Taylor 047772-M User Manual

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Model PH90

Combination Freezer

Original Operating Instructions

047772--M

2/00 (Original Publication)

(Updated 8/10/12)

Complete this page for quick reference when service is required:

Taylor Distributor: Address: Phone: Service: Parts: Date of Installation:

Information found on data plate:

Model Number: Serial Number: Electrical Specs: Voltage Cycle

Phase Maximum Fuse Size: Amps Minimum Wire Ampacity: Amps Part Number:

E February, 2000 Taylor

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072

Table of Contents

Section 1 To the Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Air Cooled Units 2.......................................................

Water Connections (Water Cooled Units Only) 2............................

Electrical Connections 2.................................................

Beater Rotation 3.......................................................

Refrigerant 3...........................................................

Section 2 To the Operator 4...........................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Identification 7...............................

Section 5 Important: To the Operator 15.................................

Symbol Definitions 15....................................................

Power Switch 16.........................................................

Indicator Lights 16.......................................................

Flavor Selector Keypad 16................................................

Liquid Crystal Display 16..................................................

Heater Switch 16.........................................................

Reset Mechanism 16.....................................................

Adjustable Draw Handle 17...............................................

Operating Screen Descriptions 17..........................................

Operator Menu 20.......................................................

Section 6 Operating Procedures 23.....................................

Equipment Set Up 23.....................................................

Freezing Cylinder Assembly -- Shake Side 23................................

Freezing Cylinder Assembly -- Soft Serve Side 27............................

Mix Hopper Assembly 31.................................................

Sanitizing -- Shake Side 35................................................

Sanitizing -- Soft Serve Side 37............................................

Priming -- Shake Side 39..................................................

Priming -- Soft Serve Side 40..............................................

Daily Closing Procedures 40..............................................

Daily Opening Procedures 44..............................................

Syrup System 47.........................................................

Syrup Pump 50..........................................................

Model PH90 Table of Contents

Table of Contents -- Page 2

Manual Brush Cleaning 55................................................

Draining Product From The Freezing Cylinder 55............................

Rinsing 56..............................................................

Cleaning and Sanitizing 57................................................

Disassembly -- Shake Side 57.............................................

Disassembly -- Soft Serve Side 58.........................................

Brush Cleaning 59.......................................................

Sanitizing the Syrup System 60............................................

Section 7 Important: Operator Checklist 61..............................

During Cleaning and Sanitizing 61.........................................

Troubleshooting Bacterial Count 61........................................

Regular Maintenance Checks 61...........................................

Winter Storage 62........................................................

Section 8 Troubleshooting Guide 63....................................

Section 9 Parts Replacement Schedule 75...............................

Section 10 Parts List 76.................................................

Wiring Diagrams 96......................................................

Note: Continuin g research results in steady improvements; therefore, information in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set o f instructions.

E February, 2000 Taylor (Original Publication)

Taylor Company

The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries.

Table of Contents Model PH90

750 N. Blackhawk Blvd. Rockton, IL 61072

Section 1 To the Installer

The following are general installation instructions. For complete installation details, please see the check out card.

Installer Safety

In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.

Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn when required during installation and service.

S Authorized service personnel must remove

all metal jewelry, rings, and watches before working on electrical equipment.

The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.

Note:Allrepairsmustbeperformedbyan authorized T aylor Service Technician.

Site Preparation

Review the area the unit is to be installed in before uncrating the unit, making sure that all possible hazards the user or equipment may come into have been addressed.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

This unit must NOT be installed in an area where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.

This unit must be installed on a level surface to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.

Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.

This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.

This machine is designed for indoor use only.

DO NOT install the machine in an area where

This unit has many sharp edges that can

cause severe injuries.

Model PH90 To the Installer

a water jet could be used. Failure to follow this instruction may result in serious electrical shock.

081210

Air Cooled Units

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer to allow for adequate air flow across the condensers. Install the deflector provided to prevent recirculation of warm air. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressors.

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with a hand shut--off valve. On the rear of the unit, two 1/2” I.P.S. water connections for inlet and outlet have been provided for easy hook--up. 1/2” inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut--off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an opentrapdrain.

A back flow prevention device is required

on the incoming water connection side. Please

refer to the applicable National, State, and local codes for determining the proper configuration.

Electrical Connections

In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the electrical box for proper power connections.

CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!

This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.

S Stationary appliances which are not

equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.

S Appliances that are permanently connected

to fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected, not used for long periods, or during initial installation, shall have protective devices such as a GFI to protect against the leakage of current, installed by authorized personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable, not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.

081210

Model PH90To the Installer

Beater Rotation

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Note: The following procedures must be performed by an authorized Taylor service technician.

To correct rotation on a three--phase unit, interchange any two incoming power supply lines at freezer main terminal block only.

To correct rotation on a single--phase unit, change the leads inside the beater motor. (Follow diagram printed on motor.)

Electrical connections are made directly to the terminal block. The terminal block is provided in the main control box located behind the panel in the rear of the syrup compartment.

Refrigerant

In consideration of our environment, Taylor proudly uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially hazardous and must be handled with caution.

NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.

Use only R134a refrigerant that conforms to the AHI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.

Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.

Taylor reminds technicians to be cautious of government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.

WARNING: R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.

120810

Model PH90 To the Installer

Section 2 To the Operator

The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. The T aylor Model PH90, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.

This Operator’s Manual should be read before operating or performing any maintenance on your equipment.

Your Model PH90 will NOT eventually compensate and correct for any errors during the set--up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that personnel responsible for the equipment’s operation, both assembly and disassembly, study these procedures in order to be properly trained and to make sure that no misunderstandings exist.

In the event you should require technical assistance, please contact your local authorized Taylor Distributor.

Note: Warranty is valid only if the parts are authorized Taylor parts, purchased from an authorized T aylor Distributor, and the required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on equipment or parts if non--approved parts or refrigerant were installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse.

Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.

If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.

The user is responsible for returning the product to the appropriate collection facility , as specified by your local code.

For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this machine are warranted for the term indicated on the warranty card accompanying this machine. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop--in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine’s refrigeration system, only the refrigerant specified on the affixed data label should be used. The unauthorized use of alternate refrigerants will void your compressor warranty . It will be the owner’s responsibility to make this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.

The Taylor Company will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop--in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.

081210

Model PH90To the Operator

Section 3 Safety

We at Taylor Company are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts. Taylor has gone to extreme efforts to design and manufacture built--in safety features to protect both you and the service technician. As an example, warning labels have been attached to the freezer to further point out safety precautions to the operator.

IMPORTANT -- Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense.

DO NOT operate the freezer without reading

this Operator Manual. Failure to follow this instruction may result in equipment damage, poor freezer performance, health hazards, or personal injury.

Per IEC 60335--1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety .”

S DO NOT operate the freezer unless it is

properly grounded.

S DO NOT operate the freezer with larger

fuses than specified on the freezer data label.

S All repairs must be performed by an

authorized Taylor service technician. The main power supplies to the machine must be disconnected prior to performing any repairs.

S Cord Connected Units: Only Taylor

authorized service technicians may install a plug on this unit.

S Stationary appliances which are not

S Appliances that are permanently connected

S Supply cords used with this unit shall be

DO NOT use a water jet to clean or rinse the freezer. Failure to follow these instructions may result in serious electrical shock.

Model PH90 Safety

Failure to follow these instructions may result in electrocution. Contact your local authorized T aylor Distributor for service.

111031

S DO NOT allow untrained personnel to

operate this machine.

S DO NOT operate the freezer unless all

service panels and access doors are

restrained with screws.

S DO NOT remove any internal operating

parts (examples: freezer door, beater,

scraper blades, etc.) unless all control

switches are in the OFF position. Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts.

This freezer must be placed on a level surface. Failure to comply may result in personal injury or equipment damage.

Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this manual for the proper procedure to clean this unit.

DO NOT obstruct air intake and discharge openings:

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product and cause severe personal injury from blade contact.

S USE EXTREME CAUTION when removing

the beater asssembly. The scraper blades are very sharp.

S CAUTION--SHARP EDGES: Two people

are required to handle the cup/cone dispenser. Protective gloves must be worn and the mounting holes must NOT be used to lift or hold the dispenser. Failure to follow this instruction can result in personal injury to fingers or equipment damage.

DO NOT draw product during the HEAT cycle

because of high product temperatures.

Air cooled units require a minimum of 3” (76 mm) minimum air space all sides. Install the deflector provided to prevent recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine.

For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_ - 75_F(21_ -24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.

NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the machine and at a height of 1.6 meters from the floor.

081210

Model PH90Safety

Section 4 Operator Parts Identification

Model PH90 Operator Parts Identification

PH90 Exploded View Parts Identification

ITEM DESCRIPTION PART NO.

1 COVER A.-HOPPER X42628-SER 1a KNOB-MIX COVER 025429 1b RETAINER-HOPPER COVER 042619 1c SCREW-8-32 X 1/2 OVAL HD 043295 2 AGITATOR X44797 3 PAN-DRIP HEAT TREAT 048204 4 PANEL-REAR 048208 5 LOUVER-SIDE-RIGHT 013631 6 PANEL-UPPER SIDE RIGHT 051632 7 TRIM-REAR CORNER RIGHT 044053 8 PANEL A.-SIDE LOWER R X46450-SER 9 PIN-RETAINING-HOPPER

CVR 10 CASTER-SWV-3/4-10 ST. 4IN 044106 11 SCREW-1/4-20X3/8 RHM-SS 011694 12 TRAY-DRIP 028542 13 SHIELD-SPLASH 028548 14 DISPLAY-LIQUID CRYSTAL X38062-SER 15 DECAL-DEC-TAYLOR 052282

043934

ITEM DESCRIPTION PART NO.

16 PANEL A.-FRONT X51576 17 HOLDER-CUP-SHAKE 3.906” 046939 18 PAN-DRIP 19-1/2LONG 035034 19 JAR-SYRUP PLASTIC 036573 20 JAR-SYRUP STAINLESS 036574 21 LID-SYRUP JAR 042706 22 LOUVER-SIDE-LEFT 028288 23 PANEL SIDE UPPER LEFT 051631 24 PANEL A.-SIDE LEFT X46449-SER 25 LADLE-1 FL. OZ. (30 ML.) 033637-1 26 PAN-DRIP 13-1/4LONG 051642

* FASTENER-CLIP1/4-20U 045865 * CLIP-SPRING-CUP HOLDER 046940 * TRIM-REARCORNER LEFT 044051 * GUIDE A.-DRIP PAN X44041 * GUIDE A.-DRIP PAN-RIGHT X51625 * GUIDE A.-DRIPPAN-LEFT X51628 * GUIDE A.-DRIP PAN-MIX

PUMP (REAR)

*NOT SHOWN

X48228

Model PH90Operator Parts Identification

Beater Door Assembly -- Shake Side

ITEM DESCRIPTION PART NO.

1 SHAFT--BEATER--7 QT. FLUTE 050985

2 BLADE--SCRAPER 041103

3 SEAL--DRIVE SHAFT 032560

4 BEARING--DOOR--FRONT 055605

5 O--RING -- FREEZER DOOR 033493

6 D O O R A . -- 1 S P T -- 4 F LV -- H T X55724--SER

7 HANDSCREW (STUD NUT) 034034

8 O-- RING -- PIVOT PIN 016272

9 PIN A.--PIVOT X22820

10 HANDLE--DRAW VALVE 034003

Model PH90 Operator Parts Identification

ITEM DESCRIPTION PART NO.

11 VALVE A. --DRAW X42210

12 O--RING -- DRAW VALVE 020571

13 SEAL--SPINNER SHAFT 036053

14 SPINNER--DRIVEN 034054

15 BLADE A.--SPINNER X41895

16 CAP--RESTRICTOR 033107

17 BEATER A.--SHAKE X50958

18 PLUG--SYRUP HOLE 026278

19 O--RING 024278

091216

Beater Door Assembly -- Soft Serve Side

ITEM DESCRIPTION PART NO.

1 SEAL--DRIVE SHAFT 032560

2 DRIVE SHAFT 032564

3 BEATER A. X46231

4 CLIP--SCRAPER BLADE 046236

5 SCRAPER BLADE 046235

*6a BEARING-- FRONT 050348

6b SHOE--FRONT HELIX--REAR 050346

6c SHOE--FRONT HELIX --FRONT 050347

7 GASKET--DOOR 048926

8 FREEZER DOOR A. X51531--9

9 DRAW HANDLE--ADJ. X44212

ITEM DESCRIPTION PART NO.

9a DRAW HANDLE 044197

9b SCREW--ADJUSTMENT 055092

9c O--RING--ADJ. SCREW 015872

9d NUT--5/16 --24 JAM 029639--BLK

10 O--RING--PIVOT PIN 016272

11 PIVOT PIN A. X22820

12 HAND SCREW (STUD NUT) 021508

13 DRAW VALVE A. X33582

14 O--RING--DRAW VALVE 014402

15 DESIGN CAP 014218

*USED W/FRONT HELIX SHOES 050346 & 050347 (KIT X50350)

Model PH90Operator Parts Identification

Air/Mix Pump -- Shake Side & Soft Serve Sides

ITEM DESCRIPTION PART NO.

1--13

PUMP A.-- COAX--SHAKE X45788-- A

PUMP A.-- COAX--SOFT SRV X45316-- B

1 TUBE A.--MIX INLET X45318

2 SEAL--AIR INLET FITTING 045327

3 O--RING--MIX INLET FITTING 015835

4 SPRING--TAPERED 022456

5 POPPET--RUBBER 022473

BODY A.-- COAX VALVE *A* SHAKE

BODY A.-- COAX VALVE *B* SOFT SERVE

7 O--RING--2--1/8 OD 020051

8 O--RING 1--3/8 OD 018664

9 RING--CHECK 2” OD X 1/2 020050

10 RING -- CHECK 1--1/4 OD X 3/8 033215

PISTON--PUMP--SHAKE 032733

PISTON--PUMP--SOFT SERVE 045319-- B

X46859--A

X46860--B

ITEM DESCRIPTION PART NO.

12 PIN A . -- COAX PUMP X36950

CYLINDER A.--PUMP--SHAKE X44669

CYLINDER A.--PUMP--SOFT SV X44755

14 CLIP -- MIX PUMP RETAINER 044641

15 O--RING 1--3/4 008904

16 SHAFT--DRIVE 041948

17 CRANK--DRIVE 039235

18 O--RING--DRIVE SHAFT 048632

19 PIN --COTTER 044731

20 O--RING--MIX FEED

TUBE--RED

21 TUBE A.--PUMP FEED (SOFT

SERVE)

22 TUBE A.--PUMP FEED (SHAKE) X44615

016132

X44666

Model PH90 Operator Parts Identification

Pump A.--Syrup--Heated X53800 --BRN/TAN

ITEM DESCRIPTION PART NO.

PLUNGER A.-PUMP X36576-BRN

PLUNGER A.-PUMP X36576-TAN KNOB-PLUNGER-BROWN 032762-BRN

KNOB-PLUNGER-TAN 032762-TAN 1b O-RING 9/16 OD 016369 1c NUT-PLUNGER 036577 1d TUBE-PLUNGER 032757 1e INSERT-PLUNGER 032758 1f SPRING-PLUNGER 032761 1g WASHER-NYLON 032760 1h PLUNGER 036578 2 SEAL ASSEMBLY X33057 2a O-RING-13/16 OD X .103 019330 3 LID-PUMP 036579 4 NUT-LOCK 039680 5 PUMP A.-SYRUP HEATED X53798-SER 5a CLYINDER-SYRUP PUMP 051065 5b O-RING 1 ID X .103 W 048148 5c O-RING 1-5/16 OD X .103 048149 5d BODY A.-PUMP VALVE 054084

JAR-SYRUP-PLASTIC 036573

JAR-SYRUP-STAINLESS 036574

NOTE: X53800-BRN/TAN REPLACES X42803-BRN/TAN & X48140-BRN/TAN

Model PH90Operator Parts Identification

Syrup Tank

ITEM DESCRIPTION PART NO.

1 SYRUP TANK (4 QT./3.8 LITER) 045533

1a SYRUP TANK COVER 035759--1

TIP--NYLON --WHITE 042747

*1b

TIP--NYLON--GREY 024261

1c GASKET--SYRUP TANK COVER 016037

1d DIP TUBE 015441--7

1d--1 O--RING--DIP TUBE 018550

1e WASHER 018595

2 CO2 QUICK DISCONNECT PLUG 021077

3 QUICK DISCONNECT SOCKET 021524

4 QUICK DISCONNECT SOCKET 021026

**4a RESTRICTOR--SYRUP 030917

4b GASKET-- RUBBER 023551

5 O--RING--SYRUP QD PLUG 016030

6 SYRUP LINE QD PLUG 021081

6a VALVE A . - -QD P L UG 021081--2

6b INSERT 021081--1

7 SET (4)--SYRUP FLAVOR

DECALS

8 DECAL--SYRUP TANK 045533--1

*DUAL SUPPLIER -- ORDER AS NEEDED

**NOT USED ON CHOCOLATE

021523

Model PH90 Operator Parts Identification

Accessories

ITEM DESCRIPTION PART NO.

1 SANITIZER KAY-5 (125 PACKS) 041082 2 LUBRICANT-TAYLOR HI-PERF. 048232 3 KIT - TUNE UP X49463-12 4 PAIL-MIX 10 QT. 013163 5 BRUSH-SET LVB 050103 6 BRUSH-REAR BRG 1 IN.DX2 IN 013071 7 BRUSH-DOUBLE ENDED 013072

ITEM DESCRIPTION PART NO.

8 BRUSH-DRAW VALVE 1”ODX2” 013073

9 BRUSH-DRAW VALVE 1-1/2”OD 014753 10 BRUSH-MIX PUMP BODY-3”X7” 023316 11 BRUSH-END-DOOR-SPOUT-SS 039719 12 BRUSH-1/2 IN. DIA. 033059

* SANITIZER-STERA-SHEEN 010425

*NOT SHOWN

Model PH90Operator Parts Identification

Section 5 Important: To the Operator

ITEM DESCRIPTION

1 Power Switch (Toggle) 2 Indicator Lights (PCB A.--LED) 3 Flavor Selector Keypad

(Switch--Membrane) 4 Liquid Crystal Display 5 Keypads (Switch--Membrane) 6 Heater Switches (Toggle)

Symbol Definitions

To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.

The following chart identifies the symbol definitions.

=OFF

=ON

=CALIBRATE

= WASH

=PUMP

=AUTO

=MENU

=MIXLOW

= MIX OUT

=HEATMODE

= CLEAN MANUALLY/BRUSH CLEAN

= CHOCOLATE

= STRAWBERRY

= VANILLA

= OPTIONAL

Model PH90 Important: To the Operator

Power Switch

Liquid Crystal Display

The power switch is located under the control panel on the left hand side of the unit. When placed in the ON position, the power switch allows Softech panel operation.

Indicator Lights

Mix Low -- When the MIX LOW light begins to flash,

it indicates the mix hopper has a low supply of mix and should be refilled as soon as possible. The word “LOW” will also display on the LCD indicator next to the word “MIX”.

Mix Out -- When the MIX OUT light begins to flash, it indicates the mix hopper has been almost completely exhausted and has an insufficient supply of mix to operate the freezer. The word “OUT” will also display on the LCD indicator next to the word “MIX”. At this time the AUTO mode is locked out and the freezer will be placed in the STANDBY mode. To initiate the refrigeration system, add mix to the mix hopper and press the AUTO keypad. The freezer will automatically begin operation.

