Taylor 142 User Manual

Page 1
OPERATOR’S MANUAL
Model 142
Soft Serve Freezer
Original Operating Instructions
039709- M
3/00 (Original Publication)
(Updated 7/18/14)
Page 2
Taylor Distributor: Address: Phone: Service: Parts: Date of Installation:
Information found on the data label:
Model Number: Serial Number: Electrical Specs: Voltage Cycle
Phase Maximum F use Size: A Minimum Wire Ampacity: A
E 2000 Carrier Commercial Refrigeration, Inc.
039709- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
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Table of Contents
Section 1 To the Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 1.......................................................
Electrical Connections 2.................................................
Electrical Hook- up Installation
For 60 Cycle, 1 PH, Supplied With Cord and Plug 3.........................
Refrigerant 3...........................................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 7...............................
Section 5 Important: To the Operator 8.................................
Symbol Definitions 8....................................................
Power Switch 8.........................................................
Indicator Light - MIX LOW 8.............................................
Standby Switch 9.......................................................
Reset Mechanism 9.....................................................
Temperature Adjustments 9..............................................
Feed Tube 9...........................................................
Section 6 Operating Procedures 10.....................................
Assembly 10............................................................
Sanitizing 13............................................................
Priming 15..............................................................
Standby 16..............................................................
Closing Procedure 16....................................................
Draining Product From the Freezing Cylinder 17.............................
Rinsing 17..............................................................
Table of Contents Model 142
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Table of Contents - Page 2
Cleaning 17.............................................................
Disassembly 17..........................................................
Brush Cleaning 18.......................................................
Section 7 Important: Operator Checklist 19..............................
During Cleaning and Sanitizing: 19.........................................
Troubleshooting Bacterial Count: 19........................................
Regular Maintenance Checks: 19..........................................
Winter Storage 20........................................................
Section 8 Troubleshooting Guide 21....................................
Section 9 Parts Replacement Schedule 23...............................
Section 10 Limited Warranty on Equipment 24............................
Section 11 Limited Warranty on Parts 26.................................
Section 12 Parts List 29.................................................
Wiring Diagram 37.......................................................
Note: Continuing research results in steady improvements; therefore, inf o rmation in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E 2000 Carrier Commercial Refrigeration, Inc. (Original Publication)
(Updated July, 2014) 039709- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents Model 142
Page 5
Section 1 To the Installer
The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove all
metal jewelry, rings, and watches before working on electrical equipment.
Site Preparation
Review the area where the unit will be installed before uncrating the unit. Make sure all possible hazards to the user or the equipment have been addressed.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
This unit has many sharp edges that can
cause severe injuries.
Model 142 To the Installer
Air Cooled Units
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 6” (152 mm) of clearance on both sides and 4” (102 mm) of clearance on the bottom of the freezer. To prevent warm exhaust from recirculating, place the rear of the unit against the wall. This will allow adequate air flow across the condenser.
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Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
S Stationary appliances which are not equipped
with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected to
fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.
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Model 142To the Installer
Page 7
Electrical Hook- up Installation
For 60 Cycle, 1 PH, Supplied With Cord and Plug
Refrigerant
This equipment is supplied with a 3- wire cord and grounding type plug for connection to a single phase, 60 cycle, branch circuit supply. This unit must be plugged into a properly grounded receptacle. The cord and plug provided for 115/60/1 and 208- 230/60/1 is 15 amp.; therefore the wall outlet must also be 15 amp. Check the data label located on the rear of the freezer for electrical specifications.
IMPORTANT: In order to secure the compressor and to minimize vibration during shipment, two shipping bolts have been added to the base pan of the unit. Before installation, these bolts must be removed.
Permanent wiring may be used if local codes require it. Instructions for conversion to permanent wiring are as follows:
IMPORTANT: This procedure must be
performed by a qualified electrician.
1. Be sure the freezer is electrically disconnected.
2. Remove the appropriate panel and locate the control box at the back of the freezer.
In consideration of our environment, Taylor uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
3. Remove the factory- installed cord and strain relief bushing.
4. Route incoming permanent wiring through 7/8” (22 mm) hole in base pan.
5. Connect two power supply leads, attach ground (earth) wire to the grounding lug inside the electrical box.
6. Be sure unit is properly grounded before applying power.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
130809
Model 142 To the Installer
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Section 2 To the Operator
Your freezer has been carefully engineered and manufactured to give you dependable operation. If the Taylor Model 142 is properly operated and cared for, it will produce a consistent, quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate and correct for any errors during the set- up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is important that the personnel responsible for the equipment’s operation study this manual in order to be properly trained.
In the event you should require technical assistance, please contact your local authorized T aylorDistributor.
Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- T aylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted
municipal waste. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service t o this unit’s refrigeration system,
only the refrigerant specified on the affixed data label should be used. The unauthorized use of
alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop- in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
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Model 142To the Operator
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Section 3 Safety
We, at T aylor Company, are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built- in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without reading
this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger fuses
than specified on the freezer data label.
S All repairs must be performed by an
authorized Taylor service technician.
S The main power supplies to the machine must
be disconnected prior to performing any repairs.
S For Cord Connected Units: Only Taylor
authorized service technicians or licensed electricians may install a plug or replacement cord on these units.
S Stationary appliances which are not equipped
with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Appliances that are permanently connected to
fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similarly qualified person, in order to avoid a hazard.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
Model 142 Safety
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
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S DO NOT allow untrained personnel to operate
this machine.
S DO NOT operate the freezer unless all service
panels and access doors are restrained with
screws.
S DO NOT remove any internal operating parts
(examples: freezer door, beater , scraper
blades, etc.) unless all control switches are in
the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product and
cause severe personal injury from blade
contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades are
very sharp.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
This unit is designed to maintain product temperature under 41_F(5_C). Any product being added to this machine must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.
DO NOT obstruct air intake and discharge openings:
6” (152 mm) minimum air space on sides and rear, and 4” (102 mm) minimum on bottom. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_F (40_C) at reduced capacities.
This unit must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance, in particular as far as safety and hygiene are concerned.
DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
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Model 142Safety
Page 11
Section 4 Operator Parts Identification
ITEM DESCRIPTION PART NO.
1 COVER A.- HOPPER X49633 2 FLOAT A.- MIX LEVEL X39690 3 TUBE-FEED-.166HOLE-SS 035819 4 SHIELD-SPLASH-PLASTIC 039444 5 PAN A.- WHITE FRONT DRIP X43474 6 SEAL- U- CUP 080534 7 BEATER A. X24689 8 BEARING-FRONT 023262 9 O- RING-2- 3/4 OD X .139W 019998
ITEM DESCRIPTION PART NO.
10 BEARING-GUIDE 014496
11 DOOR A.- PARTIAL- 1 SPOUT X38959- SER 12 CAP-DESIGN 1.010”ID-6 PT 014218 13 NUT-STUD 034829 14 ARM-VALVE LIFTER 024761 15 HANDLE-DRAW 024762 16 O-RING-3/4 OD X .103W 015835 17 O-RING-7/8 OD X .103W 014402 18 VALVE- DRAW 024763
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Model 142 Operator Parts Identification
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Section 5 Important: To the Operator
ITEM DESCRIPTION
1 Power Switch 2 Indicator Light - MIX LOW 3 Standby Switch
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
=ON/AUTO
=OFF
= WASH
Figure 1
Power Switch
The center position is the OFF position. The left position is WASH which activates the beater motor only. The right position is the AUTO position, which activates the beater motor and the refrigeration.
Indicator Light - MIX LOW
A mix level indicating light is located on the front of the machine. When the light is on, it indicates that the mix hopper has a low supply of mix. The hopper should be refilled immediately. Always maintain at least 2” (5.1 cm.) of mix in the hopper. If mix is not added to the hopper, the freezing cylinder may freeze. This will cause damage to the beater assembly and to the freezer door.
8
Model 142Important: To the Operator
Page 13
Standby Switch
This push button switch determines which mode of operation the freezing cylinder is operating in. If the center button of this switch is in the “OUT” position and it is not illuminated, the unit will operate in the normal product dispensing mode when the toggle switch is placed in the AUTO position.
If the center button of the standby switch is in the “IN” position and is illuminated, the machine will operate in the STANDBY mode when the toggle switch is placed in the AUTO position.
Reset Mechanism
Should an overload condition occur, the freezer will automatically shut down. To properly reset the freezer, place the toggle switch in the OFF position. Wait two or three minutes; then press the reset button located in the side panel. Place the toggle switch in the WASH position and observe the freezer’s performance; return the toggle switch to the AUTO position.
Temperature Adjustments
Temperature adjustments should be performed only by an authorized Taylor Service Representative.
When the unit is operating in the AUTO mode, the metering hole should be placed in the downward position.
Figure 3
When the unit is placed in the STANDBY mode, the feed tube is inverted so the end without the metering hole is placed in the downward position.
Feed Tube
The feed tube meters a combination of mix and air into the freezing cylinder. If mix is not added to the hopper, the freezing cylinder may freeze. This will cause damage to the beater assembly and to the freezer door. Depending upon the product being run, you may wish to contact your local authorized Taylor Distributor to make a slight adjustment in the feed tube.
One end of the feed tube has a metering hole in the side and the other end does not.
Figure 2
Figure 4
Note: Make sure the level of mix is below the metering hole in the side of the feed tube. Failure
to follow this instruction may result in lower product quality when normal operation is resumed.
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Model 142 Important: To the Operator
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Page 14
Section 6 Operating Procedures
The Model 142 has a 1.5 quart (1.4 liter) capacity freezing cylinder. The mix flows from the hopper to the freezing cylinder through a feed tube. The mix flow is controlled by gravity.
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them and prime the freezer with fresh mix in preparation to serve your first portion.
If you are disassembling the machine for the first t ime or need information to get to the starting point in our instructions, turn to page 17 “Disassembly”, and start there.
Assembly
Note: Use an approved food grade lubricant
(example: Taylor Lube) when lubricating parts.
Step 2
Insert the beater assembly and allow the drive shaft to travel through the rear shell bearing at the back of the freezing cylinder, and engage the hex end of the drive shaft firmly into the female socket. When installed properly, the beater will not protrude beyond the front of the freezing cylinder.
Figure 6
Step 1
Lubricate the groove on the beater drive shaft. With the opening of the cup seal facing away from the hex end, slide the seal into the groove. Apply an even coat of lubricant to the seal and the shaft. Do not
lubricate the hex end of the beater drive shaft.
Figure 5
120501
Step 3
Place the large o- ring into the groove on the back of the freezer door and lubricate with Taylor Lube.
Figure 7
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Model 142Operating Procedures
Page 15
Step 4
Slide the front bearing over the baffle rod so the flanged edge is against the door. Place the white plastic guide bearing on the end of the baffle rod. Do
not lubricate the front bearing or guide bearing.
Figure 8
Step 5
Insert the handscrews into the slots in the freezer door. With both hands holding the sides of the freezer door, insert the baffle rod into the center of the beater assembly. The white guide bearing must fit securely in the hole of the drive shaft.
Step 7 Install the draw valve. Slide the two o- rings into the
grooves on the draw valve and lubricate with Taylor Lube.
Figure 10
Step 6
Finger- tighten the handscrews, making sure they are tightened equally and that the door is snug. Do not over- tighten the handscrews.
Figure 9
IMPORTANT! Handscrew and door damage can result if the handscrews are over- tightened or if one handscrew is tightened more than the other.
Lubricate the inside of the door spout from the bottom. Insert the draw valve into the freezer door from the bottom.
Figure 11
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Model 142 Operating Procedures
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Page 16
Note: The draw valve is installed correctly when the
slotted opening in the draw valve is visible through the “window” of the freezer door.
Slide the o- ring into the groove on the draw valve handle and lubricate with Taylor Lube.
Figure 12
Step 8 Install the draw valve handle. Insert the valve lifter
arm through the slotted opening in the draw valve and align the other end with the cross holes of the freezer door. Note: The valve lifter arm may be aligned with the left or the right cross hole. The draw valve handle will be placed through the opposite cross hole of the valve lifter arm.
