick reference when service is required:

Taylor Distributor: __________________________________________________________ Address:_________________________________________________________________ Phone: __________________________________________________________________ Service: _________________________________________________________________ Parts: ___________________________________________________________________ Date of Installation: ________________________________________________________

Information found on the data label:

Model Number:____________________________________________________________ Serial Number: ____________________________________________________________ Electrical Specs: Voltage__________________ Cycle__________

Phase__________________________________ Maximum Fuse Size: ______________________________________________________ A Minimum Wire Ampacity: ___________________________________________________A

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized transla tion repr esentative(s) are considered to be the original set of instructions.

059714-M

Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portio n of this wor k may be a violation of copyright law of the United States of America and other countries, could result in the awarding of statutory damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights rese rved.

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Section 1: To the Installer

Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Air-Cooled Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2

Beater Rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3

Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4

Section 2: To the Operator Section 3: Safety Section 4: Operator Parts Identification

Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

Front View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Syrup Cabinet View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Syrup Pump and Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

X57028-XX Pump A.—Mix Simplified - Shake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

X57029-XX Pump A.—Mix Simplified - Soft Serve. . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

X59304 Syrup Line Assembly—Thin Viscosity Syrup. . . . . . . . . . . . . . . . . . . . . . . . . .4-9

X56652 Syrup Line Assembly—Thick Viscosity Shake Syrup (Optional). . . . . . . . . .4-10

X58450 Syrup Line Assembly—Syrup-in-Bag Option. . . . . . . . . . . . . . . . . . . . . . . . .4-11

Mix Hopper—Top View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12

Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13

X44127 Brush Kit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15

X53800-BRN/TAN Syrup Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16

Beater Door Assembly—Shake Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17

Beater Door Assembly—Soft Serve Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19

059088 Parts Tray—Shake Side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20

059087 Parts Tray—Soft Serve Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21

056525 Parts Tray—Simplified Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22

Table of Contents

Section 5: User Interface

Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Vacuum Fluorescent Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Heat Cycle Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Reset Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Air/Mix Pump Reset Mechanism. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Adjustable Draw Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3

Model C606 i

Table of Contents

Shake Fill Level Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

VFD Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Manager's Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

Section 6: Operating Procedures

Machine Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Sanitizing—Shake Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

Sanitizing—Soft Serve Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13

Priming—Shake Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

Priming—Soft Serve Side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Daily Closing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

Daily Opening Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

Syrup System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25

Syrup Topping Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27

Manual Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32

Draining Product from the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32

Rinsing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33

Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34

Disassembly—Shake Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34

Disassembly—Soft Serve Side. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35

Brush Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36

Syrup System—Scheduled Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37

Section 7: Operator Checklist

During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Troubleshooting Bacterial Count . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Regular Maintenance Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

Section 8: Troubleshooting Guide Section 9: Parts Replacement Schedule Section 10: Limited Warranty Section 11: Limited Warranty on Parts

ii Model C606

Section 1

To the Installer

The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.

Installer Safety

IMPORTANT! In all areas of the world, machines should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service

of Taylor

machines.

• Only Taylor service personnel should perform installation, maintenance, and repairs on Taylor machines.

• Authorized service personnel should consult OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout proced u re s bef or e beginning any installation or repairs.

• Authorized service personnel must en su re tha t the proper personal protective equipment (PPE) is available and worn when required during installation and service.

• Authorized service personnel must remove all metal jewelry, rings, and watches before working on electrical equipment.

All repairs must be performed by an authorized Taylor service technician.

Site Preparation

Inspect the area where the machine will be installed before uncrating it. Make sure that all possible ha zards to the user and the machine have been addressed.

WARNING! Only install this machine in a

location where its use and maintenance is restric te d to trained personnel. Failure to comply may result in personal injury.

Air-Cooled Machines

Do not obstruct air intake and discharge openings.

Air-cooled machines require a min imum of 3 in. ( 76 mm) of clearance around all sides to allow for adequate air flow across the condensers. Install the deflector provided to prevent recirculation of warm air. Failure to allow adequate clearance can reduce the refrigeration capacity and may cause permanent damage to the compressors.

For Indoor Use Only: This machine is designed to operate indoors under normal ambient tempera tures of

70°F to successfully performed in high ambient temperatures of 104°C (40°C) at reduced capacities.