Heat Mode -- When the HEAT MODE light is flashing, it indicates that the freezer is in the process of a heat cycle.

Clean Manually -- When the CLEAN MANUALLY light is flashing, it indicates that the machine must be disassembled and brush cleaned within 24 hours.

When all four indicator lights are flashing, this signifies a locked condition. When MIX LOW and MIX OUT lights are flashing only, this signifies an unlocked condition.

Located on the front control panel is the Liquid Crystal Display (LCD). The LCD is used to show what mode of operation the freezer is in and whether or not there is sufficient mix.

Heater Switch

The heater switch is located under the control panel on the right hand side of the unit. When placed in the ON position, the heater switch controls power to the heated syrup topping rail.

Reset Mechanism

The reset buttons are located in the syrup compartment, behind the syrup tanks. There is one for each side of the freezer.

The reset mechanism protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, place the power switch in the OFF position. Press the reset button firmly. Turn the power switch to the ON position. Clear the fault. Press the WASH keypad and observe the freezer’s performance. Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise (from the operator end) direction without binding.

Flavor Selector Keypad

Four shake flavors are offered from the Model PH90 freezer: chocolate, strawberry, vanilla (unflavored product), and an optional flavor. Press the desired shake flavor keypad and open the draw valve. Product and syrup will automatically blend to produce the chosen flavor.

Do not use metal objects to press the reset button. Failure to follow this instruction may result in electrocution.

If it is turning properly, press the WASH keypad to cancel the cycle. Press the AUTO keypad on both sides of the machine to resume normal operation. If the freezer shuts down again, contact service technician.

Model PH90Important: To the Operator

Adjustable Draw Handle

The soft serve side of the freezer features an adjustable draw handle to provide the best portion control, giving a better, consistent quality to your product and controlling costs. The draw handle should be adjusted to provide a flow rate of 5 to 7--1/2 oz. of product by weight per 10 seconds. To INCREASE the flow rate, turn the screw COUNTERCLOCKWISE, and CLOCKWISE to DECREASE the flow rate. In addition, for purposes of SANITIZING and RINSING, the flow rate can be increased by removing the pivot pin and placing the restrictive bar on the TOP. When drawing product, always have the restrictive bar on the BOTTOM.

IMPORTANT: Once the draw rate is

set, tighten the lock nut with a wrench.

Operating Screen Descriptions

After the safety timeout has been completed, and the power switch is OFF, one of the following screens is displayed.

The first screen is displayed if the machine is not in a brush clean state. If any of the requirements for a brush clean have not been met, the time displayed will remain at 5:00 minutes. When all the requirements for a brush cleaning are met, and the five minutes expire, the screen will change to the second screen, which is the standard power switch OFF screen.

POWER SWITCH OFF

OUT TIME: 4:40 OUT

68.5 HOPPER 62.1

69.5 BARREL 67.7

When the machine is poweredthe system will initialize. The screen will display “INITIALIZING”. There will be four types of data the system will check: LANGUAGE, SYSTEM DATA, CONFI G DATA, and LOCKOUT DATA. During the INITIALIZING... LANGUAGE screen, the alarm will be on. If the system data, configuration data, or lockout history data has become corrupt, the following screen will alert the operator that the system settings may have been changed.

NVRAM FAULT RESET TO DEFAULTS PRESS SEL KEY

Once the system has initialized the SAFETY TIMEOUT screen is displayed and the alarm is turned on.

SAFETY TIMEOUT

ANY KEY ABORTS

This screen will be displayed, with the alarm on, for 60 seconds or until any keypad is pressed.

POWER SWITCH OFF

-- = -- = -- = -- = -- = -UNIT CLEANED

When the power switch is set in the ON position, the system mode of operation screen is displayed. In this example, the machine is ON, but no mode of operation has been selected. The second line of the display indicates whether there is a sufficient supply of mix in the hopper or if there is a LOW or OUT mix condition. The third line of the display shows the temperature of the mix hopper. After pressing the AUTO keypad, the last line of the display shows the month and date (MM = month, DD = day) that the machine needs to be disassembled and brush cleaned.

OFF :MODE: OFF OK :MIX: OK

40.0F HOPPER 40.0F BRUSH CLEAN ON: MM/DD

Model PH90 Important: To the Operator

This display indicates the freezer is operating in 3 different modes. The following information is given:

The left side of the freezer is operating in the STANDBY mode, and the mix level in the hopper is OUT. The right side is operating in the WASH and PUMP modes, and the mix level in the hopper is LOW. The temperature of the mix in both hoppers is 40_F. (4.4_C.), and the machine needs to be brush cleaned on October 31st.

STANDBY :MODE: WSH --PMP OUT :MIX: LOW

40.0F HOPPER 40.0F BRUSH CLEAN ON: 10/31

The following displays pertain to the HEAT cycle:

While in the heating phase, you will see this display. It shows the present temperature of the hopper.

The final phase of the heat treatment cycle is the cooling phase. Now the freezer must cool the mix below 41_F. (5_C.). If the product fails to cool in 2 hours, the freezer will lock out.

This example illustrates that the temperature is being lowered, but has not yet reached the set point.

HEAT :MODE: HEAT COOL :PHASE: COOL

55.0F HOPPER 55.0F BRUSH CLEAN ON: MM/DD

When the entire heat cycle has been completed, the normal display will appear, showing the machine in the STANDBY mode. The machine may now be placed in AUTO or left in STANDBY.

HEAT :MODE: HEAT HEAT :PHASE: HEAT

140.0F HOPPER 140.0F BRUSH CLEAN ON: MM/DD

DO NOT draw product or attempt to

disassemble the unit during the HEAT cycle. The

product is hot and under extreme pressure.

The mix temperature must be raised above 151_F. (66.1_C.) within 90 minutes or the freezer will be locked in STANDBY, and the cycle failure display will appear.

In the example, the hopper temperature is 140_F. (60_C.). The phase shows that the machine is in the HEAT phase of the treatment cycle.

When the heating phase is complete, the freezer goes into the holding phase of the cycle. The holding phase will hold the temperature above 151_F. (66.1_C.) for a minimum of 30 minutes.

In this example, the hopper temperature is 151_F. (66.1_C.).

HEAT :MODE: HEAT HOLD :PHASE: HOLD

151.0F HOPPER 151.0F BRUSH CLEAN ON: MM/DD

STANDBY :MODE: STANDBY OK :MIX: OK

41.0F HOPPER 41.0F BRUSH CLEAN ON: MM/DD

Hard Lock: There are two causes for a hard lock:

1. Fourteen days have elapsed since the last brush cleaning. The following screen will be displayed.

14 DAY TIMEOUT

CLEANING REQ’D

FREEZER LOCKED

PRESS SEL KEY

2. There has been a thermistor failure (freezing cylinder, hopper, or glycol) during the heat treatment process.

SYSTEM FAULT SERVICE REQ’D

FREEZER LOCKED

PRESS SEL KEY

All four LED’s on the front of the freezer will light. Press

the SEL keypad.

010917

Model PH90Important: To the Operator

The next display is the screen which will appear after the failure message. To comply with health codes, heat treatment system freezers must complete a heat treatment cycle daily, and must also be brushed cleaned every 14 days. Brush cleaning is the normal disassembly and cleaning procedure. Failure to follow these guidelines will cause the control to lock the freezer out of the AUTO mode. Press the WASH keypad.

NO AUTO OPERATION

ALLOWED UNTIL BRUSH CLEANING PRESS WASH KEY

The next display is the screen which will appear after the brush cleaning message and illustrates that the control is in the OFF mode and the machine needs to be disassembled and brush cleaned.

Once the unit is unlocked, only the mix out and mix low LED’s will light.

NO HEAT TREAT START

BECAUSE

VARIABLE MESSAGE

PRESS SEL KEY

If the following screen appears, a soft lock has occurred during the heat treatment cycle.

HEAT TREAT CYCLE

FAILURE

FREEZER LOCKED

PRESS SEL KEY

If the temperature of the product has not fallen below 41_F(5_C) by the end of the COOL cycle, thefollowing screen will appear.

OFF :MODE: OFF OK :MIX: OK

41.0F HOPPER 41.0F FREEZER LOCKED

Soft Lock: If a heat treatment cycle has not been initiated within the last 24 hours, all four LED’s on the

front of the machine will light and a message will appear on the LCD. Line 3 of the LCD will indicate the reason the message appears. Following are the variable messages which will appear on line 3:

1. POWER SWITCH OFF: Power switch was in the OFF position.

2. MIX OUT PRESENT: There was mix out condition present.

3. AUTO OR STANDBY OFF: The unit was not in the AUTO or STANDBY mode.

4. NO HEAT CYCLE TRIED: A heat treatment cycle was not attempted in the last 24 hours. (AUTO HEAT TIME was advanced, or a power loss was experienced at the time the cycle was to occur, or a heat cycle failure not due to a thermistor failure.)

PRODUCT OVER TEMP

FREEZER LOCKED

PRESS SEL KEY

Press the SEL keypad to advance to the next display.

When one of these messages appears, automatic freezer operation cannot take place until the freezer is disassembled and brush cleaned or has completed a heat treatment cycle. The next display will instruct the operator to start a heat treatment cycle manually (by pressing the AUTO keypad), or to disassemble and brush clean the freezer. If the AUTO keypad is pressed, the freezer will automatically start the heat treatment cycle and only the heat cycle LED will light.

NO AUTO OPERATION

ALLOWED. PRESS

AUTO FOR HEAT CYCLE

WASH TO BRUSH CLEAN

Model PH90 Important: To the Operator

If the WASH keypad is pressed, the next display will appear and the freezer will have to be disassembled and brush cleaned.

3. HPCO COMPRESSOR: Place the power switch in the OFF position. Wait 5 minutes for the machine to cool. Place the power switch in the ON position. Clear the tone.

OFF :MODE: OFF OK :MIX: OK

41.0F HOPPER 41.0F FREEZER LOCKED

Once the freezer is unlocked by starting a heat treatment cycle, only the heat cycle LED will light. If the freezer is unlocked by brush cleaning, the mix low and mix out LED’s will light.

Operator Menu

The OPERA T OR MENU is used to enter the operator function displays. To access the OPERATOR MENU, simply press the MENU keypad. The cursor will flash over the letter “A” indicating that this is screen “A”. To select a different screen, use the arrow keypads and move the cursor to the desired screen selection and press the SEL keypad.

OPERATOR MENU

BCDEFGHIJ

A EXIT FROM MENU <------ ------> SEL

4. COMP ON TOO LONG: Place the power switch in the OFF position. Call service technician. Clear the tone.

5. HOPPER THERM BAD: Place the power switch in the OFF position. Call service technician.

6. BARREL THERM BAD: Place the power switch in the OFF position. Call service technician.

7. GLYCOL THERM BAD: Place the power switch in the OFF position. Call service technician.

8. HOPPER OVER TEMP: The hopper temperature has risen too high as follows. Clear the tone.

a. The hopper temperature reaches 41_F.

(5_C.) or higher after a power failure.

b. The hopper temperature has not fallen below

41_F. ( 5 _C.) by the end of the COOL phase in the heat cycle.

9. BARREL OVER TEMP: The barrel temperature has risen too high as follows. Clear the tone.

Screen “B” is FAULT DESCRIPTION. The fault description will indicate if there is a fault with the freezer and the side of the freezer where the fault occurred. To clear the tone for any faults which have been corrected, press the left arrow keypad. T o see if there is more than one fault per cylinder, press the SEL keypad. When the last fault is displayed, the control will return to the OPERATOR MENU. To returnto the main screen, move the cursor to “A” and press the SEL keypad again. Listed below are the variable messages which will appear, along with the corrective action:

1. NO FAULT FOUND: There was no fault found in the freezer. Nothing will appear on the screen after this variable message appears.

2. BEATER OVERLOAD: Press the reset button firmly. Clear the tone.

a. The barrel temperature reaches 41_F. ( 5 _C.)

or higher after a power failure.

b. The barrel temperature has not fallen below

41_F. ( 5 _C.) by the end of the COOL phase in the heat cycle.

10. POWER FAILURE: This message will appear in the FAULT DESCRIPTION if a power failure has occurred. Clear the tone.

FAULT DESCRIPTION L: VARIABLE MESSAGE R: VARIABLE MESSAGE CLR SEL

Model PH90Important: To the Operator

Screen “C” is SET CLOCK. This screen will display the current date and time. The date and time may only be changed after the freezer has been manually brush cleaned but before it has been placed in the AUTO mode. Move the cursor under the number you wish to change. Press the plus keypad to increase the number; press the minus keypad to decrease the number. When the desired time and date appears, press the SEL keypad once to return to the OPERATOR MENU.

SET CLOCK 10:21 AM 11/07/1999

-- --

<------ ------> +++ ------ SEL

If an illegal date is entered, the following screen will appear. The correct date must be entered before leaving this display.

Screen “E” is AUTO HEAT TIME. This screen is used to set the time of day in which the heat treatment cycle will start. Move the cursor under the number you wish to change. Press the plus keypad to increase the number; press the minus keypad to decrease the number. When the desired time appears, press the SEL keypad once to return to the OPERATOR MENU.

AUTO HEAT TIME TIME: 12:00 AM

-- --

<------ ------> +++ ------ SEL

Screen “F” is CURRENT CONDITIONS. This screen gives the viscosity of the product and the hopper and barrel temperatures. The last line of the display is the compressor countdown safety timer. The safety timer prevents the compressor from running more than 11 minutes (other than during the cooling phase of the heat treatment cycle).

SET CLOCK 10:34 AM 02/30/1999

-- -- I N VA L I D D A T E

<------ ------> +++ ------ SEL

Screen “D” is SYSTEM INFORMATION. The first screen will indicate the software version used in the unit.

SOFTWARE VERSION PH90 Control UVC2 Version 2.00

SEL

Press the SEL keypad to view the second screen of the SYSTEM INFORMATION display. This screen will indicate the Bill of Material number and serial number for the unit. Press the SEL keypad once to return to the Operator Menu.

B.O.M. PH9033B000 S/N J0000000

Press the SEL keypad once to view the SERVINGS COUNTER screen.

VISC HOPPER BARREL

0 38.5 28.5

0.0 38.5 18.0 TIME C 11:00 11:00

The SERVINGS COUNTER screen indicates the number of times the draw switch has closed (number of draws) since the last brush cleaning or since the last serving counter reset. A maximum of 32,767 draws can be recorded; an additional draw will cause the counter to restart at zero. Pressing the MENU keypad/SEL will return the display to the Operator Menu.

SERVINGS COUNTER LEFT RIGHT 12 15

SEL

Draws are counted during the AUTO mode of operation only.

Model PH90 Important: To the Operator

Screen “G” is HEAT CYCLE DATA. The information from the previous heat treatment cycles can be obtained through this screen. The most recent heat treatment cycle data will be shown first; press the plus keypad to scroll through the remaining heat cycle displays. If a heat treatment cycle failure should occur, a 2 character message will appear on the second line of the screen. Press the SEL keypad once to return to the OPERATOR MENU.

Listed below are the variable messages which could appear:

HT Failure in the heating phase.

CL Failure in the cooling phase.

TT Failure in meeting total heat treatment cycle

time requirement.

MO Mix out condition.

OP Operator interruption.

PF Power failure. (If a power failure occurs, but

the heat treatment cycle does not fail, an asterisk (*) will appear on the third line of the display.)

BO Beater overload.

HO High pressure cut--out.

TH Failed thermistor probe.

PS Power switch placed in the OFF position.

ML Mix Low Condition.

14 14 Day Timeout Occurred.

RC Heat Cycle Record Cleared.

11/07 02:00 05:09 HEAT OVER COOL XX 01:09 00:45 01:14 TEMP AT END 38.5 1

Pressing the left arrow keypad on any HEAT CYCLE DATA screen will cause the extended data screen to be displayed. This screen shows the hopper, barrel, and glycol temperatures, and the amount of time the freezer spent in the phases of the heat cycle when the heat cycle completed, or was terminated.

Screen “H” is the LOCKOUT HISTORY. This screen displays a history of the last 40 hard locks, soft locks, and brush clean dates. Page numbers are indicated in the upper right hand corner. Page 1 always contains the most recent failure. Press the PUMP keypad to cycle through the pages.

The second line of the screen displays the date and time a failure occurs. The third line indicates the reason for a failure, or will indicate a successful brush cleaning has occurred. Some failures occur for multiple reasons. When this occurs, a page will be generated for each reason. Press the SEL keypad once to return to the Operator Menu, or twice to return to the Main Screen.

LOCKOUT HISTORY 1 11/21/99 02:08 SOFTLOCK ABORT

+ + + -- -- -- S E L

Screen “I” is the SERVICE MENU. This screen can only be accessed by a service technician.

Screen “J” is the STANDBY MODE. To place the left side of the freezer in the STANDBY mode, move the cursor under the word “yes”. Press the SEL keypad to execute the command and bring up the screen for the right side of the freezer. To place the right side of the freezer in the STANDBY mode, move the cursor under the word “yes”. When the SEL keypad is pressed, the command will be executed. To exit the STANDBY mode and place the unit in AUTO, press the AUTO keypad once. Pressing the AUTO keypad again will place the unit in the OFF mode.

STANDBY MODE LEFT YES NO

-- -- --

<------ ------> SEL

HOPPER BARREL GLYCOL

151.0 134.5 98.1

153.0 136.0 PHASE TIME: 1:20 1

Model PH90Important: To the Operator

Section 6 Operating Procedures

Equipment Set Up

Evaluate the condition of lights and screen messages (Hard Lock or Soft Lock, etc.) before performing opening procedures. If all four LED’s on the front of the unit are lit, the unit is locked. (See Figure 1.)

Figure 1

Freezing Cylinder Assembly -Shake Side

Note: When lubricating parts, use an approved food

grade lubricant (example: Taylor Lube HP).

Figure 2

Install the drive shaft through the rear shell bearing in the freezing cylinder and engage the square end firmly into the gear box coupling. Be sure the drive shaft fits into the drive coupling without binding. (See Figure 3.)

MAKE SURE POWER SWITCH IS IN THE

“OFF” POSITION. Failure to do so may cause injury

from hazardous moving parts, or electrocution.

Be certain your hands are sanitized before assembling the freezer.

With the parts tray available for the shake side:

Step 1

To install the drive shaft, lubricate the groove and shaft portion that comes in contact with the bearing on the beater drive shaft. Slide the seal over the shaft and groove until it snaps into place. DO NOT lubricate the square end of the drive shaft. Fill the inside portion of the seal with 1/4” more lubricant and evenly lubricate the end of the seal that fits onto the rear shell bearing. (See Figure 2.)

Model PH90 Operating Procedures

Figure 3

Check scraper blades for any nicks or signs of wear. If any nicks are present, replace the blades.

Note: Scraper blades should be replaced every 6 months.

If blades are in good condition, place each scraper blade over the holding pins on the beater assembly. (See Figure 4.)

Step 2 Assemble the freezer door. Place the freezer door

o--ring into the groove on the back of the freezer door. DO NOT lubricate the o--ring. Lubricate the outside diameter of the front bearing. Slide the front bearing into the door hub. (See Figure 6.)

Figure 4

Note: The holes in the scraper blade must fit over the pins to prevent damage.

Holding the blades on the beater assembly, insert the drive shaft of the beater assembly through the rear shell bearing in the freezing cylinder and engage the square end firmly into the drive coupling. (See Figure 5.)

Note: When properly seated, the beater will not protrude beyond the front of the freezing cylinder.