Figure 13
Figure 14
Insert the draw valve handle through the opposite cross hole and into the opening of the valve lifter arm.
Note: The draw valve handle can be assembled at varied vertical positions. Choose an angle which is comfortable for you, making sure the draw valve is completely raised when the draw valve handle is completely down.
Figure 15
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Model 142Operating Procedures
Page 17
The illustration below shows the draw valve assembled on the left side.
Figure 16
Step 9
Snap the design cap over the bottom of the freezer door spout.
Sanitizing
Step 1
Prepare a pail of an approved 100 PPM sanitizing solu­tion (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WA­TER AND FOLLOW THE MANUFACTURER’S SPE­CIFICATIONS.
Step 2
Pour the sanitizing solution into the hopper and allow it to flow into the freezing cylinder.
Figure 17
Step 10
Lay the feed tube and mix level float in the bottom of the mix hopper.
Figure 18
Step 3
While the solution is flowing into the freezing cylinder, brush- clean the mix hopper, mix level float stem, mix level float, mix inlet hole, and air tube.
Figure 19
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Model 142 Operating Procedures
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Figure 20
Step 5
Place an empty pail beneath the door spout and open the draw valve. Draw off all the sanitizing solution. When the sanitizer stops flowing from the door spout, close the draw valve and place the toggle switch in the OFF position.
Figure 22
Step 6
Remove the feed tube from the hopper. (Be sure your hands are sanitized.)
Figure 21
Step 4
Place the toggle switch in the WASH position. This will cause the sanitizing solution in the freezing cylinder to be agitated. Allow to agitate for five minutes.
Step 7
Place the mix level float on the mix level float stem.
Figure 23
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Model 142Operating Procedures
Page 19
Priming
Prime the machine as close as possible to the time of first product draw.
Step 1
With a pail beneath the door spout, open the draw valve. Fill the mix hopper with FRESH mix and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spout, close the draw valve.
Note: Use only fresh mix when priming the freezer.
Step 4
Place the mix hopper cover in position.
Figure 26
Step 5
Install the splash shield under the freezer door.
Figure 24
Step 2
When the mix has stopped bubbling down into the freezing cylinder, install the feed tube in the mix inlet hole.
Figure 25
Step 3
Place the toggle switch in the AUTO position. When the unit cycles off, the product will be ready to serve.
Figure 27
Step 6
Slide the rear drip pan into the hole in the front panel.
Figure 28
Model 142 Operating Procedures
15
Page 20
Standby
This unit is equipped with a STANDBY feature. If product is not dispensed for long periods of time (i.e.; early morning hours), the STANDBY feature will maintain the hopper and freezing cylinder product at safe temperatures and prevent product breakdown.
To use the Standby feature, perform the following steps:
Note: Be sure your hands are clean and sanitized before performing the following steps.
Step 1
Verify that the hopper is adequately filled with mix and invert the feed tube.
Step 4
When the unit cycles off, remove the hopper cover, and place the feed tube in its original position.
Figure 30
Step 5
Replace the hopper cover.
IMPORTANT: The STANDBY mode must not be used in lieu of daily disassembly, cleaning, and sanitizing.
Figure 29
Step 2
Place the power switch in the AUTO position, and press the ST ANDBY button. The button will light, indicating that the unit is operating as a refrigerator for product in the hopper and freezing cylinder.
Step 3
To remove the unit from the STANDBY mode, place the power switch in the AUTO position, and press the standby button. The light will extinguish, indicating that the unit has resumed the normal operating mode.
Closing Procedure
To disassemble the freezer, the following items will be needed:
S Two cleaning pails S Sanitized stainless steel rerun can with lid S Necessary brushes (provided with freezer) S Cleaner S Single service towels
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Model 142Operating Procedures
Page 21
Draining Product From the Freezing Cylinder
Step 1
Place the toggle switch in the OFF position as far ahead of cleaning time as possible to allow frozen product to soften for easier cleaning.
Cleaning
Step 1
Prepare a pail of an approved 100 PPM cleaning solu­tion (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WA­TER AND FOLLOW THE MANUFACTURER’S SPE­CIFICATIONS.
Step 2
Lift the hopper cover, remove the feed tube and the mix level float. Take these parts to the sink for cleaning.
Step 3 If local health codes permit the use of rerun,place
a sanitized, NSF approved stainless steel rerun container beneath the door spout. Place the toggle switch in the WASH position and open the draw valve. When all the product stops flowing from the door spout, close the draw valve. Place the toggle switch in the OFF position. Place a sanitized lid on the rerun container and place it in the walk- in cooler. (Note: For additional information regarding the proper use of rerun, see item 5 on page 19.)
Note: If local health codes DO NOT permit the use of rerun, the product must be discarded. Follow the
instructions in the previous step, except drain the product into a pail and properly discard the mix.
ALWAYS FOLLOW LOCAL HEALTH CODES.
Step 2
Pour the cleaning solution into the mix hopper and allow it to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix level float stem and mix inlet hole.
Step 4
Place the toggle switch in the WASH position. This will cause the cleaning solution in the freezing cylinder to be agitated.
Step 5
Place an empty pail beneath the door spout and open the draw valve. Draw off all the cleaning solution. When the solution stops flowing from the door spout, close the draw valve and place the toggle switch in the OFF position.
Disassembly
Step 1
MAKE SURE THE TOGGLE SWITCH IS IN
Rinsing
Step 1
Pour one gallon (3.8 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix level float stem and mix inlet hole.
Step 2
With a pail beneath the door spout, place the toggle switch in the WASH position and open the draw valve. Drain all the rinse water from the freezing cylinder. When the rinse water stops flowing from the door spout, close the draw valve and place the toggle switch in the OFF position.
Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear.
Model 142 Operating Procedures
THE “OFF” POSITION TO ELIMINATE THE CHANCE OF MOVING PARTS.
Step 2
Remove the handscrews and freezer door. Remove the beater assembly from the freezing cylinder and take these parts to the sink for cleaning.
Step 3
Remove the splash shield from the freezer and take to the sink for cleaning.
Step 4
Remove the rear drip pan from the front panel. Take it to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount of mix, this is an indication that the drive shaft o- ring of the beater assembly should be replaced or lubricated properly.
