Taylor 60 Installation Manual

OPERATOR'S MANUAL

Model 60/62

Shake Freezers

Original Operating Instructions

051059-M

4/00 (Original Publication)

Updated 9/2/14

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum Fuse Size: A

Minimum Wire Ampacity: A

E 2000 Carrier Commercial Refrigeration, Inc.

051059- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be

a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To the Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Water Connections (Water Cooled Units Only) 2............................

Air Cooled Units 2.......................................................

Electrical Connections 2.................................................

Beater Rotation 3.......................................................

Refrigerant 3...........................................................

Section 2 To the Operator 4...........................................

Compressor Warranty Disclaimer 4.......................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Identification 7...............................

Section 5 Important: To the Operator 11.................................

Control Switch 11........................................................

Dial Light 11.............................................................

Indicator Light (“Mix Low”) 11..............................................

Indicator Light (“Mix Out”) 11..............................................

Reset Mechanism 12.....................................................

Consistency Control* 12..................................................

Spinner Rinse Switch* 12.................................................

Auto Lift Switch (Model 60 Only)* 12........................................

Foot Pedal (Model 60 Only) 12............................................

Flavor Selector Switch* 12................................................

Section 6 Operating Procedures 13.....................................

Assembly 13............................................................

Sanitizing 18............................................................

Priming 19..............................................................

Syrup System 21.........................................................

Drawing Product 23......................................................

Table of Contents Models 60 & 62

Table of Contents - Page 2

Closing Procedures 24...................................................

Draining Product From The Freezing Cylinder 24............................

Rinsing 24..............................................................

Cleaning 25.............................................................

Disassembly 25..........................................................

Brush Cleaning 26.......................................................

Sanitizing Syrup System 26...............................................

Section 7 Important: Operator Checklist 29..............................

During Cleaning and Sanitizing: 29.........................................

Troubleshooting Bacterial Count: 29........................................

Regular Maintenance Checks: 29..........................................

Winter Storage 30........................................................

Section 8 Troubleshooting Guide 31....................................

Section 9 Parts Replacement Schedule 35...............................

Section 10 Limited Warranty on Equipment 36............................

Section 11 Limited Warranty on Parts 38.................................

Wiring Diagrams 41......................................................

Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.

E 2000 Carrier Commercial Refrigeration, Inc. (Original Publication)

(Updated September, 2014) 051059- M

Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of theUnited States of Americaandother countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents Models 60 & 62

Section 1 To the Installer

The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.

Installer Safety

cause severe injuries.

This unit has many sharp edges that can

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

The main power supply(s) to the machine must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.

Site Preparation

Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more people are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

131108

Models 60 & 62 To the Installer

Water Connections

(Water Cooled Units Only)

Electrical Connections

An adequate cold water supply must be provided with a hand shut- off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook- up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut- off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.

A back flow prevention device is required

on the incoming water connection side. Please

refer to the applicable National, State, and local codes for determining the proper configuration.

Air Cooled Units

Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside the control box for proper power connections.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70- 1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

DO NOT obstruct air intake and discharge openings:

Air cooled units require adequate clearance around the sides of the freezer to allow for adequate air flow across the condenser.

Counter Models: 6” (152 mm) minimum air space on both sides. It is recommended to place the rear of the unit against the wall to prevent recirculation of warm air.

Console Models: 3” (76 mm) minimum air space on each side and rear of unit when air deflector is employed.

Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSO NAL I NJURY FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.

110620

Models 60 & 62To the Installer

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current and be installed by authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed, flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.

Beater Rotation

Refrigerant

In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Note: The following procedures must be performed by an authorized Taylor service technician.

To correct the rotation on a three- phase unit, interchange any two incoming power supply lines at freezer main terminal block only.

To correct rotation on a single- phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)

Electrical connections are made directly to the terminal block provided in the main control box.

Models 60 & 62 To the Installer

government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

Taylor reminds technicians to be cautious of

WARNING: R404A refrigerant used in

131105

Section 2 To the Operator

The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Models 60 and 62, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, these machines will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment. The Taylor Models 60 and 62 will NOT eventually compensate and correct for any errors during the set- up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, sit down together and go through these procedures in order to be properly trained and to make sure that no misunderstandings exist.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

Your Taylor warranty is valid only if the parts are authorized T aylor parts, purchased from the local authorized T aylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- T aylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your T aylor Warranty, please see the Limited Warranty section in this manual.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service t o this unit’s refrigeration system,

only the refrigerant specified on the affixed data label should be used. The unauthorized use of

alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop- in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.

131108

Models 60 & 62To the Operator

Section 3 Safety

We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the service technician.

IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

DO NOT operate the freezer without reading

this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on freezer data label.

S All repairs must be performed by an

authorized Taylor service technician.

S The main power supplies to machine must

be disconnected prior to performing repairs.

S Cord Connected Units: Only Taylor

authorized service technicians may install a plug on this unit.

S Stationary appliances which are not

S Appliances that are permanently connected

S Supply cords used with this unit shall be

If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

Models 60 & 62 Safety

Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.

130507

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are

restrained with screws.

S DO NOT remove any internal operating

parts (examples: freezer door, beater,

scraper blades, etc.) unless all control

switches are in the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product

and cause severe personal injury from blade

contact.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades

are very sharp.

Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance, in particular as far as safety and hygiene are concerned.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

This machine is designed to maintain product temperature under 41_F(5_C). Any product being added to this machine must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.

DO NOT obstruct air intake and discharge openings:

Counter Models: 6” (152 mm) minimum air space on

both sides. Place the rear of the unit against the wall to prevent recirculation of warm air.