75°F (21°C to 24°C). The freezer has

DANGER! The main power supply(s) to the machine must be disconnected prior to performing any installation, maintenance, or repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts, as well as poor performance or damage to the machine.

WARNING! This machine has many sharp

edges that can cause severe injuries.

To the Installer

Model C606

1-1

TO THE INSTALLER

FOLLOW YOUR LOCAL ELECTRICAL CODES.

Water Connections

(Water-Cooled Machines Only)

An adequate cold water supply must be provided with a hand shutoff valve. On the underside rear of the base pan, two 3/8 in. Iron Pipe Size (IPS) water connections for inlet and outlet have been provided for easy hookup. Permanently connect the machine using 1/2 in. (12.7

mm) inside diameter water lines. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water in and one water out connection. Do not install a hand shutoff valve on the water out line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an open trap drain.

IMPORTANT! A backflo w preventio n device is required on the incoming water connection side. Please see the applicable national, state, and local codes for determining the proper configuration. Water pressure to the unit must not exceed 150 psi (1034 kPa).

WARNING! This machine must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the machine. Failure to follow this instruction may result in electrocution.

Electrical Connections

In the United States, this machine is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, machine should be installed in accordance with the existing local codes. Please contact your local authorities.

Each machine requires one power supply for each data label on the machine. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. See the wiring diagram provided inside the electrical box for proper power connections.

IMPORTANT! An equipotential grounding lug is provided with this machine. Some countries require the grounding lug to be properly attached to the rear of the frame by the authorized installer . The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the machine's frame.

WARNING! This machine must be properly grounded. Failure to do so can result in severe personal injury from electrical shock.

CAUTION! This machine must be installed on

a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this machine for any reason. Two or more persons are required to safely move this machine. Failure to comply may result in personal injury or damage to the machine.

The authorized installer should inspect the machine for damage and promptly report any damage to the local authorized Taylor distributor .

This machine is made using USA hardware sizes. All metric conversions are approximate.

1-2

Model C606

WARNING! Avoid injury .

• DO NOT operate the machine unless it is properly grounded.

• DO NOT operate the machine with larger fuses than specified on the machine's data label.

• All repairs should be performed by an authorized Taylor service technician.

• The main power supplies to the machine must be disconnected prior to performing installation, repairs, or maintenance.

To the Installer

TO THE INSTALLER

• For Cord-Connected Machines: Only authorized Taylor service technicians or licensed electricians may install a plug or replacement cord on the machine.

• Machines that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices to protect against the leakage of current, such as a GFI, installed by the authorized personnel to the local codes.

• Stationary machines which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 0.125 in. (3 mm) installed in the external installation.

• Supply cords used with this machine shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

• If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.

• Secure the supply cord ground lead to the machine in a location where if the cord is pulled, the main power leads will become taut before the ground lead can break loose.

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor distributor for service.

fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices to protect against the leakage of current, such as a GFI, installed by the authorized personnel to the local codes.

• If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.

• Secure the supply cord ground lead to the machine in a location where if the cord is pulled, the main power leads will become taut before the ground lead can break loose.

Beater Rotation

NOTICE! Beater rotation must be clockwise as

viewed looking into the freezing cylinder. To correct the rotation on a three-phase machine,

interchange any two incoming power supply lines at the freezer main terminal block only. To correct rotation on a single-phase machine, exchange leads inside the beater motor. (Follow the diagram printed on the motor.)

Electrical connections are made directly to the terminal block provided in the main control box located behind the service panel.

IMPORTANT!

• Stationary machines which are not equipped with a power cord and a plug or another device to disconnect the machine from the power source must have an all-pole disconnecting device with a contact gap of at least 0.125 in. (3 mm) installed in the external installation.

• Machines that are permanently connected to

To the Installer

It is recommended that beater rotation adjustment be performed by an authorized Taylor service technician.

Model C606

1-3

TO THE INSTALLER

Refrigerant

CAUTION! This machine contains fluorinated

greenhouse gases (F-Gas) to provide refrigeration using a hermetically sealed circuit or within foam insulation. This machine's type of gas, quantity, Global Warming

Potential (GWP), and CO is recorded on the machine's data-label. The refrigerant

used is generally considered nontoxic and nonflammable. However any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

tonnes equivalent information

NOTICE! Taylor reminds technicians to be aware of and in compliance with local government laws regarding refrigerant recovery, recycling, and reclaiming systems. For information regarding applicable local laws, please contact your local authorized Taylor distributor.