140718
17
Page 22
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution (ex­amples: Kay- 5R or Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. (IMPORTANT: Follow the label directions. A STRONG solution can cause parts dam­age. A MILD solution will not provide adequate clean­ing.) Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Remove the cup seal from the drive shaft of the beater assembly.
Step 3
From the freezer door, remove the design cap, draw valve handle, valve lifter arm, and draw valve. Remove all o- rings.
Note: To remove o- rings, use a towel to grasp the o- ring. Apply pressure in an upward direction until the o- ring pops out of its groove. With the other hand, push the top of the o- ring forward, and it will roll out of the groove and can be easily removed. If there is more than one o- ring to be removed, always remove the rear o- ring first. This will allow the o- ring to slide over the forward rings without falling into the open grooves.
Step 4
Remove the large o- ring, the front bearing, and the guide bearing from the back of the freezer door.
Step 5
Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Take particular care to brush clean the draw valve core in the freezer door. Place all the cleaned parts on a clean, dry surface to air dry overnight.
Step 6
Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the back of the freezing cylinder.
Figure 31
Step 7
Clean all exterior surfaces of the freezer.
120529
18
Model 142Operating Procedures
Page 23
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing:
Cleaning and sanitizing schedules are governed by federal, state, or local regulatory agencies, and must be followed accordingly. If the unit has a “Standby mode”, it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority. The following check points should be stressed during the cleaning and sanitizing operations.
CLEANING AND SANITIZING MUST BE
PERFORMED DAILY.
ALWAYS FOLLOW LOCAL HEALTH CODES.
Troubleshooting Bacterial Count:
j 1. Thoroughly clean and sanitize machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all mix passageways.
j 3. Use the smaller white bristle brush to clean the
mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.
j 5. IF LOCAL HEAL TH CODES PERMIT THE
USE OF RERUN, make sure the mix rerun is stored in a sanitized, covered stainless steel container and used the following day. DO NOT prime the machine with rerun. When using
rerun, skim off the foam and discard; then mix the rerun with fresh mix in a ratio of 50/50 during the day’s operation.
j 6. On a designated day of the week, run the mix as
low as feasible and discard after closing. This will break the rerun cycle and reduce the possibility of high bacteria counts.
j 7. Properly prepare the cleaning and sanitizing
solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 8. Temperature of mix in mix hopper and walk- in
cooler should be below 40_F. (4. 4 _C.).
Regular Maintenance Checks:
j 1. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan). Verify that it has been cleaned properly.
j 2. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
j 3. Dispose of o- rings and seals if they are worn,
torn, or fit too loosely. Replace these o- rings with new ones.
j 4. Follow all lubricating procedures as outlined in
“Assembly”.
j 5. Check the condenser for accumulation of dirt
and lint. A dirty condenser will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
Never use screwdrivers or other metal
probes to clean between the fins.
080110
Model 142 Important: Operator Checklist
19
Page 24
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
Your local Taylor Distributor can perform this service for you.
Wrap detachable parts of the freezer such as beater, blades, drive shaft, and freezer door, and place in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping with moisture- proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.
20
Model 142Important: Operator Checklist
Page 25
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAG E
REF.
1. No product being dispensed.
a. T oggle switch in OFF
position.
b. Inadequate level of mix in
mix hopper.
c. Beater motor overloaded. c. Place the toggle switch in
d. Unit unplugged at wall
receptacle.
e. Tripped circuit breaker or
blown fuse.
f. Freezer door was
assembled incorrectly.
g. Product is being drawn off
far in excess of freezer’s capacity.
h. Feed tube incorrectly
installed.
a. Place toggle switch in the
AUTO position.
b. Fill mix hopper with mix.
the OFF position. Allow the motor to cool. Reset beater motor. Place the toggle switch in the AUTO position.
d. Plug in power cord.
e. Place the circuit breaker in
the ON position or replace fuse.
f. See “Operating
Procedures” for proper installation.
g. Stop drawing product and
allow unit to recover.
h. Install feed tube according
to instructions in this manual.
15
15
8
---
---
10
---
16
2. Machine will not operate in the AUTO position.
3. Product is too stiff. a. The temperature control is
Model 142 Troubleshooting Guide
a. Unit unplugged. a. Plug in power cord.
b. Circuit breaker tripped or
fuse blown.
c. Beater motor overloaded,
causing a loss of power to the toggle switch.
set too cold.
21
b. Place the circuit breaker in
the ON position or replace fuse.
c. Place the toggle switch in
the OFF position. Allow the motor to cool. Reset beater motor. Place toggle switch in the AUTO position.
a. Call service technician.
---
---
8
---
Page 26
PROBLEM PROBABLE CAUSE REMEDY PAG E
REF.
4. Product is too soft. a. The temperature control is
set too warm.
b. The feed tube is not
installed.
c. Out- drawing the freezer’s
capacity.
5. The freezing cylinder walls are scored.
a. Operating freezer without
front bearing on freezer door.
b. Rear bearing unit is out of
alignment.
6. Excessive leakage in rear drip pan.
a. Worn or defective o- ring
on beater drive shaft.
b. Worn rear shell bearing. b. Contact service
c. Incorrect lubricant. c. Use food grade lubricant
d. Inadequate lubrication of
beater drive shaft.
a. Call service technician.
b. Install the feed tube in mix
inlet hole at bottom of the mix hopper. (The metering hole should be at the bottom of the tube.)
c. Two 4 oz. (113.4 gram)
servings in one minute.
a. Install front bearing on
freezer door.
b. Contact service
technician.
a. Replace every 3 months.
technician.
(example: Taylor Lube).
d. Lubricate properly.
---
15/ 16
---
11
---
23
---
10
10
7. Draw valve leaking. a. Incorrect lubricant. a. Use food grade lubricant
(example: Taylor Lube).
b. Worn or defective o- rings
b. Replace every 3 months.
on draw valve.
c. Inadequate lubrication of
c. Lubricate properly.
draw valve.
8. Product not feeding into freezing cylinder.
a. Inadequate level of mix in
mix hopper.
a. Fill mix hopper with mix.
b. Mix inlet hole frozen up. b. Call service technician.
