Taylor 048887-M User Manual

Shake Freezer
Model H63
Original Operating Instructions
048887 --M 5/09/02 (Original Publication)
(Updated 11/14/11)
Complete this page for quick reference when service is required:
Taylor Distributor:
Address:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum Fuse Size: A
Minimum Wire Ampacity: A
E May, 2002 Taylor
All rights reserved. 048887--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 2.......................................................
Water Connections (Water Cooled Units Only) 2............................
Electrical Connections 2.................................................
Beater Rotation 3.......................................................
Refrigerant 3...........................................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 7...............................
Accessories 9..........................................................
Section 5 Important: To the Operator 10.................................
Symbol Definitions 10....................................................
Power Switch 10.........................................................
Liquid Crystal Display 11..................................................
Consistency Control 11...................................................
Product Ready Light 11...................................................
Reset Mechanism 11.....................................................
Operating Screen Descriptions 11..........................................
Operator Menu 14.......................................................
Section 6 Operating Procedures 18.....................................
Assembly 18............................................................
Sanitizing 22............................................................
Priming 23..............................................................
Daily Closing Procedures 24..............................................
Daily Opening Procedures 25..............................................
Model H63 Table of Contents
Table of Contents -- Page 2
Manual Brush Cleaning 26................................................
Draining Product From T he Freezing Cylinder 26............................
Rinsing 27..............................................................
Hopper Cleaning 27......................................................
Disassembly 27..........................................................
Brush Cleaning 28.......................................................
Section 7 Important: Operator Checklist 29..............................
During Cleaning and Sanitizing 29.........................................
Troubleshooting Bacterial Count 29........................................
Regular Maintenance Checks 29...........................................
Winter Storage 30........................................................
Section 8 Troubleshooting Guide 31....................................
Section 9 Parts Replacement Schedule 36...............................
Section 10 Parts List 37.................................................
Wiring Diagrams 44......................................................
Note: Contin u ing research results in steady improvements; therefore, information in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the o riginal set of instruction s.
E May, 2002 Taylor (Original Publication)
(Updated November, 2011) All rights reserved. 048887--M
The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.
Table of Contents Model H63
Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072
Section 1 To the Installer
The following are general installation instructions. For complete installation details, please see the check out card.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove
all metal jewelry, rings, and watches before working on electrical equipment.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit, making sure that all possible hazards the user or equipment may come into have been addressed.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
This unit has many sharp edges that can
cause severe injuries.
090130
Model H63 To the Installer
1
Air Cooled Units
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer and 7--1/2” (191 mm) on the bottom to allow for adequate air flow across the condenser. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
Water Connections
(Water Cooled Units Only)
Each freezer requires one power supply. Check the data label on the freezer for fuse, circuit ampacity and electrical specifications. Refer to the wiring diagram provided inside of the control box, for proper power connections.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
An adequate cold water supply must be provided with a hand shut--off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook--up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut--off valve on the water “out” line! Water should always flow inthis order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.
A back flow prevention device is required
on the incoming water connection side. Please
refer to the applicable National, State, and local codes for determining the proper configuration.
Electrical Connections
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
090130
2
Model H63To the Installer
Beater Rotation
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures must be performed by an authorized T aylor service technician.
To correct rotation on a three-- phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)
Electrical connections are made directly to the terminal block provided in the main control box mounted on the right hand side of the freezer.
Refrigerant
In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution.
NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
090130
Model H63 To the Installer
3
Section 2 To the Operator
The Model H63 shake freezer has been carefully engineered and manufactured to give you dependable operation. This unit, when properly operated and cared for, will produce a consistent, quality product. Like all mechanical products, it will require cleaning and maintenance. A minimum amount of care is necessary if the operating procedures outlined in this manual are followed closely .
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate for and correct any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, go through these procedures together in order to be properly trained and to make sure that no confusion exists.
In the event you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized Taylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, asspecified by your local code.
For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. T aylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
090130
4
Model H63To the Operator
Section 3 Safety
We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you andthe service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.
IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.
DO NOT operate the freezer without reading
this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.
Per IEC 60335--1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory , or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.”
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
S DO NOT operate the freezer unless it is
properly grounded.
S DO NOT operate the freezer with larger
fuses than specified on the freezer data label.
S DO NOT attempt any repairs unless the
main power supply to the freezer has been disconnected. Contact your local authorized Taylor Distributor for service.
S Stationary appliances which are not
equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected
to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.
Model H63 Safety
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
111114
5
S DO NOT allow untrained personnel to
operate this machine.
S DO NOT operate the freezer unless all
service panels and access doors are
restrained with screws.
S DO NOT remove any internal operating
parts (examples: freezer door, beater,
scraper blades, etc.) unless all control
switches are in the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product
and cause severe personal injury from blade
contact.
S USE EXTREME CAUTION when removing
the beater asssembly. The scraper blades
are very sharp.
DO NOT draw product or attempt to disassemble the unit during the HEAT cycle. The product is hot and under extreme pressure.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 6” (152 mm) of clearance around all sides of the freezer and 7--1/2” (191 mm) on the bottom to allow for adequate air flow across the condenser. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.
090130
6
Model H63Safety
Section 4 Operator Parts Identification
H63
ITEM DESCRIPTION PART NO.
1 COVER A.--HOPPER INS. 053809
2 AGITATOR A. *HT*20 QT X44797
3 PANEL A.- -SIDE LEFT X48285
4 STUD-- NOSE CONE 011390
5 PAN-- DRIP 1 9--1/2 LONG 035034
6 SHIELD--SPLASH--WIRE 046177
7 TRAY-- DRIP 14.8 046275
8 SCREW--1/4--20X5/8 005542
9 CASTER-- SWV 5/8 STEM 018794
10 P ANEL A.-- SIDE RIGHT X48286
11 PANEL-- SIDE UPPER 042317
12 O--RING--.643 OD X .077W 018572
Model H63 Operator Parts Identification
ITEM DESCRIPTION PART NO.
13 TUBE A.--FEED--OUTER--HT X34641
14 O--RING--.291 ID X .080W 018550
15 TUBE A.--FEED--SC--INNER X32824-- 5
16 ADAPTOR A.--CASTER X18915
17 PANEL-- REAR W/LOUVERS 026980--SP
18 PANEL-- SERVICE 048380
19 LOUVER--SIDE 013631
20 PANEL A.-- FRONT X48371
21 TRIM--REAR CORNER 046668
22 CASTER--4” SWV 5/8 STEM
W/BRAKE
7
034081
111114
H63 Door and Beater Assemblies
ITEM DESCRIPTION PART NO.
1 SEAL-- DRIVE SHAFT 032560
2 SHAFT-- BEATER 035527
3 BEATER A.-- 7QT-- 1 PIN X46233
4 BEARING--FRONT 013116
5 GASKET-- DOOR 5.177ID 016672
6 BEARING--GUIDE 014496
7 TORQUE A. X17381
8 ARM-- TORQUE 014500
ITEM DESCRIPTION PART NO.
9 O--RING-- .291 ID X .080W 018550
10 DOOR A.--1 SPOUT-- METAL X17373
11 VALVE A.-- DRAW X56119
12 O--RING--1-- 1/16 OD X .139W 013029
13 NUT-- STUD *GENERAL USAGE* 021508
14 BLADE--SCRAPER-- PLASTIC 046237
15 CLIP--SCRAPER BLADE*8.75” 046238
8
Model H63Operator Parts Identification
Accessories
L
U
B
E
H
P
048260
3
048260
1
4
5
6
ITEM DESCRIPTION PART NO.
8
2
7
R
ITEM DESCRIPTION PART NO.
