Taylor 428 User Manual

OPERATOR’S MANUAL
Model 428
Shake/Slush Freezer
Original Operating Instructions
055058- M
February, 2001 (Original Publication)
(Updated 8/25/14)
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum F use Size: A
Minimum Wire Ampacity: A
E 2001 Carrier Commercial Refrigeration, Inc.
055058- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 7...............................
Model 428 7............................................................
Beater Door Assembly With Standard Door (No Prime Plug) 8................
Beater Door Assembly With Self- Closing/Prime Plug Door 10.................
Section 5 Important: To the Operator 13.................................
Section 6 Operating Procedures 15.....................................
Assembly 15............................................................
Sanitizing 22............................................................
Priming the Freezing Cylinder 23...........................................
Closing Procedure 24....................................................
Draining Product From The Freezing Cylinder 24............................
Rinsing 25..............................................................
Cleaning 25.............................................................
Disassembly 26..........................................................
Brush Cleaning 26.......................................................
Section 7 Important: Operator Checklist 27..............................
During Cleaning and Sanitizing: 27.........................................
Troubleshooting Bacterial Count: 27........................................
Regular Maintenance Checks: 27..........................................
Winter Storage 28........................................................
Section 8 Troubleshooting Guide 29....................................
Section 9 Parts Replacement Schedule 31...............................
Model 428 Table of Contents
Table of Contents - Page 2
Section 10 Limited Warranty on Equipment 32............................
Section 11 Limited Warranty on Parts 34.................................
Wiring Diagrams 37......................................................
Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E 2001 Carrier Commercial Refrigeration, Inc. (Original Publication)
(Updated August, 2014) 055058- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents Model 428
Section 1 To the Installer
The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.
cause severe injuries.
Site Preparation
This unit has many sharp edges that can
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
Review the area where the unit will be installed before uncrating the unit. Make sure that all possible hazards to the user and the equipment have been addressed.
Air Cooled Units
Air cooled units require a minimum of 3” (76 mm) of clearance on both sides of the freezer. It is recommended to place the rear of the unit against the wall to prevent the recirculation of warm air. Minimum air clearances must be met to assure adequate air flow for optimum performance. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
For Indoor UseOnly: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
131206
Model 428 To the Installer
1
Electrical Connections
This equipment is supplied with a 3-wire cord and grounding type plug, for connection to a single phase, 60 cycle, branch circuit supply. This unit must be plugged into a properly grounded receptacle. The cord and plug provided are 20 A for 115/60/1, or 15 A for 208-230/60/1; therefore, the wall outlet must also be 20 A for 115/60/1 or 15 A for 208-230/60/1. Check the data label, located on the side panel for electrical specifications.
Note: The following procedures should be performed by a trained service technician.
Permanent wiring may be employed, if required by local codes. Instructions for conversion to permanent wiring are as follows:
1. Be sure the freezer is electrically disconnected.
2. Remove the appropriate panel and locate the small electrical box at the base of the freezer.
3. Remove the factory installed cord and strain relief bushing.
4. Route incoming permanent wiring through 7/8” (22 mm) hole in base pan.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply for each data label on the unit. Check the data label on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
DO NOT operate this freezer with larger fuses than specified on the unit data label. Failure to follow this instruction may result in electrocution or damage to the machine.
5. Connect two power supply leads. Attach ground (earth) wire to the grounding lug inside the electrical box.
6. Be sure unit is properly grounded before applying power.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
080828
2
Model 428To the Installer
Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
Supply cords used with this unit shall be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures should be performed by a trained service technician.
To correct rotation on a single-phase unit, change the leads inside the beater motor. (Follow the diagram printed on motor.)
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
130923
Model 428 To the Installer
3
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor Model 428, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, they will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, sit down together and go through these procedures in order to be properly trained and to make sure that no misunderstandings exist.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Your Taylor warranty is valid only if the parts are authorized T aylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- Taylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is
completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service t o this unit’s refrigeration system,
only the refrigerant specified on the affixed data label should be used. The unauthorized use of
alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that T aylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
131206
4
Model 428To the Operator
Section 3 Safety
We, at Taylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without reading
this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate freezer with larger fuses
than specified on freezer data label.
S All repairs must be performed by an
authorized Taylor service technician.
S The main power supplies to machine must
be disconnected prior to performing repairs.
S For Cord Connected Units: Only Taylor
authorized service technicians or licensed electricians may install a plug or replacement cord on these units.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer­sheathed cord (Code designation 60245 IEC
57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
Model 428 Safety
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
130415
5
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (examples: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position.
Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance, in particular as far as safety and hygiene are concerned.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
This machine is designed to maintain product temperature under 41_F(5_C). Any product being added to this machine must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.
IMPORTANT: DO NOT obstruct air intake and discharge openings: 3” (76 mm) minimum air clearance on both sides of the freezer. It is recommended to place the rear of the unit against the wall to prevent the recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor UseOnly: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
DO NOT run the machine without product. Failure to follow this instruction can result in damage to the machine.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
130415
NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
6
Model 428Safety
Section 4 Operator Parts Identification
Model 428
Figure 1
ITEM DESCRIPTION PART NO.
1 LENS-LIGHT 052952 2 PLATE A.-DEC LIGHTED X52936 3 FILTER-AIR-17 X 13 X 7/16 052951 4 PANEL A.-SIDE*LEFT X62592 5 COVER A.-HOPPER X51152 6 TUBE-FEED 5/16 HOLE SS 028967-7 7 PANEL-REAR 062594 8 PANEL-SIDE*RIGHT 052935
ITEM DESCRIPTION PART NO.
