Taylor 432 User Manual

OPERATOR’S MANUAL
Model 432
Shake/Slush Freezer
Original Operating Instructions
053081-M
10/98 (Original Publication)
(Updated 8/14/14)
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E 1998 Carrier Commercial Refrigeration, Inc.
053081-M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 1.......................................................
Electrical Connections 2.................................................
Beater Rotation 2.......................................................
Refrigerant 3...........................................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 7...............................
Model 432 7............................................................
Beater Door Assembly 8.................................................
Accessories 10..........................................................
Section 5 Important: To the Operator 11.................................
Control Switch (Item 1) 11.................................................
Push- Button Switch (Item 2) 11............................................
Display Light Switch (Item 3) 11............................................
Indicator Light - “Mix Out” (Item 4) 12......................................
Indicator Light - “Add Mix” (Item 5) 12......................................
Viscosity Adjustment (Item 6) 12...........................................
Section 6 Operating Procedures 13.....................................
Assembly 13............................................................
Sanitizing 17............................................................
Priming 18..............................................................
Closing Procedure 18....................................................
Draining Product From The Freezing Cylinder 18............................
Rinsing 19..............................................................
Cleaning 19.............................................................
Model 432
Table of Contents
Table of Contents - Page 2
Disassembly 19..........................................................
Brush Cleaning 20.......................................................
Section 7 Important: Operator Checklist 21..............................
During Cleaning and Sanitizing: 21.........................................
Troubleshooting Bacterial Count: 21........................................
Regular Maintenance Checks: 21..........................................
Winter Storage 22........................................................
Section 8 Troubleshooting Guide 23....................................
Section 9 Parts Replacement Schedule 25...............................
Section 10 Limited Warranty on Equipment 26............................
Section 11 Limited Warranty on Parts 28.................................
Section 12 Parts List 31.................................................
Wiring Diagrams 36......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E 1998 Carrier Commercial Refrigeration, Inc. (Original Publication)
(Updated August, 2014) 053081- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Model 432
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer
The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.
cause severe injuries.
This unit has many sharp edges that can
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
Site Preparation
Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
Model 432
Air Cooled Units
DO NOT obstruct air intake and discharge openings:
A minimum of 6” (152 mm) on both sides and 0” on the back is required. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
1
To the Installer
131202
Electrical Connections
This unit must be plugged into a properly grounded receptacle. The cord and plug must be sized for 20 Amp usage. The voltage specifications are 208- 230/60/1. Follow specifications listed on your data plate.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70- 1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard!
In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipments frame.
131202
To the Installer Model 432
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures must be performed by an authorized Taylor service technician.
To correct rotation on a single- phase unit, change the leads inside the beater motor. (Follow the diagram printed on motor.)
2
Refrigerant
In consideration of our environment, Taylor uses only HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be aware of and in compliance with local government laws regarding refrigerant recovery, recycling, and reclaiming systems. For information regarding applicable local laws, please contact your local authorized Taylor distributor.
WARNING: R404A refrigerants used in conjunction with polyolester oils are extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
Model 432
131202
3
To the Installer
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Model 432, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, they will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set- up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, sit down together and go through these procedures in order to be properly trained and to make sure that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Your Taylor warranty is valid only if the parts are authorized T aylor parts, purchased from the local authorized T aylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your T aylor Warranty, please see the Limited Warranty section in this manual.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted
municipal waste. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service t o this unit’s refrigeration system,
only the refrigerant specified on the affixed data label should be used. The unauthorized use of
alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this unit, T aylor has no obligation to either supply or provide replacement refrigerant either at billable or unbillable terms. Taylor will recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five (5) year Taylor warranty of the compressor.
From time- to- time Taylor may test new refrigerant alternates. Should a new refrigerant alternate prove, through Taylor’s testing, that it would be accepted as a drop- in replacement for this unit, then the disclaimer in this “Compressor Warranty Disclaimer” section will not apply to the use of the alternate refrigerant approved by Taylor .
To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call Taylor or your local authorized Taylor distributor. Be prepared to provide the Model/Serial Number of the unit in question.
Note: Continuing research results in steady improvements; therefore, information in this Operator Manual is subject to change without notice.