1 BRUSH-MIX PUMP BODY -
3” X 7” WHITE 2 BRUSH-END-DOOR-SPOUT 039719 3 KIT A.-TUNE UP X48404 4 BRUSH-DOUBLE ENDED 013072
Model H63 Operator Parts Identification
023316
*NOT SHOWN
9
5 BRUSH-REAR BRG 1IN.D X 2IN 013071 6 BRUSH-DRAW VALVE 014753 7 LUBRICANT-TAYLOR HI PERF 048232 8 PAIL-MIX 10 QT. 013163
* SANITIZER·KAY-5·125·PKTS 041082
Section 5 Important: To the Operator
H63
Item Description
1 Power Switch (Toggle) 2 Liquid Crystal Display 3 LCD Indicator -- MIX LOW (PCB A.--LED) 4 LCD Indicator -- MIX OUT (PCB A.--LED) 5 Consistency Control (Switch-- Torque) 6 Light--Indicator--Product Ready
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
=ON
=OFF
=MIXLOW
= MIX OUT
=HEATMODE
= CLEAN MANUALLY
= WASH
=AUTO
=MENU
Power Switch
When placed in the ON position, the power switch allows control panel operation. The power switch is located on the left side of the control channel.
10
Model H63Important: To the Operator
Liquid Crystal Display
The Liquid Crystal Display (LCD) is located on the front control panel. The LCD is used to show the current mode of operation, and whether or not there is sufficient mix.
LED Indicator -- MIX LOW
The “MIX LOW” indicator flashes to indicate that there is a low supply of mix. The mix hopper should be filled as soon as possible.
LED Indicator -- MIX OUT
Reset Mechanism
The reset button is located under the right side panel. The reset mechanism protects the beater motor from an overload condition. If an overload occurs, the reset mechanism will trip. To properly reset the freezer, press the reset button firmly and clear the tone per instructions in “Clearing Fault Tones” on page 15.
If the reset mechanism trips again, contact your authorized Taylor Distributor to resolve the problem.
The MIX OUT indicator flashes to indicate that the mix hopper has an insufficient supply of mix to operate the freezer. At this time, the freezer will go into the STANDBY mode of operation. To return the freezer to the AUTO mode, fill the hopper with mix and press the AUTO key. The freezer will automatically begin operation.
Consistency Control
The viscosity (thickness) of the shake is controlled by a sensing device called the consistency control. The consistency control knob is located to the lower right of the control channel. T o achieve a thicker shake, turn the knob clockwise and counterclockwise to achieve a thinner shake consistency.
Allow the refrigeration system to cycle on and off 2 or 3 times before an accurate consistency can be evaluated.
Product Ready Light
The Product Ready Indicator Light illuminates when the product is ready to serve.
Warning: Do not use metal objects to press the reset button. Failure to comply may result in severe personal injury or death.
Operating Screen Descriptions
When the machine is powered the system will initialize. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFIG DATA, and LOCKOUT DATA. During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system data, configuration data, or lockout history data has become corrupt, the following screen will alert the operator that the system settings may have been changed.
NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY
Model H63 Important: To the Operator
11
Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on.
MODE: ON MIX: OK HOPPER TEMP: 40.0F BRUSH CLEAN ON: MM/DD
SAFETY TIMEOUT
ANY KEY ABORTS
This screen will be displayed, with the alarm on, for 60 seconds or until any key is pressed.
After the safety timeout has been completed, and the power switch is OFF, one of the following screens is displayed.
The first screen is displayed if the machine is not in a brush clean state.
POWER SWITCH OFF MIX: OUT TIME: 4:30 HOPPER: 62.1 BARREL: 67.7
If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes. When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.
The next display indicates the freezer is operating in two different modes. The following information is given:
The machine is operating in the WASH mode and the mix level in the hopper is low. The temperature of the mix hopper is 40_F(4.4_C), and the machine needs to be brush cleaned on October 31st.
MODE: WASH MIX: LOW HOPPER TEMP: 40.0 F BRUSH CLEAN ON: 10/31
The following displays pertain to the HEAT cycle:
While in the heating phase, you will see this display. It shows the present temperature of the hopper.
MODE: HEAT PHASE: HEAT HOPPER: 140.0 F BRUSH CLEAN ON: MM/DD
The mix temperature must be raised above 151_F (66.1_C) within 90 minutes or the freezer will be locked in STANDBY, and the cycle failure display will appear.
POWER SWITCH OFF
-- = -- = -- = -- = -- = -­UNIT CLEANED
When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, the machine is ON, but no mode of operation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition. The third line of the display shows the temperature of the mix hopper. After pressing the AUTO key, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned.
In the example, the hopper temperature is 140_F (60_C). The phase shows that the machine is in the heat phase of the heat treatment cycle.
When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will hold the temperature above 151_F (66.1_C) for a minimum of 30 minutes.
In this example, the hopper temperature is 151_F (66.1_C).
MODE: HEAT PHASE: HOLD HOPPER: 151.0 F BRUSH CLEAN ON: MM/DD
12
Model H63Important: To the Operator
The final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_F(5_C). If the product fails to cool in two hours, the freezer will lock out.
This example illustrates that the temperature is being lowered, but has not yet reached the set point.
MODE: HEAT PHASE: COOL HOPPER TEMP: 55.0 F BRUSH CLEAN ON: MM/DD
The entire heat treatment cycle must be completed in four hours.
When the entire heat cycle has been completed, the normal display will appear, showing the machine in the STANDBY mode. The machine may now be placed in the AUTO mode or left in the STANDBY mode.
The next display is the screen which will appear after the failure message. To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must also be brush cleaned every 14 days. Brush cleaning is the normal disassembly and cleaning procedures. Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode. Press the WASH key.
Note: The heat treatment schedule can be adjusted from 2 to 14 days. Always comply with local guidelines for the maximum number of days allowed between brush clean cycles.
NO AUTO OPERATION
ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY
MODE: STANDBY MIX: OK HOPPER: 41.0 F BRUSH CLEAN ON: MM/DD
Hard Lock: There are two causes for a hard lock:
1. Fourteen days have elapsed since the last brush cleaning. The following screen will be displayed.
14 DAY TIMEOUT
CLEANING REQ’D
FREEZER LOCKED
PRESS SEL KEY
2. There has been a thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.
SYSTEM FAULT
SERVICE REQ’D
FREEZER LOCKED
PRESS SEL KEY
All four LED’son the front of the freezer will light. Press
the MENU/SEL key.
The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned.
MODE: OFF MIX: OK HOPPER TEMP: 41.0 F FREEZER LOCKED
Once the unit is unlocked, only the MIX OUT and MIX LOW LED’s will flash.
Soft Lock: If a heat treatment cycle has not been initiated within the last 24 hours, all four LED’s on the
front of the machine will light and a message will appear on the LCD. Line 3 of the LCD will indicate the reason the message appears.
NO HEAT TREAT START
BECAUSE
VARIABLE MESSAGE
PRESS SEL KEY
Model H63 Important: To the Operator
13
Following are the variable messages which will appear on line 3:
1. POWER SWITCH OFF: Power switch was in the OFF position.
2. MIX OUT PRESENT: There was a mix out condition present.
3. AUTO OR STANDBY OFF: The unit was not in the AUTO or STANDBY mode.
NO AUTO OPERATION
ALLOWED. PRESS
AUTO FOR HEAT CYCLE
WASH TO BRUSH CLEAN
If the WASH key is pressed, the next display will appear and the freezer will have to be disassembled and brush cleaned.
4. NO HEA T CYCLE TRIED: A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced, or a power loss was experienced at the time the cycle was to occur, or a heat cycle failure not due to a thermistor failure.)
If the following screen appears, a soft lock has occurred during the heat treatment cycle.
HEAT TREAT CYCLE
FAILURE
FREEZER LOCKED
PRESS SEL KEY
If the temperature of the product has not fallen below 41_F(5_C) by t he end ofthe COOL cycle, thefollowing screen will appear.
PRODUCT OVER TEMP
FREEZER LOCKED
PRESS SEL KEY
Press the MENU/SEL key to advance to the next display.
MODE: OFF MIX: OK HOPPER TEMP: 41.0F FREEZER LOCKED
Once the freezer is unlocked by starting a heat treatment cycle, only the heat cycle LED will light. If the freezer is unlocked by brush cleaning, the mix low and mix out LED’s will light.