9 CORD-POWER-125V 045666 10 GASKET-BASE·PAN 062619 11 PANEL-FRONT 054933 12 SHIELD-SPLASH 052980 13 SHELF-DRIP·TRAY 052979 14 TRAY-DRIP 052978 15 PAN-DRIP 22-29/32 LONG 053048 16 STUD-NOSE·CONE-5/16-18 013496
NOTE: STANDARD DOOR SHOWN (NO PRIME PLUG)
101101
Model 428 Operator Parts Identification
7
Beater Door Assembly With Standard Door (No Prime Plug)
120614
Figure 2
8
Model 428Operator Parts Identification
Beater Door Assembly With Standard Door (No Prime Plug)
ITEM DESCRIPTION PART NO.
1 PIN A.-VALVE HANDLE X25929 2 VALVE-DRAW SLUSH 047734 3 O-RING-1”OD X .139W 032504 4 HANDLE A.-DRAW-SLUSH-BLK X47384 5 NUT-STUD 029880 6 DOOR A.-PARTIAL X39248-SER 7 BUSTER-ICE 047735 8 O-RING-.291 ID X .080W 018550 9 ARM-TORQUE 052450
10 TORQUE A. X14488
ITEM DESCRIPTION PART NO.
11 BEARING-GUIDE 014496 12 GASKET-DOOR 5.109”ID 014030 13 BEARING-FRONT 013116 14 BEATER A.-7QT-1 PIN X46233 15 SHAFT-BEATER 035418 16 SEAL-DRIVE SHAFT 032560 17 O-RING-7/8 OD X .139W 025307 18 BLADE-SCRAPER-PLASTIC 046237 19 CLIP-SCRAPER·BLADE8.75” 046238
*NOTE: OPTIONAL TORQUE A. = X27027-1
120614
Model 428 Operator Parts Identification
9
Beater Door Assembly With Self- Closing/Prime Plug Door
120614
Figure 3
10
Model 428Operator Parts Identification
Beater Door Assembly With Self - Closing/Prime Plug Door
ITEM DESCRIPTION PART NO.
1 CAP A.- SPRING- RETAINER X54755
2 SPRING- COMP.970X.082X3.875 030344
3 PLUNGER- CAP DRAW SWITCH 080554
4 PIN- HANDLE- VALVE 064864
5 VALVE- DRAW- SLUSH 080662
6 O- RING - 1” OD X .139 W 032504
7 DOOR A.- PARTIAL SELF CLOSE X80663
8 O- RING- .563 OD X .070W- #013 043758
9 PLUG- PRIME 050405
10 HANDLE A. DRAW X47384
11 BUSTER- ICE 047735
12 NUT- STUD 029880
ITEM DESCRIPTION PART NO.
13 O- RING - .291 OD X .080 W 018550
14 ARM - TORQUE 052450
15 TORQUE A. X14488
16 BEARING - GUIDE 014496
17 BLADE - SCRAPER PLASTIC 046237
18 CLIP - SCRAPER BLADE 046238
19 GASKET - DOOR 5.109” ID 014030
20 BEARING - FRONT 013116
21 BEATERA.- 7QT. 1PIN X46233
22 SHAFT - BEATER 035418
23 SEAL - DRIVE SHAFT 032560
24 O- RING 7/8 OD X .139 W 025307
120614
Model 428 Operator Parts Identification
11
Accessories
ITEM DESCRIPTION PART NO.
1 KIT A.-TUNE UP X50413 2 BRUSH-MIX PUMP BODY-3”X7” 023316 3 BRUSH-DOUBLE ENDED 013072 4 BRUSH-REAR BRG 1IN.DX2IN 013071 5 BRUSH-DRAW VALVE 1X2X17 013073
140718
Figure 4
12
ITEM DESCRIPTION PART NO.
6 BRUSH- SYRUP PORT 045079 7 PAIL-10 QT. 013163 8 LUBRICANT-TAYLOR 4 OZ. 047518
*9 SANITIZER- STERA SHEEN SEE NOTE
*NOTE: A sample container of sanitizer is sent with the unit. For reorders, order Stera Sheen part no. 055492 (100 2 oz. packs) or Kay - 5 part no. 041082 (200 packs).
Model 428Operator Parts Identification
Section 5 Important: To the Operator
Figure 5
ITEM DESCRIPTION PART NO.
1 SWITCH- ROCKER AUTO/
WASH (POWER SWITCH)
2 SWITCH- TOGGLE- SPST 3/4
HP/250V (DISPLAY LIGHT)
3 BUSHING A.- TORQUE
(VISCOSITY ADJUSTMENT)
LIGHT- AMBER- RECT- 12VDC
4
ADD MIX
048420
012626
X50399- SER
052486- 02
ITEM DESCRIPTION PART NO.
5 LIGHT- AMBER- RECT- 12VDC
MIX OUT
6 SWITCH- TOGGLE- SPST 3/4
HP/250V (STANDBY SWITCH)
6a BOOT- SWITCH- TOGGLE 043398
NOTE: STANDARD DOOR SHOWN (NO PRIME PLUG)
052487- 02
012626
081002
Model 428 Important: To the Operator
13
Power Switch
The center position is OFF .The right position is AUTO, which activates the beater motor and the refrigeration system. The left position is WASH, which activates the beater motor only.
Display Light Switch
Standby Switch (Toggle Switch)
This switch determines which mode of operation the freezing cylinder is operating in. The left position places the unit in the AUTO mode. The right position places the unit in the STANDBY mode.
The display light switch is located under the control channel. The left position is “OFF”. The right position is “ON”, and activates the display light.