Console Models: 3” (76 mm) minimum air space on each side and rear of unit when air deflector is employed.

Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.

DO NOT run the machine without product. Failure to follow this instruction can result in damage to the machine.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

130507

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

Models 60 & 62Safety

Section 4 Operator Parts Identification

Model 60

Item Description Part No.

1 Cover A.- Hopper- Std. X38458- SER

2 Tube- Feed - 1/4 Hole 015176- 5

3 Pan- Drip 19- 1/2 Long 035034

4 Shield- Splash- Wire 13- 11/16 L 046177

5 Tray- Drip 14.8 046275

6 Panel- Rear w/Louvers 026980- SP

7 Louver- Side 013631

8 Panel A.- Side R X48286

9 Panel A.- Side L X48285

Models 60 & 62 Operator Parts Identification

Item Description Part No.

10 Stud- Nose Cone 5/16- 18 011390

11 Panel - Side Upper 042317

12 Panel A. - Front X46634

13 Pedal A. - Foot X48826

14 Caster- Swv 5/8 Stem 4” Wheel 018794

15 Screw- 1/4- 20 x 3/8 Rhm- Stnls 011694

16 Caster- 4” Swv 5/8 Stem w/Brake 034081

17 Adaptor A.- Caster X18915

130507

Model 62

Item Description Part No.

1 Cover A.- Hopper- Std. X38458- SER

*1a Knob- Mix Cover 025429

2 Feed Tube 015176- 5

3 Pan- Drip 19- 1/2 Long 035034

4 Shield- Splash 022765

5 Tray- Drip 16- 7/8 L x 5 - 1/8 020157

6 Panel- Rear 039021

7 Louver- Side 013631

Item Description Part No.

8 Panel- Side- Right 050024

Panel A.- Side Left

Panel- Side Upper

10 Stud - Nose Cone 5/16- 18 x

3/8- 1

11 Skirt- Air Flow 049069

12 Panel A. - Front X49996

13 Leg-4”SSw/O-ring 013458

*Not Shown

Models 60 & 62Operator Parts Identification

X50023 042317

011390

Beater Assembly

Item Description Part No.

1 Seal- Drift Shaft 032560

2 Drive Shaft 035527

3 Beater Assembly X46233

4 Front Bearing 013116

5 Door Gasket 016672

6 Bearing Guide 014496

7 Torque Shaft Assembly X17381

8 Torque Arm 014500

9 O- Ring - Torque Shaft 018550

10 Spinner Bearing 017032

11 Draw Valve Assembly X46671

Models 60 & 62 Operator Parts Identification

Item Description Part No.

12 O- Ring- Draw Valve 020571

13 Stud Nut 021508

14 Tube- Vinyl (Bulk Item #R30314) 020940

15 Fitting- QD Male Insert (M60 only) 036296

16 O- Ring (M 60 Only) 016272

17 Freezer Door Assembly X17373

18 Spinner Housing 017269

19 Spinner Blade Assembly X35570

20 Scraper Blade 046237

21 Clip- Scraper Blade 046238

*22 Female Fitting (M 60 Only) 036295

*Not Shown

090512

Syrup Tank

Item Description Part No.

1 Tank-Syr-4Qt. 045533

1a Cover- Tank 8 Qt. w/Inlet Ftg. 035759- 1

1b Tip- Nylon- White Translucent 042747

1c O- Ring- 3.437 ID x .275 W 016037

1d Tube- Dip- 4 Qt. Syr. Tank 015441- 7

1d1 O- Ring - .291 ID x .080 W 018550

2 Plug- Q.D. CO2 1/8 MP 021077

Socket- Q.D. CO2 90_ 1/4 Barb

Socket- Q.D. Liq.- 90_ 1/4 Barb

021524

021026

Item Description Part No.

*4a Restrictor- Syrup 025816

4b Gasket- Rubber 023551

5 O- Ring- 5/8 OD x .103 W 016030

6 Plug-Q.D.Liq.3/4-18FP 021081

6a Valve A.- Q.D . P lug 021081 - 2

6b Insert 021081- 1

7 Decal- Set 4 Syrup Flavor 021523

8 Decal- Syrup Tank Instruction 045533 - 1

*Not used on chocolate

Models 60 & 62Operator Parts Identification

Section 5 Important: To the Operator

To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.

The following chart identifies the symbol definitions used on the operator switches:

= The “ON/AUTO” button.

= The “OFF” button.

= The “MIX” button.

= The “WASH” button.

= The “MIX LOW” button.

= The “MIX OUT” button.

= The “FILL” button.

= The “RINSE” button.

Control Switch

The center position is “OFF”. The left position is “WASH”, which activates the beater motor only. The right position is “AUTO”. It activates the beater motor and the refrigeration system. To activate the refrigeration system, raise the draw arm momentarily.

Dial Light

A red dial light is located on the right side of the control switch. When the control switch is in the “AUTO” position, this light will come on, indicating that the refrigeration system is operable.

Indicator Light (“Mix Low”)

The mix low indicator light is located on the front of the machine directly above the flavor selector switch. When the light flashes, it indicates that the mix hopper has a low supply of mix and should be refilled as soon as possible. If mix is not added, a starved freezing cylinder will cause damage to the beater, blades, and drive shaft.

Indicator Light (“Mix Out”)

A mix out indicating light is located on the front of the machine directly above the control switch. When the light is on, the machine will shut down to prevent a starved freezing cylinder.

Models 60 & 62 Important: To the Operator

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