IMPORTANT! Refrigerants and their associated lubricants may be extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

CAUTION! Use only approved refrigerant listed on the machine's data label or authorized through a manufacturer's technical bulletin. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

WARNING! Refrigerant liquid sprayed on to the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush the area immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

1-4

Model C606

To the Installer

Section 2

To the Operator

The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Model C606, when properly op erated and cared for, will produce a consistent quality product. Like all machines, it will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on the machine.

Your Taylor freezer will not eventually compen sat e an d correct for any errors during the setup or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the machine's operation thoroughly read and under stand this manual.

If you require technical assistance, please contact your local authorized Taylor distributor.

Note: Your Taylor warranty is valid only for authorized Taylor parts purchased from an auth orized Taylor distributor, and for required service work provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on machines or parts if unapproved parts or incorrect refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor warranty, please see the Limited Warranty section in this manual.

Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.

IMPORTANT! If the crossed-out wheeled-bin symbol is affixed to this machine, it signifies that this machine is compliant with the EU Directives as well as other similar end-of-life legislation in effect after August 13, 2005. Therefore, it must be collected separ ately after its use is completed and cannot be disposed as unsorted municipal waste.

The user is responsible for delivering the machine to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local disposal laws, please contact the municipal waste facility and/or local authorized Taylor distributor.

To the Operator

Model C606

2-1

TO THE OPERATOR

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that in the event of ordinary service to this machine's refrigeration system,

only the refrigerant specified on t he affixed data label should be used. The unauthorized use of alternate

refrigerants will void your Taylor compressor warranty. It is the machine owner's responsibility to make this fact known to any technicians they employ.

It should be noted that Taylor does not warrant the refrigerant used in its machine. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the 5-year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void.

T o find ou t the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor distributor or the Taylor factory. Be prepared to provide the model and serial number of the machine in question.

For Units Equipped with Taylor's Remote Monitoring System

FCC / IC ID Label Placement:

• This hardware installation package includes a label

that must be placed on the unit immediately after the installation of the IoT hardware device has been completed.

• The label indicates the FCC ID and Industry Canada ID for the wireless communication device. The label must be placed on the outside surface of the machine, in a manner that is visible and unobstructed.

• It is recommended that this label be placed directly adjacent to the product nameplate of this device.

FCC Compliance Statement:

• This equipment has been tested and found to comply

with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules.

• These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.

• This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.

• Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense.

Industry Canada Statement:

• This device complies with Industry Canada license-

exempt RSS standard(s).

• Operation is subject to the following two conditions:

a. This device may not cause interference.

2-2

Model C606

b. This device must accept any interference,

including interference that may cause undesired operation of this device.

To the Operator

Section 3

We at T a ylor are concerned about the safety of the operator when they come in contact with the freezer and its parts. Taylor has gone to extreme effo rts to design and manufacture built-in safety features to protect both operator and service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operat or.

DANGER! Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may also damage the machine and/or its components. Such damage may require component replacement and service repair expenses.

NOTICE! DO NOT operate this machine without reading this entire manual first. Failure to follow all of these operating instructions may result in damage to the machine, poor performance, health hazards, or personal injury.

IMPORTANT! This machine is to be used only by trained personnel. It is not intended for use, cleaning, or maintenance by children or people with reduced physical, sensory, or mental capabilities or lack of experience and knowledge, unless given supervision or instruction concerning the use of the machine by a person responsible for their safety. Children should be supervised to ensure that they do not play with the machine.

Safety

WARNING! Avoid injury .

• DO NOT operate the machine unless it is properly grounded.

• DO NOT operate the machine with larger fuses than specified on the machine's data label.

• All repairs should be performed by an authorized Taylor service technician.

• The main power supplies to the machine must be disconnected prior to performing installation, repairs, or maintenance.

• For Cord-Connected Machines: Only authorized Taylor service technicians or licensed electricians may install a plug or replacement cord on the machine.

• If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.

• Secure the supply cord ground lead to the machine in a location where if the cord is pulled, the main power leads will become taut before the ground lead can break loose.

Safety

Model C606

3-1

SAFETY

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor distributor for service.