Operator Menu
The OPERATOR MENU is used to enter the operator function displays. To access the OPERATOR MENU, simply press the MENU/SEL key. The cursor will flash over the letter “A” indicating that this is screen “A”. To select a different screen, use the arrow keys and move the cursor to the desired screen selection and press the MENU/SEL key.
OPERATOR MENU
A
BCDEFGHIJK EXIT FROM MENU <------ ------> SEL
When one of these messages appears, automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle.
The next display willinstruct the operator to start a heat treatment cycle manually (by pressing the AUTO key), or to disassemble and brush clean the freezer. If the AUTO key is pressed, the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light.
Screen “B” is FAULT DESCRIPTION. The fault description will indicate if there is a fault with the freezer.
FAULT DESCRIPTION VARIABLE MESSAGE
CLR SEL
14
Model H63Important: To the Operator
Clearing Fault Tones
To clear the tone for any faults which have been corrected, press the <-- -- arrow key. To see if there is more than one fault, press the MENU/SEL key. When the last fault is displayed, the control will return to the OPERATOR MENU. To return to the main screen, move the cursor to “A” and press the MENU/SEL key again.
9. BARREL OVER TEMP: The barrel temperature has risen too high as follows. Clear the tone per instructions in “Clearing Fault Tones” on page 15.
a. The barrel temperature reaches 41_F. (5 _C.)
or higher after a power failure.
b. The barrel temperature has not fallen below
41_F. ( 5_C.) by the end of the COOL phase in the heat cycle.
Listed below are the variable messages which will appear, along with the corrective action:
1. NO FAULT FOUND: There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.
2. BEATER OVERLOAD: Press the reset button firmly. Clear the tone per instructions in “Clearing Fault Tones” on page 15.
3. CHK REFRIG SYS PSI: Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position. Clear the tone per instructions in “Clearing Fault Tones” on page 15.
4. COMP ON TOO LONG: Place the power switch in the OFF position. Call service technician. Clear the tone per instructions in “Clearing Fault Tones” on page 15.
5. HOPPER THERM BAD: Place the power switch in the OFF position. Call service technician.
6. BARREL THERM BAD: Place the power switch in the OFF position. Call service technician.
10. POWER FAILURE: This message will appear in the FAUL T DESCRIPTION if a power failure has occurred. Clear the tone per instructions in “Clearing Fault Tones” on page 15.
Screen “C” is SET CLOCK. This screen will display the current date and time. The date and time may only be changed after the freezer has been manually brush cleaned but before it has been placed in the AUTO mode. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time and date appears, press the MENU/SEL key once to return to the OPERATOR MENU.
SET CLOCK 10:21 AM 5/07/2002
-- -­<------ ------> +++ ------ SEL
If an invalid date is entered, the following screen will appear.
SET CLOCK 10:34 AM 02/30/2002
-- -- I N V A L I D D A T E <------ ------> +++ ------ SEL
7. GLYCOL THERM BAD: Place the power switch in the OFF position. Call service technician.
When the MENU/SEL key is pressed, the controller will return to the previous LCD screen to allow for correction of the calendar entry. The controller will not
8. HOPPER OVER TEMP: The hopper temperature has risen too high as follows. Clear the tone per instructions in “Clearing Fault Tones” on page 15.
advance to the next screen until a valid date has been entered. Once a valid date has been entered, pressing the MENU/SEL key will display a the Daylight Saving Time screen.
a. The hopper temperature reaches 41_F.
(5_C.) or higher after a power failure.
b. The hopper temperature has not fallen below
41_F. ( 5_C.) by the end of the COOL phase
<--------> SEL
DAYLIGHT SAVING TIME
ENABLE DISABLE _____
in the heat cycle.
060807
Model H63 Important: To the Operator
15
Pressing the <-- -- arrow key or the -- --> arrow key will move the cursor left or right respectively . Pressing the MENU/SEL key while under “ENABLE” will accept the selection and will automatically increase the clock one hour at 2:00 a.m. on the first Sunday in every April. It will decrease one hour at 2:00 a.m. on the last Sunday in every October. Pressing the MENU/SEL key while under “DISABLE” will accept the selection and operate normally. Pressing the MENU/SEL key again will accept the selection and return to the OPERATOR MENU.
Screen “D” is SYSTEM INFORMATION. T he first screen will indicate the software version used in the unit.
SOFTWARE VERSION H63 Control UVC2 Version 2.00
SEL
Press the MENU/SEL key to view the second screen of the SYSTEM INFORMATION display. This screen will indicate the version number and number of language strings.
Screen “E” is AUTO HEAT TIME. This screen is used to set the time of day in which the heat treatment cycle will start. Move the cursor under the number you wish to change. Press the plus key to increase the number; press the minus key to decrease the number. When the desired time appears, press the MENU/SEL key once to return to the OPERATOR MENU.
AUTO HEAT TIME TIME: 12:00 AM
-- --
<------ ------> +++ ------ SEL
Screen “F” is CURRENT CONDITIONS. This screen gives the viscosity of the product and the hopper and barrel temperatures. The last line of the display is the compressor countdown safety timer. The safety timer prevents the compressor from running more than 11 minutes (other than during the cooling phase of the heat treatment cycle).
Press the MENU/SEL key once to view the SERVINGS COUNTER screen.
VISC HOPPER BARREL
0 38.5 28.5
Language V1.10r00 English 457
SEL
Press the MENU/SEL key to view the third screen of the SYSTEM INFORMATION display. This screen will indicate the Bill of Material number and serial number for the unit. Press the MENU/SEL key once to return to the Operator Menu.
B.O.M. 0H6333C000 S/N K0000000
SEL
TIME C 11:00 11:00
The SERVINGS COUNTER screen indicates the number of times the draw switch has closed (number of draws) since the last brush cleaning or since the last serving counter reset. A maximum of 32,767 draws can be recorded; an additional draw will cause the counter to restart at zero. Pressing the MENU/SEL key will return the display to the Operator Menu.
SERVINGS COUNTER DRAWS 12
SEL
Draws are counted during the AUTO mode of operation only.
16
Model H63Important: To the Operator
Screen “G” is HEAT CYCLE DATA. The information from the previous heat treatment cycles can be obtained through this screen. The most recent heat treatment cycle data will be shown first; press the plus key to scroll through the remaining heat cycle displays. If a heat treatment cycle failure should occur, a two character message will appear on the second line of the screen. Press the MENU/SEL key once to return to the OPERATOR MENU.
00:00 00:00 00:00 HEAT OVER COOL RC 00:00 00:00 00:00 TEMP AT END 0.0 1
Screen “H” is the LOCKOUT HISTORY. This screen displays a history of the last 40 hard locks, soft locks, and brush clean dates. Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure. Press the +++ key t o cycle through the pages.
The second line of the screen displays the date and time a failure occurs. The third line indicates the reason for a failure, or will indicate a successful brush cleaning has occurred. Some failures occur for multiple reasons. When this occurs, a page will be generated for each reason. Press the MENU/SEL key once to return to the Operator Menu.
Listed below are the variable messages which could appear:
HT Failure in the heating phase. CL Failure in the cooling phase. TT Failure in meeting total heat treatment cycle
time requirement. MO Mix out condition. OP Operator interruption. PF Power failure. (If a power failure occurs, but
the heat treatment cycle does not fail, an
asterisk (*) will appear on the 3rd line of the
display.) BO Beater overload. HO High pressure cut--out. TH Failed thermistor probe. PS Power switch placed in the OFF position. ML Mix Low Condition. 14 14 Day Timeout Occurred. RC Heat Cycle Record Cleared.
Pressing the <-- -- arrow key on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed. This screen shows the hopper, barrel, and glycol temperatures, and the amount of time the freezer spent in the phase of the heat cycle when the heat cycle completed, or was terminated.
LOCKOUT HISTORY 1 5/21/02 02:08 SOFTLOCK ABORT
+ + + -- -- -- S E L
Screen “I” is the SERVICE MENU. This screen can only be accessed by a service technician.