Figure 6

Step 3 Install the freezer door. Position the freezer door on

the 4 studs on the front of the freezing cylinder. Install the handscrews. Tighten equally in a criss--cross pattern to insure the door is snug. Do not over--tighten. (See Figure 7.)

Figure 5

Figure 7

Model PH90Operating Procedures

Step 4 Assemble the draw valve spinner assembly.

Inspect draw valve o--rings for cuts or nicks. (Replace if cut or nicked.) If draw valve o--rings are in good condition, slide the two o--rings into the grooves of the draw valve and lubricate. (See Figure 8.)

Figure 8

Lubricate the outer diameter of the spinner shaft seal. Fill the cups on each end of the seal with lubricant. Insert the spinner shaft seal into the bottom of the draw valve as far as it will go. The spinner shaft seal should fit into the seal groove located inside the draw valve cavity.

Place an even coat of lubricant on the smaller end of the driven spinner. (See Figure 10.)

Figure 10

Squeezing the split end together, insert the driven spinner through the metal opening of the draw valve until it snaps into place. (See Figure 1 1.)

Important: Inspect to see that the spinner shaft seal is correctly installed in the groove. A worn, missing, or improperly installed spinner shaft seal will cause product leakage out the top of the draw valve. (See Figure 9.)

Figure 9

Figure 11

Step 5

Lubricate the inside of the freezer door spout, top and bottom. (See Figure 12.)

Figure 12

Model PH90 Operating Procedures

Install the draw valve spinner assembly. Insert the draw valve from the bottom until the slot in the draw valve which accepts the draw handle comes into view. (See Figure 13.)

Install the draw handle. With the stopping tab of the draw handle facing down, slide the fork of the draw handle into the slot of the draw valve. Secure the draw handle with the pivot pin. (See Figure 15.)

Figure 13

Step 6

Install and lubricate the pivot pin o--ring. (See Figure 14.)

Figure 14

Figure 15

Step 7 Install the spinner blade. Lubricate the shaft of the

spinner blade up to the groove. (See Figure 16.)

Figure 16

Model PH90Operating Procedures

Insert the spinner blade shaft from the bottom, into the center of the driven spinner, and up through the draw valve cavity until the shaft appears at the top of the draw valve. The spinner blade must be aligned and engaged to the driven spinner at the bottom. This allows the spinner shaft to raise high enough to be engaged into the spinner coupling at the top. (See Figure 17.)

Figure 17

Raise the locking collar of the spinner coupling and insert the spinner shaft into the cavity of the coupling until the locking collar can drop into the locked position. (See Figure 18.)

Step 8

Snap the restrictor cap over the end of the door spout. (See Figure 19.)

Figure 19

Freezing Cylinder Assembly -Soft Serve Side

MAKE SURE POWER SWITCH IS IN THE

“OFF” POSITION. Failure to do so may cause injury

from hazardous moving parts, or electrocution.

With the parts tray available for the soft serve side:

Step 1

Before installing the drive shaft, lubricate the groove on the drive shaft. Slide the drive shaft seal over the small end of the shaft and engage into the groove on the shaft. Heavily lubricate the inside portion of the seal and also lubricate the flat end of the seal that comes in contact with the rear shell bearing. Apply an even coat of lubricant to the shaft. DO NOT lubricate the hex end. (See Figure 20.)

Note: When lubricating parts, use an approved food grade lubricant (example: Taylor Lube Hi Performance).

Figure 18

Figure 20

Model PH90 Operating Procedures

Insert the drive shaft through the rear shell bearing in the freezing cylinder and engage the hex end firmly into the drive coupling. (See Figure 21.)

Figure 21

Step 2 Install the beater assembly. First check the scraper

blades for any nicks or signs of wear. If any nicks are present, or if the blades are worn, replace both blades. If the blades are in good condition, install the scraper blade clips over the scraper blades. Place the rear scraper blade over the rear holding pin on the beater. (See Figure 22.)

Figure 23

Install the beater shoes. (See Figure 24.)

Note: Scraper blades should be replaced every 3 months.

Figure 22

Note: The hole on the scraper blade must fit securely over the pin to prevent costly damage.

Holding the rear blade on the beater, slide it into the freezing cylinder halfway. Install the front scraper blade over the front holding pin. (See Figure 23.)

Figure 24

Slide the beater assembly the rest of the way into the freezing cylinder.

Make sure the beater assembly is in position over the drive shaft. Turn the beater slightly to be certain that the beater is properly seated. When in position, the beater will not protrude beyond the front of the freezing cylinder. (See Figure 25.)

Figure 25

Model PH90Operating Procedures

Step 2 Assemble the freezer door. Place the door gasket

into the groove on the back of the freezer door. Slide the front bearing over the baffle rod so the flanged edge is against the door. DO NOT lubricate the gasket or bearing. (See Figure 26.)

Figure 26

Step 4 Install the draw valve. Slide the 3 o--rings into the

grooves on the draw valve and lubricate. (See Figure 28.)

Figure 28

Lubricate the inside of the freezer door spout, top and bottom. (See Figure 29.)

Step 3 Install the freezer door. Insert the baffle rod through

the beater in the freezing cylinder. With the door seated on the freezer studs, install the handscrews. Tighten equally in a criss--cross pattern to insure the door is snug. (See Figure 27.)

Figure 27

Figure 29

Insert the draw valve from the bottom until the slot in the draw valve comes into view. (See Figure 30.)

Figure 30

Model PH90 Operating Procedures

Step 5

Slide the o--ring into the groove on the pivot pin and lubricate. (See Figure 31.)

Figure 31

Install the draw handle. Slide the fork of the draw handle in the slot of the draw valve. Secure with pivot pin. (See Figure 32.)

Step 6

Snap the design cap over the bottom of the door spout. (See Figure 33.)

Figure 33

Step 7

Slide the long drip pan into the hole in the front panel above the syrup topping dispensers. (See Figure 34.) Slide the two shorter drip pans into the holes in the rear panel.

Figure 32

Note: The soft serve side features an adjustable draw handle to provide portion control, giving a better consistent quality to your product and controlling costs. The draw handle should be adjusted to provide a flow rate of 5 to 7--1/2 oz. (142 g. to 213 g.) of product by weight per 10 seconds. To INCREASE the flow rate, turn the adjustment screw COUNTER--CLOCK WISE and CLOCKWISE to DECREASE the flow r ate.

IMPORTANT: Once the draw rate is

set, tighten the lock nut with a wrench.

Figure 34

Model PH90Operating Procedures

Install the two notched drip pans in the left and right side panels. (See Figure 35.)

Figure 35

Step 8

Install the front drip tray and splash shield under the door spouts. (See Figure 36.)

if nicks, cuts, or holes in the material are present. The rubber poppet must also be in good condition.

Refer to page 75 for the normal replacement schedule. Replace any defective parts immediately and discard the old.

Step 2 Assemble the piston. Slide the o--ring into the groove

of the piston. DO NOT lubricate this o--ring. (See Figure 37.)

Figure 36

Mix Hopper Assembly

To assemble the mix hopper for both sides of the freezer, the steps will be the same. Therefore, first assemble the shake mix hopper, then go back and duplicate these procedures for the soft serve mix hopper.

With the parts trays available:

Step 1

Inspect the rubber pump parts. The check rings and o--rings must be in 100% good condition for the pump and entire unit to operate properly. Check rings and o--rings cannot properly serve their intended functions

Figure 37

Step 3 Assemble the valve body. Slide two large and one

small o--ring, and two large and one small check ring into their respective grooves on the valve body. (See Figure 38.)

Figure 38

Model PH90 Operating Procedures

Note: Check rings have two smooth surfaces. A

concave shape indicates an incorrect assembly. Turn the check ring inside out to correctly expose the flat surface. (See Figure 39.)

Figure 39

Step 4

Lightly lubricate the inside wall of the piston with a paper thin layer of lubricant (example: Taylor Lube Hi Performance). See Figure 40.)

Insert the narrow end of the valve body into the open end of the piston. (See Figure 41.)

Figure 41

Step 5

Lightly lubricate the inside of the pump cylinder at the bottom with a paper thin layer of lubricant. (See Figure 42.)

Figure 40

Figure 42

Model PH90Operating Procedures

Insert the already assembled piston and valve body into the bottom of the pump cylinder. (See Figure 43.)

Figure 43

Note: The drive hole in the piston must be visible through the drive hole opening in the pump cylinder and the aligning ball located at the base of the valve body must be positioned into the notch at the bottom of the pump cylinder.

Figure 45

Step 7

Insert the mix inlet tube assembly into the hole in the base of the valve body. (See Figure 46.)

Step 6 Assemble the mix inlet tube assembly. Slide the

o--ring and seal into the grooves on the fittings and thoroughly lubricate. (See Figure 44.)

Figure 44

Attach the spring and poppet to the end of the pressure relief fitting. The spring must be securely fastened and not allowed to float freely.

Note: The spring and rubber poppet act as a pressure relief valve to prevent a pressure build up in the freezing cylinder. (See Figure 45.)

Figure 46

Secure the pump parts in position by sliding the retaining pin through the cross holes located at the bottom of the pump cylinder. (See Figure 47.)

Figure 47

Note: The head of the retaining pin should be facing UP with the pump correctly installed.

Model PH90 Operating Procedures

Step 8

Install one o--ring on each end of the mix feed tube, and thoroughly lubricate. (See Figure 48.)

Figure 48

Step 9

Lay the pump assembly, pump clip, mix feed tube and cotter pin in the bottom of the mix hopper for sanitizing. Lay the agitator in the bottom of the mix hopper for sanitizing. (See Figure 49.)

Step 10

Slide the large o--ring and two smaller o--rings into the grooves on the drive shaft. Thoroughly lubricate the o--rings and shaft. DO NOT lubricate the hex end of the shaft. (See Figure 50.)

Figure 50

Install the hex end of the drive shaft into the drive hub at the rear wall of the mix hopper. (See Figure 51.)

Figure 49

Figure 51

Note: For ease in installing the pump, position the ball crank of the drive shaft in the 3 o’clock position.

Model PH90Operating Procedures

Sanitizing -- Shake Side

Step 1

Prepare a pail of approved 100 PPM sanitizing solution (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.

Step 2

Pour the sanitizing solution over all parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder.

Note: You have just sanitized the mix hopper and parts; therefore, be sure your hands are clean and sanitized before going on in these instructions.

While the solution is flowing into the freezing cylinder , take particular care to brush clean the mix level sensing probes, the mix hopper, mix inlet hole, the outside of the agitator drive shaft housing, the agitator, the air/mix pump, pump clip, mix feed tube and cotter pin.

Step 5

Pour the sanitizing solution into the mix hopper. The sanitizing solution should be within 1” (25 mm) of the top of the hopper.

Step 6

Push one end of the vinyl sanitizing tube onto the air inlet tube for the pump. Be sure the free end is submerged in the sanitizing solution in the hopper. (See Figure 53.)

Figure 53

Step 3

Prepare two more pails of the sanitizing solution, per instructions in Step 1.

Step 4 Install the pump assembly at the rear of the mix hopper. To position the pump on the drive hub, align

the drive hole in the piston with the drive crank of the drive shaft. Secure the pump in place by slipping the pump clip over the collar of the pump, making sure the clip fits into the grooves in the collar. (See Figure 52.)

Step 7

Brush the exposed sides of the hopper. Wait at least five minutes before proceeding with these instructions.

Step 8

Place the power switch to the ON position.

Step 9

Press the WASH keypad. This will cause the sanitizing solution in the freezing cylinder to be agitated. (See Figure 54.)

Figure 52

Model PH90 Operating Procedures

Figure 54

081210

Step 10

With a pail beneath the door spout, open the draw valve and press the PUMP keypad. Open and close the draw valve six times.

Open the draw valve and draw off 2 quarts (1.9 liters) of sanitizing solution. Remove the vinyl sanitizing tube from the air/mix pump and draw off the remaining sanitizing solution.

Step 11

Press the WASH and PUMP keypads and close the draw valve. (See Figure 55.)

Note: If the agitator paddle should stop turning during normal operation, with sanitized hands, remove the agitator from the agitator drive shaft housing and brush clean with sanitizing solution. Install the agitator back onto the agitator drive shaft housing. Press the CAL keypad to stop rotation.

Step 13

Stand the mix feed tube in the corner of the mix hopper. Place the cotter pin in position in the outlet fitting of the pump.

Step 14

Remove the restrictor cap.

Step 15

Return to the freezer with a small amount of sanitizing solution. With a pail below the door spout, dip the door spout brush into the sanitizing solution and brush clean the syrup ports in the freezer door, door spout, bottom of the driven spinner and spinner blade, and syrup line fittings.

Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.

Figure 55

Note: Be sure your hands are clean and sanitized before going on in these instructions.

Step 12

Place the agitator on the agitator drive shaft housing. (See Figure 56.)

Note: To stop agitator movement, press the CAL keypad. The agitator will continue movement after 10 seconds have elapsed.

Figure 56

With the syrup port brush, brush each syrup port hole 10 to 15 times. Dip the brush in sanitizing solution before brushing each port.

Fill the squeeze bottle with sanitizing solution. With a pail beneath the door, insert the adapter end of the squeeze bottle into the syrup port, and squeeze the bottle firmly. This action will force solution out of the adjacent port and down around the spinner. This procedure should be performed for at least 10 seconds per port.

Install the restrictor cap.

Model PH90Operating Procedures

Sanitizing -- Soft Serve Side

Step 1

Step 2

Pour the sanitizing solution over all parts in the bottom of the mix hopper and allow it to flow into the freezing cylinder.

Note: You have just sanitized the mix hopper and parts; therefore, be sure your hands are clean and sanitized before going on in these instructions.

Step 3

Prepare one more pail of sanitizing solution, per instructions in Step 1.

Step 5

Pour the 2 gallons (7.6 liters) of sanitizing solution into the mix hopper.

Step 6

Push one end of the vinyl sanitizing tube onto the air inlet tube for the pump. Be sure the free end is submerged in the sanitizing solution in the hopper. (See Figure 58.)

Step 4 Install the pump assembly at the rear of the mix hopper. To position the pump on the drive hub, align

Figure 57

Figure 58

Step 7

Brush the exposed sides of the hopper. Wait at least 5 minutes before proceeding with these instructions.

Step 8

Press the WASH keypad. This will cause the sanitizing solution in the freezing cylinder to be agitated.

Step 9

With a pail beneath the door spout, open the draw valve and press the PUMP keypad. Open and close thedrawvalve6times.

Open the draw valve and draw off 2 quarts (1.9 liters) of sanitizing solution. Remove the vinyl sanitizing tube from the air/mix pump and draw off the remaining sanitizing solution.

081210

Model PH90 Operating Procedures

Step 10

Press the WASH and PUMP keypads and close the draw valve. (See Figure 59.)

Figure 59

Note: Be sure your hands are clean and sanitized before going on in these instructions.

Step 11

Press the CAL keypad and place the agitator on the agitator drive shaft housing. (See Figure 60.)

Note: If agitator should stop turning during normal operation, with sanitized hands, remove agitator from agitator drive shaft housing and brush clean with sanitizing solution. Install the agitator back onto the agitator drive shaft housing.

Step 12

Stand the mix feed tube in the corner of the mix hopper. Place the cotter pin in position in the outlet fitting of the pump. (See Figure 61.)

Figure 61

Step 13

Remove the design cap.

Figure 60

Step 14

Return to the freezer with a small amount of sanitizing solution. Dip the door spout brush into the sanitizing solution and brush clean the door spout and bottom of the draw valve.

Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.

Install the design cap.

Note: You have just sanitized all food contact surfaces of the freezer.

Model PH90Operating Procedures

Priming -- Shake Side

Note: Evaluate the condition of LED’s (lights) and

screen messages before performing priming procedures. If all 4 LED’s are flashing, the unit is locked.

Step 1

With a mix pail beneath the door spout, open the draw valve. Pour 2--1/2 gallons (9.5 liters) of FRESH mix into the mix hopper and allow it to flow into the freezing cylinder. This will force out any remaining sanitizing solution. When full strength mix is flowing from the door spout, close the draw valve.

Step 2

When mix stops bubbling down into the freezing cylinder, insert the mix feed tube. Remove the cotter pin from the outlet fitting of the mix pump. Insert the outlet end of the mix feed tube into the mix inlet hole in the mix hopper. Place the inlet end of the mix feed tube into the outlet fitting of the mix pump. Secure with cotter pin. (See Figure 62.)

Step 3

Install the shake cup holder. (See Figure 63.)

Figure 63

Step 4

Press the AUTO keypad. (See Figure 64.)

Figure 64

Note: This procedure should be done 3--4 hours before the first shake is served, to build up ice crystals.

Step 5

Fill the hopper with fresh mix and place the mix hopper cover in position.

Figure 62

Model PH90 Operating Procedures

Note: Use only FRESH mix when priming the freezer.

Priming -- Soft Serve Side

Shake Side

Step 1

Step 2

Step 3

Press the AUTO keypad.

Note: This procedure should be done 15 minutes before product is expected to be served.

Step 4

Fill the hopper with fresh mix and place the mix hopper cover in position.

Note: Use only FRESH mix when priming the freezer.

Note: If the CLEAN MANUALLY light is flashing, do

not add mix. The machine must be disassembled and brush cleaned within 24 hours.

Both sides of the freezer must be in the AUTO mode before the HEAT cycle may be started.

AUTO :MODE: AUTO OK :MIX: OK

40.0F HOPPER 40.0F BRUSH CLEAN ON: MM/DD

Figure 65

Step 1

Remove the hopper cover. Remove the shake cup holder, front drip tray, splash shield, and all five drip pans (two from the rear panel, one from the front panel, and two from the side panels).

Make sureyour handsare clean andsanitized before performing these next steps.

Note: Pressing the CAL keypad will stop agitator

movement for 10 seconds. After 10 seconds have elapsed, press the CAL keypad again to return to the normal display.

Daily Closing Procedures

THIS PROCEDURE MUST BE PERFORMED ONCE EVERY 24 HOURS.

The function of the Heat Treatment Cycle is to destroy bacteria by raising the temperature of the mix in the freezing cylinder and the hopper to a specified temperature for a specified period of time, and then bringing the temperature back down low enough to retard spoilage.

The Heat Treatment Cycle will start at the time designated in the Auto Heat Time.

DO NOT draw product or attempt to

disassemble the unit during the HEAT cycle. The

product is hot and under extreme pressure.

Important: The level of mix in the mix hopper must be above the mix low probe. (The mix low light must not be on.)

Step 2

Remove the agitator from the mix hopper. Remove the restrictor cap from the freezer door spout. Take the agitator, hopper cover, shake cup holder, drip pans, front drip tray, splash shield and restrictor cap to the sink for further cleaning and sanitizing.

Take the syrup hole plugs, spout cap, and spout cap o--ring to the sink for further cleaning and sanitizing.

Rinse these parts in cool, clean water . Prepare a small amount of an approved cleaning solution (example: Kay--5R or Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS to brush clean the parts. Place the restrictor cap, front drip tray, shake cup holder and splash shield on a clean, dry surface to air--dry overnight or until the heating cycle is complete.

Prepare a small amount of an approved 100 PPM sanitizing solution. USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS, and sanitize the syrup hole plugs, spout cap, spout cap o--ring, rear drip pan, agitator , and hopper cover.

080221

Model PH90Operating Procedures

Step 3 Important: Install the agitator back onto the agitator drive shaft housing. Replace the hopper cover. (See Figure 66.)