WARNING! Avoid injury.

• DO NOT allow untrained personnel to operate this machine.

• DO NOT operate the machine unless all service panels and access doors are fastened with screws.

• DO NOT remove any internal operating parts (including, but not limited to, freezer door, beater , or scraper blades) unless all control

Failure to follow these instructions may result in severe personal injury, especially to fingers or hands, from hazardous moving parts.

switches are in the OFF position.

CAUTION! This machine is equipped with a refrigerated cabinet, designed to maintain product temperature at or below 41°F (5°C). Before replenishing the mix supply, the product must be refrigerated at or below 41°F (5°C). Failure to follow this instruction may result in health hazards and poor freezer performance.

DO NOT run the machine without product. Failure to follow this instruction can result in damage to the machine.

WARNING! This machine has many sharp

edges that can cause severe injuries.

• DO NOT put objects or fingers near the shaver or the pitcher blades.

• USE EXTREME CAUTION when removing blades that are very sharp.

Failure to follow this instruction may result in contaminated product or personal injury from blade contact.

IMPORTANT! Access to the service area of the machine is restricted to persons having knowledge and practical experience with the machine, in particular as far as safety and hygiene are concerne d.

DO NOT obstruct air intake and discharge openings. A minimum of 3 in. (76 mm) air clearance on both sides of the machine is required. It is recommended to place the rear of the machine against the wall to prevent the recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

For Indoor Use Only: This machine is designed to operate indoors, under normal ambient temperatures of 70°F to 75°F (21°C to 24°C). The machine has successfully performed in high ambient temperatures of up to 104°F (40°C) at reduced capacities.

Noise Level: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 39 in. (1.0 m) from the surface of the machine and at a height of 62 in. (1.6 m) from the floor.

NOTICE! Cleaning and sanitizing schedules are governed by your federal, state, or local regula to ry agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this machine.

3-2

Model C606

Safety

Section 4

Exploded View

Operator Parts Identification

Figure 4-1

Model C606

4-1

OPERATOR PARTS IDENTIFICATION

Exploded View

Item Description Part No.

1 Kit A.-Cover-Hopper X65368-SP

1a Label-Caution-Agitator 045191

2 Agitator A.-Mix Hopper-20 X44797 3 Pin-Retaining Hopper CVR 043934 4 Pan-Drip-Rear X56003 5 Panel-Rear-Upper 066724 6 Guide A.-Drip Pan-Mix Pump X48228 7 Panel-Rear-Lower 055959 8 Pan-Drip-Side X56005

Trim-Corner-Rear-R 056692

Trim-Corner-Rear-L 056693

10 Caster-4" 044106 11 Screw-1/4-20X3/8 011694

Item Description Part No.

12 Panel-Side Right 055950 13 Tray-Drip 033812 14 Shield-Splash 033813 15 Lid-Syrup Jar 042706 16 Jar-Syrup*Plastic 036573 17 Jar-Syrup*Stainless 036574 18 Ladle-1 oz 033637-1 19 Pan-Drip 19-1/2 Long 035034 20 Plate-DEC 056131-1 21 Panel-Side Left 055957 22 Filter-Air-18.00LX13.50HX.70 052779-3 23 Caster-4" SWV 3/4-10 Stem

w/ Brake

046437

4-2

Model C606

Operator Parts Identification

Front View

11 10

OPERATOR PARTS IDENTIFICATION

Operator Parts Identification

Figure 4-2

Model C606

4-3

OPERATOR PARTS IDENTIFICATION

Front View

Item Description Part No.

1 Stud-Nose Cone 055987 2 Fitting-Panel Mount QD 056674 3 Clip-Spring-Cup Holder 068394 4 Line A.-Syrup Door X59304 5 Sensor A.-Pyroelectric X59268-SER

Kit A.-Syrup Door (magnetic catch)

Screw-6-32X3/8 SLTD (4) 002201 Magnet-Catch Assy. (2) 016121

Nut-10-32 Flange Locknut (4) 020983 Screw-10-32X3/8 SLTD (4) 024298 Handle-Door Short (2) 065933

Bracket-Magnet Door (1) 065934 Fitting A.-Syrup Jug 36" X53353-BLU Fitting A.-Syrup Jug 36" X53353-BRN

Fitting A.-Syrup Jug 36" X53353-RED

X65932

Consists of:

Item Description Part No.