Screen “J” is the STANDBY MODE. To place the freezer in the STANDBY mode, move the cursor under the word “yes”. Press the MENU/SEL key to execute the command. Pressing the MENU/SEL key again will return you to the main screen. To exit the STANDBY mode and place the unit in AUTO, press the AUTO key once. Pressing the AUTO key again will place the unit in the OFF mode.
STANDBY MODE STANDBY YES NO
-- -- --
<------ ------> SEL
HOPPER BARREL GLYCOL
151.0 134.5 178.0
PHASE TIME: 1:20 1
Model H63 Important: To the Operator
17
Section 6 Operating Procedures
The Model H63 has a one 7 quart (6.6 liter) freezing cylinder. This automatic freezer offers one flavor.
We begin our instructions at the point where we enter the store in the morning and find the parts disassembled and laid out to air dry from the previous night’s brush cleaning.
These opening procedures will show you how to assemble these parts into the freezer, sanitize them, and prime the freezer with fresh mix in preparation to serve your first shake.
If you are disassembling the machine for the first time or need information to get to this starting point in our instructions, turn to page 27, “Disassembly”, and start there.
Note: Make sure the seal is not installed inside--out. The ridge that protrudes inthe center of the sealshould be on the outside.
Figure 1
Assembly
Note: When lubricating parts, use an approved food
grade lubricant (example: T aylor Lube HP).
MAKE SURE THE POWER SWITCH IS IN
THE OFF POSITION! Failure to do so may cause
injury from hazardous moving parts, or electrocution.
Be certain your hands are sanitized before assembling the freezer.
Step 1
Lubricate the groove and shaft portion of the beater drive shaft. Slide the seal over the shaft and groove until it snaps into place. DO NOT lubricate the hex end of the drive shaft. Fill the inside portion of the seal with 1/4” more lubricant. Lubricate the flat side of the seal that comes in contact with the bearing.
Install the drive shaft. Insert the drive shaft into the freezing cylinder, hex end first, and into the rear shell bearing until the seal fits securely over the rear shell bearing. Be certain the drive shaft fits into the drive coupling without binding.
Figure 2
18
Model H63Operating Procedures
Step 2
Install the beater assembly. First check scraper blades for any nicks or signs of wear. If any nicks are present, replace both blades.
If blades are in good condition, install the scraper blade clips on the scraper blades. Place the rear scraper blade over the rear holding pin on the beater.
Figure 3
Figure 5
Step 3
Install the torque rotor assembly. Assemble the torque rotor by sliding the two o--rings on the front of the shaft and lubricate them thoroughly to prevent leaking. Place the white plastic guide bearing on the rear of the rotor shaft. DO NOT lubricate plastic guide bearing.
Note: The hole on the scraper blade must fit securely over the pin to prevent costly damage.
Hold the rear blade on the beater and slide it halfway into the freezing cylinder .Install the front scraper blade over the front holding pin. Slide the beater assembly completely into the freezing cylinder.
Figure 4
Make sure the beater assembly is in position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder.
Figure 6
Insert the torque rotor, plastic guide bearing end first, making sure that it fits into the hole in the beater drive shaft. Rotate it several times to check for proper positioning.
Figure 7
Model H63 Operating Procedures
19
Step 4
Install the draw valve. Slide the two o--rings onto the draw valve and lubricate.
Figure 8
Lubricate the inside of the door spout, top and bottom, and insert the draw valve into the freezer door from the top. It will be necessary to rotate the draw valve to the right when assembling the door to the freezer.
Figure 9
Step 5
Assemble the freezer door. Place the large rubber gasket into the groove on the back side of the freezer door. DO NOT lubricate the gasket.
Figure 10
Install the freezer door. Locate the torque rotor in the center hole of the freezer door . Position the door on the four studs on the front of the freezing cylinder and firmly push it into place. Install the four handscrews on the studs and finger--tighten equally in a criss--cross pattern to insure the door is snug. Do not
over--tighten.
Slide the white plastic front bearing onto the bearing hub, making certain that the flanged end of the bearing is resting against the freezer door. DO NOT lubricate the front bearing.
20
Figure 11
Model H63Operating Procedures
Step 6
Install the rear drip pan. Slide the drip pan into the hole in the front panel.
Figure 12
Step 7
Install the torque arm. Position the torque arm by slipping it up through the slot in the operating arm, and then down into the hole in the torque rotor shaft. Check the torque arm by moving it back and forth to be sure it moves freely and easily.
Step 9
Slide the three o--rings into the grooves of the inner air tube.
Figure 14
Slide the two o--rings into the grooves of the outer air tube.
Step 8
Install the front drip tray and splash shield.
Figure 13
Figure 15
Step 10
Lay the inner air tube, outer air tube, and agitator in the bottom of the mix hopper for sanitizing.
Figure 16
Model H63 Operating Procedures
21
Sanitizing
Step 1
Prepare a pailof an approved 100 PPM sanitizing solu­tion (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera--SheenR). USE WARM WA­TER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 2
Pour the sanitizing solution over all the parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder.
Note: You have just sanitized the mix hopper and parts; therefore, be sure your hands are sanitized before going on in these instructions.
Step 6
With a pail beneath the dispensing spout, open and close the draw valve six times. Draw off the remaining sanitizing solution.
Step 3
While the solution is flowing into the freezing cylinder, take particular care to brush clean the mix level sensing probes, the mix hopper, mix inlet hole, inner and outer air tubes, the outside of the agitator housing, and the agitator. Brush the exposed sides of the hopper.
Step 4
Place the power switch in the ON position.
Step 5
Press the WASH key and allow the sanitizing solution in the freezing cylinder to agitate for five minutes.
Figure 18
Step 7
Once the sanitizer stops flowing from the dispensing spout, close the draw valve and press the WASH key, cancelling the beater motor operation.
Note: Be sure your hands are clean and sanitized before continuing these instructions.
Step 8
Lubricate the o--rings on the inner and outer air tubes. Place the inner air tube inside the outer air tube and lay in bottom of mix hopper.
090130
Figure 17
22
Figure 19
Model H63Operating Procedures
Step 9
Stand the assembled air tubes in the corner of the mix hopper and place the agitator on the agitator housing.
Figure 20
When full strength mix is flowing from the dispensing spout, close the draw valve.
Note: If the agitator stops turning during normal operation, remove the agitator from the agitator housing and brush clean these parts with sanitizing solution. Install the agitator back onto the agitator housing. Be sure your hands are sanitized when
performing this step.
Priming
Step 1
Place a mix pail beneath the dispensing spout, and open the draw valve. Pour two gallons (7.6 liters) of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution.
Figure 22
Step 2
When mix stops bubbling down into the freezing cylinder, install the assembled air tubes in the mix inlet hole.
The pin on the inner air tube should be turned and positioned at the bottom of the notch in the outer air tube. This will align the holes in the air tubes and allow mix and air to enter the freezing cylinder.
Figure 21
Model H63 Operating Procedures
23
Figure 23
Step 3
Press the AUTO key. When the unit cycles off, the product will be ready to serve.
Figure 24
Step 4
Fill the hopper with fresh mix and place the mix hopper cover in position.
Note: Use only FRESH mix when priming the freezer.
Step 1
Remove the hopper cover, assembled air tube, and agitator. Take these parts to the sink for further cleaning and sanitizing.
Note: Pressing the <-- -- arrow key will stop the agitator rotation for ten seconds.
Figure 25
Daily Closing Procedures
THIS PROCEDURE MUST BE PERFORMED ONCE DAILY!
The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time, and then bringing the temperature back down low enough to retard spoilage.
The Heat Treatment Cycle will start at the time designated in the Auto Heat Time.
Important: The level of mix in the mix hopper must be at the line on the agitator paddle. (The mix low light must not be ON.)
Note: If the CLEAN MANUALLY light is flashing, the machine must be disassembled and brush cleaned within 24 hours.
The freezer must first be in the STANDBY or AUTO mode before the HEAT cycle may be started.
Step 2
Remove the rear drip pan, front drip tray, and splash shield and take to the sink for further cleaning.
Rinse these parts in cool, clean water. Prepare a small amount of an approved cleaning solution and brush clean parts.