Figure 66

With the syrup port brush, brush each syrup port hole 10 to 15 times. Dip the brush in the cleaning solution before brushing each port. (See Figure 68.)

Step 4

Remove the syrup lines from the freezer door.

Step 5

Return to the freezer with a small amount of cleaning solution. With a pail below the door spout, dip the door spout brush into the cleaning solution and brush clean the syrup ports in the freezer door, door spout and bottom of the driven spinner, spinner blade, and syrup line fittings. (See Figure 67.)

Note: To assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.

Figure 68

Fill the squeeze bottle with cleaning solution. With a pail beneath the door, insert the adapter end of the squeeze bottle into the syrup port, and squeeze the bottle firmly. This action will force solution out of the adjacent port and down around the spinner. This procedure should be performed for at least 10 seconds per port. (See Figure 69.)

Figure 67

Model PH90 Operating Procedures

Figure 69

Place the spout cap o--ring in the spout cap. Fill the spout cap with sanitizing solution. While holding the draw valve closed, install the spout cap over the end of the door spout. This will cause sanitizing solution to back flow through the syrup ports. (See Figure 70.)

Figure 70

Soft Serve Side

THIS PROCEDURE MUST BE DONE ONCE EVERY 24 HOURS.

DO NOT draw product or attempt to

disassemble the unit during the HEAT cycle. The

product is hot and under extreme pressure. Important: The level of mix in the mix hopper must be

above the mix low probe.

Note: If the CLEAN MANUALLY light is flashing, do not add mix. The machine must be disassembled and brush cleaned within 24 hours.

Both sides of the freezer must be in the AUTO mode before the HEAT cycle may be started.

Step 1

Place the heater switches in the OFF position. (See Figure 72.)

Install the syrup hole plugs in the syrup ports in the freezer door. (See Figure 71.)

Figure 71

Rinse a single service towel in cleaning solution and wipe down the freezer door and area around the bottom of the freezer door.

Figure 72

Step 2

Remove the hopper cover.

MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS.

Note: Pressing the CAL key will stop agitator

movement for 10 seconds. At end of 10 seconds, press the CAL key again to return to the mode screen.

Remove the agitator from the mix hopper. Remove the design cap from the freezer door spout. Take the agitator, hopper cover and design cap to the sink for further cleaning and sanitizing.

010917

Model PH90Operating Procedures

Rinse these parts in cool, clean water . Prepare a small amount of an approved cleaning solution (examples: Kay--5R or Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS and brush clean the parts. Place the design cap on a clean, dry surface to air--dry overnight or until the heating cycle is complete.

Prepare a small amount of an approved 100 PPM sanitizing solution in WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS and sanitize the agitator and hopper cover.

Step 3 Important: Install the agitator back onto the agitator drive shaft housing. Replace the hopper cover.

Figure 74

Step 4

Return to the freezer with a small amount of cleaning solution. Dip the door spout brush into the cleaning solution and brush clean the door spout and bottom of the draw valve. (See Figure 73.)

Note: To assure sanitary conditions are maintained, brush each item for a total of 60 seconds, repeatedly dipping the brush in cleaning solution.

Figure 73

Remove, clean and reinstall the long drip pan through the front panel and the two short drip pans in the rear panel. (See Figure 74.)

Remove, clean and reinstall the two notched drip pans in the left and right side panels. (See Figure 75.)

Figure 75

Rinse a single service towel in cleaning solution and wipe down the freezer door and the area around the bottom of the freezer door.

Note: Once theheating cycle has started, it cannot be interrupted. The heating cycle will take a maximum of 4 hours to complete with full hoppers.

080221

Model PH90 Operating Procedures

CAUTION: Do not draw product during the heating cycle because of high product temperatures.

Step 1

With the drain plugs closed, check the water level in the two heated topping wells. Fill the wells with water to the indicating mark on the bottom of the well.

Step 2

Place the heater switches in the ON position.

When the heating cycle is complete, the control will return to the STANDBY mode.

There are 3 phases of the heat cycle: Heating, Holding and Cooling. Each phase has a time limit. If any one of the three phases fail to reach the proper temperatures within the time limit, the cycle will automatically abort and return to the STANDBY mode. The LCD will display the message: HEA T TREAT CYCLE FAILURE -- FREEZER LOCKED -- PRESS SEL KEY. The product may not be safe to serve. The freezer will be locked out of the AUTO mode. Discard the product and brush clean the machine.

Daily Opening Procedures

Evaluate the condition of LED’s (lights) and screen messages (Hard Lock or Soft Lock, etc.) before performing opening procedures. As indicated in the illustration below, 4 flashing LED’s, indicate a “locked” condition.

Caution: As soon as the heater switches are turned on, the topping wells will begin heating. This heating process will take 2--1/2hours to reach temperature. The water level in the wells should be checked daily.

Step 3

Prepare a pail of anapproved 100 PPM sanitizing solution (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Sanitize the topping pumps by placing the entire pump assembly in the pail of sanitizing solution. Pump the solution through to thoroughly sanitize the pump.

Step 4

Fill all four topping containers with topping. Place the stainless steel topping containers in the heated wells. Place the remaining two topping containers in the unheated wells. Cover the containers.

Step 5

Sanitize the two topping ladles and place in the cold topping containers. Place the topping pumps in the heated topping containers.

Figure 76

MAKE SURE YOUR HANDS ARE CLEAN AND SANITIZED BEFORE PERFORMING THESE NEXT STEPS.

080221

Shake Side

Step 1

When the heating cycle is complete, the normal display will appear, showing the machine in the STANDBY mode. Prepare a small amount of an approved 100 PPM sanitizing solution (examples:

R or Stera--SheenR) in WARM WATER AND

Kay--5 FOLLOW THE MANUFACTURER’S SPECIFICATIONS.

Step 2

Remove the syrup hole plugs and spout cap with o--ring from the freezer door. Sanitize the restrictor cap, syrup hole plugs, spout cap and o--ring, shake cup holder, front drip tray and splash shield, in this solution.

Model PH90Operating Procedures

Step 3

Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.

Figure 77

With the syrup port brush, brush each syrup port hole 10 to 15 times. Dip the brush in sanitizing solution before brushing each port. See Figure 78.)

Figure 79

Install the restrictor cap on the freezer door spout. (See Figure 80.) Rinse a single service towel (clean, sanitized towel directly removed from the sanitizer bucket) in sanitizing solution, and wipe down the freezer door and area around the bottom of the freezer door. Install the shake cup holder.

Figure 78

Model PH90 Operating Procedures

Figure 80

Step 4

When ready to resume normal operation, press the AUTO keypad. (See Figure 81.)

Note: This procedure should be done 3--4 hours before the first shake is served, to build up ice crystals.

Figure 81

Soft Serve Side

Step 1

Prepare a small amount of an approved 100 PPM sanitizing solution (examples: Kay--5

R). USE WARM WATER AND FOLLOW THE

Sheen MANUFACTURER’S SPECIFICATIONS. Sanitizethe design cap in this solution.

R or Stera--

Figure 82

Install the design cap on the freezer door spout. (See Figure 83.) Rinse a single service towel in sanitizing solution, and wipe down the freezer door and area around the bottom of the freezer door. Replace the front drip tray and splash shield.

Step 2

Return to the freezer with a small amount of sanitizing solution. Dip the door spout brush into the sanitizing solution and brush clean the door spout, and bottom of the draw valve. (See Figure 82.)

Note: To assure sanitary conditions are maintained, brush clean each item for a total of 60 seconds, repeatedly dipping the brush in sanitizing solution.

Figure 83

080221

Model PH90Operating Procedures

Step 3

When ready to resume normal operation, press the AUTO keypad. (See Figure 84.)

Note: This procedure should be done 15 minutes before product is expected to be served.

Figure 84

Syrup System

Note: V anilla and strawberry syrup lines use

restrictors at the syrup tank quick disconnect connection to maintain proper calibration. If thin viscosity syrups are used in the special tank, it will be necessary to install a restrictor in the syrup line connection.

Unscrew the quick disconnect from the elbow portion of the syrup line. Make sure the o--ring rests on the end of the quick disconnect fitting. Place the restrictor on top of the o--ring and screw the quick disconnect back onto the syrup line.

Step 1 Filling the syrup tanks: Pull back on the collar of the

quick disconnect fitting for the air line. Allow the air pressure to escape from the syrup tank. (See Figure 86.)

Two main objectives in your opening procedures must be to: (1) fill the syrup tanks, and (2) calibrate the syrup flow. This must be checked daily to insure the high quality shake you desire.

Discard syrup weekly and flush syrup lines at least once a week. This will prevent syrup clogging the lines and will break the bacteria chain. See page 60 to sanitize the syrup system.

The syrup tanks are located in the lower front syrup compartment. The syrup lines are color spiral wrapped. Be sure to match the color wrapped syrup line to the correct syrup flavor. (See Figure 85.)

Figure 86

Disconnect the syrup line after you have disconnected the air line. (See Figure 87.)

Figure 85

Model PH90 Operating Procedures

Figure 87

Remove the syrup tank from the compartment. Remove the syrup tank lid by lifting up on the locking lever. Fill the syrup tank with syrup to the indicating mark on the label. DO NOT overfill the tanks. (See Figure 88.)

Install the syrup sampler to the fitting on one of the syrup lines. (See Figure 90.)

Figure 88

Replace the tank lid, match and connect the spiral wrapped syrup line to the syrup tank. Connect the air line to the syrup tank.

Repeat this procedure for all syrup tanks.

Step 2

Calibrating the syrup flow must be done on a daily basis. It is vital that the correct amount of syrup be incorporated into the mix to obtain a quality shake. The cause of too thin shakes is often too much syrup. The cause of too thick shakes is often too little syrup.

To determine the rate of syrup flow, you will need a syrup sampler and a calibration cup indicating fluid ounces. The proper rate of syrup flow is 1 fl. oz. (30 ml.) of syrup in 5 seconds. Once this rate is set, the correct amount of syrup will be blended with the shake base regardless of the size of shake served. (See Figure 89.)

Figure 90

Push the corresponding flavor button for that syrup flavor. (See Figure 91.)

Figure 91

Hold an empty courtesy cup beneath the exit point of the syrup line. Press the CAL keypad (calibrate). A message will appear on the LCD. (See Figure 92.)

Figure 89

SYRUP SYSTEM PRESS AUTO -- -- -- START CAL WASH -- -- -- CONTINUOUS C A L -- -- -- S T O P

Figure 92

Model PH90Operating Procedures

Press the WASH keypad. This will bleed any air pockets from the syrup line.

When a STEADY stream of syrup is flowing into the cup, press the CAL keypad to stop the syrup flow. Discard the syrup in the cup. (See Figure 93.)

Figure 93

Inside the syrup compartment is a regulator manifold assembly with individual pressure regulators to control the amount of pressure to each tank and syrup line. (See Figure 95.)

Figure 95

If less than 1 fl. oz. (30 ml.) is received, the pressure must be increased. Loosen the lock nut. Using a flat blade screwdriver, turn the adjusting screw CLOCKWISE.

Hold the small portion of the calibrating cup under the syrup line with the syrup sampler. Press the CAL keypad. Press the AUTO keypad to check the rate of syrup flow. After 5 seconds the flow of syrup will automatically stop. If the amount of syrup received is 1 fl. oz. (30 ml.), the syrup is properly calibrated. (See Figure 94.)

Figure 94

Recheck the syrup calibration. Tighten the lock nut after the correct calibration is achieved.

If more than 1 f l. oz. (30 ml.) is received, the pressure must be decreased. Loosen the lock nut and turn the adjusting screw COUNTERCLOCKWISE to zero. Remove the air line to the syrup tank to allow the pressure in the tank to escape. Reconnect the air line. Adjust the regulator to the new pressure setting and recheck the syrup calibration. Tighten the lock nut.

Repeat the calibration procedures for each additional syrup line.

Step 4

Remove the syrup sampler. Lightly lubricate the o--ring on each syrup line fitting. (See Figure 96.)

Step 3

Adjusting the syrup pressure: If the amount of syrup is less than 1 fl. oz. (30 ml.) the syrup pressure must be increased. If the amount of syrup is more than 1 fl. oz. (30 ml.) the pressure must be decreased.

Model PH90 Operating Procedures

Figure 96

Attach the syrup lines to the freezer door. Insert the syrup line fitting into the syrup port in the freezer door. The flat side of the syrup line fitting must be aligned with the pin in the syrup port. Rotate the syrup line fitting upward to lock in place. (See Figure 97.)

Step 3

Remove the plunger assembly from the pump body by turning the plunger nut counterclockwise. (See Figure 98.)

Figure 97

Note: Whenever a particular syrup line is not used, the syrup hole plug found in the spare parts kit must be installed. Place the syrup hole plug o--ring into the groove of the syrup hole plug and lubricate. Align the flat portion of the syrup hole plug with the locking pin in the open syrup port of the freezer door. Insert the syrup hole plug and turn slightly to lock in place.

Step 5

Clean the calibration cup and syrup sampler.

This Procedure Must be Performed Daily!

Syrup Pump

Syrup Pump Disassembly

Before the first use, and after use daily, disassemble and clean the pump.

Step 1

Flush and rinse the pump ina container of warm water. Place the lower end of the pump into the water container. Operate the pump until only warm water flows from the discharge tube.

Figure 98

Step 4

To remove the knob, compress the spring toward the knob, using the washer. Compress it enough to grab onto the plunger with your hand for support. Begin removing the knob with your other hand. (See Figure 99.)

Figure 99

Step 5

Remove the knob o--ring.

Step 2

Remove the pump from the container of water for disassembly.

Step 6

Remove the plunger nut from the plunger tube.

Model PH90Operating Procedures

Step 7

Remove the plunger tube and the insert from the plunger assembly. (See Figure 100.)

Figure 100

Step 8

Remove the spring and washer from the plunger assembly. (See Figure 101.)

Step 10

Remove the seal o--ring from the seal. (See Figure 103.)

Figure 103

Step 11

Remove the discharge tube lock nut by turning it counterclockwise. Remove the discharge lock nut from the discharge tube. (See Figure 104.)

Figure 104

Figure 101

Step 9

Remove the seal assembly from the plunger assembly. (See Figure 102.)

Figure 102

Model PH90 Operating Procedures

Step 12

Remove the lid by sliding it off the discharge tube.

Step 13

Remove the cylinder from the valve body. (See Figure 105.)

Figure 105

Step 14

Remove the discharge tube from the valve body. (See Figure 106.)

Figure 107

Step 5

Advance the brush completely through the discharge tube and pull the brush from the bottom of the tube.

Figure 106

Step 15

Remove the 1--5/16” o--ring from the valve body, and remove the 1” o--ring from the discharge tube.

CleaningtheSyrupPump

Step 1

Flush and rinse the pump ina container of warm water. Place the lower end of the pump into the water container and operate the pump until only warm water flows from the discharge tube.

Step 2

Remove the pump from the container of water for disassembly.

Step 6

Insert the brush into the top side of the inlet valve. Scrub this area, specifically around the steel ball. (See Figure 108.)

Figure 108

Step 7

Insert the brush into the top side of the outlet valve. Scrub this area, specifically around the steel ball. (See Figure 109.)

Step 3

Wash and scrub all parts in clean, warm soapy water. Use the supplied brushes to clean all confined areas.

Step 4

Insert the brush through the tip of the discharge tube. Move the brush back and forth to scrub the tip of the discharge tube. (See Figure 107.)

Figure 109

Model PH90Operating Procedures

Step 8

Insert the brush, by the non--bristle end, into the passageway between the inlet valve and the outlet valve. (See Figure 110.)

Step 11

Advance the brush completely through the inlet valve, and pull the brush out of the valve body.

Step 12

Rinse all parts with clear water.

Step 13

Sanitize parts following your local sanitization requirements. Allow parts to air dry after sanitization.

Syrup Pump Assembly

After pump disassembly and cleaning, assemble the pump.

Figure 110

Step 9

Move the brush back and forth to scrub this passageway. Advance the brush completely, and pull the brush out of the valve body. (See Figure 1 11.)

Figure 111

Step 10

Insert the brush into the bottom side of the inlet valve. Move the brush back and forth to scrub this area, specifically around the steel ball. (See Figure 112.)

Step 1

Lubricate and install the seal o--ring into the seal. (See Figure 113.)

Figure 113

Step 2

Install the seal assembly onto the piston end of the plunger assembly.

Step 3

Install the washer and spring onto the plunger assembly. (See Figure 114.)

Figure 112

Model PH90 Operating Procedures

Figure 114

Step 4

Install the plunger insert into the plunger tube by positioning the end of the insert with the beveled edge and smaller hole to enter into the plunger tube first.

Step 5

Install the plunger nut onto the plunger tube.

Step 6

Install the knob o--ring into the groove provided in the knob.

Step 7

Install the plunger tube assembly onto the plunger assembly by inserting the plunger assembly into the larger opening on the plunger tube. Push the plunger assembly, compressing the spring, until the threaded end of the stem projects through the smaller opening on the plunger tube and the insert. (See Figure 115.)

Step 9

Lubricate and install the 1” o--ring onto the groove provided on the discharge tube. (See Figure 116.)

Figure 116

Step 10

Lubricate and install the 1--5/16” o--ring into the valve body. (See Figure 117.)

Figure 115

Step 8

Install the knob with the knob o--ring onto the threaded end of the plunger assembly. Hold the plunger assembly so that the plunger tube, compressing the spring, is pulled toward the piston end as far as it will go. Tighten the knob by turning it clockwise.

Figure 117

Step 11

Install the discharge tube onto the smaller opening in the valve body by aligning the flats on the discharge tube with the locking grooves on the valve body . Push down the discharge tube until it is seated into the valve body opening. Turn the discharge tube clockwise to fully engage it into locking grooves on the valve body.

Model PH90Operating Procedures

Step 12

Install the cylinder onto the larger opening in the valve body by tilting the cylinder away from the discharge tube and sliding the widest section of flange under the center locking groove on the valve body. Align the tabs on the cylinder with the locking grooves on the valve body. Turn the cylinder clockwise until the tabs fully engage into the locking grooves on the valve body.

Manual Brush Cleaning

This Procedure Must Be Done Every Two Weeks!

ALWAYS FOLLOW LOCAL HEALTH CODES.

Step 13

Install the lid by inserting the discharge tube through the smaller hole in the lid. Slide the lid until the larger hole fits around the top of the cylinder . The discharge tube lock nut will secure the lid in position.

Step 14

Install the discharge tube lock nut.

Step 15

Lubricate and install the plunger assembly into the cylinder opening in the pump body. (See Figure 1 18.)

To disassemble the Model PH90, the following items will be needed:

S Two cleaning and sanitizing pails for each

side of the freezer

S Necessary brushes (provided with freezer) S Cleaning solution S Sanitizing solution S Single service towels

Draining Product From The Freezing Cylinder

To drain the product from the freezing cylinder for both sides, the steps will be the same. Therefore, first drain the product from the shake side, then go back and duplicate these procedures for the soft serve side.

Step 1

Place the heater switches in the OFF position.

Step 2

Cancel automatic operation by pressing the AUTO keypad. (See Figure 120.)

Figure 118

Step 16

Tighten the plunger nut by turning it clockwise. (See Figure 119.)

Figure 120

Step 3

Remove the shake cup holder. Set it aside for cleaning later with all parts. (Shake side only)

Step 4

Remove the hopper cover and agitator. Take these

Figure 119

Model PH90 Operating Procedures

parts to the sink to wash, rinse and sanitize.