Hose-Beverage 3/8"ID X 5/8 053052-36

Tube A.-Syrup Pick Up X53175

Ferrule-.625 ID NP Brass 053036

*7d

Fitting-Peristaltic Pump 054526

*7e

O-ring-.500 OD X .070W (50 to

*7f

bag) Line A.-Syrup (for use with bag

syrup system) Door A.-Cabinet X58607-SER

Basket-Door-Wire 059144

Holder A.-25DCC PYR SNS X69102

Screw-Adjustment-5/16-18 051574

*9a

Pump A.-Syrup-Heated- BRN X53800-BRN

Pump A.-Syrup-Heated- Tan X53800-TAN

Gasket-Drip Lip 036435

*Not Shown

024278

X58450

Fitting A.-Syrup Jug 36" X53353-WHT Cap-Ultimate Syrup 053040-BLU Cap-Ultimate Syrup 053040-RED

Cap-Ultimate Syrup 053040-BRN Cap-Ultimate Syrup 053040-WHT

4-4

Model C606

Operator Parts Identification

Syrup Cabinet View

OPERATOR PARTS IDENTIFICATION

Item Description Part No.

1 Shelf-Syrup 056016 2 Pump-Peristaltic 052916 3 Motor-Gear 161 RPM/ Short Shaft 058725-SER 4 Basket-Door-Wire 059144 5 Block-Hinge 058613 6 Block-Hinge 058614

Figure 4-3

Item Description Part No.

7c W asher-#4 Ext Tooth Lock 043075 7d Screw-6-32X3/8 SLTD BIND 002201 7e Bracket-Magnet Door 065934

8 Handle-Door Short 065933

8a Screw-10-32X3/8 SLTD TRUS 024298

9 Nut-10-32 Flange Locknut 020983

*7a Magnet-Catch Assy. 016121

7b Screw-4-40x3/8 Socket Cap 058317

Operator Parts Identification

*Prior to S/N K4091994, use 058630 Latch-Door-Magnetic.

Model C606

10 Screw-10-32X3/8 SLTD 006749 11 Washer-#8 Ext Tooth Lock 000964 12 Screw-8-32X1/4 SLTD Round 016540

4-5

OPERATOR PARTS IDENTIFICATION

Syrup Pump and Tubes

Item Description Part No.

1 Pump-Peristaltic 052916

Kit A.-Peristaltic Pump Tube (1 Tube Kit)

Kit A.-Peristaltic Pump Tube (4 Tube Kit)

X54978

X54979

Figure 4-4

Item Description Part No.

3 Ferrule- .625 ID 053036 4 Fitting-Peristaltic Pump 054526 5 O-ring 1/2 OD x .070 024278

*6 Line A.-Syrup X62426-8

*Not Shown

4-6

Model C606

Operator Parts Identification

X57028-XX Pump A.—Mix Simplified - Shake

13b

13d

13c

13a

OPERATOR PARTS IDENTIFICATION

Item Description Part No.

1–7 Pump Assembly-Mix Simplified

Shake 1 Cylinder-Pump Hopper Shake 057944 2 Pin-Retaining X55450 3 Piston-Pump-Simplified 053526 4 O-ring-2-1/8 OD X .139W-#225 020051

*5 Cap-Valve Body Shake 056873-10

6 Gasket - Simplified Pump Valve 086097 7 Adaptor - Mix Inlet - Shake Blue 054944 8 Pin-Cotter-Hairpin-1/8DIA 044731 9 Tube A.-Feed Tube-SHK X55973

X57028-10

Figure 4-5

*Standard Cap-Valve Body Shaft is -10. A vailable in other sizes. X55973 Sleeve A.-Mix Pump

Item Description Part No.

10 Ring-Check-Feed-Tube 056524 11 O-ring-11/16ODX.103W-Red

(50 to bag) 12 Clip-Retainer-Mix Pump 044641 13 Shaft A.-Drive-Mix Pump-Hopper X41947

13a Crank-Drive-Hopper Mix Pump 039235 13b Shaft-Drive-Mix Pump- Hopper 041948 13c O-ring-1-3/4 OD X .139W

(25 to bag)

13d O-ring 1/2 ID X .139W (25 to bag) 048632

14 Sleeve A.-Mix Pump X44761

016132

008904

Operator Parts Identification

Model C606

4-7

OPERATOR PARTS IDENTIFICATION

13b

13d

13c

13a

X57029-XX Pump A.—Mix Simplified - Soft Serve

Item Description Part No.