9. Unit goes out on overload excessively.
c. Feed tube incorrectly
installed.
a. T oo many appliances
plugged into the circuit.
c. Place feed hole at the
bottom.
a. A separate 15 amp.
circuit is needed for the freezer to operate properly.
b. Extension cord placed
between power cord and wall receptacle.
b. If extension cord is used,
it must match the power cord in size of wire ampacity.
11
23
11
15
---
15
---
---
22
Model 142Troubleshooting Guide
Page 27
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3
MONTHS
Beater Drive Shaft Cup Seal X 1
Freezer Door O- Ring X 1
Freezer Door Front Bearing X 1
Freezer Door Guide Bearing X 1
Draw Valve O- Ring X 2
Draw Valve Handle O- Ring X 1
Black Bristle Brush, 1” x 2” Inspect &
Double Ended Brush Inspect &
White Bristle Brush, 3” x 7” Inspect &
EVERY 6
MONTHS
Replace if
Necessary
Replace if
Necessary
Replace if
Necessary
ANNUALLY QUANTITIES TO
BE REPLACED
Minimum 1
Minimum 1
Minimum 1
120430
Model 142 Parts Replacement Schedule
23
Page 28
Section 10 Limited Warranty on Equipment
TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are T aylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Product
Soft Serve Frozen Yogurt Shakes Smoothies
Frozen Beverage Batch Desserts
1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are used.
3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
Insulated shell assembly Five (5) years
Refrigeration compressor (except service valve)
Beater motors Two (2) years
Beater drive gear Two (2) years
Printed circuit boards and Softech controls beginning with serial number H8024200
Parts not otherwise listed in this table or excluded below
LIMITED WARRANTY CONDITIONS
Part Limited Warranty Period
Five (5) years
Two (2) years
One (1) year
4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit.
5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new Products.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers.
131122
cover:
24
Model 142Limited Warranty on Equipment
Page 29
3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.
4. External hoses, electrical power supplies, and machine grounding.
5. Parts not supplied or designated by T aylor, or damages resulting from their use.
6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or water supply specification of the Product; or components repaired or altered in any way so as, in the judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.
9. Any Product purchased over the Internet.
10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
1 1. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
LIMITA TION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENT AL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
Model 142 Limited Warranty on Equipment
25
Page 30
Section 11 Limited Warranty on Parts
TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE P ARTS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part. Except as otherwise stated herein, these are T aylor’s exclusive obligations under this limited warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Part’s Warranty Class Code or Part
Class 103 Parts¹ Three (3) months Class 212 Parts² Twelve (12) months
Class 512 Parts Twelve (12) months
Class 000 Parts No warranty
Taylor Part #072454 (Motor- 24VDC *C832/C842*) Four (4) years
LIMITED WARRANTY CONDITIONS
1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency.
3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation.
4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.
6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment.
Limited Warranty Period
7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
1, 2
Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1 (Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.
131122
26
Model 142Limited Warranty on Parts
Page 31
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup.
3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but not limited to the platen and plate, sides of the shroud or top of the shroud.
4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials or cleaning processes not approved for use by Taylor.
5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
6. External hoses, electrical power supplies, and machine grounding.
7. Parts not supplied or designated by T aylor, or damages resulting from their use.
8. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
cover:
9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or water supply specification of the unit in which a part is installed; or Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration.
1 1. Any Part purchased over the Internet.
12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
Model 142 Limited Warranty on Parts
27
Page 32
LIMITA TION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
28
Model 142Limited Warranty on Parts