Step 5

With a pail under the door spout, press the WASH and PUMP keypads. Open the draw valve and start to drain the product from the freezing cylinder and mix hopper. (See Figure 121.)

Figure 121

Step 6

When the flow of product stops, press the WASH and PUMP keypads and close the draw valve. Discard

this product. (See Figure 122.)

Rinsing

To rinse both sides of the freezer, the steps will be the same. Therefore, first rinse the shake side, then go back and duplicate these procedures for the soft serve side.

Step 1

Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the proper brushes, scrub the mix hopper, mix level sensing probes, the outside of the agitator drive shaft housing, and the mix inlet hole. (See Figure 123.)

Figure 122

With the parts tray available, remove the following parts and place them in parts tray.

Step 7

Remove the locking clip and mix feed tube. Remove the pump clip and the assembled air/mix pump.

Step 8

Remove the syrup lines from the freezer door by rotating the syrup line fittings and pulling out. (Shake

side only)

Repeat Steps 2 through 7 for the soft serve sideof the freezer.

Figure 123

Note: Do not brush clean the mix inlet hole while the machine is in the WASH mode.

Step 2

With a mix pail beneath the door spout, press the WASH keypad. (See Figure 124.)

Figure 124

Model PH90Operating Procedures

Step 3

Open the draw valve on the freezer door. Drain all the rinse water from the door spout, close the draw valve, and press the WASH keypad, cancelling the wash cycle.

Step 4

Repeat this procedure using clean, warm water, until the water being discharged is clear.

Repeat steps 1 through 4 for the soft serve side of the freezer.

Cleaning and Sanitizing

To clean and sanitize both sides of the freezer, the steps will be the same. Therefore, first clean and sanitize the shake side, then go back and duplicate these procedures for the soft serve side.

Step 8

Repeat steps 2 through 7 with the sanitizing solution.

Repeat steps 1 through 8 for the soft serve side of the freezer.

Disassembly -- Shake Side

Step 1

Prepare a pail of an approved 100 PPM cleaning solution (examples: 2--1/2 gal. [9.5 liters] of Kay--5R or 2 gal. [7.6 liters] of Stera--SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.

Step 2

Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder.

Step 3

While the solution is flowing into the freezing cylinder , brush clean the mix hopper, mix level sensing probes, the outside of the agitator drive shaft housing, and the mix inlet hole.

Step 4

Press the WASH keypad. This will cause the cleaning solution in the freezing cylinder to be agitated.

Step 5

Place an empty pail beneath the door spout.

Step 6

Open the draw valve on the freezer door and draw off all the solution.

Note: Failure to remove parts, brush clean and re--lubricate these parts, will result in damage to the related parts. These parts must be removed every 14 days or the machine will lock out and not operate in the AUTO mode.

MAKE SURE POWER SWITCH IS IN THE

“OFF” POSITION. Failure to do so may cause injury

from hazardous moving parts, or electrocution. (See Figure 125.)

Step 7

Once the cleaner stops flowing from the door spout, close the draw valve and press the WASH keypad, cancelling the wash cycle.

Model PH90 Operating Procedures

Figure 125

081210

Step 1

Remove the syrup lines from the syrup ports, and remove the restrictor cap from the bottom of the door spout.

Step 2

Remove the spinner blade from the bottom of the door spout by lifting up the plunger nut on the spinner coupling and pulling down the blade.

Disassembly -- Soft Serve Side

Note: Failure to remove parts, brush clean and

re--lubricate these parts, will result in damage to the related parts. These parts must be removed every 14 days or the machine will lockout and not operate in the AUTO mode.

Step 3

Remove the handscrews, freezer door, beater assembly with drive shaft seal and scraper blades from the freezing cylinder.

Step 4

Remove the drive shaft seal from the drive shaft of the beater assembly.

Step 5

Remove the freezer door o--ring, front bearing, pivot pin, draw handle and draw valve spinner assembly. Remove o--ring from pivot pin.

Disassemble the draw valve spinner assembly . Remove the driven spinner by grasping the draw valve and pulling the driven spinner out. Remove the spinner shaft seal.

Remove the two o--rings from the draw valve.

Step 6

From the shake pump cylinder, remove the retaining pin, valve body , piston, spring and poppet, and the mix inlet tube. Remove all o--rings and check rings.

Step 7

Remove the drive shaft from the drive hub in the rear wall of the mix hopper.

Remove the two small o--rings and one large o--ring from the drive shaft.

MAKE SURE POWER SWITCH IS IN THE

“OFF” POSITION. Failure to do so may cause injury

from hazardous moving parts, or electrocution.

With the parts tray available for the soft serve side, remove the following parts and place them in the parts tray.

Step 1

Remove the design cap from the bottom of the door spout.

Step 2

Remove the handscrews, freezer door, beater, shoes, scraper blades, and drive shaft from the freezing cylinder.

Step 3

Remove the scraper blade clips from the scraper blades.

Step 4

Remove the pivot pin and draw handle.

Step 5

From the soft serve pump cylinder, remove the retaining pin, valve body, piston, spring and poppet, and the mix inlet tube. Remove all o--rings and check rings.

Step 6

Remove the drive shaft from the drive hub in the rear wall of the mix hopper. (See Figure 126.)

Figure 126

Model PH90Operating Procedures

Remove the two small o--rings and one large o--ring from the drive shaft.

Step 7

Remove the front drip tray and splash shield. Remove the ladles from the two cold topping containers.

Step 8

Remove the long drip pan from the front panel, the two short drip pans from the rear panel, and the two notched drip pans from the left and right side panels. Take these items to the sink for cleaning.

Note: If the drip pans are filled with an excessive amount of mix, it is an indication that the drive shaft seals, cup seals or o--rings should be replaced or properly lubricated.

Brush Cleaning

We recommend brush cleaning all the shake parts, then go back and duplicate these steps (where they apply) for brush cleaning all the soft serve parts. By doing so, you will not confuse or interchange these parts for assembly the next morning. Place the parts in their proper place in the parts tray.

it will roll out of the groove and can be easily removed. If there is more than one o--ring to be removed, always remove the rear o--ring first. This will allow the o--ring to slide over the forward rings without falling into the open grooves.

Step 3

Remove the o--rings from the pump feed tubes.

Step 4

Thoroughly brush clean all disassembled parts and parts trays in the cleaning solution, making sure all lubricant and mix film is removed. Be sure to brush all surfaces and holes, especially holes in the pump valve body and the small syrup holes in the shake freezer door.

Rinse all parts with clean, warm water.

Step 5

Return to the freezer with a small amount of cleaning solution and the black brush. Brush clean the rear shell bearings at the back of the freezing cylinders. (See Figure 127.)

Step 1

Prepare a sink with an approved cleaning solution (example: Kay-- 5 WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. If another approved cleaner is used, dilute according to label instructions. (IMPORTANT: Follow label directions, as too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning.) Make sure all brushes provided with the freezer are available for brush cleaning.

Step 2

Remove the:

R or Stera--SheenR). USE WARM

S Seal from the drive shaft S O--rings and guide bearing from the torque

rotor

S Draw valve from the freezer door S O--rings from the draw valve S Spinner bearing from the draw valve S Gasket and front bearing from the freezer

door.

Note: To remove o--rings, use a single service towel to grasp the o--ring. Apply pressure in an upward direction until the o--ring pops out of its groove. With the other hand, push the top of the o--ring forward, and

Figure 127

Brush clean the drive hub openings in the rear wall of the mix hoppers. (See Figure 128.)

Figure 128

080221

Model PH90 Operating Procedures

Using small double end brush, brush clean the syrup line fittings.

Step 6

Prepare a sink with an approved 100 PPM sanitizing solution (example: Kay--5 WARM WA TER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS. Repeat Step 5 with the sanitizing solution.

R or Stera--SheenR). USE

Prepare 1/2 gallon (1.9 liters) of the recommended sanitizing solution with warm water in the syrup tank. Brush clean the inside and outside of the tank. Remove the syrup line fitting. Remove the dip tube and o--ring from the syrup tank.

Thoroughly brush clean the dip tube, syrup line fitting, and o--ring using the sanitizing solution. Reassemble the dip tube, o--ring, and syrup line fitting.

Step 7

Rinse all parts in the sanitizing solution for a minimum of one minute.

Step 8

Place disassembled parts on clean and sanitized parts trays.

Step 9

Wipe clean all exterior surfaces of the freezer.

Sanitizing the Syrup System

Shake Side:

Two main objectives in your closing procedures must be to:

1. Discard all syrup at least once a week.

2. Flush the syrup lines at least twice a week.

This must be done on a regular basis

a. to keep a build--up of old syrup from clogging

the lines, and

b. to break the bacteria chain which develops in

the tanks and lines.

Remember: Calibrating the syrup flow must be done once every morning, especially after flushing the syrup lines.

Step 1 Sanitizing the syrup tanks. Pull back on the collar

of the quick disconnect fitting of the air line. Allow the air pressure to dissipate from the syrup tank. Disconnect the syrup line.

Remove the syrup tank from its compartment. Remove the syrup tank lid by lifting up on the locking lever, and discard the remaining syrup.

Rinse the syrup tank with clean, warm water.

Pour off all the sanitizing solution and place the tank in an upside--down position on a clean, dry surface to air dry.

Repeat this procedure for all the syrup tanks.

Step 2 Sanitizing the syrup lines. Prepare one gallon (3.8

liters) of the recommended sanitizing solution with warm water in the spare syrup tank. Replace and lock the tank lid in position. Place this tank in the syrup compartment.

Connect one of the air lines and the corresponding syrup line to the syrup tank filled with sanitizing solution.

Place the power switch in the “ON” position. This will activate the air compressor to supply pressure to the syrup system.

Install the syrup sampler to the fitting of the syrup line.

Press the corresponding flavor button for the syrup line being sanitized.

Place an empty pail beneath the exit point of the syrup line. Press the CAL keypad. A message will appear on the LCD.

Press the WASH keypad. Flush the syrup line until the solution runs clear. Press the CAL keypad to stop the flow of sanitizing solution.

Note: This procedure will thoroughly clean the syrup lines and prevent bacteria build--up.

Turn the syrup tank with the sanitizing solution upside--down. Press the CAL keypad. Press the WASH keypad to clear the syrup line of any remaining sanitizer. When the sanitizer has been flushed from the syrup lines, press the CAL keypad to complete this step.

Repeat this procedure for all syrup lines.

Step 3

Place the power switch to the OFF position.

080221

Model PH90Operating Procedures

Section 7 Important: Operator Checklist

During Cleaning and Sanitizing

ALWAYS FOLLOW LOCAL HEALTH CODES.

Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly. The following check points should be stressed during the cleaning and sanitizing operations. CLEANING AND SANITIZING MUST BE

PERFORMED EVERY 14 DAYS.

T roubleshooting Bacterial Count

j 1. Thoroughly clean and sanitize machine

regularly, including complete disassembly and brush cleaning.

j 2. Use all brushes supplied for thorough cleaning.

The brushes are specially designed to reach all mix passageways.

j 3. Use the white bristle brush to clean the mix inlet

hole which extends from the mix hopper down to the rear of the freezing cylinder.

j 4. Use the black bristle brush to thoroughly clean

the rear shell bearing located at the rear of the freezing cylinder and the drive hub opening in the rear wall of the mix hopper. Be sure to have a generous amount of cleaning solution on the brush.

j 5. Properly prepare the cleaning and sanitizing

solutions. Read and follow label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing.

j 6. Empty all syrup from the tanks and discard at

least once a week.

j 7. Thoroughly clean and sanitize the syrup lines at

least once a week.

j 8. Temperature of mix in mix hopper and walk--in

cooler should be below 40_F. (4. 4 _C.).

j 9. Discard remaining mix from freezer during

“Manual Brush Cleaning”.

Regular Maintenance Checks

j 1. Rotate scraper blades to allow both sides of the

knife edge to wear evenly. This will contribute to self--sharpening and help maintain fast, efficient freezing.

j 2. Replace blades that are bent, damaged, or

worn.

j 3. Before installing beater, be certain that scraper

blades are properly attached over the beater pins.

j 4. Dispose of o--rings and seals that are worn, torn

or fit too loosely, and replace with new ones.

j 5. Check rear shell bearing for signs of wear

(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.

j 6. Using a screwdriver and cloth towel, keep the

rear shell bearing and the female drive socket clean and free of lubricant and mix deposits.

j 7. Follow all lubricating procedures as outlined in

“Assembly”.

j 8. On air cooled units, Check the condensers and

air filters for accumulation of dirt and lint. Dirty condensers or air filters will reduce the efficiency and capacity of the machine. Condensers and filters should be cleaned monthly. The air filters can be removed from the rear of the freezer and brought to the sink for cleaning. Use a soft brush to clean between the fins of the condensers. Never use screwdrivers or other metal probes to clean between the fins.

j 9. On water cooled units, check the water lines for

kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic.

Model PH90 Important: Operator Checklist

Winter Storage

If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is to be left unheated and subject to freezing conditions.

Disconnect the freezer from the main power source to prevent possible electrical damage.

On water cooled freezers, disconnect the water supply. Use air pressure to blow out any water remaining in the condensers. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.

Your local Taylor Distributor can perform this service for you.

Wrap detachable parts of the freezer such as beater assembly and freezer door, and place in a protected dry place. Rubber trim parts and gaskets can be protected by wrapping with moisture--proof paper. All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin.

080221

Model PH90Important: Operator Checklist

Section 8 Troubleshooting Guide

Ref.

Remedy Page

information.

HEA T cycle every 24 hours.

The freezer must now be

disassembled and brush

a. See soft lock and hard lock

a. The freezer must go through a

cleaned or placed in a heat

cycle.

the ON position. The freezer

must now be disassembled and

b. The power switch must be in

AUTO or STANDBY mode.

Freezer must now be

brush cleaned or placed in a

heat cycle.

c. The freezer must be in the

disassembled and brush

cleaned or placed in a heat

cycle.

hopper must be above the mix

low probe. The freezer must

now be disassembled and brush

cleaned or placed in a heat

cycle.

Either Side

Probable Cause

Soft Serve Side

Probable Cause

locked.

hours since the

last HEAT cycle.

a. The freezer is

a. More than 24

is in the OFF

position.

b. The power switch

c. The freezer was

not in the AUTO

or STANDBY

mode.

d. Mix out condition. d. The level of mix in the mix

Problem Shake Side

flashing.

message appears

on LCD.

1. All four LED’s are

2. Soft lock

Troubleshooting Guide Model PH9063

Ref.

-- -- --

57,

-- -- --

Corrective Action Page

before starting the HEAT cycle.

Disassemble the freezer and

and installed before starting the

e. The agitator must be cleaned

HEAT cycle. The freezer must

now be disassembled and brush

cleaned.

f. The agitator must be cleaned

brush clean.

g. See Screen “H” in the

Operator’s Menu to determine

the cause.

a. Call a service technician.

b. The freezer must be

disassembled and brush

cleaned every 14 days.

a. Add mix to the mix hopper.

and press the AUTO keypad.

b. Place the power switch to ON

c. Call service technician.

Either Side

Probable Cause

Soft Serve Side

Probable Cause

installed.

e. The agitator is not

rotating.

f. The agitator is not

g. An equipment

fault has

occurred.

thermistor is

a. A barrel or hopper

faulty.

days since the

last brush

cleaning.

MIX OUT light is

ON.

is in the OFF

b. More than 14

a. Low on mix. The

b. The power switch

position.

inlet hole.

c.Freeze--upinmix

Probable Cause

Problem Shake Side

message appears

on LCD. ( Cont’d.)

2. Soft lock

message appears

on LCD.

3. Hard lock

being dispensed.

4. No product is

Troubleshooting GuideModel PH90 64

Ref.

-- -- --

Corrective Action Page

spring and poppet on the mix

d. Clear the tone. Allow the beater

motor to cool. Place the power

switch to OFF. Press the reset

button firmly, place the power

switch to ON and press the

WASH keypad. Open the side

access panel and observe that

the drive shaft is turning

CLOCKWISE as viewed from

the front of the machine. Press

the AUTO keypad to return to

the AUTO mode. If the beater

motor should go OFF on reset

again, call service technician.

carefully.

e. Follow assembly procedures

f. Replace or correctly install the

inlet fitting.

g. Call service technician.

valve must be fully raised to

activate the pump motor.

h. Push the reset button. The draw

Either Side

Probable Cause

Soft Serve Side

Probable Cause

out on reset.

d. Beater motor is

incorrectly

assembled or

improperly

e. Air/mix pump is

lubricated.

f. Missing or

incorrectly

installed spring

and poppet in

air/mix pump.

crank is broken.

is not activated.

g. The mix pump ball

h. The pump motor

Probable Cause

Problem Shake Side

being dispensed.

(Cont’d.)

4. No product is

Troubleshooting Guide Model PH9065

Ref.

-- -- --

Corrective Action Page

syrup tanks have an adequate

syrup supply.

assembly. Mix inlet tube must

be fully submerged in mix.

a. Calibrate the syrups. Ensure the

Either Side

Probable Cause

Soft Serve Side

Probable Cause

b. Check the air/mix pump

the freezing

b. Insufficient mix in

re--prime the machine.

carefully.

c. Drain the freezing cylinder and

d. Follow assembly procedures

procedures.

cylinder.

c. Improper priming

d. Air/mix pump

e. Call service technician.

incorrectly

assembled.

e. The viscosity

f. Call service technician.

a. Calibrate syrups.

control is set too

inlet hole.

cold.

f.Freeze--upinmix

oz. (142 g. to 213 g.) of product

b. Adjust draw rate of 5 to 7--1/2

too fast.

b. Draw rate is set

approximately one 16 oz. (473

ml.) shake by volume every

by weight every 10 seconds.

c. Continuous draw rate is

c. Outdrawing

15--20 seconds (15 cones).

clearance around all sides.

d. Minimum of 3” (76 mm) of

e. Clean regularly.

capacity of

freezing cylinder.

space.

air filters on air

cooled units.

d. Inadequate air

e. Dirty condenser or

-- 1 fl. oz. (30 ml.)

Probable Cause

in 5 seconds.

a. Not enough syrup

1 fl. oz. (30 ml.) in

5 seconds.

a. Too much syrup --

Problem Shake Side

thick.

5. The product is too

soft.

6. Product is too

Troubleshooting GuideModel PH90 66

Ref.

-- -- --

Corrective Action Page

the water lines for leaks or

kinks.

f. Check the water supply. Check

g. Replace the scraper blades.

h. Call service technician.

a. Clean the hopper cover and

place in position.

b. Clean the agitator and install.

c. Call service technician.

d. Call service technician.

shaft seal.

a. Lubricate properly.

b. Install or replace the spinner

the o--ring.

a. Lubricate properly or replace

Either Side

Probable Cause

Soft Serve Side

Probable Cause

f. Inadequate water

supply on water

cooled units.

blades.

control is set too

warm.

not in position.

installed.

g. Bad scraper

h. The viscosity

a. Hopper cover is

b. The agitator is not

Probable Cause

temperature is out

c. The hopper

of adjustment.

temperature is

a. The hopper

out of adjustment.

draw valve is

improperly

lubricated or

worn.

a. The top o--ring on

lubrication of

spinner shaft or

seal.

a. Inadequate

b. Spinner shaft seal

is missing or

worn.

Problem Shake Side

soft. (Cont’d.)

6. Product is too

is too warm.

7. The mix in hopper

Troubleshooting Guide Model PH9067

is too cold.

8. The mix in hopper

collecting on top

of draw valve.

9. Product is

collecting on top

of the freezer

door.

10. Product is

Ref.