Step 3
Place the front drip tray, and splash shield on a clean, dry surface to air--dry overnight or until the heating cycle is complete.
Step 4
Prepare a small amount of an approved 100 PPM sani­tizing solution. USE WARM WA TER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Sani­tize the air tube assembly, agitator, hopper cover, and rear drip pan.
Important: Install the agitator back onto the agitator housing.
MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THESE NEXT STEPS.
Note: Press the <-- -- arrow key to stop the agitator
motion for 10 seconds.
24
Model H63Operating Procedures
Step 5
Install the air tube assembly. Lift and turn the inner air tube of the assembled air tubes so the pin rests on top of the outer air tube. This will close the hole in the assembled air tubes, preventing mix in the hopper from entering the freezing cylinder during the heating and standby process.
Figure 26
Replace the hopper cover and install the rear drip pan.
Step 6
Return to the freezer with a small amount of cleaning solution. Dip the end brush into the cleaning solution and brush clean the door spout and bottom of the draw valve.
CYCLE FAILURE -- FREEZER LOCKED -- PRESS SEL KEY”. The product may not be safe to serve. The freezer will be locked out of the AUTO mode. Discard product and brush clean machine.
Daily Opening Procedures
Evaluate the condition of LED’s (lights) and screen messages (Hard Lock or Soft Lock, etc.) before performing opening procedures. As indicated in the illustration below, 4 flashing LED’s, indicate a “locked” condition.
Figure 27
Note: To assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.
Rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door.
Note: Once the heating cycle has started it cannot be interrupted. The heating cycle will take a maximum of 4 hours to complete.
DO NOT draw product or attempt to
disassemble the unit during the HEAT cycle. The
product is hot.
When the heating cycle is complete, the control will return to the STANDBY mode.
There are three phases of the heat cycle; Heating, Holding and Cooling. Each phase has a time limit. If any 1 of the 3 phases fails to reach the proper temperatures within the time limit, the cycle will automatically abort and return to the STANDBY mode. The LCD will display the message “HEAT TREAT
MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS.
Step 1
When the heating cycle is complete, the normal dis­play will appear, showing the machine in the STAND­BY mode. Prepare a small amount of an approved 100 PPM sanitizing solution (examples: Kay--5R or Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Sanitize the front drip tray and splash shield in this solution.
Step 2
Return to the freezer with a small amount of sanitizing solution. Dip the end brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve.
Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.
090130
Model H63 Operating Procedures
25
Rinse a single service towel in sanitizing solution and wipe down the freezer door and area around the bottom of the freezer door.
Replace the front drip tray and splash shield.
MAKE SURE YOUR HANDS ARE SANITIZED BEFORE PERFORMING THIS NEXT STEP!
Step 3
Lift hopper cover and turn the inner air tube of the assembled air tubes so the pin rests at the bottom of the notch of the outer air tube.
Figure 28
Step 4
Press the AUTO key to resume normal operation. When the unit cycles off, product is ready to serve.
Manual Brush Cleaning
THIS PROCEDURE MUST BE PERFORMED EVERY 14 DAYS.
Draining Product From The Freezing Cylinder
Step 1
Press the AUTO key, cancelling compressor and beater motor operation.
Step 2
Remove the hopper cover, agitator, and assembled air tube from the mix hopper. Take these parts to the sink for cleaning.
Step 3
With a pail under the door spout, press the WASH key. Open the draw valve and drain the remaining product from the freezing cylinder and mix hopper.
Figure 29
Step 4
When the flow of product stops, press the WASH key, cancelling the wash cycle and close the draw valve.
Discard this product.
ALWAYS FOLLOW LOCAL HEALTH CODES.
To disassemble your unit, the following items will be needed:
S Two cleaning pails S Necessary brushes (provided with freezer) S Cleaning solution S Single service towels
26
Model H63Operating Procedures
Rinsing
Step 1
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper, mix level sensing probes, the outside of the agitator housing, and the mix inlet hole.
Step 4
Press the WASH key and allow the cleaning solution in the freezing cylinder to agitate for five minutes.
Step 5
Place an empty pail beneath the door spout.
Step 6
Open the draw valve on the freezer door and draw off all the solution.
Step 7
Once the cleaner stops flowing from the door spout, close the draw valve and press the WASH key cancelling wash cycle.
Disassembly
Figure 30
Step 2
With a mix pail beneath the door spout, press the WASH key.
Step 3
Open the draw valve on the freezer door. Drain all the rinse water from the door spout, close the draw valve, and press the WASH key cancelling the wash cycle.
Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear.
Hopper Cleaning
Step 1
Prepare a pail of an approved 100 PPM cleaning solu­tion (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera--SheenR). USE WARM WA­TER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Step 2
Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder, brush clean the mix hopper, mix level sensing probes, the outside of the agitator housing, and mix inlet hole.
Note: Failure to remove parts, brush clean and then air dry these parts, will result in damage to the related parts. These parts must be removed every 14 days or the machine will lock--out and will not operate in the AUTO mode.
BE SURE THE CONTROL SWITCH IS IN
THE OFF POSITION. Failure to do so may cause
injury from electrocution or hazardous moving parts.
Step 1
Lift out the torque arm. Disengage the draw arm from the draw valve bracket and rotate the bracket to the right.
Step 2
Remove the handscrews, freezer door, torque rotor assembly, beater, scraper blades, and drive shaft from the freezing cylinder. Take these parts to the sink for cleaning.
Hint: If the guide bearing is not connected to the end of the torque rotor shaft, it is still lodged in the beater drive shaft. To remove the guide bearing, insert the torque arm into the side hole of the drive shaft and push the bearing forward.
Step 3
Remove the front drip tray and splash shield.
090130
Model H63 Operating Procedures
27
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution (examples: Kay--5R or Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
IMPORTANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Remove the:
S Seal from the drive shaft
S O--rings and guide bearing from the torque
rotor
S Draw valve from the freezer door
S O--rings from the draw valve
S Gasket and front bearing from the freezer
door.
Note: To remove o--rings, use a single service towel to grasp the o--ring. Apply pressure in an upward direction until the o--ring pops out of its groove. With the other hand, push the top of the o--ring forward, and it will roll out of the groove and can be easily removed. If there is more than one o--ring to be removed, always remove the rear o--ring first. This will allow the o--ring to slide over the forward rings without falling into the open grooves.
Step 3
Remove the o--rings from the inner and outer air tubes.
Step 4
Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the back of the freezing cylinder.
Figure 31
Step 5
Remove the rear drip pan from the front panel and take to the sink for cleaning.
Note: If the drip pan is filled with an excessive amount of mix, refer to the Troubleshooting Guide.
Step 6
Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mixfilm is removed. Take particular care to brush clean the draw valve core in the freezer door. Place all the cleaned parts on a clean dry surface to air--dry overnight.
Step 7
Wipe clean all exterior surfaces of the freezer.
28
Model H63Operating Procedures
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations. CLEANING AND SANITIZING MUST BE
PERFORMED EVERY 14 DAYS.
ALWAYS FOLLOW LOCAL HEALTH CODES.
T roubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all the brushes supplied for thorough
cleaning. The brushes are specially designed to reach all the mix passageways.
j 3. Use the white bristle brush to clean the mix inlet
hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder. Be sure to have a generous amount of cleaning solution on the brush.
j 5. Properly prepare the cleaning and sanitizing
solutions. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.
j 6. Empty all syrup from the tanks and discard at
least once a week.
Regular Maintenance Checks
j 1. Rotate the scraper blades to allow both sides of
the knife edge to wear evenly . This will contribute to self--sharpening and help maintain fast, efficient freezing.
j 2. Replace scraper blades that are bent,
damaged, or worn down.
j 3. Before installing beater, be certain that the
scraper blades are properly attached over the beater pins.
j 4. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.
j 5. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
j 6. Dispose of o--rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 7. Follow all lubricating procedures as outlined in
“Assembly”.
j 8. On air--cooled units, check the condenser for
accumulation of dirt and lint. A dirty condenser will reduce the efficiency and capacity of the machine. The condenser should be cleaned monthly with a soft brush. Never use screwdrivers or other metal probes to clean between the fins. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
j 7. Thoroughly clean and sanitize the syrup lines at
least once a week.
j 8. The temperature of the mix in the mix hopper
and the walk--in cooler should be below 40_F. (4.4_C.).
Model H63 Important: Operator Checklist
j 9. On water cooled units, check the water lines for
kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic.
051214
29
Winter Storage
Disconnect the freezer from the main power source to prevent possible electrical damage.
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
On water cooled freezers, disconnect the water supply. Relieve pressure on spring in water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this service for you.
Wrap detachable parts of the freezer (such as the beater, blades, the drive shaft, and the freezer door) and place them in a dry, protected place. Rubber trim parts and gaskets can be protected by wrapping with moisture--proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.
08 1111
30
Model H63Important: Operator Checklist
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
1. Soft lock message appears on LCD.
a. More than 24 hours since
the last heat cycle.
b. The power switch is in the
OFF position.
c. The freezer is not in the
AUTO or STANDBY mode.
d. Mix out condition. d. The level of mix in the mix
a. The freezer must go
through a heat cycle every 24 hours. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
b. The power switch must be
in the ON position. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
c. The freezer must be in the
AUTO or STANDBY mode. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
hopper must be above the MIX OUT probe before starting the heat cycle. The freezer must now be disassembled and brush cleaned or placed in a heat cycle.
PAGE
REF.
14
14
14
14
e. The agitator is not
installed.
f. The agitator is not
rotating.
Model H63 Troubleshooting Guide
31
e. The agitator must be
cleaned and installed before starting the heat cycle. The freezer must now be disassembled and brush cleaned.
f. The agitator must be
cleaned before starting the heat cycle. Disassemble the freezer and brush clean.
24
24
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
2. Hard lock message appears on LCD.
3. No product being dispensed with draw valve open and machine in the AUTO mode.
a. There has been a
thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.
b. More than 14 days since
last brush cleaning.
a. There is a freeze-up in the
mix inlet hole.
b. The assembled air tubes
are installed incorrectly.
c. Beater rotating
counter-clockwise.
d. There is an inadequate
amount of mix in the hopper.
a. The freezer must be
13 disassembled and brush cleaned.
b. The freezer must be
13 disassembled and brush cleaned every 14 days.
a. Call a service technician
-- -- -­to adjust hopper temperature.
b. Install in the mix inlet hole,
23 using the end with the hole in it. Pin on inner air tube must be positioned at the bottom of notch in the outer air tube.
c. Contact service technician
-- -- -­to correct rotation to clockwise.
d. Fill the hopper with mix. 23
4. The product is too stiff. a. Improper lubrication of torque rotor o-rings.
b. Improper consistency
control adjustment.
c. The torque rotor is
binding.
d. Torque arm not installed. d. Install torque arm. 21
a. Lubricate the o-rings
properly.
b. Product, with no syrup
blended (vanilla), should be dispensed at 26_ to 28_F. (-3.3_ to -2.2_C.).
c. Before installing the
torque arm, check to see if the torque rotor can be rotated freely without binding.
19
11
21
32
Model H63Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
5. The product is too soft. a. Improper consistency control adjustment.
b. The torque rotor is
binding.
c. Improper lubrication of
torque rotor o-rings.
d. Lubrication of torque rotor
guide bearing.
e. Not enough air space
around unit (air-cooled).
f. The scraper blades are
worn.
g. Dirty condenser
(air-cooled)
h. The mix is out-of-date. h. Use only fresh mix. 24
i. Loss of condenser
cooling.
a. Product, with no syrup
11 blended (vanilla), should be dispensed at 26_ to 28_F. (-3.3_ to -2.2_C.).
b. Before installing the
19 torque arm, check to see if the torque rotor can be rotated freely without binding.
c. Lubricate the o-rings
20 properly.
d. Do not lubricate the guide
19 bearing.
e. Allow for adequate air flow
across the condenser.
f. Replace regularly. 29
g. Clean regularly. 29
i. Locate cause of water
-- -- --
loss and correct.
2
6. The mix in the hopper is too cold.
7. The mix in the hopper is too warm while in the AUTO mode.
8. The drive shaft is stuck in the gear box coupling.
a. The temperature is out of
adjustment.
a. The temperature is out of
adjustment.
b. The hopper cover is not in
position.
a. Rounded corners of drive
shaft, coupling, or both.
b. Mix and lubricant collected
in the drive coupling.
a. Call a service technician
to adjust hopper temperature.
a. Call a service technician
to adjust hopper temperature.
b. Place the cover in
position.
a. Call service technician to
correct cause and replace the necessary components. Do not lubricate end of drive shaft.
b. Brush-clean rear shell
bearing area regularly.
-- -- --
-- -- --
24
18
29
Model H63 Troubleshooting Guide
33
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
9. The freezing cylinder walls are scored.
10. Excessive mix leakage from the dispensing spout.
11. Excessive mix leakage into the rear drip pan.
a. The beater assembly is
bent.
b. The front bearing is
missing or worn.
c. The gear box is out of
alignment.
d. The beater pins are
broken.
a. The draw valve o-rings
are worn or missing.
b. There is unadequate
lubrication on the draw valve o-rings.
c. The wrong type of
lubricant was being used (Example: petroleum base lubricant).
a. Worn or missing seal on
drive shaft.
a. Call a service technician
-- -- -­to repair or replace beater and to correct cause of insufficient mix in freezing cylinder.
b. Install or replace front
20
bearing.
c. Call a service technician
-- -- -­to realign gear box.
d. Call service technician to
29
repair or replace.
a. Replace regularly. 36
b. Lubricate properly . 20
c. Use food grade lubricant
18 (Example: Taylor Lube High Performance).
a. Replace regularly. 29
b. Inadequate lubrication of
drive shaft.
b. Follow lubrication
procedures in “Assembly”.
c. Bad rear shell bearing. c. Call service technician to
replace rear shell bearing.
d. Drive shaft and beater
d. Call service technician. -- -- --
working forward.
e. Seal installed inside-out
e. Install correctly. 18
on drive shaft.
18
-- -- --
34
Model H63Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY
PAGE
REF.
12. No freezer operation after placing unit in the AUTO mode.
13. Liquid Crystal Display is blank after power switch is placed in the ON position.
14. Product not feeding into freezing cylinder.
a. Unit unplugged. a. Plug into wall receptacle. -- -- --
b. Circuit breaker off or
blown fuse.
c. Beater motor out on reset. c. Clear the tone and reset
b. Turn circuit breaker on or
replace fuse.
-- -- --
11
freezer.
d. Compressor off on high
pressure cut out.
d. Clear the tone. Place unit
in the AUTO mode. If
15
problem persists, contact service technician.
e. Water turned off
e. Re-establish water supply. -- -- --
(water-cooled units.)
a. Unit unplugged. a. Plug into wall receptacle. -- -- --
b. Circuit breaker off or
blown fuse.
c. Screen intensity out of
adjustment.
b. Turn circuit breaker on or
replace fuse.
c. Call service technician to
adjust.
-- -- --
-- -- --
a. Inadequate mix in hopper. a. Fill hopper with mix. 23
b. Mix inlet hole frozen up. b. Hopper temperature
needs adjustment. Call service technician.
c. Assembled air tubes
installed incorrectly.
c. Install in mix inlet hole,
using end with the hole in it. Pin on inner air tube must be positioned at the bottom of the notch in the outer air tube.
-- -- --
23
Model H63 Troubleshooting Guide
35
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY QTY.
Drive Shaft Seal X 1
Scraper Blades X 2
Freezer Door Gasket X 1
Front Bearing X 1
Draw Valve O-Rings X 2
Torque Rotor Guide Bearing X 1
Torque Rotor O-Rings X 2
Inner Air Tube O-Rings X 3
Outer Air Tube O-Rings X 2
Double Ended Brush Inspect & Replace if
Necessary
Black Bristle Brush, 1” x 2” Inspect & Replace if
Necessary
White Bristle Brush, 1-1/2” x 2” Inspect & Replace if
Necessary
White Bristle Brush, 3” x 7” Inspect & Replace if
Necessary
End Brush Inspect & Replace if
Necessary
Minimum 1
Minimum 1
Minimum 1
Minimum 1
Minimum 1
36
Model H63Parts Replacement Schedule
Section 10 Parts List
UPDATE
REMARKS PARTS
CLASS
QTY. WARR.