Viscosity Adjustment
The viscosity (thickness) of the product can be adjusted by turning the viscosity adjustment screw on the right side of the unit, under the display light. Turn the viscosity adjustment screw clockwise for a thicker product, or counterclockwise for a thinner product. After making an adjustment, allow the refrigeration system to cycle 2 or 3 times to accurately evaluate the viscosity.
Do not use metal objects to press the reset
button. Failure to follow this instruction may result in
electrocution.
Indicator Light - “ADD MIX”
Note: The power switch must be in the AUTO position
in order for the standby switch to function.
Reset Mechanism
Should an overload condition occur, the freezer will automatically shut down. To properly reset the freezer, place the toggle switch in the OFF position. Wait two or three minutes; then press the reset button located in the left side panel. Place the toggle switch in the WASH position and observe the freezer’s performance; return the toggle switch to the AUTO position.
A mix level indicating light is located on the front of the machine. The light flashes to indicate when the mix hopper has a low supply of product and should be refilled as soon as possible.
Indicator Light - “MIX OUT”
A mix out indicating light is located on the front of the machine. When the light is flashing, it indicates that the hopper is empty and the mix supply needs replenishing. To prevent damage to the unit, refrigeration discontinues automatically when the MIX OUT indicator light is flashing.
080313
14
Figure 6
Model 428Important: To the Operator
Section 6 Operating Procedures
The Model 428 freezer is designed to produce shake or slush product at the desired thickness. This unit has a 7 quart freezing cylinder.
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s brush cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first portion.
If you are disassembling the machine for the first time or need information to get to this point in our instructions, turn to page 26, “Disassembly”, and start there.
Assembly
Note: When lubricating parts, use an approved food
grade lubricant (example: Taylor Lube).
Step 1
Slide the o- ring into the groove on the drive shaft. Lubricate the o-ring and shaft portion that comes in contact with the bearing. DO NOT lubricate the square end of the drive shaft.
Note: To ensure that the mix does not leak out of the back of the freezing cylinder, the middle section of the boot seal should be convex or extend out from the seal. If the middle section of the boot seal is concave or extending into the middle of the seal, invert the seal.
Figure 8
Step 2
Lubricate the boot seal groove and slide the boot seal over the shaft and groove until it snaps into place. Fill the inside portion of the seal with 1/4” more lubricant. Install the drive shaft.
Figure 7
Model 428 Operating Procedures
15
Figure 9
Step 3
Insert the drive shaft into the rear shell bearing and engage the square end firmly into the female socket of the drive unit. Be certain that the drive shaft fits into the drive coupling without binding.
Figure 10
Step 4
Check scraper blades for any nicks or signs of wear. If any nicks are present or if the blade is worn, replace both blades.
Step 5
Holding the blades in position, insert the beater assembly into the freezing cylinder, and slide the assembly into position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated.
When in position, the beater will not protrude beyond the front of the freezing cylinder.
Figure 12
Step 6
Install the white plastic guide bearing on the short end of the torque rotor. Slide the o-ring into the groove on the long end of the torque rotor and lubricate the o-ring. Do not lubricate the guide bearing.
Figure 11
If blades are in good condition, install the scraper blade clip over the scraper blade. Place the rear scraper blade over the rear holding pin (knife edge to the outside). Holding the blade on the beater, turn it over and install the front blade the same way.
16
Figure 13
Model 428Operating Procedures
Step 7
Insert the torque rotor end with the guide bearing into the pilot hole in the center of the drive shaft. The hole in the torque rotor shaft should be rotated to the 12 o’clock position.
Figure 14
Step 9
Insert the draw valve into the door, leaving approximately 1/2” of the valve sticking out the top of the door.
Figure 16
Step 10
Rotatethe draw valve so the flats on the topof thedraw valve are perpendicular to the door face.
Freezer Door Assembly - Standard Door (No Prime Plug)
Note: The Model 428 comes equipped with two door options: a standard door without a prime plug or a self- closing door with a prime plug.
Follow the appropriate assembly procedures for your style door. (For self- closing/prime plug door assembly instructions, go to page 18 and perform Steps A - L.)
Step 8
Install the o-rings on the draw valve and lubricate.
Figure 17
Step 11
Insert the ice buster through the door spout and into the slot located just above the lower o-ring.
Figure 15
Model 428 Operating Procedures
17
Figure 18
120418
Step 12
With the ice buster in place, rotate the draw valve to allow installation of the draw handle. This will lock the ice buster in place. Install the draw handle pin, and close the draw valve by moving the handle to the left.
Step 15
Position the torque arm by inserting it through the slot in the torque switch arm and down into the hole in the torque rotor which protrudes from the door. Verify proper installation by moving the torque rotor back and forth to be sure it moves freely and easily.
Figure 19
Step 13
Place the large rubber gasket into the groove on the back side of the freezer door. Slide the white, plastic front bearing onto the bearing hub, making certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the door gasket or front bearing.
Figure 21
Proceed to Step 16 on page 21.
Freezer Door Assembly - Self- Closing/ Prime Plug Door
Note: The Model 428 comes equipped with two door options: a standard door without a prime plug or a self- closing door with a prime plug.
Follow the appropriate assembly procedures for your style door. (For standard door ([no prime plug] assembly instructions, go to page 17 and perform Steps 8 - 15).
Step A - Self- Closing Door Assembly
Install the o- rings on the draw valve and lubricate.
Figure 20
Step 14
Position the freezer door on the 4 studs on the front of the freezing cylinder. Install the handscrews. Tighten equally in a criss-cross pattern to insure the door is snug. Do not over-tighten.