-- -- --

Corrective Action Page

the o--ring.

a. Lubricate properly or replace

Either Side

Probable Cause

Soft Serve Side

Probable Cause

a. Bottom o--ring on

draw valve is

improperly

lubricated or

the seal.

a. Lubricate properly or replace

worn.

shaft is improperly

a. The seal on drive

lubricated or

b. Install correctly.

worn.

installed

b. The seal is

c. Install or replace the o--rings.

inside--out on the

drive shaft.

c. Worn or missing

d. Lubricate properly.

o--rings on pump

drive shaft.

d. Inadequate

lubrication of the

e. Call service technician.

drive shaft.

and beater

e. The drive shaft

f. Call service technician.

assembly work

forward.

f. Worn rear shell

bearing.

g. Call service technician.

alignment.

g. Gear box out of

Probable Cause

Problem Shake Side

leakage from the

bottom of door

spout.

11. Excessive mix

leakage into the

long drip pan.

12. Excessive mix

Troubleshooting GuideModel PH90 68

Ref.

-- -- --

Corrective Action Page

replaced. Call service technician

to correct cause of bent beater

assembly.

d. Call service technician.

a. Brush clean the rear shell

bearing area regularly.

b. Call service technician.

c. Call service technician.

a. Install or replace the front

bearing.

b. Repair or replace the beater

assembly. When installing

scraper blades, be sure they

are properly attached over the

pins.

c. Beater assembly must be

Either Side

Probable Cause

Soft Serve Side

Probable Cause

a. Mix and lubricant

collected in drive

coupling.

of drive shaft,

drive coupling or

b. Rounded corners

Probable Cause

both.

c. Gear box is out of

alignment.

front bearing.

a. Missing or worn

alignment.

d. Gear box is out of

is bent.

c. Beater assembly

pins.

b. Broken beater

Problem Shake Side

stuck in the drive

coupling.

13. The drive shaft is

walls scored.

14. Freezing cylinder

Troubleshooting Guide Model PH9069

Ref.

-- -- --

Corrective Action Page

Also check lubrication on

spinner shaft. Properly align the

a. Call service technician.

b. Call service technician.

c. Allow the spinner motor to cool.

motor and lubricate properly.

a. Clean and sanitize weekly.

line to correct syrup tank.

b. Match color spiral air and syrup

the air line from the syrup tank.

Remove the syrup line (vanilla

or strawberry) from the syrup

tank. Disassemble and pull the

restrictor out of the female quick

disconnect of the syrup line,

and clean.

c. Clean the restrictor. Remove

Either Side

Probable Cause

Soft Serve Side

Probable Cause

out on thermal

Probable Cause

is broken.

a. Flexible coupling

quick disconnect

of spinner

coupling.

b. Pin is missing in

overload.

c. Spinner motor is

syrup lines.

a. Hardened syrup in

lines are not

b. Syrup and air

matched.

c. Plugged restrictor

in vanilla or

strawberry syrup

line connection at

the syrup tank.

Problem Shake Side

not rotate to blend

mix and syrup.

15. Spinner shaft will

adjustments are

necessary to

receive 1 fl. oz.

(30ml.)in5

seconds.

16. Large pressure

Troubleshooting GuideModel PH90 70

Ref.

-- -- --

Corrective Action Page

motor to cool. Place the power

switch to OFF. Press the reset

button firmly. Place the power

switch to ON, and press the

WASH keypad. Open the side

access panel and observe that

the drive shaft is turning

CLOCKWISE as viewed from

the front of the machine. Press

the AUTO keypad to return to

the AUTO mode. If the beater

motor should go OFF on reset

again, call service technician.

d. Clean the syrup line fitting.

e. Call service technician.

a. Push the reset button.

b. Call service technician.

a. Plug into wall receptacle.

b. Clear the tone. Allow the beater

Either Side

Probable Cause

Soft Serve Side

Probable Cause

line fitting at

freezer door

Probable Cause

d. Plugged syrup

connection.

pressure to syrup

e. Inadequate air

activated.

a. Pump motor is not

b. The membrane

switch is

defective.

unplugged.

a. Machine is

out on reset.

b. Beater motor is

solenoids.

Problem Shake Side

adjustments are

necessary to

receive 1 fl. oz.

(30ml.)in5

seconds. (Cont’d.)

16. Large pressure

17. Pump will not

operate in the

PUMP mode.

18. Machine will not

Troubleshooting Guide Model PH9071

run when in the

AUTO mode.

Ref.

-- -- --

Corrective Action Page

the fuse, and clear the fault.

c. Turn the breaker ON or replace

Either Side

Probable Cause

Soft Serve Side

Probable Cause

c. Circuit breaker

OFF or blown

fuse.

d. Add mix to the mix hopper and

d. Low on mix. The

press the AUTO keypad.

MIX OUT light is

fault.

e. Turn water ON, and clear the

ON.

OFF on water

e. Water is turned

the leak and repair.

a. Use a soap solution to locate

a. Plug into wall receptacle.

cooled units.

a. Machine is

replace the fuse, and clear the

fault.

b. Turn the circuit breaker ON or

unplugged.

OFF or blown

b. Circuit breaker is

fuse.

c. Call service technician.

failure.

c. Component

d. Call service technician.

d. LCD intensity

needs adjusting.

adjustment. Call service

a. The hopper temperature needs

is frozen up.

a. The mix inlet hole

technician.

a. Clean the sensing eye.

Probable Cause

system.

a. Air leak in the

sensing eye.

a. Mixisonthe

Problem Shake Side

run when in the

AUTO mode.

(Cont’d.)

18. Machine will not

runs too often for

normal usage.

Display is blank.

19. Air compressor

20. Liquid Crystal

21. Product is not

feeding into the

freezing cylinder.

does not close.

22. The draw handle

Troubleshooting GuideModel PH90 72

Ref.

-- -- --

Corrective Action Page

water temperature in the

topping well. It should be 140_F.

(60_C.). Open the side access

panel and turn the thermostat

screw CLOCKWISE in small

increments. Allow sufficient time

to recheck the water

temperature.

5 to 7--1/2 oz. of product per 10

seconds.

according to instructions in this

manual.

Operator’s Menu “fault” screen.

Clear fault accordingly.

around all sides of the unit.

a. Fill to indicating mark.

b. Using a thermometer, check the

a. The draw rate should be set at

b. Assemble and lubricate

a. Verify condition in the

b. Maintain 3” (76 mm) of space

a. Flush syrup lines with warm

water and sanitize weekly.

syrup fitting.

b. Clean or replace the diaphragm

Either Side

Probable Cause

topping well.

Soft Serve Side

Probable Cause

a. No water is in

hot enough.

b. The water is not

fast.

a. Draw rate set too

Probable Cause

incorrectly.

b. Pump assembled

a. Fault has

occurredinthe

freezer.

clearance around

the freezer.

b. Inadequate air

faulty.

b. Diaphragm is

clogged.

a. Syrup lines are

Problem Shake Side

are not hot.

23. Syrup toppings

when drawn.

24. Product “popping”

Troubleshooting Guide Model PH9073

but fault tone

continues.

25. Freezer shuts off,

26. Syrup flows

constantly, or not

at all. Difficult to

calibrate syrups.

Ref.

Corrective Action Page

components.

a. Verify proper pump

a. Clean hoppers thoroughly.

Either Side

Probable Cause

Soft Serve Side

Probable Cause

serve pump

components are

intermixed.

build--up in the

hopper.

a. Shake and soft

a. Milkstone

Probable Cause

Problem Shake Side

difficult to

assemble.

27. Pump parts

out probes are not

functioning.

28. Mix low and mix

Troubleshooting GuideModel PH90 74

Section 9 Parts Replacement Schedule

PART

DESCRIPTION

Scraper Blade--Shake X

Scraper Blade--Soft Serve X

Drive Shaft Seal X

Freezer Door O--Ring--Shake X

Freezer Door Gasket--Soft Serve X

Front Bearing X

Beater Front Shoes--Soft Serve X

Draw Valve O--Ring X

Spinner Shaft Seal--Shake X

Pivot Pin O--Ring X

Design Cap--Soft Serve X

Restrictor Cap--Shake X

Mix Feed Tube O--Ring X

Pump O--Ring X

Pump Check Ring X

Spring X

Rubber Poppet X

Mix Inlet Tube O--Ring X

Air Inlet Fitting Seal X

Pump Drive Shaft O--Ring X

Pump Drive Shaft Cup Seal X

White Bristle Brush, 3” x 7” Inspect & Replace

White Bristle Brush, 3” x 1/2” Inspect & Replace

White Bristle Brush, 1--1/2” x 2” Inspect & Replace

White Bristle Brush, 1” x 2” Inspect & Replace

EVERY

3MONTHS

EVERY

6MONTHS

if Necessary

ANNUALLY

Minimum

Black Bristle Brush, 1” x 2” Inspect & Replace

if Necessary

Double--Ended Brush Inspect & Replace

if Necessary

Door Spout Brush Inspect & Replace

if Necessary

Syrup Port Brush Inspect & Replace

if Necessary

Model PH90 Parts Replacement Schedule

Minimum

Section 10 Parts List

113

UPDATE

REMARKS PARTS

SHAFT-BEATER

CLASS

QTY. WARR.

NUMBER

DESCRIPTION PART

FITTING A.-AIRACCUMULATOR X48548 1 103 J5010000/UP 90

+TUBE-VINYL 1/8 ID X 1/16 WALL 020938-6 1 000 BULK UNDER P/N R30301

ACCUMULATOR A.-AIR *5472*PRTL X46916 1 103

+ Available Separately

+VALVE-SOLENOID 044125-27 1 103

ACCUMULATOR A.-GLYCOL X44055 1 103 J4019999/PRIOR (NEW - SEE TANK-GLYCOL) 79

AGITATOR A. *HT*20 QT HOPPER X44797 2 103

BAFFLE A.-BLOWER-LESS MESH X23412-SP 1 103 J4047459/PRIOR(NEW-SEE DEFLECTOR) 80

BEARING-FRONT 050348 1 000 SOFT SERVE - W/FRONT SHOES (X50350)

Parts List Model PH90

BEARING-FRONT 2”OD X .688 ID 051165 1 000 SHAKE

BEARING-REAR SHELL *NICK.PLATE 031324 2 000

+GUIDE-DRIP SEAL 028992 2 000

+NUT-BRASS BEARING 028991 2 000

+WASHER-BEARING LOCK 012864 2 000

+BLADE-SCRAPER-PLASTIC 8-1/8L 046235 2 000

BEATER A.-3.4QT-1 PIN-SUPPORT X46231 1 103 SOFT SERVE

+CLIP-SCRAPER BLADE 046236 2 103

BEATER A.-7QT-FLUTED BLADE X50958 1 103 SHAKE(REPLACESX42315)USE W/ 050985

+BLADE-SCRAPER 041103 2 000

BELT-RD 3/16 W X 5.35 ID 044007 1 000 SHORT

BELT-RD 3/16 W X 9.12 ID 039108 1 000 LONG

BELT-AX30 052191 1 000 SHAKE - J8040000/UP 129

BELT-V-4L320 023862 1 000 SHAKE - J8039999/PRIOR 129

BELT-AX33 024396 2 000 SOFT SERVE

BLADE A.-SPINNER-ALUMINUM-HT X41895 1 103

BLOCK-TERMINAL 3P 039423 1 103

BLOCK-TERMINAL 5 POLE 024329 2 103

BLOCK-TERMINAL-PLUG 10P .2 SIP 040322-005 2 103

BLOCK-TERMINAL-PLUG 6P .2 SIP 040322-002 1 103

BLOCK-TERMINAL-PLUG 7P .2 SIP 040322-003 4 103

UPDATE

REMARKSWARR.

CLASS

80, 148

X53763- KIT A-MOTOR-BLOWER HIGHOUTPUT

QTY.PART

NUMBER

DESCRIPTION PARTS

BLOCK-TERMINAL-PLUG 8P .2 SIP 040322-004 2 103

BLOWER A.-HIGH OUTPUT X53478-27 1 103 J9110000/UP 148

CAPACITOR-RUN- 10 UF/370V 033047 1 103 148

CLIP-SCREEN-BLOWER 053730 1 103 J9110000/UP 148

HOUSING-BLOWER-4 POLE 053727 1 103 J9110000/UP 148

MOTOR-BLOWER FAN HIGH OUTPUT 053480-27 1 103 J9110000/UP 148

SCREEN-BLOWER 053730 1 103 J9110000/UP 148

BLOWER A. X47833- 1 103 J4047460-J9110000 HP62 80, 148

BOOT-CAPACITOR INSULATING 031314 1 000 J4047460-J9110000 HP62 80, 148

CAPACITOR-RUN- 10 UF/370V 033047 1 103 J4047460 HP62 80,148

HOUSING A.-W/WHEEL X30160-SER 1 103 J9110000/PRIOR 148

HOUSING A.-W/WHEEL X30160-SER 1 103

BLOWER A. X30153- 1 103 J4047459/PRIOR 80

MOTOR-BLOWER FAN 230V 030157- 1 103 J4047459/PRIOR 80

BOTTLE A.-SQUEEZE *5472* X45080 1 000

BRUSH A.-PACKAGE*HT* X44127 1 000

BRUSH-1/2 IN. DIA. 033059 1 000

BRUSH-DOUBLE ENDED-PUMP&FEED T 013072 1 000

BRUSH-DRAW VALVE 1”ODX2”X17”L 013073 1 000

BRUSH-DRAW VALVE 1-1/2”OD X 3” 014753 1 000

BRUSH-END-DOOR-SPOUT-SS-HT 039719 1 000

BRUSH-MIX PUMP BODY-3”X7”WHITE 023316 1 000

BRUSH-PUMP SPOUT *MC13* 054068 1 000

BRUSH-REAR BRG 1IN.DX2IN.LGX14 013071 1 000

BRUSH-SYRUP PORT 050103 1 000 Includes 045079 Syrup Port Brush

BRUSH-PUMP VALVE BODY 054068 1 000 149

CABINET A.-SYRUP *8634* X45720 1 103 J6050000/UP - NEW DESIGN 112

CABLE-RIBBON-10C-5”L-DIL/DIL 040040-024 1 103 LED TO LED

CABLE-RIBBON-10C-73”DIL/DIL 040040-030 1 103 J3-IF SOFT SERVE TO LED

MOTOR-BLOWER-208/230V 50/60 HZ 046536- 1 103 J4047460-J911000 HP62 MAY UPDATE W/

+ Available Separately

Model PH90 Parts List

UPDATE

REMARKSWARR.

CLASS

80/146

BUILT-J9090000/UP)

QTY.PART

NUMBER

DESCRIPTION PARTS

CABLE-RIBBON-14C-14”L SIP/SIPR 040040-015 1 103 J9-UC TO LCD

CABLE-RIBBON-20C-78”R DIL/DIL 040040-032 1 103 J2-UCTOJ12-IB SHAKE

CABLE-RIBBON-20C-9”DIL/DIL 040040-031 1 103 J12-IB SOFT SERVE TO J11-IB SHAKE

CABLE-RIBBON-20D-82”R DIL/DIL 040040-033 1 103 J7-UCTOJ9-IBSHAKE

CABLE-RIBBON-50C-65”DIL/DIL 040040-034 1 103 J11-UCTOJ2-IB SOFT SERVE

CABLE-RIBBON-50C-76”DIL/DIL 040040-035 1 103 J10-UCTOJ2-IB SHAKE

CABLE-2 COND -#22 SHIELDED 045154-75 1 103 POWER CABLE IB-UC(BULKP/NR6003003)

CAP A.-DRAW VALVE-INSULATED X41902 1 103

+O-RING-1-11/16 OD X.139W 041923 1 000

CAP-DESIGN-1.010”ID-6 POINT 014218 1 000 SOFT SERVE

CAP-RESTRICTOR 033107 1 000 SHAKE

CAPACITOR-RUN- .8UF/400V 039482 1 103 AGITATOR MOTOR

CAPACITOR-RUN- 3UF/550 V 035342- 1 103 SPINNER MOTOR

CAPACITOR-START- 47-56UF/220TO 250V 037251-34 1 103 SOFT SERVE MOTOR REDUCER

CARD-DAILY CLEAN-HT-COMBO 046705 1 000

CASTER-SWV-3/4-10 ST. 4IN WHL 044106 4 103

CLAMP-HOSE 9/16 CRIMP TYPE 047344 25 000 GLYCOL LINES

COLLAR-HOLDING 019481 5 103 CONE/CUP DISPENSER

COMPRESSOR A.-AIR *8634* X46982-SER 1 103

COMPRESSOR-AIR 032129-27 1 103

CROSS-1/4 FPT 077339 1 000

FITTING-1/4MPTX .170BARB STR 075880 1 000

GAUGE-PRESSURE 0-60 PSI 1/4MPT 046933 1 103

NIPPLE-1/4IPTX 7/8LONG BRASS 026496 1 000

SWITCH-PRESSURE 016308 1 103

VALVE-CHECK 1/4MP 020959 1 103

047519- 1 512 J4047460/UP HP62 (FRENCH

COMPRESSOR AH2490Z-AH556RT - SOFT

SERVE

+GROMMET-COMPRESSOR MOUNTING 039923 4 000 J4047460/UP HP62 80

+SLEEVE-COMP. MOUNTING 039924 4 000 J4047460/UP HP62 80

COMPRESSOR L53A113DBLA - SOFT SERVE 038144- 1 512 J4047459/PRIOR 80

+ Available Separately

Parts List Model PH90

UPDATE

REMARKSWARR.