131202
To the Operator Model 432
4
Section 3 Safety
We, at Taylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture built- in safety features to protect both operators and service technicians.
Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service refrigeration equipment. When working on refrigeration equipment, observe precautions noted in the literature, tags and labels attached to the unit, and other safety precautions that may apply . Follow all safety code requirements. Wear safety glasses and work gloves.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may also damage the unit and/or its components. Such damage may result in component replacement and service repair expenses.
DO NOT operate the unit without reading
this entire Operator Manual first. Failure to follow all of these operating instructions may result in damage to the unit, poor performance, health hazards, personal injury, or death.
This unit is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge. Where limited equipment operation is allowed for public use, such as a self- serve application, supervision or instruction concerning the use of the appliance by a person responsible for their safety is required. Children should be supervised to ensure that they do not play with the appliance.
S All repairs should be performed by an
authorized Taylor service technician.
S The main power supplies to the unit must be
disconnected prior to performing installation, repairs, or maintenance.
S DO NOT operate the unit unless it is
properly grounded.
S DO NOT operate the unit with larger fuses
than specified on the unit’s data label.
S Units that are permanently connected to
fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Stationary units which are not equipped with
a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
Model 432
131202
5
Safety
An equipotential grounding lug is provided with this unit. Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the unit’s frame.
DO NOT use a water jet to clean or rinse the unit. Failure to follow these instructions may result in serious electrical shock.
Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit, in particular as far as safety and hygiene are concerned.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit.
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are restrained with screws.
S DO NOT remove any internal operating
parts (examples: freezer door, beater, scraper blades, etc.) unless all control
switches are in the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
This unit is designed to maintain product temperature under 41_F(5_C). Any product being added to this unit must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.
DO NOT obstruct air intake and discharge openings:
A minimum of 6” (152 mm) on both sides and 0” on the back is required. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit.
This unit must be placed on a level surface. Extreme care should be taken when moving the unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.
131202
Safety Model 432
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
6
Section 4 Operator Parts Identification
Model 432
ITEM DESCRIPTION PART NO.
1 COVER A.-HOPPER X52452 2 PANEL-REAR 052363 3 PANEL-SIDE-RIGHT-LOUVERED 052527 4 PANEL-FRONT-LOWER 052361 5 GASKET-BASE PAN 052377 6 TRAY A.-DRIP X46848 7 SHIELD-SPLASH 046851 8 PAN-DRIP 17-1/4” LONG 027504
Model 432
Figure 1
7
ITEM DESCRIPTION PART NO.
9 STUD-NOSE CONE 013496
10 PANEL-FRONT-UPPER 052360
*10a GASKET-INSULATOR 052617
11 BULB-LIGHT-FLORESCENT 045445 12 BRACKET-LIGHT 052243 13 LENS-DECORATIVE PLATE 052359 14 PANEL-SIDE-LEFT 052362 15 SHELF-DRIP TRAY 052065
*NOT SHOWN
Operator Parts Identification
Beater Door Assembly
Figure 2
120730
Operator Parts Identification Model 432
8
Beater Door Assembly Parts Identification
ITEM DESCRIPTION PART NO.
1 DOOR A. - PARTIAL X39248 2 HANDLE A. DRAW X47384 3 NUT-STUD 029880 4 BUSTER - ICE 047735 5 O-RING - 1 " OD X .139 W 032504 6 VALVE DRAW - SLUSH - ICE
BUSTER 7 VALVE A. - HANDLE PIN X25929 8 O-RING - .291 OD X .080 W 018550 9 ARM - TORQUE 052450
10 TORQUE ASSEMBLY X50382
047734
ITEM DESCRIPTION PART NO.
11 BEARING - GUIDE 014496 12 CLIP - SCRAPER BLADE 046238 13 BLADE - SCRAPER PLASTIC 046237 14 GASKET - DOOR 5.109" ID X
5.630 15 BEARING - FRONT 013116 16 BEATER A. - 4 QT. 1 PIN X49490 17 SHAFT - BEATER 035418 18 SEAL - DRIVE SHAFT 032560 19 O-RING 7/8 OD X .139 W 025307
014030
Model 432
120730
9
Operator Parts Identification
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