18
Figure 22
Model 428Operating Procedures
Step B - Self- Closing Door Assembly
Insert the draw valve into the door.
Figure 23
Step C - Self- Closing Door Assembly
Rotate the draw valve so the groove on the top of the draw valve is perpendicular to the door face.
Step E - Self- Closing Door Assembly
With the ice buster in place, rotate the draw valve to allow installation of the draw handle. This will lock the ice buster in place. With the draw handle in place, install the draw handle pin. Close the draw valve by moving the handle to the left.
Figure 26
Step F - Self- Closing Door Assembly
Install the draw valve spring, draw switch cap plunger, and cap.
Figure 24
Step D - Self- Closing Door Assembly
Insert the ice buster through the door spout and into the slot located just above the lower o- ring.
Figure 25
Figure 27
Model 428 Operating Procedures
19
Step G - Self- Closing Door Assembly
Place the o- ring onto the prime plug and lubricate.
Figure 28
Step H - Self- Closing Door Assembly
Screw the prime plug into position on the front of the door.
Step J - Self- Closing Door Assembly
Slide the white, plastic front bearing onto the bearing hub, making certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the door gasket or front bearing.
Figure 31
Figure 29
Step I - Self- Closing Door Assembly
Place the large rubber gasket into the groove on the back side of the freezer door.
Step K - Self- Closing Door Assembly
Position the freezer door onto the four studs on the front of the freezing cylinder and push the door into place. Install the four handscrews onto the studs and tighten them equally in a crisscross pattern to insure that the door is snug. DO NOT over- tighten the handscrews.
Note: If the freezer door does not fit into place easily, position the open end of the beater assembly in the 11 o'clock position.
Figure 30
20
Figure 32
Model 428Operating Procedures
Step L - Self- Closing Door Assembly
Position the torque arm by inserting it down into the hole on the torque rotor which protrudes from the door. Verify proper installation by moving the torque rotor back and forth to be sure it moves freely.
Figure 33
Proceed to Step 16.
Step 16
Slide the long drip pan into the hole in the front panel.
Step 17
Install the front drip tray and splash shield beneath the door spout.
Figure 35
Step 18
With sanitized hands, or a plastic sanitized glove, lay the air/mix feed tube (optional) in the bottom of the mix hopper.
Figure 34
Model 428 Operating Procedures
21
Figure 36
050415
Sanitizing
Step 1
Prepare a 2- 1/2 gallon (9.5 liter) pail of cleaning/sanitizing solution with an active chlorine concentrate of 100 - 200 PPM (parts per million). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 2
Pour the sanitizing solution into the hopper and allow it to flow into the freezing cylinder.
Step 5
Place an empty pail beneath the door spout and move the draw handle to the right. Draw off all the sanitizing solution. When the sanitizer stops flowing from the door spout, move the draw handle to the left and place the power switch in the OFF position.
Figure 37
Step 3
While the solution is flowing into the freezing cylinder, brush clean the mix hopper, air/mix feed tube (optional) and mix inlet hole.
Step 4
Place the power switch in the WASH position. This will agitate the sanitizing solution in the freezing cylinder. Allow the solution to agitate for five minutes.
Figure 38
Figure 39
Step 6
Stand the air/mix feed tube (optional) in the corner of the hopper.
Figure 40
140718
22
Model 428Operating Procedures
Priming the Freezing Cylinder
Step 1
With a pail beneath the door spout, move the draw handle to the right. Pour two gallons (7.6 liters) of FRESH mix into the hopper and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spout, move the draw handle to the left.
Step 2
When mix has stopped bubbling down into the freezing cylinder, install the air/mix feed tube (optional) in the mix inlet hole with the hole side down.
Figure 42
Step 4 Self- Closing Door Only: Loosen the prime plug.
When product starts to leak from the bleed port, tighten the prime plug. Allow the product to continue filling the mix hopper until the upper mix level probe is satisfied and the fill system shuts off.
Figure 41
Step 3
Place the power switch in the AUTO position. When the unit cycles off, the product will be at serving viscosity. The viscosity (thickness) of the product can be adjusted by turning the viscosity adjustment screw on the upper right side under the display light. Turn the viscosity adjustment screw clockwise for a thicker product, or counterclockwise for a thinner product. After making an adjustment, allow the refrigeration system to cycle 2 or 3 times to accurately evaluate the viscosity.
Figure 43
050415
Model 428 Operating Procedures
23
Step 5
Place the mix hopper cover in position. For proper operation, there must be a substantial amount of mix in the hopper. If the ADD MIX light illuminates, refill the mix hopper as soon as possible.
Figure 44
Closing Procedure
To disassemble this unit, the following items will be needed:
S Two cleaning pails S Necessary brushes (provided with freezer) S Cleaner S Single service towels
Draining Product From The Freezing Cylinder
Step 1
Place the power switch in the OFF position as far ahead of cleaning time as possible to allow frozen product to soften for easier cleaning.
Step 2
Remove the hopper cover and the air/mix feed tube (if the unit is equipped with an air/mix feed tube). T ake these parts to the sink for cleaning.
Step 3 If local health codes permit the use of rerun,place
a sanitized, NSF approved stainless steel rerun container beneath the door spout. Place the power switch in the WASH position and move the draw handle to the right. When product stops flowing from the door spout, move the draw handle to the left and place the power switch in the OFF position. Place the sanitized lid on the rerun container and place it in the walk- in cooler.
Note: If local health codes DO NOT permit the use of rerun, the product must be discarded. Drain the
product into a pail and properly discard it.