NUMBER
DESCRIPTION PART
+GUIDE-DRIP SEAL 028992 1 000
+NUT-BRASS BEARING 028991 1 000
+WASHER-BEARING LOCK 012864 1 000
+BLADE-SCRAPER-PLASTIC9-13/16L 046237 2 000
ACCUMULATOR-COPPER 2”DIA 047062 1 103
ADAPTOR A.-CASTER X18915 4 103
AGITATOR A. *HT*20 QT HOPPER X44797 1 103
ARM-TORQUE 014500 1 103
BEARING-FRONT 013116 1 000
BEARING-GUIDE 014496 1 000
BEARING-REAR SHELL *NICK.PLATE 031324 1 000
+ Available Separately
Model H63 Parts List
BEATER A.-7QT-1 PIN-SUPPORT X46233 1 103
37
+CLIP-SCRAPER BLADE 046238 2 103
BELT-RD 3/16 W X 4.95 ID 036162 1 000 AGITATOR
BELT-V-4L370 004227 1 000
BLOCK-TERMINAL 2P 039422 2 103 SINGLE PHASE ONLY
BLOCK-TERMINAL 3P 039423 2 103 THREE PHASE ONLY
+ SCREW 8 X 1 1/4 RD HD 039420 2 000 FOR 039422 & 039423 TERMINAL BLOCK
BLOCK-TERMINAL 5 POLE 024329 1 103
BLOCK-TERMINAL-PLUG 10P .2 SIP 040322-005 1 103
BLOCK-TERMINAL-PLUG 6P .2 SIP 040322-002 1 103
BLOCK-TERMINAL-PLUG 7P .2 SIP 040322-003 2 103
BLOCK-TERMINAL-PLUG 8P .2 SIP 040322-004 1 103
BRUSH-DOUBLE ENDED-PUMP&FEED TUBE 013072 1 000
BRUSH-DRAW VALVE 1-1/2”OD X 3” 014753 1 000
BRUSH-END-DOOR-SPOUT-SS-HT 039719 1 000
BRUSH-MIX PUMP BODY-3”X7”WHITE 023316 1 000
BRUSH-REAR BRG 1IN.DX2IN.LGX14 013071 1 000
CABLE-RIBBON-10C-34”L-DIL/DIL 040040-023 1 103 J3IF-LED
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
+CAPACITOR-RUN- 35UF/370V 029439 1 103 230-60-1
+CAPACITOR-START-124-149UF/330V 048134 1 103 230-60-1
+GROMMET-COMPRESSOR MOUNT-AH 039923 4 000
+RELAY-START-COMPRESSOR 048150 1 103 230-60-1
CABLE-RIBBON-14C-14”L SIP/SIPR 040040-015 1 103 J9UC-LCD
CABLE-RIBBON-20C-33”L-DIL/DILR 040040-027 1 103 J7UC-J9IF
CABLE-RIBBON-20C-35”L-DIL/DIL 040040-026 1 103 J2UC-J12IF
CABLE-RIBBON-50C-20”L-DIL/DIL 040040-011 1 103 J10UC-J2IF
CABLE-2 COND -#22 SHIELDED 045154-22 1 103 POWERCABLE IF-UC (BULK P/N R6003001)
CAP-GLYCOL 047314-1 1 103
CAP-MAGNET 044796 1 103
CAPACITOR-RUN- .8UF/400V 039482 1 103 AGITATOR MOTOR
CAPACITOR-RUN- 4UF-370V 019624 1 103 FAN MOTOR
CARD-DAILY CLEAN-HT-SHK 048625 1 000
CASTER-SWV 5/8 STEM 4IN WHEEL 018794 4 103
CLAMP-HOSE 9/16 CRIMP TYPE 047344 14 000 GLYCOL TUBE
CHART-FLIP 050716 1 000
COMPRESSOR AH7513Z-AH245ET 047520- 1 512
+SLEEVE-MOUNTING-COMP.-AH 039924 4 103
CONDENSER-AC-12LX18HX4.3-5ROW 019558 1 103 AIR COOLED
COVER A.-HOPPER INS.-COMPLETE 053809 1 103
DECAL-DAILY CLEANING-HT-SH-H60 046698 1 000
DECAL-DEC-TAYLOR-H63 (NEW) 052284 1 000 J9040000/UP 141
DECAL-DEC-TAYLOR-H63 (OLD) 048358 1 000 PRIOR TO J9040000 141
DECAL-MANUAL CLEANING-HT-H60 046699 1 000
DECAL-TROUBLESHOOTING 038374 1 000
DIAGRAM-WIRING*H63* 048384- 1 000
DISPLAY-LIQUIDCRYSTAL X38062-SER 1 103
DOOR A.-PARTIAL-1 SPT *452 X17373 1 103
+GASKET-DOOR 5.177ID X 5.938OD 016672 1 000
+ Available Separately
Parts List Model H63
38
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
+O-RING-1-1/16 OD X .139W 013029 2 000 DRAW VALVE
+VALVE A.-DRAW *H63* X48373 1 103
DRYER-FILTER-HP62-3/8 X 1/4S 048901 1 000
FASTENER-CLIP 1/4-20 U TYPE 045865 6 000 PANELS
FILTER-CORCOM 6EH1 040140-001 1 103
FILTER-INLINE-GLYCOL-40 MICRON 041670 1 103
+BOOT-GLYCOL FILTER 047490 1 000
FLUID A.-HEAT TRANSFER X39667 1 000 1 GALLON
FUSE-7 AMP-IN LINE-NOW DELAY 047332 1 000
GEAR A.*REDUCER 012235 1 212
GEAR A.*REDUCER-AGITATOR 047988 1 103 AGITATOR
GUIDE A.-DRIP PAN *H60* X47900 1 103
HEATER A.-GLYCOL-2500W *H60* X47331- 1 103
+THERMOSTAT-HI LIMIT 035786 1 103
HOLDER-FUSE-IN LINE-TYPE HLR 045606 1 103
HOSE-RUBBER 5/16”ID X 9/16”OD 047340- 12ft 000 GLYCOL TUBE-ORDER IN BULK R502011
HOUSING A.-AGITATOR *HT* X51664 1 103
+CAP-MAGNET *HT* 044796 1 103
MAGNET A.-AGITATOR-INNER X41733 1 103
SCREW-8-32 X 3/16 ALLEN SET 006812 2 000
KIT A.-TUNE UP*H63* X48404 1 000
BEARING-FRONT 013116 1 000
BEARING-GUIDE 014496 1 000
GASKET-DOOR 5.177ID X 5.938OD 016672 1 000
O-RING-.291 ID X .080W 018550 5 000 INNER FEED TUBE/TORQUE SHAFT
O-RING-.643 OD X .077W 018572 2 000 OUTER FEED TUBE
O-RING-1-1/16 OD X .139W 013029 2 000 DRAW VALVE
SEAL-DRIVE SHAFT 032560 1 000
TOOL- O-RING REMOVAL 048260-WHT 1 000
KNOB-ADJUSTMENT 014499 1 103 TORQUE SWITCH
+ Available Separately
Model H63 Parts List
39
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
CAPACITOR-START 035798 1 103 LEESON-230-60-1
CAPACITOR-RUN 036084 1 103 LEESON-230-60-1
CAPACITOR-START 033043 1 103 MAGNETEK-230-60-1
+SCREW-ADJUSTMENT 014498 1 103
KNOB-DRAW VALVE 013635 1 103
+NUT-LOCK KNOB 013649 1 103
LABEL-CAUTION-AGITATOR 045191 1 000 HOPPER COVER
LABEL-DOOR -WARN 032749 1 000 MOVING PARTS
LABEL-ELEC. WARNING SINGLE 032717 1 000
LABEL-WARN COVER 051433 8 000
LENS-DISPLAY 038221 1 103
+STANDOFF-LENS 038225 4 000
LIGHT-INDICTOR-GREEN-ROUND 048352-02 1 103 PRODUCT READY LIGHT
LIP-DRIP-NOSECONE 036435 1 000
LOUVER-SIDE 013631 1 103 LEFT SIDE
LUBRICANT-TAYLOR HI PERF-4 OZ 048232 1 000
MAN-OPER *H63* 048887-M 1 000 J5040000/UP 91
MOTOR-1.0 HP 013102- 1 212
CAPACITOR-RUN 033047 1 103 MAGNETEK-230-60-1
MOTOR-AGITATOR 047987-27 1 103
MOTOR-FAN 120 W 208/230V 60HZ 041401- 1 103
+FAN-4 BLADE 12 ” PUSH 26DEG CW 029771 1 103
NUT-STUD *GENERAL USAGE* 021508 4 103
PAIL-MIX 10 QT. 013163 1 000
PAN-DRIP 19-1/2 LONG 035034 1 103
PANEL A.-FRONT *H63* X48371 1 103
PANEL A.-SIDE *H60*LEFT X48285 1 103
PANEL A.-SIDE *H60*RIGHT X48286 1 103
PANEL-REAR W/LOUVERS *5472* 026980-SP 1 103
PANEL-SERVICE *H63* 048380 1 103
+ Available Separately
Parts List Model H63
40
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
+CHIP-SOFTWARE *H63* X40787 1 103
PCB A.-CONTROL *H63* X53693-SER 1 212
+PCB A.-UNIVERSAL CONTROL 64K X51169-SER 1 212 BASE BOARD
PCB A.-INTERFACE-HT X53451-SER 1 212 NO PERSONALITY BOARD - TORQ CONTROL
PCB A.-LED-4 POSITION X44752-SER 1 103
PLATE A.-DEC-H63*PARTIAL X48382 1 103
PANEL-SIDE *5472 HT* UPPER 042317 1 103 RIGHT SIDE
PROBEA.-MIXLOW-HT X42077 1 103
PROBEA.-MIXOUT-SQUAREHOLE X41348 1 103
+O-RING-1/2OD X .070W 024278 2 000
PROBE-THERMISTOR-BARREL-2%TOL 038061-BLK 1 103 BARREL
PROBE-THERMISTOR-HOPPER-2%TOL 039470-BLK 2 103 HOPPER AND HEATER
PULLEY-AGT DR-1.910PDX5/16 THD 036210 1 103 AGITATOR DRIVE
+SCREW-8-32 X 1/4 ALLEN SET 043603 1 000
+SCREW-8-32 X 1/4 ALLEN SET 043603 2 000
PULLEY-AGT MTR-1.910PDX3/8BORE 042063 1 103 AGITATOR MOTOR
PULLEY-AK25-5/8 019153 1 103 BEATER MOTOR
PULLEY-AK64-5/8 007538 1 103 GEAR
PUMP-GLYCOL-1/8NPT-1650 RPM 041785 1 112
+MOTOR-SERVICE-GLYCOL PUMP 041785-1 1 112
+PUMP-SERVICE-GLYCOL PUMP 041785-2 1 112
+BOOT-GLYCOL PUMP 042131 1 000
RELAY-3 POLE-20A-208/240 50/60 012725-33 1 103 MAIN COMPRESSOR
RELAY-SPDT-30 A-240 V 032607-27 1 103 BLOWER MOTOR
SANITIZER KAY-5 CASE 125 PACKETS 041082 1 000
SHAFT-BEATER 035527 1 103
+SEAL-DRIVE SHAFT 032560 1 000
SHELL A.-INSULATED *H60*HOOD X46622 1 512
SHIELD-MIX-GEARREDUCER 3-3/8” 013356 1 103
SHIELD-SPLASH-WIRE 13-11/16L 046177 1 103
+ Available Separately
051103
Model H63 Parts List
41
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
SPRING-TORQUE*BLACK* 015007 1 103
STARTER-BEATER LINE 041950- 1 103
OVERLOAD-THERMAL 047150- 1 103
STUD-NOSE CONE 5/16-18X3/8-16 011390 4 103
SWITCH A.-DRAW *452 HT*GEN 3 X41374-SER 1 103
ARM A.-DRAW *452* HT* X43524 1 103
BRACKET-DRAW ARM *452 HT* 043526 1 103
E-RING 3/16 .335 O.D. 049178 1 000
PIN-PIVOT 015478 1 103
PLATE-DRAW SWITCH *452 HT* 043527 1 103
SCREW-10-32X9/16DOG PT SET 038981 1 103
SCREW-4-40 X 5/8 RHM-ZP STEEL 027219 1 103
SWITCH-LEVER-SPDT-11A-125-250V 039252 1 103
SWITCH A.-TORQUE *H60* X46656 1 103
+HUB A.-ARM X17033 1 103
+SWITCH-SNAP-SPDT-20A/125-250V 014472 1 103
SWITCH-MEMBRANE-5 POSITION-8”L 044520 1 103
SWITCH-PRESSURE 440 PSI-SOLDER 048230 1 103
TANK-GLYCOL 1.5QT-PLASTIC 047314 1 103
TORQUE A. *452-453* X17381 1 103
+O-RING-.291 ID X .080W 018550 2 000
TRANS.-CONT.-40VA 120/200/240V 045754 1 103
TRAY-DRIP 14.8 046275 1 103
TRIM-REAR CORNER *H60* 046668 2 103
TUBE A.-FEED-OUTER-HT X34641 1 103
SWITCH-TOGGLE-DPDT*ON-NONE-ON 024295 1 103 POWER SWITCH
+O-RING-.643 OD X .077W 018572 2 000
TUBE A.-FEED-SC-INNER X32824-5 1 103
+O-RING-.291 ID X .080W 018550 3 000
TUBE-.170 ID X .250 OD 075885-14 1 000 ORDER IN BULK R40302
+ Available Separately
Parts List Model H63
42
UPDATE
REMARKSWARR.
CLASS
QTY.PART
DESCRIPTION PARTS
NUMBER
TUBE-.170 ID X .250 OD 075885-18 1 000 ORDER IN BULK R40302
VALVE-ACCESS 1/4FL X 3/8SDR-90 044455 1 103
VALVE-ACCESS-1/4 MFLX1/4 S-90 047016 1 103
VALVE-EXP-AUTO-1/4SX1/4 FPT 046365 1 103
+BOOT-EXPANSION VALVE 050900 1 000
VIDEO-TRAIN H63 OPS 052713-V 1 103
WATER COOLED
BLOWER-100 CFM 012796- 1 103
BRACKET-MOUNTING-WATERVALVE 038777 1 103
CONDENSER-W/C 047540 1 103
GUARD-BLOWER 022505 1 103
HOSE-RUBBER 1/2” X 7/8 R50200 4.5 ft 000
SWITCH-PRESSURE 350 PSI 048231 1 103
TEE-ACCESS 026688 1 103
VALVE-WATER 3/8 REG/HEAD 046686 1 103
50 Hz
BELT 007098 1 000
BLOCK-TERMINAL-7 POLE GREEN 024156 1 103
BLOCK-TERMINAL 3P+ N 039424 1 103 3 PHASE
CAPACITOR-RUN (MAGNETEK) 027087 1 103 BEATER MOTOR
CAPACITOR-RUN (LEESON) 036084 1 103 BEATER MOTOR
CAPACITOR-START (MAGNETEK) 033043 1 103 BEATER MOTOR
CAPACITOR-START (LEESON) 035798 1 103 BEATER MOTOR
PULLEY-AGITATOR DRIVE 045717 1 103
PULLEY-AGITATOR MOTOR 045718 1 103
PULLEY-AK 30 x 5/8 (MOTOR) 033559 1 103
+ Available Separately
Model H63 Parts List
43
Model H63 048384--27 Rev . 11/11
Model H63 048384--33 Rev . 11/11
Model H63 048384--58 Rev . 11/11
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