1–7 Pump A.-Mix Simplified S.S.

Cylinder-Pump Hopper Softserve

Pin-Retaining

Piston-Pump-Simplified

O-ring-2-1/8 OD X .139W-#225

Cap-Valve Body SS

Gasket-Simplified Pump Valve

Adaptor-Mix Inlet-SS-Red 8 Pin-Cotter-Hairpin-1/8DIA 9

Tube A.-Feed Tube-SS

X57029-12

057943 X55450 053526 020051

056874-12

086097 054825 044731 X55974

Figure 4-6

*Note: The Standard Pump is X57029-12. Overrun can be

changed higher or lower by substituting the valve body cap. The higher the (-), the higher the overrun.

Item Description Part No.

11 Ring-Check-Feed-Tube 12 Clip-Retainer-Mix Pump

13 Shaft A.-Drive-Mix Pump- Hopper 13a 13b 13c 13d

14 Sleeve A.-Mix Pump *HT

Crank-Drive-Hopper Mix Pump Shaft-Drive-Mix Pump- Hopper O-ring-1-3/4 OD X .139W O-ring 1/2 ID X .139W

056524 044641 X41947 039235 041948 008904 048632 X44761

O-ring-11/16ODX.103W-Red

016132

4-8

Model C606

Operator Parts Identification

OPERATOR PARTS IDENTIFICATION

X59304 Syrup Line Assembly—Thin Viscosity Syrup

Item Description Part No.

1 Tube-Nylobrade 3/8IDX5/8 500038-9 2 Ferrule-.650 ID NP Brass 029834 3 Fitting-Syrup Elbow 056651 4 Valve-Check-Duckbill 500598 5 Fitting-Syrup Nose .075 Slot 056649

Figure 4-7

Item Description Part No.

6 O-ring-11mm ID X 2mm W Green 053890 7 O-ring-11mm ID X 2mm W Green

(25 to bag)

8 Insert-QD-CPC-3/8 Barb 056675

053890

Operator Parts Identification

Model C606

4-9

OPERATOR PARTS IDENTIFICATION

X56652 Syrup Line Assembly—Thick Viscosity Shake Syrup (Optional)

Item Description Part No.

1 Hose-Beverage 053052-9 2 Ferrule-.625 ID 053036 3 Fitting-Syrup Elbow 056651 4 Valve-Check Duckbill 500598 5 Fitting-Syrup Nose (Large Slot) 056650

Figure 4-8

Item Description Part No.

6 O-ring-11 mm Green

(Syrup Hole Plug) 7 O-ring 500205 8 Fitting-Barb 056675

053890

4-10

Model C606

Operator Parts Identification

OPERATOR PARTS IDENTIFICATION

X58450 Syrup Line Assembly—Syrup-in-Bag Option

Item Description Part No.

1 O-ring 1/2 OD X .070 024278 2 Fitting-Male 054526 3 Ferrule- .625 ID NP Brass 053036 4 Hose-Beverage 3/8 ID 053052-36

Figure 4-9

Item Description Part No.

5 Coupling-QD Female 3/8 058451 6 Coupling-QD Male 1/4 Barb 058452 7 Tube-Vinyl 3/16 ID X 1/16 W

(R30314)

020940-8

Operator Parts Identification

Model C606

4-11

OPERATOR PARTS IDENTIFICATION

Mix Hopper—Top View

Item Description Part No.

1 Sleeve A.-Mix Pump X44761 2 Probe A.Mix Out X41348 3 Housing A.-Agitator (Shake) X51664

3a4aMagnet A.-Agitator-Inner X41733

Figure 4-10

Item Description Part No.

4 Housing A.-Agitator (Soft Serve) X51661 5 Probe A.-Mix Low X42077 6 Cap-Magnet 080826

4-12

Model C606

Operator Parts Identification

Accessories

14a

OPERATOR PARTS IDENTIFICATION

Operator Parts Identification

Figure 4-11

Model C606

4-13

OPERATOR PARTS IDENTIFICATION

Accessories

Item Description Part No.

1 Kit A.-Syrup Plug Kit TTS X58474 1a Plug-Syrup Port TTS 053867 1b O-ring-11mm ID X 2mm W Green

(25 to Bag)

1c Tool-Seal Install-Remove 035460

2 O-ring-1-11/16 OD X.139W

(25 to bag) (Draw Valve Cap) 3 Cap A.-V alve-Draw X54704 4 Ladle-1 oz-120D Bend 033637-1 5 Cup-Divided Syrup 017203 6 Tool-O-ring Removal 048260-WHT 7 Lubricant-Taylor Hi PERF 048232 8 Bottle-Wash-Plastic 044818 9 Tool-Mix Pump Shaft Removal 057167

10 Tray-Parts-Pump-SIMPL 056525

053890

041923

Item Description Part No.

12 Tray-Parts-SS Side 059087 13 Pail-10 qt. 013163 14 Dispenser A.-Cup-2 Cone X56121

14a Baffle-Rubber Cone 052193

15 Tray A.-Syrup (Optional Syrup in

Bag System)

16 Tank-Syrup 4qt. PSD (Optional 4

Tank Syrup System) * Kit A.-Peristaltic Pump Tube X54978 * Kit A.-Topping Pump Spares X53795 * Kit A.-Tune Up Blade X49463-94 * Deflector-Blower Exhaust 047912 * Box-Tool 15 inch Plastic 058669

*Not Shown

X59143

056673

11 Tray-Parts-Shake Side 059088

4-14

Model C606

Operator Parts Identification

X44127 Brush Kit Assembly

OPERATOR PARTS IDENTIFICATION

Item Description Part No.

Figure 4-12

Item Description Part No.

1 Black Bristle Brush 013071 2 Double End Brush 013072 3 White Bristle Brush (1” x 2”) 013073 4 White Bristle Brush (1-1/2” x 3”) 014753 5 White Bristle Brush (1/2” x 3”) 033059

Operator Parts Identification

Model C606

6 Brush Set (3) 050103 7 Yellow Bristle Brush 039719 8 White Bristle Brush (3” x 7”) 023316 9 Brush-Pump Spout 054068

4-15

OPERATOR PARTS IDENTIFICATION

X53800-BRN/TAN Syrup Pump

Item Description Part No.

Pump A.-Syrup-Heated X53800-BRN

Pump A.-Syrup-Heated X53800-TAN

Plunger A.-Brown X36576-BRN

Plunger A.-T an X36576-TAN

Knob-Plunger Brown- Syrup Pump 032762-BRN

Knob-Plunger Tan-Syrup Pump 032762-TAN

2b Tube-Plunger 032757 2c Insert-Plunger 032758 2d Spring-Plunger-Syrup Pump 032761 2e Washer-Nylon 032760

2f Plunger 036578

2g Seal A. X33057

*2h Nut-Plunger 036577

3 Nut-Lock-Syrup Pump 039680 4 Pump A.-Syrup Heated Shallow X53798-SER 5 Lid 036579

Note: Shown for reference only. Not supplied with new machines.

*Not Shown

Figure 4-13

4-16

Model C606

Operator Parts Identification

Beater Door Assembly—Shake Side

OPERATOR PARTS IDENTIFICATION

Operator Parts Identification

Figure 4-14

Model C606

4-17

OPERATOR PARTS IDENTIFICATION

Beater Door Assembly—Shake Side

Item Description Part No.

1 Seal-Drive Shaft 032560 2 Shaft-Beater 7 qt. 050985 3 Blade-Scraper 16” 041103 4 Beater A.-7 qt. Fluted Blade X50958 5 Bearing-Door Front 055605 6 O-ring 6” (Freezer Door) 033493 7 Door A.-Shake Side X55825SER2 8 Nut-Stud-Short 055989 9 O-ring Syrup Port 11 mm 053890

Item Description Part No.

10 Plug-Syrup Port 053867 11 Retainer-Syrup Valve 054554 12 Seal-Spinner Shaft 084696 13 Spinner 034054 14 Blade A.-Spinner X59331 15 Cap-Restrictor 033107 16 O-ring 1-1/16 OD X .139 W

(Draw V a lve)

17 V alve A.-Draw 059000

020571

4-18

Model C606

Operator Parts Identification

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