ALWAYS FOLLOW LOCAL HEALTH CODES
140718
24
Model 428Operating Procedures
Rinsing
Step 1
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, float switch, and the mix inlet hole.
Cleaning
Step 1
Prepare a 2- 1/2 gallon (9.5 liter) pail of cleaning/sanitizing solution with an active chlorine concentrate of 100 - 200 PPM (parts per million). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 2
Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder, brush-clean the mix hopper, float switch, and mix inlet hole.
Figure 45
Step 2
With a pail beneath the door spout, place the power switch in the WASH position and move the draw handle to the right. Drain all the rinse water from the freezing cylinder. When the rinse water stops flowing from the door spout, move the draw handle to the left and place the power switch in the OFF position.
Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear.
Step 4
Place the power switch in the WASH position. This will agitate the cleaning solution in the freezing cylinder.
Step 5
Place an empty pail beneath the door spout and move the draw handle to the right. Draw off all the cleaning solution. When the solution stops flowing from the door spout, move the draw handle to the left, and place the power switch in the OFF position.
080428
Model 428 Operating Procedures
25
Disassembly
Step 3
From the freezer door, remove the draw valve, ice buster, front bearing, and gasket. Remove the prime plug (self- closing door, only). Remove all o-rings.
BE SURE THE POWER SWITCH IS IN
THE OFF POSITION. Failure to follow this
instruction may result in severe personal injury from hazardous moving parts.
Step 1
Remove the torque arm, handscrews, freezer door, torque rotor, beater assembly, scraper blades and drive shaft from the freezing cylinder. Take these parts to the sink for cleaning.
Step 2
Remove the front drip tray and the splash shield. Take these parts to the sink for cleaning.
Step 3
Remove the rear drip pan from the front panel. Note: If the drip pan is filled with an excessive amount of mix, it is an indication the drive shaft seal should be replaced or properly lubricated.
Brush Cleaning
Step 1
Prepare a sink of cleaning/sanitizing solution with an active chlorine concentrate of 100 - 200 PPM (parts per million). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Make sure all brushes provided with the freezer are available for brush cleaning.
Note: To remove the o-ring, use a single service towel to grasp the o-ring, and apply pressure in an upward direction until the o-ring pops out of its groove. With the other hand, push the top of the o-ring forward until it rolls out of the groove and can be removed easily.
Step 4
Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Place all the cleaned parts on a clean, dry surfacetoairdry.
Step 5
Return to the freezer with a small amount of cleaning solution. Brush-clean the rear shell bearing at the back of the freezing cylinder with the black bristle brush.
IMPORTANT: Follow the label directions. Too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning.
Step 2
Remove the o-ring and seal from the drive shaft. Remove the o-ring and the bearing from the torque rotor.
080313
Figure 46
Step 6
Wipe clean all exterior surfaces of the freezer.
26
Model 428Operating Procedures
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing:
ALWAYS FOLLOW LOCAL HEALTH CODES
Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations.
CLEANING AND SANITIZING MUST BE
PERFORMED DAILY.
Troubleshooting Bacterial Count:
j 1. Thoroughly clean and sanitize machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all mix passageways.
j 3. Use the white bristle brush to clean the mix feed
tube, which extends from the hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.
j 5. IF LOCAL HEALTH CODES PERMIT THE
USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered stainless steel container and used the following day. DO NOT prime the machine with rerun. When using rerun, skim off the foam and discard, then mix
the rerun with fresh mix in a ratio of 50/50 during the day’s operation.
j 6. On a designated day of the week, run the mix as
low as feasible and discard after closing. This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts.
j 7. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 8. Temperature of mix in mix hopper and walk-in
cooler should be below 40_F. (4. 4 _C.).
Regular Maintenance Checks:
j 1. Replace scraper blades that are nicked,
damaged or worn down. Before installing the beater, be certain the scraper blade is properly attached.
j 2. Check rear shell bearing for signs of wear
(excessive mix leakage in drip pan) and be certain it is properly cleaned.
j 3. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female square drive socket clean and free of lubricant and mix deposits.
j 4. Dispose of o-rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 5. Follow all lubricating procedures as outlined in
“Assembly”.
j 6. Check the condenser(s) for accumulation of dirt
and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
051207
Model 428 Important: Operator Checklist
27
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions. Disconnect the freezer from the main power source to prevent possible electrical damage. Your local Taylor Distributor can perform this service for you.
Wrap detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping with moisture-proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.
28
Model 428Important: Operator Checklist
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PA G E
REF.
1. No product being dispensed.
2. Unit will not operate in the AUTO or “WASH” mode.
a. Power switch is in the
OFF position.
b. Improper mixing of
product.
c. Inadequate mix in hopper. c. Fill hopper with mix. 24
d. Product frozen-up in
freezing cylinder.
e. Unit out on reset. e. Place power switch in the
f. Beater assembly is not
rotating at all or counterclockwise. Power switch is not in AUTO.
g. Unit unplugged at wall
receptacle.
h. Tripped circuit breaker or
blown fuse.
a. Unit unplugged at wall
receptacle.
a. Place power switch in the
AUTO position.
b. Carefully follow directions
for mixing product.
d. Adjust viscosity
adjustment accordingly.
OFF position. Press the reset button. Return power switch to AUTO.
f. The power switch must be
in AUTO. If beater is rotating counterclockwise, call service technician to correct rotation.
g. Plug in power cord. ---
h. Reset circuit breaker or
replace fuse.
a. Plug in power cord. ---
23
---
13
14
---
1
b. Tripped circuit breaker or
blown fuse.
c. Unit out on reset. c. Place the power switch in
3. No compressor operation in the AUTO mode.
Model 428 Troubleshooting Guide
a. Beater motor is out on
overload.
b. Condenser dirty A/C. b. Clean condenser monthly. 27
29
b. Reset circuit breaker or
replace fuse.
the OFF position. Press the reset button. Return power switch to AUTO.
a. Place power switch in
OFF position. Press the reset button. Return power switch to AUTO.
---
14
13
PROBLEM PROBABLE CAUSE REMEDY PA G E
REF.
4. Product too thick. a. Inadequate mix in hopper. a. Fill hopper with mix. 24
b. Improper mixing of
product.
c. The viscosity adjustment
is set incorrectly.
d. The torque arm is not
installed.
5. Product too thin. a. Missing, incorrectly
installed, or bad scraper blade.
b. Improper mixing of
product.
c. The viscosity adjustment
is set incorrectly.
d. Incorrect beater rotation. d. Contact service
e. Dirty condensers. e. Clean regularly. 27
6. Scored walls of freezing cylinder.
a. Broken pin on beater
assembly.
b. Front bearing worn or
missing.
b. Carefully follow directions
for mixing product.
c. Adjust the viscosity
control.
d. Install the torque arm. 18
a. Install or replace scraper
blade.
b. Carefully follow directions
for mixing product.
c. Adjust accordingly. 13
technician.
a. Repair or replace beater
assembly.
b. Replace or install front
bearing.
---
13
16
---
---
---
16
7. Excessive leakage into rear drip pan.
8. Excessive leakage from door spout.
9. Unable to remove drive shaft.
a. Improper or inadequate
lubrication of drive shaft seal.
b. Bad or missing seal on
drive shaft.
c. Worn rear shell bearing. c. Contact service technician
d. Seal is installed inside out. d. Install the seal correctly. 15
a. Improper or inadequate
lubrication of draw valve o-rings.
b. Bad or missing o-rings on
draw valve.
a. Lubrication on square end
of drive shaft.
b. Rounded corners of drive
shaft, drive coupling, or both.
a. Use correct lubricant
(Taylor Lube) and follow lubrication procedures.
b. Replace seal every 3
months.
for replacement.
a. Use correct lubricant
(Taylor Lube) and follow lubrication procedures.
b. Replace o-rings every 3
months.
a. Do not lubricate square
end. Contact service technician for replacement.
b. Contact service technician
to replace drive shaft, drive coupling, or both.
15
31
---
15
31
15
---
30
Model 428Troubleshooting Guide
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3
MONTHS
Drive Shaft Seal X 1
Drive Shaft O-Ring X 1
Scraper Blade X 1
Freezer Door Gasket X 1
Front Bearing X 1
Draw Valve O-Rings X 2
Black Bristle Brush - 1” x 2” Inspect & Replace
White Bristle Brush -1-1/2” x 2” Inspect & Replace
White Bristle Brush - 3” x 7” Inspect & Replace
Refer to the Parts List when ordering the above parts.
EVERY 6 MONTHS ANNUALLY QUANTITIES
REPLACED
Minimum 1
if Necessary
Minimum 1
if Necessary
Minimum 1
if Necessary
TO BE
Model 428 Parts Replacement Schedule
31
Section 10 Limited Warranty on Equipment
TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are T aylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Product
Soft Serve Frozen Yogurt Shakes Smoothies
Frozen Beverage Batch Desserts
1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are used.
3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
Insulated shell assembly Five (5) years
Refrigeration compressor (except service valve)
Beater motors Two (2) years
Beater drive gear Two (2) years
Printed circuit boards and Softech controls beginning with serial number H8024200
Parts not otherwise listed in this table or excluded below
LIMITED WARRANTY CONDITIONS
Part Limited Warranty Period
Five (5) years
Two (2) years
One (1) year
4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit.
5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new Products.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers.
131206
cover:
32
Model 428Limited Warranty on Equipment
3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.
4. External hoses, electrical power supplies, and machine grounding.
5. Parts not supplied or designated by T aylor, or damages resulting from their use.
6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or water supply specification of the Product; or components repaired or altered in any way so as, in the judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.
9. Any Product purchased over the Internet.
10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
1 1. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
LIMITA TION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENT AL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
Model 428 Limited Warranty on Equipment
33
Section 11 Limited Warranty on Parts
TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE P ARTS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Part’s Warranty Class Code or Part
Class 103 Parts¹ Three (3) months Class 212 Parts² Twelve (12) months
Class 512 Parts Twelve (12) months
Class 000 Parts No warranty
Taylor Part #072454 (Motor- 24VDC *C832/C842*) Four (4) years
LIMITED WARRANTY CONDITIONS
1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency.
3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation.
4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.
6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment.
Limited Warranty Period
7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
1, 2
Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1 (Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.
131206
34
Model 428Limited Warranty on Parts
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup.
3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but not limited to the platen and plate, sides of the shroud or top of the shroud.
4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials or cleaning processes not approved for use by Taylor.
5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
6. External hoses, electrical power supplies, and machine grounding.
7. Parts not supplied or designated by T aylor, or damages resulting from their use.
8. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
cover:
9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or water supply specification of the unit in which a part is installed; or Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration.
1 1. Any Part purchased over the Internet.
12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
Model 428 Limited Warranty on Parts
35
LIMITA TION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
36
Model 428Limited Warranty on Parts
WHT/BLK
LIQUID LINE
SOL. VALVE
WHT
ONE SIDE OF A
TWO WIRE CORD
BLK BLK
CONDENSER
FAN MOTOR
M
ONE SIDE OF A
TWO WIRE CORD
WHT
LINE
BLK
BLK
BLK
BLK
COMPRESSOR
CONTACTOR
L1
T1
BLK WHT WHT
COMPRESSOR
BLK
(SEE FIG 1)
M
GRN/YEL
GRN/YEL
BLK
T2
COMPRESSOR
CONTACTOR
L2
L1
BEATER MOTOR
STARTER
T1 T2
BLK WHT WHT
MOTOR
(SEE FIG 2)
M
BEATER MOTOR
STARTER
GRN/YEL
GRN/YEL
L2
WHT
WHT
GRN/YEL
ALTERNATE FIG.1
BLK L1
WHT NEUTRAL
START
CAPACITOR
FOR USE W/TECUMSEH COMPRESSOR AKA9427Z ONLY
FIG.2
WHT
2 L
M
1
S
START RELAY
BLEED RESISTOR
NOTE: FOR CCWLE-RED OR T8 INTERNAL ON #5, BLACK OR T5 INTERNAL ON #A
FOR CWLE-BLK OR T5 INTERNAL ON #5, RED OR T8 INTERNAL ON #A
GE/RBC BEATER MOTOR WIRING
T4 OR YEL
T5 OR BLK
A
STANDBY SWITCH
GRN/YEL
BEATER
GRN/YEL
BLU
MAIN
START
3
P2 OR BRN
1
2
BLK L1
WHT/ORN
(OPTIONAL)
SWITCH
DOOR
NC
GRN/YEL
GRN/YEL
COMPRESSOR
THERMAL OL
T8 OR RED
2
1
P1 OR PUR
5
4
WHT NEUTRAL
NC
GRA/WHT
WHT/RED
GRAY
J5
8
WHT/RED
C0M
SWITCH
DRAW
WHT/GRA
NC
NO
WHT/BLK
240V
BRN
C0M
NO
J2 PINS 5&6
L2 BTRCOMP
WHT
YEL
J2 PINS 1&2 RESERVED NO
J2 PINS 3&4 CUSTOMER SPECIFIC NO
J1 PINS 1&2 45° LOCKOUT-INSTALL JUMPER TO ENABLE NO
4-DAY LOCKOUT. INSTALL JUMPER TO ENABLE.
(REQUIRES OPTIONAL DOOR SWITCH)
TABLE 1
NO
WHT
OVERLOAD
BLK
C
BRN
S
BLK
R
TECUMSEH COMPRESSOR CONNECTION SCHEMATIC
T1 OR BLU
R
NO
TORQUE
SWITCH
C0M
GRN/YEL
1234567
115V
L1
WHT/PUR
TORQUE CONTRAL FUNCTION
JUMPER FACTORY
INSTALLED
CAPACITOR
START
CAPACITOR
RUN
BLKBLK
WHT/BLK
BLK
PROBE
LOW
MIX
WHT/BRN
CONTINUOUS BEATER
JUMPER (OPTIONAL)
SET SWITCH
TO 115V
CNOC
BLK/WHT
BRN/WHT
FILTER
LINE
BLK L1
5 2
4 1
RELAY
BLU
BLK
PROBE
RED/BLK
BLK
YEL
J1
1234567
J2
612
1 2 3 4 5 6 7 8
J3
NO
CORCOM
WHT
WHT NEUTRAL
BRN
BLEED RESISTOR
BRN
S
BLK
OUT
MIX
WHT/BLU
STANDBY
THERMISTOR
SEE TABLE 1
LIQUID LINE SOLENOID
VALVE RELAY
BLU
WHT
WHT
WHT
LAMP(OPTIONAL)
LAMP
MIX OUT
CLEAN REQ'D
LAMP
ADD MIX
ORN/WHT RED/WHT BLU/WHT
BLU
BLK/WHT BLK/WHT
SPINNER-OPTION
BRN/WHT WHT WHT
BLK
CONTACTOR COIL
COMPRESSOR
A2
A1
GRN/YEL
BLK
WHT
NOTE:
STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID
STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY
BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID
STATE COMPONENTS.
WHT
FIG.1
COMPRESSOR
OVERLOAD
BLK
C
BLK
95 96
OVERLOAD
BEATER
SWITCH
MOTOR
13
12
9
8
4
5
14
1
WASH
COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
WASH
AUTO
OFF
BLK BLK BLU
AUTO
OFF
BLK/WHT
ORN
ORN
(SPINNER)
FILTER
CORCOM
BLK
WHT
WHT
BEATER MOTOR
SPINNER
M
STARTER COIL
BLK
BLK
C0M
SPINNER
SWITCH
NC
NO
WHTWHTWHT
GRN/YEL
L
WHT
WHTWHTWHTORN
WHT
AGITATOR-OPTION
RUN CAPACITOR
AGITATOR
NC
JACK
BLK
WHT
FOR FLAVOR BURST (OPTIONAL)
ADDITIONAL DRAW SWITCH
PANEL
BLU
GROUND FRAME SECURELY
SWITCH
DRAW
C0M
NO
SWITCH
NO
GRN/YEL
24VAC
RED
POWER
BLK BLK
BALLAST
C0M
NC
WHT
BLK
TRANSFORMER
WHT
AGITATOR
DEC LIGHT
SWITCH
240V
M
L1
N
AGITATOR
MOTOR
062598-12
11/13/13
428
WHT/BLK
LIQUID LINE
SOL. VALVE
WHT
ONE SIDE OF A
TWO WIRE CORD
BLK BLK
CONDENSER
FAN MOTOR
M
ONE SIDE OF A
TWO WIRE CORD
WHT
LINE
BLK
BLK
BLK
BLK
COMPRESSOR
CONTACTOR
BLK
COMPRESSOR
BLK WHT WHT
(SEE FIG 1)
M
GRN/YEL
GRN/YEL
BLK
T2
COMPRESSOR
CONTACTOR
L2L1 T1
BEATER MOTOR
STARTER
T1 T2
BLK WHT WHT
MOTOR
BEATER
(SEE FIG 2)
M
BEATER MOTOR
STARTER
GRN/YEL
GRN/YEL
L2L1
WHT
WHT
GRN/YEL
ALTERNATE FIG.1
BLK L1
WHT NEUTRAL
START
CAPACITOR
FOR USE W/TECUMSEH COMPRESSOR AKA9427Z ONLY
WHT
2 L
M
1 S
START RELAY
BLEED RESISTOR
G.E. BEATER MOTOR CONNECTION SCHEMATIC
LINE
WHT NEUTRAL
FIG.2
STANDBY SWITCH
WHT/ORN
(OPTIONAL)
GRN/YEL
GRN/YEL
GRN/YEL
BLU
BLK L1
SWITCH
DRAW
WHT/GRA
NO
BRN
SWITCH
DOOR
C0M
NO
NC
SWITCH
DRAW
C0M
NC
NO
WHT
GRN/YEL
COMPRESSOR
OVERLOAD
BLK
C
BRN
S
BLK
R
COUNTER CLOCKWISE ROTATION
FACING LEAD END
WHT/BLK
BLK
NO
NC
PROBE
LOW
GRA/WHT
WHT/RED
MIX
TORQUE
SWITCH
C0M
WHT/BRN
GRAY
GRN/YEL
C0M
J5
WHT/RED
NC
8
CONTINUOUS BEATER
JUMPER (OPTIONAL)
1234567
WHT/BLK
SET SWITCH
TO 240V
240V
115V
L1
YEL
FOR FLAVOR BURST (OPTIONAL)
ADDITIONAL DRAW SWITCH
PANEL
JACK
L2 BTRCOMP
WHT
J2 PINS 5&6
WHT/PUR
J2 PINS 3&4 CUSTOMER SPECIFIC NO
BLK/WHT
J2 PINS 1&2 RESERVED NO
CNOC
BRN/WHT
LOAD
FILTER
J1 PINS 1&2 45° LOCKOUT-INSTALL JUMPER TO ENABLE NO
4-DAY LOCKOUT. INSTALL JUMPER TO ENABLE.
(REQUIRES OPTIONAL DOOR SWITCH)
TABLE 1
NO
LINE
BLK L1
TECUMSEH COMPRESSOR CONNECTION SCHEMATIC
RELAY
CAPACITOR
START
BLK
CAPACITOR
RUN
5 2
4 1
BLU
PROBE
RED/BLK
BLK
YEL
J1
1234567
J2
612
1 2 3 4 5 6 7 8
J3
NO
LINE
CORCOM
TORQUE CONTRAL FUNCTION
JUMPER FACTORY
INSTALLED
WHT
WHT NEUTRAL
BRN
BLEED RESISTOR
BLK
OUT
MIX
WHT/BLU
STANDBY
THERMISTOR
SEE TABLE 1
LIQUID LINE SOLENOID
VALVE RELAY
BLU
WHT
WHT
WHT
LAMP(OPTIONAL)
LAMP
MIX OUT
CLEAN REQ'D
LAMP
ADD MIX
ORN/WHT
RED/WHT
BLU/WHT
BLU
BLK/WHT BLK/WHT
SPINNER-OPTION
BRN/WHT WHT WHT
BLK
CONTACTOR COIL
COMPRESSOR
A2
A1
GRN/YEL
BLK
WHT
ELECTRICAL
ENCLOSURES
GROUND FRAME SECURELY
NOTE:
STATIC ELECTRICITY MAY CAUSE DAMAGE TO SOLID
STATE COMPONENTS. ELIMINATE STATIC ELECTRICITY
BY TOUCHING GROUNDED UNIT BEFORE HANDLING SOLID
STATE COMPONENTS.
WHT
FIG.1
COMPRESSOR
OVERLOAD
BLK
95 96
OVERLOAD
BEATER
SWITCH
MOTOR
SWITCH
AUTO
BLK/WHT
BLK BLK
POWER
13
12
9
8
4
5
14
1
WASH
COMPRESSOR
HIGH PRESSURE
LIMIT SWITCH
WASH
AUTO
OFF
ORG
BLK BLK BLU
OFF
ORN
CORCOM
FILTER
(SPINNER)
LOAD
LINE
LAMP
BEATER MOTOR
STARTER COIL
RED
RED
BLU
BLU
YEL
BLU
RED
BLU
RED
YEL
SPINNER
M
GRN/YEL
BALLAST
BLK
WHT
GRN
BLK
WHT
GRN/YEL
BLK BLK
C0M
SPINNER
SWITCH
NC
NO
DEC LIGHT
SWITCH
C0M
NC
NO
L1
BRN
BLU
N
WHT
GRN/YEL
WHTWHTWHT
WHT
WHTWHTWHTORN
GRN/YEL
AGITATOR-OPTION
BLU
24VAC
TRANSFORMER
RED
BLK
240V
WHT
AGITATOR
AGITATOR
MOTOR
M
BLK
RUN CAPACITOR
AGITATOR
WHT
2
T4 YEL
T1 BLUE
BRN
BLKBLK
R
BLK
C
S
428
062598-40
5
4
1
11/13/13
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