CLASS

80/146

J9090000/UP)

QTY.PART

NUMBER

DESCRIPTION PARTS

+GROMMET-COMPRESSOR MOUNTING 037428 4 000 J4047459/PRIOR 80

+SLEEVE-COMP. MOUNTING 037429 4 000 J4047459/PRIOR 80

COMPRESSOR AH7513Z-AH245RT - SHAKE 047520- 1 512 J4047460/UP HP620 (FRENCH BUILT-

+GROMMET-COMPRESSOR MOUNTING 039923 4 000 J4047460/UP HP62 80

+SLEEVE-COMP. MOUNTING 039924 4 000 J4047460/UP HP62 80

COMPRESSOR M51B143DBLA - SHAKE 036880- 1 512 J4047459/PRIOR 80

+GROMMET-COMPRESSOR MOUNTING 037428 4 000 J4047459/PRIOR 80

+SLEEVE-COMP. MOUNTING 037429 4 000 J4047459/PRIOR 80

CONDENSER-AC-12LX18HX4.3-5ROW 019558 2 103

COUPLING A.-DRIVE-SPINNER X20329 1 103

+PIN-ROLL-.094D X .562L 015971 1 000

COUPLING A.-TORQUE-SHAKE (OLD) X41069 1 103 PRIOR TO J4010000 114

COUPLING A.-TORQUE-SHAKE X52620 1 103 J4010000 - USE X52620 (Replaces X46868) 132

PIN-COUPLING-TORQUE 039453 3 103

PIN-STOP-TORQUECOUPLING-.725L 042312 3 103

SCREW-5/16-18X 3/8 ALLEN SET 025376 2 000

SCREW-SHOULDER 3/16D X 1/2L-SS 039455 3 000

SPRING-3/8ODX3/16IDXIL-GOLD 052476 3 103 132

+SCREW-5/16-18X 5/16 ALLEN SET 042511 2 000

COUPLING-DRIVE 3/4 HEX X 1-7/8 012721 1 103 SOFT SERVE

COUPLING-FLEXIBLE W/SCREWS 020108 1 103

COVER A.-HOPPER INS.-COMPLETE X42628-SER 2 103

KNOB-MIX COVER 025429 1 103

+PIN-RETAINING-HOPPER COVER 043934 2 103

RETAINER-HOPPER COVER 042619 2 103

SCREW-8-32 X 1/2 OVAL HD-SS 043295 8 000

CUP-DIVIDED SYRUP 017203 1 000

CYLINDER-AIR 1-1/6 BORE X 1 IN 032999 1 103

+SCREW-8-32 X 1/4 ALLEN SET 043603 1 000

+CAP-AIR CYLINDER *PORTION CTRL 045975 1 103

+ Available Separately

Model PH90 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

DECAL-DAILY CLEANING-HT COMBO 045272 1 000

DECAL-DEC-TAYLOR-PH90 052282 1 000 J8070000/UP (ON POSITION - RIGHT SIDE) 132

DECAL-DEC-TAYLOR-PH90 046179 1 000 PRIOR TO J8070000 132

DECAL-MAG-CLOSING CHECKLIST 044309 1 000

DECAL-MANUAL CLEANING-HT COMBO 045275 1 000

DECAL-OVERLOAD SETTING 045384 1 000

DECAL-SET 4 SYRUP FLAVOR 021523 1 000

DECAL-SET-SYRUP VALVES 045521 1 000

DECAL-SYRUP COMPARTMENT 021571 1 000

DECAL-SYRUP FLAVOR INSTRUCTION 020997 1 000

DECAL-SYRUP TANK INSTRUCTION 045533-1 4 000

DECAL-TROUBLESHOOTING 038374 1 000

DEFLECTOR-BLOWER EXHAUST 047912 1 103 J4047460/UP HP62 80

DIAGRAM-WIRING *8634*PH90 047984- 1 000

DISPLAY-LIQUIDCRYSTAL X38062-SER 1 103

+LENS-DISPLAY 038221 1 103

+STANDOFF-LENS 038225 4 000

+HANDLE-DRAW VALVE *8663* 034003 1 103

DOOR A.-HT-1SPT-4 FLV-SHAKE X50701-1 1 103 SHAKE

+O-RING-5/16 OD X .070W 016272 1 000

+O-RING-6 IN ODX5 3/4 IDX 1/8 033493 1 000 (DOOR GASKET)

+PIN A.-PIVOT X22820 1 103

+VALVE A.-DRAW-ALUMINUM*5472HT X42210 1 103

+O-RING-1-1/16 OD X.139W 020571 2 000

DOOR A.-1 SPOUT X51531-9 1 103 J5080000/UP SOFT SERVE 96

O-RING-1/4OD X .070W 50 DURO 015872 1 000

+HANDLE A.-DRAW-ADJ.*8634* X44212 1 103

SCREW-ADJUSTMENT-5/16-24X1-1/ 033662 1 000

+NUT-5/16-24 18-8 SS JAM 029639-BLK 1 000

+GASKET-DOOR-HT-4”SHELL 048926 1 000

DOOR A.-1 SPOUT J5080000/PRIOR SEE KIT A.-DOOR

+ Available Separately

Parts List Model PH90

UPDATE

REMARKSWARR.

CLASS

80-121

047521)

QTY.PART

NUMBER

DESCRIPTION PARTS

+PIN A.-PIVOT X22820 1 103

+O-RING-5/16 OD X .070W 016272 1 000

+VALVE A.-DRAW*SELF CLEANING* X33582 1 103

+O-RING-7/8 OD X .103W 014402 3 000

DOOR A.-SYRUP CABINET *8634*LEFT X45726 1 103

DOOR A.-SYRUP CABINET *8634*RIGHT X45729 1 103

DRYER-FILTER-HP62-3/8 X 1/4S 048901 2 000 J4047460/UP HP62 (J7090000/REPLACES

DRYER-FILTER 3/8 X 1/4 SOLDER 045866 1 000 J4047459/PRIOR 80

FILTER-AIR13.5X17.75X7/16 042703 2 000

FILTER-CORCOM 6EH1 040140-001 1 103

FILTER-INLINE-GLYCOL-40 MICRON 041670 1 000

+ARMAFLEX-BOOT 1-3/8 ID X 3/8 W 047490 1 000

HOLDER-FUSE-IN LINE-TYPEHLR 045606 2 103

FLUID A.-HEAT TRANSFER X39667 1 000 1 GALLON

FUSE-15 AMP-IN LINE-NON DELAY 045293 2 000

GEAR A.*REDUCER 021286 2 212

GEAR A.*REDUCER-AGITATOR 047988 1 103

GUARD-POWER SWITCH 034830 1 103

GUIDE A.-DRIP PAN - RIGHT X51625 1 103 J7120000/UP SIDE MOUNT (OLD GUIDE 044043) 125

GUIDE A.-DRIP PAN-LEFT X51628 1 103 J7120000/UP SIDE MOUNT (OLD GUIDE 044043) 125

GUIDE A.-DRIPPAN *8634 HT* X44041 1 103 FRONT PANEL-REAR SHELL BEARING

GUIDE A.-DRIP PAN-MIX PUMP X48228 2 103 REAR PANEL-MIX PUMP 84

HANDLE-STNLS FLUSH PULL 019043 2 103

HEATER A.-GLYCOL-4500 W-PRTL X47395- 1 103 J4020000/UP 79

HEATER A.-GLYCOL-4500 W-PRTL X42729- 1 103 J4019999/PRIOR 79

THERMOSTAT-HI LIMIT 035786 1 103

HINGE A.-DOOR *8634*RIGHT X45736 2 103

HINGE A.-DOOR *8634*LEFT X45741 2 103

HINGE A.-MOTOR MOUNT RIGHT X25703 1 103 J8039999/PRIOR 129

HINGE A.-MOTOR MOUNT RIGHT X25731 1 103 J8040000/UP 129

+ Available Separately

Model PH90 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

HINGE A.-MOTOR MOUNT LEFT X25736 1 103

HINGE A.-PIN *8634*RIGHT X45739 2 103

HINGE A.-PIN*8634*LEFT X45743 2 103

HOLDER A.-SENSOR ADJUSTABLE X51464 1 103 J7120000/UP 125

BRACKET A.-SENSOR X51465 1 103

+COVER-SENSOR 051467 1 103 SEPARATE ITEM 125

HOLDER-SENSOR-PYROELECTRIC 038978 1 103

NUT-LOCK 5/16-18 ss 043072 1 000

PIN-GUIDE5/16 OD X 1-5/16 LONG 038980 2 103

SCREW 10-32 X 9/16 DOG PT SET 038981 2 000

SCREW-8-32 X 5/16 RD HD STNL 017552 2 000

SCREW-ADJUSTMENT 5/16-18 051574 1 000

HOLDER A.-SENSOR ADJUSTABLE (OLD) X38976 1 103 PRIOR TO J7120000 125

GUIDE A.-SENSOR-ADJUSTABLE X39176 1 103

HOLDER-SENSOR-PYROELECTRIC 038978 1 103

KNOB A.-ADJUSTMENT-PORTION CTL X43231 1 103

SCREW-10-32X9/16DOG PT SET 038981 2 103

SCREW-ADJUSTMENT-5/16-18 038984 1 103

HOLDER-CUP-SHAKE-3.906”DIA 046939 1 103 J4110000/UP (ADJUSTABLE) 88

+CLIP-SPRING-CUPHOLDER 046940 2 103 J4110000/UP 88

HOLDER-CUP-SHAKE 038985 1 103 J4109999/PRIOR 88

HOSE-RUBBER 5/16” X 9/16”OD 047340- 16FT 000 BULK P/N R502011 FOR GYLCOL SYSTEM

+CAP-MAGNET *HT* 044796 1 103

HOUSING A.-AGITATOR *HT* X51664 1 103 SHAKE

MAGNET A.-AGITATOR-INNER X41733 1 103

+CAP-MAGNET *HT* 044796 1 103

HOUSING-A.-AGITATOR *751-754* X51661 1 103 SOFT SERVE

MAGNET A.-AGITATOR-INNER X41733 1 103

JAR-SYRUP-PLASTIC 036573 2 103

JAR-SYRUP-STAINLESS-SHALLOW 036574 2 103

+ Available Separately

Parts List Model PH90

UPDATE

REMARKSWARR.

CLASS

REPLACE X45156-SER DOOR ASSY.

SOFT SERVE - W/FRONT SHOES (X50350-KIT)

QTY.PART

NUMBER

DESCRIPTION PARTS

KIT A.-DOOR 1 SPOUT FIELD REPLACEMENT X51531-1 1 103 MUST USE ON UNITS BEFORE S/N J5080000 TO

BEARING-FRONT 050348 1 000

DOOR-1 SPOUT X51531-9 1 103

GASKET-DOOR HT 4”-DOUBLE 048926 1 000

NUT-STUD FLAT END-1-3/8 LONG 021508 4 103

O-RING-7/8 OD X .103W 014402 3 000

KIT A.-SYRUP VALVE MEAD UPDATE X50644 1 103 REPLACES 045787

KIT A.-TOPPING PUMP SPARES X53795 1 000

SEAL A. X33057 2 000

O-RING-9/16 OD X .103W 016369 2 000

WASHER-NYLON 032760 2 000

BRUSH-1/2 IN. DIA. 033059 1 000

O-RING-1OD X .103W 048148 2 000

O-RING-1-5/16 OD X.103W 048149 2 000

BRUSH-PUMP VALVE BODY 054068 1 000 148

BEARING-FRONT 050348 1 000

KIT A.-TUNE UP-1 SPOUT X49463-12 1 000 REPLACES X45144

BEARING-FRONT 2”OD X .688 ID 051165 1 000 SHAKE

CAP-DESIGN-1.010”ID-6 POINT 014218 1 000 SOFT SERVE

CAP-RESTRICTOR 033107 1 000 SHAKE

GASKET-DOOR HT 4”-DOUBLE 048926 1 000 SOFT SERVE

O-RING 1/2 ID X .139W-206 048632 4 000 MIX PUMP DRIVE SHAFT

O-RING-1-1/16 OD X.139W 020571 3 000 SHAKE DRAW VALVE

O-RING-1-11/16 OD X.139W 041923 1 000 DOOR SPOUT CAP

O-RING-1-3/4 OD X .139W 008904 2 000 MIX PMP DR SHFT

O-RING-1-3/8 OD X .103W 018664 2 000 LIQUID VALVE BODY

O-RING-1/2OD X .070W 024278 8 000 SYRUP LINE FITTING

O-RING-11/16ODX.103W-RED 016132 4 000 MIX FEED TUBES

O-RING-2-1/8 OD X .139W 020051 8 000 LIQUID VALVE BODY & PISTON

+ Available Separately

Model PH90 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

O-RING-3/4 OD X .103W 015835 2 000 MIX INLET TUBE

O-RING-5/16 OD X .070W 016272 2 000 PIVOT PIN

O-RING-6 IN ODX5 3/4 IDX 1/8 033493 1 000 SHAKE DOOR

O-RING-7/8 OD X .103W 014402 3 000 SOFT SERVE DRAW VALVE

POPPET-RUBBER-BLACK 022473 2 000

RING-CHECK 1-1/4 OD X 3/8 033215 2 000 LIQUID VALVE BODY

RING-CHECK 2 IN OD X 1/2 020050 4 000 LIQUID VALVE BODY

SEAL-AIR INLET FITTING 045327 2 000

SEAL-DRIVE SHAFT 032560 2 000 DRIVE SHAFT

SEAL-SPINNER SHAFT 036053 1 000

TOOL- 0-RING REMOVAL 048260-WHT 1 000

LABEL-CAUTION-AGITATOR 045191 2 000

LABEL-DOOR-WARN-MOVE PART 032749 1 000

LABEL-RESET-MIX PUMP 044452 2 000

LABEL-WARN-COVER 051433 5 000

LADLE-1 OZ-120D BEND IN HANDLE 033637-1 2 103

LID-SYRUP JAR 042706 2 103

LINE A.-AIR*8634* X47014 1 103

COUPLING-5/32 BARB X 1/4 BARB 046980 1 103

FERRULE-.475 ID NP BRASS 021082 2 000

SOCKET-Q.D. CO2 90DEG 1/4BARB 021524 1 103

TUBE-.170 ID X .250 OD 075885-8 1 000 BULK UNDER P/N R40302

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-38 1 000 BULK UNDER P/N R30317

LINE A.-SYRUP TWIN TUBE X53399-88 4 103 J9096706/UP (REPLACES X45322-88) 145/146

FERRULE-.475 ID NP BRASS 021082 4 000

FITTING-SYRUP VALVE 053397 4 103

O-RING-1/2OD X .070W 024278 4 000

TUBE-TWINNED 88” 045359 4 000

CLAMP-TWINNED TUBE 052079 8 000

LIP-DRIP-NOSECONE 036435 2 000

LOUVER-SIDE 013631 1 103 RIGHT SIDE

+ Available Separately

Parts List Model PH90

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

LOUVER-SIDE 028288 1 103 LEFT SIDE

LUBRICANT-TAYLOR HI PERF-4 OZ 048232 1 000

MAN-OPER PH90 047772-M 1 000

MANIFOLD A.-REGULATOR*8634* X46983 1 103

DECAL-FLAVOR COLOR SET '4' 022105 1 000

GAUGE-PRESSURE 0-60 PSI 1/8MPT 027875 4 103

LINE A.-AIR 45 DEG BARB X47043-12 4 103

FERRULE-.475 ID NP BRASS 021082 2 000

TUBE-NYLOBRADE 1/4ID X 7/16OD 020568-12 1 000 BULK UNDER P/N R30317

NIPPLE-1/4IPTX 7/8LONG BRASS 026496 2 000

PLUG-Q.D. CO2 1/8 MP 021077 1 103

REGULATOR-PRESSURE-CO2 027744 5 103

VALVE-PRESSURE RELIEF-45# 047252 1 103

MANIFOLD-FIVE VALVE (OLD ) 045787 1 103 SEE REPLACEMENT KIT - X50644 107

VALVE-AIR-3 WAY 24VAC 045787-1 4 103 FOR SERVICE - USE W/OLD STYLE 045787 ONLY

VALVE-AIR-3 WAY 12VDC 045787-2 1 103 FOR SERVICE - USE W/OLD STYLE 045787 ONLY

GASKET-3 WAY AIR VALVE 045787-3 5 000 FOR SERVICE - USE W/OLD STYLE 045787 ONLY

MOTORA.-SPINNERW/PLUG X35584-27 1 103

CONNECTOR-PLUG 3 PIN FEMALE 022522 1 103

MOTOR-SPINNER-1/8 HP-3250 RPM 035341-27 1 103

PIN-MALE .084”DIA-MATE-N-LOK 021624 3 103

MOTOR-1.0 HP 013102- 1 212 SHAKE

MOTOR-1.5 HP 021522- 1 212 SOFT SERVE

MOTOR-AGITATOR 047987- 1 103

MOTOR-REDUCER 108RPM-SHK-HT 044723-27 1 103 SHAKE (60Hz ONLY)

COUPLING-MOTOR-FLEXIBLE 047936 2 103 86

GEAR-ONLY 049243-27 1 103 (60Hz) 93

MOTOR-ONLY 049242-27 1 103 (60Hz) 93

SEAL-MOTOR REDUCER-INPUT SHAFT 048836 2 000 90

SEAL-MOTOR REDUCER-OUTPUT SHAFT 048837 2 000 90

MOTOR-REDUCER 32 RPM-HPR PUMP 036955-34 1 103 SOFT SERVE (50 & 60Hz)

+ Available Separately

Model PH90 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

COUPLING-MOTOR-FLEXIBLE 047936 2 103 86

GEAR-ONLY 049247-34 2 103 (50 & 60Hz) 93

MOTOR-ONLY 049246-34 2 103 (50 & 60Hz) 93

SEAL-MOTOR REDUCER-INPUT SHAFT 048836 2 000 90

SEAL-MOTOR REDUCER-OUTPUT SHAFT 048837 2 000 90

NUT-STUD *482-5461-8663* 034034 4 103 SHAKE DOOR

NUT-STUD *GENERAL USAGE* 021508 4 103 SOFT SERVE DOOR

NYLON-SPIRAL WRAP-BLUE-2” 041582-4 2 000 BULK UNDER P/N R40336

NYLON-SPIRAL WRAP-BROWN-2” 041582-1 2 000 BULK UNDER P/N R40338

NYLON-SPIRAL WRAP-RED-2” 041582-2 2 000 BULK UNDER P/N R40337

NYLON-SPIRAL WRAP-WHITE-2” 041582-3 2 000 BULK UNDER P/N R40320

O-RING-SILICONE-RED (SYRUP VALVE FTG.) 053398-RED 1 000 J9096706/UP (REPLACES 042503-RED SHROUD) 145/146

O-RING-SILICONE-BLU (SYRUP VALVE FTG.) 053398-BLU 1 000 J9096706/UP (REPLACES 042503-BLU SHROUD) 145/146

O-RING-SILICONE-WHT (SYRUP VALVE FTG.) 053398-WHT 1 000 J9096706/UP (REPLACES 042503-WHT SHROUD) 145/146

O-RING-SILICONE-BRN (SYRUP V ALVE FTG.) 053398-BRN 1 000 J9096706/UP (REPLACES 042503-BRN SHROUD) 145/146

+NUT-OVERLOAD RESET 045026 1 C

OVERLOAD-TI#2BM-KG-16-68 042005-34 1 103 SHAKE MOTOR REDUCER

OVERLOAD-TI#2BMAK38-71 044464 1 103 SOFT SERVE MOTOR REDUCER

+NUT-OVERLOAD RESET 045026 1 000

PAIL-MIX 10 QT. 013163 1 000

PAN-DRIP 19-1/2 LONG 035034 1 103 REAR SHELL BEARING

PAN-DRIP HT 048204 2 103 J4070000/UP MIX PUMP 84

PAN A.-DRIP*8634*HOPPER PUMP X45289 2 103 J4070000/PRIOR MIX PUMP 84

PAN-DRIP 13-1/4”LG 051642 2 103 J7120000/UP BLACK PLASTIC - NOTCHED 125

PANEL A.-FRONT W/SYRUP RAIL X51576 1 103 J7120000/UP (SEE SYRUP RAIL) 125

PANEL A.-FRONT *8634* X45745 1 103 PRIOR TO J7120000 125

PANEL A.-SIDE *8634*LOWERLEFT X46449-SER 1 103

PANEL A.-SIDE *8634*LOWERRIGHT X46450-SER 1 103

PANEL A.-SIDE LEFT *8634* X44076 1 103 SMALL LOWER FRONT - PRIOR TO J6050000 112

PANEL A.-SIDE RIGHT *8634* X44078 1 103 SMALL LOWER FRONT - PRIOR TO J6050000 112

PANEL-REAR *8634 AIR* 048208 1 103 J4070000/UP 84

+ Available Separately

Parts List Model PH90

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

PANEL-REAR *8634 AIR* 044054 1 103 J4070000/PRIOR (SEE KIT X48208-SER) 84

PANEL-UPPER SIDE 051631 1 103 LEFT SIDE - J7120000/UP 125

PANEL-UPPER SIDE 024426 1 103 LEFT SIDE - PRIOR TO J7120000 125

PANEL-UPPER SIDE 051632 1 103 RIGHT SIDE - J7120000/UP 125

PANEL-UPPER SIDE 044049 1 103 RIGHT SIDE - PRIOR TO J7120000/UP 125

PCB A.-CONTROL *PH90* UVC2 (NEW) X53749-SER 1 212 J9101985/UP 147

CHIP-SOFTWARE *PH90*UVC2 X40792 1 103 J9101985/UP 147

Includes:

PCB A.-UVC2 X51169-SER 1 212 BASE BOARD - J9101985/UP 147

IC-PARALLEL PORT CHIP 040176-006 1 103 147

PCB A.-CONTROL *PH90* (OLD) X48363-SER 1 212 PRIOR TO J9101985 (REPLACED W/X53749-SER) 93/147

CHIP-SOFTWARE *PH90* X40857 1 103 PRIOR TO J9101985 147

Includes:

PCB A.-UNIVERSAL CONTROL 64K X44863-SER 1 212 BASE BOARD - PRIOR TO J9101985 147

IC-PARALLEL PORT CHIP 040176-006 1 103

PCB A.-INTERFACE-HT-SHAKE X44745-SER 1 212 SHAKE

Includes:

PCB A.-INTERFACE-HT-BASE X44747-SER 1 212 BASE BOARD

PCB A.-PERSONALITY-HT-SHAKE X44748-SER 1 212

PCB A.-INTERFACE-HT-SS X47048-SER 1 212 SOFT SERVE

Includes:

PCB A.-INTERFACE-HT-BASE X44747-SER 1 212 BASE BOARD

PCB A.-PERSONALITY-HT-SS X46904-SER 1 212

PCB A.-LED-4 POSITION X44752-SER 2 103

PLATE A.-DEC-8634-PRTL X45225 1 103

PLUG-Q.D. CO2 1/8 MP 021077 4 103 SYRUP TANK

PLUG-Q.D. LIQ. 3/4-18 FP 021081 4 103 SYRUP TANK

+INSERT-Q.D.PLUG 021081-1 4 103 FOR Q.D. PLUG

PLUG-SYRUP HOLE 026278 4 000 SHAKE DOOR

PROBEA.-MIXLOW-HT X42077 2 103 MIX LOW

PROBEA.-MIXOUT-SQUAREHOLE X41348 2 103 MIX OUT

+ Available Separately

Model PH90 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

PROBE-THERMISTOR-BARREL-2%TOL 038061-BLK 2 103 BARREL

PROBE-THERMISTOR-HOPPER-2%TOL 039470-BLK 3 103 HOPPER AND HEATER

+SCREW-8-32 X 1/4 ALLEN SET 043603 1 000

PULLEY-AGT MTR-1.910PDX3/8BORE 042063 1 103 AGITATOR MOTOR

PULLEY-2AK22 X .625-.6265 016403 1 103 SOFT SERVE BEATER MOTOR

PULLEY-2AK74-5/8 027822 1 103 SOFT SERVE GEAR

PULLEY-AGT DR-1.910PDX5/16 THD 036210 3 103 AGITATOR DRIVE

+SCREW-8-32 X 1/4 ALLEN SET 043603 3 000

PULLEY-AK25-5/8 019153 1 103 SHAKE BEATER MOTOR

PULLEY-AK64-5/8 007538 1 103 SHAKE GEAR

BODY A.-COAX VALVE *HPR*SH*A X46859-A 1 103

PUMP A.-COAX *HPR*SH*A* X45788-A 1 103 SHAKE

+CLIP-MIX PUMP RETAINER 044641 1 103

CYLINDER A.-PUMP-HOPPER-SHAKE X44669 1 103

O-RING-1-3/8 OD X .103W 018664 1 000

O-RING-2-1/8 OD X .139W 020051 3 000

O-RING-3/4 OD X .103W 015835 1 000

PIN A.-COAX PUMP *HT*SS* X36950 1 103

+PIN-COTTER-HAIRPIN-1/8DIA 044731 1 103

PISTON-COAX PUMP *A* WHITE 032733 1 103

POPPET-RUBBER-BLACK 022473 1 000

RING-CHECK 1-1/4 OD X 3/8 033215 1 000

RING-CHECK 2 IN OD X 1/2 020050 2 000

SEAL-AIR INLET FITTING 045327 1 000

SPRING-TAPERED 1-7/8L 022456 1 103

TUBE A.-MIX INLET-HOPPER PUMP X45318 1 103

BODY A.-COAX VALVE *HPR*SS*B X46860-B 1 103

PUMP A.-COAX *HPR*SS*B X45316-B 1 103 SOFT SERVE

+CLIP-MIX PUMP RETAINER 044641 1 103

CYLINDER A.-PUMP *HT*MCD*SS X44755 1 103

O-RING-1-3/8 OD X .103W 018664 1 000

+ Available Separately

Parts List Model PH90

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

O-RING-2-1/8 OD X .139W 020051 3 000

O-RING-3/4 OD X .103W 015835 1 000

PIN A.-COAX PUMP *HT*SS* X36950 1 103

+PIN-COTTER-HAIRPIN-1/8DIA 044731 1 103

PISTON-COAX PUMP *B*HPR 045319-B 1 103

POPPET-RUBBER-BLACK 022473 1 000

RING-CHECK 1-1/4 OD X 3/8 033215 1 000

RING-CHECK 2 IN OD X 1/2 020050 2 000

SEAL-AIR INLET FITTING 045327 1 000

SPRING-TAPERED 1-7/8L 022456 1 103

TUBE A.-MIX INLET-HOPPER PUMP X45318 1 103

PUMP A.-SYRUP-HEATED-BRN/TAN X53800- 1 103 -BRN (CHOCOLATE) OR -TAN (CARMEL) 148

INSERT-PLUNGER 032758 1 103

BODY A.-PUMP VALVE 054084 1 103 CAPTIVE BALL DESIGN

CYLINDER-SYRUP PUMP 051065 1 103

O-RING-1 ID X .103 W 048148 1 000 OUTLET TUBE

O-RING-1-5/16 OD X .103 W 048149 1 000 PLUNGER TUBE

O-RING-13/16 OD X .103 W 019930 1 000

KNOB-PLUNGER-BROWN/ TAN-SYRUP 032762- 1 103 -BRN OR -TAN

LID-PUMP 036579 1 103

NUT-LOCK-SYRUP PUMP 039680 1 103

NUT-PLUNGER-SYRUP-PUMP 036577 1 103

O-RING 9/16 OD 016369 1 000 KNOB

O-RING-13/16 OD X .103 W 019330 1 000 PLUNGER SEAL

PLUNGER 036578 1 103

PUMP A.-SYRUP HEATED X53798-SER 1 103

SEAL ASSEMBLY X33057 1 000

SPRING-PLUNGER 032761 1 000

TUBE-PLUNGER 032757 1 103

WASHER-NYLON 032760 1 000

PUMP-GLYCOL-1/8NPT-1650 RPM 041785 1 112

+ Available Separately

051103

Model PH90 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

+ MOTOR ONLY 041785-1 1 112

+ PUMP ONLY 041785-2 1 112

+ MAGNET ONLY 041785-3 1 103

+BOOT-GLYCOL PUMP 042131 1 000

RELAY-3 POLE-20A-208/24050/60 012725- 2 103 MAIN COMPRESSOR

RELAY-MTR START TI#4CR-1-625 039725- 1 103 SOFT SERVE MOTOR REDUCER

RELAY-MTR START TI#4CR-2-645 042007- 1 103 SHAKE MOTOR REDUCER

RELAY-SPDT-30 A-240 V 032607- 1 103 GLYCOL HEATER

RESTRICTOR-SYRUP 025816 3 000

SAMPLER-SYRUP 045031 1 000

SANITIZER KAY-5 125 PACKETS 041082 1 000

SENSOR A.-EVC-SHAKE-60” X44001 1 103

SENSOR A.-PYROELECTRIC-42”L X38977-SER 1 103

SHAFT A.-DRIVE-MIX PUMP-HOPPER X41947 2 103

CRANK-DRIVE-HOPPER MIX PUMP 039235 1 103

O-RING 1/2 ID X .139W-206 048632 2 000

O-RING-1-3/4 OD X .139W 008904 1 000

SHAFT-DRIVE-MIXPUMP-HOPPER 041948 1 103

SHAFT-BEATER *7QT FLUTED BLADE 050985 1 103 SHAKE - USE W/ X50958 BEATER 113

+SEAL-DRIVE SHAFT 032560 1 000

SHAFT-BEATER 032564 1 103 SOFT SERVE

STUD-FREEZER *8663* 034035 4 103 SHAKE

SHELL A.-INSULATED *8634* X45227-SER 1 512 INCLUDES STUDS

STUD-NOSE CONE 022822 4 103 SOFT SERVE

SHIELD-SPLASH 028548 1 103

SHIELD-PYROELECTRIC SENSOR 039096 1 103

SHROUD-SYRUP/AIR LINE-BLUE (OLD) 042503-BLU 1 000 PRIOR TO J9096706 145/146

SHROUD-SYRUP/AIR LINE-BROWN (OLD) 042503-BRN 1 000 PRIOR TO J9096706 145/146

SHROUD-SYRUP/AIR LINE-RED (OLD) 042503-RED 1 000 PRIOR TO J9096706 145/146

SHROUD-SYRUP/AIR LINE-WHITE (OLD) 042503-WHT 1 000 PRIOR TO J9096706 145/146

+ Available Separately

051103

Parts List Model PH90

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

SLEEVE A.-MIX PUMP *HT*MCD X44761 2 103

+NUT-PUMP SLEEVE *8751*HT* 036933 2 103

SPINNER *8663* 034054 1 103

+SEAL-SPINNER SHAFT 036053 1 000

SOCKET-Q.D. LIQ.-90DEG-1/4BARB 021026 4 103

STARTER-BEATER LINE 041950- 2 103

ARM A.-DRAW *750-1-2*MC* X33326 1 103

SWITCH A.-DRAW *321-750*SLFCLS X33322-SP 1 103 SOFT SERVE

BRACKET A.-SWITCH *321-751* X43722 1 103

E-RING 049178 1 000

PIN-PIVOT 015478 1 103

SPRING-RETURN-LEFT-SELFCLOSE 041660 1 103

SPRING-RETURN-RIGHT-SELF CLOSE 041661 1 103

SWITCH-LEVER-SPDT-10A-125-250V 028889 1 103

BEARING-SWITCH*482-8663* 034042 1 000

SWITCH A.-DRAW *5472* X45076-SER 1 103 SHAKE

BEARING-SWITCH*482-8663* 034043 2 000

BRACKET A.-ACTUATOR *5472 HT* X41882 1 103

BRACKET A.-DRAW SWITCH *5472HT X41879 1 103

E-RING 1/4 032190 1 000

NUT-PUSH ON-1/2DIA.SHAFT 039735 2 000 REPLACES 032580 RING-TRUARC

ROD A.-DRAW *5472 HT* X41880 1 103

SWITCH-LEVER-SPDT-15A-125-250V 027214 1 103

SWITCH-MEMBRANE-5 POSITION-8”L 044520 1 103

SWITCH-MEMBRANE-5 POSITION-20” 044521 2 103

SWITCH-PRESSURE 440 PSI-SOLDER 048230 2 103 J6040000/UP 105

SWITCH-PRESSURE 440 PSI-SOLDER 046362 2 103 J4047460 Thru J6039999 HP62 80 & 105

SWITCH-PRESSURE 25PS OPEN 405 030886 1 103 J4047459/PRIOR 80

+BOOT-PRESSURE SWITCH 034682 2 000

SWITCH-TOGGLE-DPDT*ON-NONE-ON 024295 1 103 POWER

SWITCH-TOGGLE-SPST 051974 2 103 SYRUP HEATER - 042782 - J8070000/UP 135

+ Available Separately

Model PH90 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

SWITCH-TOGGLE-SPST 012626 2 103 SYRUP HEATER - 042782 PRIOR TO J8070000

SYRUP RAIL ASSY SPARE PARTS

HEATER-STRIP-175W-240V 042782 2 103

LABEL-TEMPERATURE ADJUSTMENT 030994 2 000

O-RING-9/16 OD X .103W 016369 3 000 DRAIN PLUG

PLUG-DRAIN-WYOTT 023953-5 3 103

THERMOSTAT-ADJ-SNAP ACTING 049993 2 103 104

THERMOSTAT-HI LIMIT-SNAPACTING 049992 2 103 104

TANK-GLYCOL 1.5QT-PLASTIC 047314 1 103 J4020000/UP 79

CAP-GLYCOL TANK 047314-1 1 103 J4020000/UP 79

TANK-SYR-4 QT 045533 4 103

COVER-XYRUP TANK W/ INLET FITTING 035759-1 4 103 INCLUDED W/ TANK

+DECAL-SYRUP TANK INSTRUCTION 045533-1 4 000

GASKET 016037 4 000 FOR COVER

O-RING 018550 4 000 FOR DIP TUBE

TIP-NYLON-WHITE 42747 8 000

TUBE-DIP 015441-7 4 103

TEE-ACCESS 1/2” W/5344 CORE 026688 1 103 12/09/96/ PRIOR

047919 1 000

TOOL-COAX PUMP LVB & DRIVE SHAFT

REMOVAL

TOOL-SEAL INSTALL-REMOVE 035460 1 000

TRANS.-240V PR1/24V SEC 10 VA 030132- 1 103 SHAKE SYRUP CONTROL VALVE

TRANS.-CONT.-40VA 120/200/240V 045754 1 103 POWERS INTERFACE BOARDS

TRAY-DRIP *8662-8663* 028542 1 103

TRAY-PARTS-BARREL 044118 1 000 SHAKE - J7060000/UP 118

TRAY-PARTS-BARREL 045756 1 000 SOFT SERVE - J7060000/UP 118

TRAY-PARTS-PUMP 044117 2 000 J7060000/UP 118

TRIM-REAR CORNER-LEFT 044051 1 103 113

TRIM-REAR CORNER-RIGHT 044053 1 103 113

NUTSERT-10-32 047597 6 103 FOR REAR CORNER TRIM 4/30/99/ PRIOR 113

NUTSERT-10-32 053431 6 103 FOR REAR CORNER TRIM 5/01/99/ UP

+ Available Separately

Parts List Model PH90

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

TUBE A.-HEAT T.PUMP FEED X44666 1 103 SOFT SERVE

TUBE A.-HEAT T.PUMP FEED X44615 1 103 SHAKE

TUBE-.170 ID X .250 OD - SYRUP VALVE 075885-96 VAR 000 BULK UNDER R40302 (CUT TO LENGTH)

TUBE-VINYL 1/4ID X 1/16 WALL 020941- VAR 000 BULK UNDER R30312

TUBE-VINYL 1/8ID X 1/16 WALL 020938- VAR 000 BULK UNDER R30301

VALVE A.-SYRUP CONTROL X50561 1 103 J6061311/UP 107

DECAL-SET-SYRUP VALVES 045521 1 000

FITTING-BARB SYRUP MANIFOLD 050493 1 103

FITTING-ELBOW SYRUP MANIFOLD 050492 1 103 FOR 075885-8 AIR TUBE

FITTING-BARB MEAD VALVE 050494 5 103 FOR 020938-17 VINYL TUBE

MANIFOLD-SYRUP VALVE 050496 1 103

PLUG-VALVE SYRUP 5 BLOCK 050302-01 1 000 SMALL WHITE PLASTIC - SIDE PLUG 137

TUBE-VINYL 1/8ID X 1/16 WALL 020938-17 4 000 BULK R30301

VALVE-SYRUP 5 BLOCK 050302 1 103

VALVE-SOLENOID-3 WAY 12 VDC 050490-02 1 103 AIR

VALVE-SOLENOID-3 WAY 24 VAC 050490-03 4 103 SYRUP

VALVE-ACCESS 1/4FL X 5/16S - 90 DEG. ELBOW 053027 2 103 J9090000/UP (FRENCH BUILT COMPRESSOR) 146

VALVE-ACCESS 1/4 FL X 3/8S 044455 2 103 PRIOR TO J 9090000 146

VALVE-ACCESS 1/4FL X 3/8SOLDER 043232 2 103

VALVE-ACCESS-1/4 MFLX1/4 S-90 047016 2 103 J4047460/UP HP62 80

VALVE-EXP-AUTO-1/4SX1/4FPT 046365 2 103 J4047460/UP HP62 80

+BOOT-EXPANSION VALVE 050900 2 000

VALVE-EXP-AUTO-1/4MFX 1/4 FPT 037392 2 103 J4047459/PRIOR 80

+BOOT-EXPANSION VALVE 027137 2 000

+ COIL-SOLENOID VALVE 037954-27C 2 103 COIL ONLY

VALVE-SOLENOID 3-W 1/4FPT 240V 037954- 2 103 GLYCOL HEATER

VIDEO-TRAIN FILM-HT 045804-V 1 000 J4070000/UP 83

+ Available Separately

Model PH90 Parts List

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

WATER COOLED

BLOWER-100CFM 012796- 1 103

CONDENSER-W/C-COAXIAL 047540 2 103 J4047460/UP HP62 80

CONDENSER-W/C COAXIAL 031651 2 103 J4047459/PRIOR 80

ELBOW-3/8MP X 1/2 BARB-BRASS 018641 2 103

GUARD-BLOWER 022505 1 103

OUTLET A.-TEE X25900 1 103

PANEL-REAR 048210 1 103 J4070000/UP 84

PANEL-REAR 044631 1 103 J4070000/PRIOR (SEE KIT X48210-SER) 84

RUBBER HOSE 1/2” ID X 7/8” R50200 12FT 000 ORDER IN BULK

SWITCH-PRESSURE 350 PSI 048231 2 103 J6040000/UP 105

SWITCH-PRESSURE 350 PSI 046431 2 103 J4047460 Thru J6039999 HP62 80 & 105

SWITCH-PRESSURE 25PS OPEN 405I 030886 2 103 J4047459/PRIOR 80

TEE-3/8” PIPE-WATER VALVE 032953 1 103

VALVE-WATER 3/8 REG HEAD 046686 2 103 J4047460/UP HP62 80

VALVE-WATER 3/8 HEAD 008363 2 103 J4047459/PRIOR 80

50 CYCLE

BELT-AX34 025729 2 000 SOFT SERVE

BELT-V-4L330 027016 1 000 SHAKE - J8039999/PRIOR 129

BELT-AX31 041575 1 000 SHAKE - J8040000/UP 129

BLOCK-TERMINAL 3P+N 039424 1 103

BLOCK-TERMINAL-7 POLE GREEN 024156 2 103

GEAR-ONLY 049245-34 1 103 SHAKE

MOTOR-REDUCER 044723-34 1 103 SHAKE

MOTOR-ONLY 049244-34 1 103 SHAKE

PULLEY-2AK27 X .625-.6265 011545 1 103 SOFT SERVE BEATER MOTOR

PULLEY-AGT DR-1.690PDX5/1 045717 1 103

PULLEY-AGT DR-1.910PDX5/16 THD 036210 2 103

PULLEY-AGT MTR-2.110PDX3 045718 1 103 AGITATOR MOTOR

PULLEY-AK30 X 5/8 033559 1 103 SHAKE BEATER MOTOR

+ Available Separately

Parts List Model PH90

UPDATE

REMARKSWARR.

CLASS

QTY.PART

NUMBER

DESCRIPTION PARTS

STARTER-3 PHASE 1.4 TO 2.3A 041950-33G 1 103 SHAKE 50Hz 3 PHASE

STARTER-3 PHASE 2.0 TO 3.3A 041950-33H 1 103 SOFT SERVE 50Hz 3 PHASE

+ Available Separately

Model PH90 Parts List

047984--33 Rev . 2/03

Taylor 047772-M User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual