Taylor 390 User Manual

Slush Freezer

Model 390

Operating Instructions

048693-M

6/01

Complete this page for quick reference when service is required:

Taylor Distributor: Address: Phone: Service: Parts: Date of Installation:

Information found on the data label:

Model Number: Serial Number: Electrical Specs: Voltage Cycle

Phase Maximum Fuse Size: A Minimum Wire Ampacity: A

E June, 2001 Taylor

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To the Installer Page 1.......................................

Water Connections Page 1...............................................

Air Cooled Units Page 1..................................................

Electrical Hook-up Installation Page 1......................................

Section 2 To the Operator Page 2......................................

Compressor Warranty Disclaimer Page 2..................................

Section 3 Safety Page 3...............................................

Section 4 Operator Parts Id entification Page 4..........................

Section 5 Important: To the Operator Page 6............................

Control Switch Page 6...................................................

Indicator Light -- “Mix Low” Page 6........................................

Indicator Light -- “Mix Out” Page 6.........................................

Section 6 Operating Procedures Page 7................................

Assembly Page 7.......................................................

Sanitizing Page 8.......................................................

Priming Page 8.........................................................

Closing Procedures Page 9..............................................

Draining Product From T he Freezing Cylinder Page 9.......................

Rinsing Page 9.........................................................

Cleaning Page 9........................................................

Disassembly Page 10.....................................................

Brush Cleaning Page 11..................................................

Section 7 Important: Operator Checklist Page 12.........................

During Cleaning And Sanitizing Page 12....................................

Troubleshooting Guide Page 12............................................

Regular Maintenance Checks Page 12......................................

Winter Storage Page 13...................................................

Section 8 Troubleshooting Guide Page 14...............................

Section 9 Parts Replacement Schedule Page 16..........................

Section 10 Parts List Page 17............................................

Section 11 Wiring Diagrams Page 24.....................................

Note: Contin u ing research results in steady improvements; therefore, information in this manual is subject to change without notice.

Table of Contents Model 390

Notes:

Model 390 Table of Contents

Section 1 To the Installer

This machine is designed for indoor use only.

DO NOT install the machine in an area where

a water jet could be used. Failure to follow this instruction may result in serious electrical shock.

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut--off valve. On the underside of the base pan, two 3/8” I.P.S. (for single-head units) or two 1/2” I.P.S. (for double-head units) water connections for inlet and outlet have been provided for easy hook-up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging theautomatic watervalve.Therewill be only onewater “in” and one water “out” connection. DO NOT install a hand shut-off valve on the water “out” line! Water should always flow in this order: first through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.

the NECcode isthe practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety . Compliance therewith and proper maintenance will result in an installation essentially free from hazard!

In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

Stationary appliances which are not equipped with a power cord and a plug or other device to disconnect the appliance from the power source must have an all--pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

Beater rotation must be clockwise as viewed looking into the freezing cylinder of the freezer.

Air Cooled Units

Air cooled units require a minimum of 6” (152 mm) of clearance around both sides and 0” at the rear of the freezer. This is required to allow for adequate air flow across the condenser(s). Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor(s).

performed by a trained service technician.

Electrical Connections

Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the electrical box, for proper power connections.

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70--1987. The purpose of

Model 390 To the Installer

To correct the rotation on a three-phase unit, interchange any two incoming power supply lines at the freezer main terminal block only.

To correct rotation on a single-phase unit, change the leads inside the beatermotor. (Follow diagram printed on motor.)

Electrical connections are made directly to the terminal block. The terminal block is located in the control box located behind the left side panel.

Note: The following procedures should be

Figure 1

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Section 2 To the Operator

The slush freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The Taylor equipment, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your 380 Series model will NOT eventually compensate and correct for any errors during the set-up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation thoroughly read this manual.

If you require technical assistance, please contact your local authorized Taylor Distributor.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant

specified on the affixed data label should be used. The unauthorized use of alternate refrigerants

will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

050906

Models 383 & 384To th e Operator

Section 3 Safety

Weat TaylorCompanyare concernedaboutthesafety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protectbothyouandtheservicetechnician. As anexample, warning labels havebeen attached to thefreezer tofurtherpointoutsafety precautionstothe operator.

IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

To Operate Safely:

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are restrained with screws.

S DO NOT remove the door, beater, scraper

blades or drive shaft unless the control switch is in the “OFF” position.

Failuretofollow theseinstructionsmayresult in severe personal injury to fingers or hands from hazardous moving parts.

DO NOT operate the freezer without reading this operator’smanual. Failuretofollow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data

label.

S DO NOT attempt any repairs unless the

main power supply to the freezer has been

disconnected. Failure to follow these instructions may result in

electrocution or damage to themachine. Contact your local authorized Taylor Distributor for service.

DO NOT use a water jet to clean or rinse the freezer. Failure to follow this instruction may result in serious electrical shock.

S USE EXTREME CAUTION when removing

the beater assembly. The scraper blades are very sharp and may cause injury.

S DO NOT put objects or fingers in the door

spout.

Failure to follow these instructions may result in contaminated product or personal injury from blade contact.

This freezermustbeplaced ona levelsurface. Failure to comply may result in personal injury or equipment damage.

DO NOT obstruct air intake and discharge openings: 6” (152 mm) minimum air space on both sides, and0” at the rear of the freezer. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of themachine and at a height of 1.6 meters from the floor.

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Model 390 Safety

Section 4 Operator Parts Identification

Item Description Part Number

1 Hopper Cover X38458 2 Gasket--Hopper Cover 038375 3 Feed Tube 015176-9 4 Drip Pan 035034 5 Splash Shield 046177 6 Drip Tray 046275

Model 390Operator Parts Identification

Beater Assembly

Item Description Part Number

1 Freezer Door X47982 2 Gasket-Door 014030 3 Front Bearing 013116 4 O-Ring--Baffle 018550 5 Baffle Arm 047729 6 Baffle X47731 7 Guide Bearing 014496 8 Beater X46233 9 Scraper Blade 046237

10 Clip-Scraper Blade 046238

Model 390 Operator Parts Identification

Item Description Part Number

11 Beater Shaft 036412 12 Seal-Beater Shaft 032560 13 O-Ring--Beater Shaft 025307 14 Valve Handle Pin X25929 15 Draw Valve 047734 16 Ice Buster 047735 17 Draw Handle X47384 18 O-Ring--Draw Valve (2) 032504 19 Stud Nut 029880

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