Page 33
Section 12 Parts List
REMARKS
WARR.
CLASS
142
QTY.
NUMBER
DESCRIPTION PART
+COLLAR-REAR BEARING 025564 1 000
+NUT-REAR BEARING 023647 1 000
+TAB-BEARING LOCK 025027 1 000
BEARING-FRONT 023262 4 000
BEARING-GUIDE 014496 4 000
014212H000 - 115V 60HZ 1PH - 014227H000 - 208-230V 60HZ 1PH - A/C-TECUMSEH-(R404A)
+ Available Separately
BEARING-REAR SHELL 023648 1 000
Model 142 Parts List
BEARING-UNIT REAR 024764 1 103
BEATER A. X24689 1 103
+SEAL-U-CUP 080534 000 S/N M2085459 & UP REPLACES 021278
BELT-HTD PITCH LENGTH 565MM 041585 1 000 COGGED - IDLER PULLEY TO BEARING UNIT
BELT-V-4L370 004227 1 000 LARGE PULLEY TO BEATER MOTOR
BLOCK-TERMINAL 5 POLE 024329 1 0103
BRUSH-DOUBLE ENDED-PUMP&FEED TUBE 013072 4 000
29
BRUSH-MIX PUMP BODY-3"X7"WHITE 023316 4 000
BRUSH-REAR BRG 1IN.DX2IN.LGX14 013071 4 000
+CAPACITOR-RUN 25UF/370VAC 023739 1 103 115V 60HZ 1PH
+CAPACITOR-START 72-88UF/2 039557-27 1 103 115V 60HZ 1PH
+RELAY-START-COMPRESSOR 045432-12 1 103 115V 60HZ 1PH
+GROMMET-COMPRESSOR MOUNT-AE- 039919 4 000
+SLEEVE-MOUNTING-COMP-AE 039920 4 000
+CAPACITOR-RUN 15UF/370V 027087 1 103 208-230V 60HZ 1PH
+CAPACITOR-START 72-88UF/3 039567 1 103 208-230V 60HZ 1PH
+GROMMET-COMPRESSOR MOUNT-AE- 039919 4 000
+SLEEVE-MOUNTING-COMP-AE 039920 4 000
BUSHING-SNAP 11/16 ID X 7/8OD 010548 1 000 S/N K9087267 & PRIOR
CAP-DESIGN-1.010"ID-6 POINT 014218 1 000
COMPRESSOR AKA9462ZXA-AK1 049302-12 1 512 115V 60HZ 1PH
COMPRESSOR AKA9462ZXD-AK1 049302-27 1 512 208-230V 60HZ 1PH - J6012926 & UP
+RELAY-START-COMPRESSOR 048150 1 103 208-230V 60HZ 1PH
CONDENSER-AC-12LX16HX2.5T3ROW 048935 1 103
CORD-POWER 085093 1 103 115V 60HZ 1PH
Page 34
CLASS
142
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
BEARING-FRONT 023262 4 000
BEARING-GUIDE 014496 4 000
CAP-DESIGN-1.010"ID-6 POINT 014218 4 000
O-RING-2-3/4 OD X .139W 019998 4 000
O-RING-3/4 OD X .103W 015835 4 000
O-RING-7/8 OD X .103W 014402 8 000
SEAL-U-CUP 080534 1 000 S/N M2085459 & UP REPLACES 021278
+O-RING-2-3/4 OD X .139W 019998 1 000
+ARM-VALVE LIFTER 024761 1 103
+HANDLE-DRAW 024762 1 103
+O-RING-3/4 OD X .103W 015835 1 000
+VALVE-DRAW 024763 1 103
+O-RING-7/8 OD X .103W 014402 2 000
CORD-POWER-250V-15A-95"L 042936-27 1 103 208-230V 60HZ 1PH
COVER A.-HOPPER X49633 1 103
DECAL-CLEAN INST.-HOPPER 019029 1 000
DECAL-MAG-FLAVOR PADS 039713 1 000
DECAL-MAG-FROZEN YOGURT 039717 1 000
DECAL-MAG-SOFT SERVE 039714 1 000
DECAL-TROUBLESHOOTING 038374 1 000
DIAGRAM-WIRING *142* 049264 1 000 115V 60HZ 1PH / 208-230V 60HZ 1PH
DOOR-1 SPOUT-4" LONG X38959-SER 1 103
+ Available Separately
Parts List Model 142
30
DRYER-FILTER 1/4 X 1/4 SOLDER 048878 2 000
DVD-OPS TRAIN VIDEO*TAYLOR 037665-DVD 1 000
EYELET-RESET BUTTON 013739 1 000 K9087268 & UP REPLACES 010548 BUSHING
FLOAT A.-MIX LEVEL X39690 1 103
GUIDE A.-DRIP PAN X43491 1 103
HARNESS-WIRE-UPPER-HI VOLT 043581 1 103 INCLUDES 039534 TOGGLE SWITCH
HARNESS-WIRE-142-LOWER-STANDBY 049005 1 103
KIT A.-TUNE UP X25802 4 000
TOOL- 0-RING REMOVAL 048260-WHT 4 000
LABEL-CAUTION-GRD-CIR BRK 039992 1 000
LABEL-DOOR-MOVE PART 032749 1 000
Page 35
CLASS
142
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
+FAN-5 BLADE 12" PUSH 22DEG CCW 049009 1 103
+FAN-5 BLADE 12" PUSH 22DEG CCW 049009 1 103
LABEL-SW-WASH/OFF/AUTO-SYMBOL 014502 1 000
LABEL-WARN-CONDENSER-SHARP 059287 1 000
LABEL-WARN-COVER 051433 4 000
LEG-4"-3/8-16 STUD-PLASTIC 024755 4 103
LIGHT-MIX LOW-AMBER ROUND-24V 039708 1 103 MIX L OW
LUBRICANT-TAYLOR 4 OZ. 047518 1 000
MAN-OPER 142 039709-M 1 000
MOTOR-1/2HP 60HZ 115V 172 039563-12 1 212 115V 60HZ 1PH
MOTOR-1/2HP 60HZ 230V 172 039563-27 1 212 208-230V 60HZ 1PH
MOTOR-FAN 50 WATT W/GROUND 029770-12 1 103 115V 60HZ 1PH
MOTOR-FAN 50 WATT W/GROUNDWI 029770-27 1 103 208-230V 60HZ 1PH
NUT-STUD 034829 2 103 HANDSCREW
PAN A.-WHITE FRONT DRIP X43474 1 103 J0125321/UP (REPLACES 039635)
PANEL-FRONT-PLASTIC 042933 1 103
PANEL-REAR *142*STANDBY 049001 1 103
PANEL-SIDE *142* RIGHT 048879 1 103
PANEL-SIDE *142*LEFT 048999 1 103
PCB A.-STANDBY CONTROL-HOPPER X44803SER1 1 212 115V 60HZ 1PH
PCB A.-STANDBY CONTROL-HOPPER X44803SER2 1 212 208-230V 60HZ 1PH
PLATE A.-MOUNTING DECAL X39629 1 103 DEC PLATE
+ Available Separately
Model 142 Parts List
31
PROBE-THERMISTOR-BARREL-2%TOL 038061-BLK 2 103 M0114154 - REPLACED 039470-BLK
+BOLT-IDLER-1/2 X 20 039620 1 103 AVAILABLE FOR SERVICE
PULLEY-10"OD W/TIMING GEAR*142 046194 1 103 INCLUDES IDLER PULLEY AND BOLT
+NUT-SHAFT JACK 039616 1 103
+WASHER-PULLEY IDLER 039615 1 103
PULLEY-AK17X 5/8 031076 1 103 BEATER MOTOR
PULLEY-HTD 72 TOOTH 5MM PITCH 041095 1 103 BEARING UNIT 115 / 208-230 / 240 50HZ
RELAY-3 POLE-25 AMP 067460-12 1 103 115V 60HZ 1PH
RELAY-3 POLE-25 AMP 067460-27 1 103 208-230V 60HZ 1PH
SANITIZER-STERA SHEEN-GREEN 055492 1 000
SENSOR A.-MIX LEVEL X39688 1 103
Page 36
CLASS
142
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
STUD-NOSE CONE *142* 042168 2 103
SHELL A.-INSULATED *142*HOOD X49175-SER 1 512
SHIELD-SPLASH-PLASTIC 039444 1 103
+ Available Separately
Parts List Model 142
SHROUD-FAN *142* 048877 1 103
SWITCH A.-DRAW *142* X43577-SER 1 103
ACTUATOR-SWITCH-PLASTIC 035609 1 103
BEARING-SWITCH 029244 2 000
BRACKET-DRAW SWITCH 041063 1 103
E-RING-1/4 IN-ZD 034962 1 000
NUT-PUSH ON-1/2DIA. SHAFT 039735 2 000
ROD-SWITCH-SQUARE*142* 039617 1 103
SCREW-4-40X5/8SLTD ROUND 027219 2 000
SPRING-COMP.720X.063X2.00 023664 1 103
SWITCH-ACTUATOR 035609 1 103
SWITCH-LEVER-SPDT-15A-125-250V 027214 1 103
32
SWITCH-PRESSURE 440 PSI-SOLDER 048230 1 103
SWITCH-STAND BY SPST-LIGHTED 043279 1 103
+BULB-LIGHT 14V 142 043279-1 1 000
SWITCH-TOGGLE 039534 1 103 POWER SWITCH (043581 HARNESS-WIRE)
TIMER-DELAY ON MAKE 2 SEC 030667-12 1 103 115V 60HZ 1PH
TUBE-CAPILLARY .049 X 7FT 049172 1 103
TUBE-FEED-150-DANFOSS-.166HOLE 035819 1 103
VALVE-ACCESS 1/4FL X 1/4SOLDER 044404 1 103 SUCTION LINE
VALVE-ACCESS 1/4FL X 3/8SDR-90 044455 1 103 MAIN COMPRESSOR
+BOOT-EXPANSION VALVE 027137 1 000
VALVE-ACCESS-1/4 MFLX1/4 S-90 047016 1 103 COMPRESSOR HIGH SIDE
VALVE-EPR 1/4S 022665 1 103 SUCTION LINE
VALVE-EXP-THERMO-1/4SX 1/4FPT 051578 1 103 REPLACES 018217-1
VALVE-SOLENOID 1/2ORF X 1/2ODF 043681-12 1 103 115V 60HZ 1PH - SUCTION LINE
VALVE-SOLENOID 1/2ORF X 1/2ODF 043681-27 1 103 208-230V 60HZ 1PH
VALVE-SOLENOID 7/64ORF X 1/4S 043449-12 2 103 115V 60HZ 1PH - LIQUID LINE
VALVE-SOLENOID 7/64ORF X 1/4S 043449-27 2 102 208-230V 60HZ 1PH
Page 37
CLASS
142
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
+CAPACITOR-RUN 027087 1 212
+CAPACITOR-START 039567 1 212
+RELAY-START-COMPRESSOR 041064 2 212
014212H879 - CANADA - 115V 60HZ 1PH -
A/C-TECUMSEH-(R404A)
MAN-OPER-COND 142 ROMANCE 039709RM 1 000
CARD-CHECKOUT FREEZER FRENCH 033941-F 1 000
LABEL-ATTN SVC ENG-FRENCH 015068-FG 1 000
LABEL-CAUTION-GRD-FRENCH 032164-FG 1 000
LABEL-DOOR-MOVE PART-FRENCH 032749-FG 1 000
LABEL-WARN-COVER-FRENCH 051433-F 3 000
014240HW00 - 220-240V 50HZ 1PH -
A/C-TECUMSEH-(R404A)- ROHS COMPLIANT
BELT-V-4L380 007098 1 000
COMPRESSOR - TECUMSEH 049302-40 1 512
+ Available Separately
Model 142 Parts List
33
CONTROL-STANDBY-HOPPER-ROHS X65831-SER 1 212
CORD A.-POWER *142* X66720-40 1 103
DIAGRAM-WIRING *142* 049264-40 1 000
MOTOR-BEATER 039563-34 1 212
MOTOR-FAN 50 WATT W/GROUND 029770-27 1 103
+FAN-5 BLADE 12" PUSH 22DEG CCW 049009 1 103
PANEL-SIDE *142* LEFT 50HZ 049003 1 103
PULLEY-AK20X5/8 041162 1 103
RELAY-3 POLE-25 AMP 067460-27 1 103
VALVE-SOLENOID 1/2ORF X 1/2ODF 043681-27 1 103
VALVE-SOLENOID 7/64ORF X 1/4S 043449-27 2 102
Page 38
CLASS
142
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
+CAPACITOR-RUN 027087 1 212
+CAPACITOR-START 039567 1 212
+RELAY-START-COMPRESSOR 041064 2 212
014240HW65 - 220-240V 50HZ 1PH -
A/C-TECUMSEH-(R404A)- ROHS COMPLIANT
FRANCE
BELT-V-4L380 007098 1 000
CARD-CHECKOUT FREEZER FRENCH 033941-F 1 000
COMPRESSOR - TECUMSEH 049302-40 1 512
+ Available Separately
Parts List Model 142
CONTROL-STANDBY-HOPPER-ROHS X65831-SER 1 212
CORD A.-POWER *142* X66720-40 1 103
DECAL-INST-CLN HPR-FRENCH 019029-F 1 000
DECAL-TROUBLESHOOT-FRENCH 038374-F 1 000
DIAGRAM-WIRING *142* 049264-40 1 000
LABEL-ATTN SVC ENG-FRENCH 015068-FG 1 000
34
LABEL-CAUTION-GRD-CORD 032165 000
LABEL-DOOR-MOVE PART-FREN 032749-FG 1 000
LABEL-WARN-COVER-FRENCH 051433-F 4 000
MAN-OPER-COND 142 ROMANCE 039709RM 1 000
MOTOR-BEATER 039563-34 1 212
MOTOR-FAN 50 WATT W/GROUND 029770-27 1 103
+FAN-5 BLADE 12" PUSH 22DEG CCW 049009 1 103
PANEL-SIDE *142* LEFT 50HZ 049003 1 103
PULLEY-AK20X5/8 041162 1 103
RELAY-3 POLE-25 AMP 067460-27 1 103
VALVE-SOLENOID 1/2ORF X 1/2ODF 043681-27 1 103
VALVE-SOLENOID 7/64ORF X 1/4S 043449-27 2 102
Page 39
CLASS
142
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
+CAPACITOR-RUN 027087 1 212
+CAPACITOR-START 039567 1 212
+RELAY-START-COMPRESSOR 041064 2 212
014240HW70 - 220-240V 50HZ 1PH -
A/C-TECUMSEH-(R404A)- ROHS COMPLIANT
*GERMANY*
BELT-V-4L380 007098 1 000
CARD-CHECKOUT FREEZER GERMAN 033941-G 1 000
COMPRESSOR - TECUMSEH 049302-40 1 512
+ Available Separately
Model 142 Parts List
CONTROL-STANDBY-HOPPER-ROHS X65831-SER 1 212
CORD A.-POWER *142* X66720-40 1 103
DECAL-INST-CLN HPR-GERMAN 019029-G 1 000
DECAL-TROUBLESHOOT-GERMAN 038374-G 1 000
DIAGRAM-WIRING *142* 049264-40 1 000
LABEL-ATTN SVC ENG-FRENCH 015068-FG 1 000
35
LABEL-DOOR-MOVE PART-FRENCH 032749-FG 1 000
LABEL-WARN-COVER-GERMAN 051433-G 4 000
MAN-OPER-COND 142 ROMANCE 039709RM 1 000
MOTOR-BEATER 039563-34 1 212
MOTOR-FAN 50 WATT W/GROUND 029770-27 1 103
+FAN-5 BLADE 12" PUSH 22DEG CCW 049009 1 103
PANEL-SIDE *142* LEFT 50HZ 049003 1 103
PULLEY-AK20X5/8 041162 1 103
RELAY-3 POLE-25 AMP 067460-27 1 103
VALVE-SOLENOID 1/2ORF X 1/2ODF 043681-27 1 103
VALVE-SOLENOID 7/64ORF X 1/4S 043449-27 2 102
Page 40
CLASS
142
QTY.
PART
NUMBER
DESCRIPTION REMARKSWARR.
+CAPACITOR-RUN 027087 1 212
+CAPACITOR-START 039567 1 212
+RELAY-START-COMPRESSOR 041064 2 212
014240HW50 - 220-240V 50HZ 1PH -
A/C-TECUMSEH-(R404A)- ROHS COMPLIANT
*NEW ZEALAND*
BELT-V-4L380 007098 1 000
COMPRESSOR - TECUMSEH 049302-40 1 512
+ Available Separately
CONTROL-STANDBY-HOPPER-ROHS X65831-SER 1 212
CORD A.-POWER *142* X66720-40 1 103
DECAL-NEW ZEALAND-WIRE 041467 1 000
DIAGRAM-WIRING *142* 049264-40 1 000
MAN-OPER-COND 142 ROMANCE 039709RM 1 000
Parts List Model 142
MOTOR-BEATER 039563-34 1 212
MOTOR-FAN 50 WATT W/GROUND 029770-27 1 103
36
+FAN-5 BLADE 12" PUSH 22DEG CCW 049009 1 103
PANEL-SIDE *142* LEFT 50HZ 049003 1 103
PULLEY-AK20X5/8 041162 1 103
RELAY-3 POLE-25 AMP 067460-27 1 103
VALVE-SOLENOID 1/2ORF X 1/2ODF 043681-27 1 103
VALVE-SOLENOID 7/64ORF X 1/4S 043449-27 2 102
Page 41
BLK
CONDENSOR
M
FAN
BLK
R
GROUND FRAME SECURELY
FOR TECUMSEH COMPRESSOR CONNECTION ONLY
NEUTRAL/L2
4
1
RED
CAPACITOR
START
CAPACITOR
RUN
COMPRESSOR
O.L.
LINE
25
BLUE
BLK
C
COMPRESSOR
M
L1
S
YEL
BRN
T1 T2 T3
GRN W/YEL STR
W/MANUAL RESET
BTR MOTOR
(SEE FIG. 1)
BLK
INPUT
COMPRESSOR START
TIME DEALY-2SEC
(115 V ONLY)
BLK
RED/WHT
RED/WHT
DOM
LOAD
RED/WHT
L1
L2
L3
SOLENOID
A1
LIQUID
A2
BARREL
SOLENOID
SUCTION
BARREL
SOLENOID
HOPPER
BLK
H.P.SWITCH
BLK
STR
AUTO
C
BLK W/WHT
WASH
L1
BRN/WHT
KLB
THERMISTOR
BARREL
YEL
ORN
SWITCH
DRAW
YEL
LIGHT
PURPLE
RED
BLK
NO
FLOAT
SWITCH
LOW
C
SWITCH
MIX
POWER
NC
+
RED (REF)
PURPLE W/WHT
STR
(OPTIONAL)
ALARM
GRN/YEL
BLU
GRN/YEL
WHT
BLU
O.L.
RED
THERMISTOR
HOPPER
M.W.
HOPPER
N.C.
1
WHT/BLU
WHT/GRY
WHT/BRN
BEATER
HOPPER
CPRSR
BARREL
YEL
BLK
LAMP+
COM 2
N.O
2
BLUE/WHT
RED W/BLK
STR
L2
L1
BLK
(REF)
MIX LOW
UNREG LIGHT
SWITCH
ALARM
+ +
- -
GREY
BLK YEL
LAMP-
COM
N.C.
COM
1
WHT/PURP
B A
2
4 3
SWITCH
STDBY
1
WHT
GRN/YEL
BLU
WHT
L2 OR N 208/230V 60HZ
(SEE FIG. 1)
GRN W/YEL STR
BLK
WHT
NOTE:
1) THE EQUIPOTENTIAL GROUND IS ONLY REQUIRED FOR INTERNATIONAL UNITS.
BLK
BLK
L1
N
L1
L2
115 VOLTS, 60HZ
FIG. 1:
WIRE COLORS - BASED ON INCOMING POWER
208/230 VOLTS, 60HZ
(DOMESTIC)
-
BRN
BLU
L1
L2 OR N
208/230 VOLTS, 60HZ
(INTERNATIONAL)
EQUIPOTENTIAL
GROUND
RED
4
BLUE
2
WHT
1
CW ROTATION FACING
LEAD END
REGAL BELOIT CONNECTIONS
FOR LEESON BEATER MOTOR
BLUE
WHT
RED
CONNECTION ONLY
1
2
4
C.W. ROTATION FACING
LEAD END
142
049264
11/21/13
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