Taylor 028763- M User Manual

OPERATOR’S MANUAL
Model 220
Batch Freezer
Original Operating Instructions
028763- M
5/99 (Original Publication)
(Updated 8/2/14)
Taylor Distributor:
Address:
Phone:
Service:
Parts:
Date of Installation:
Information found on the data label:
Model Number:
Serial Number:
Electrical Specs: Voltage Cycle
Phase
Maximum F use Size: A
Minimum Wire Ampacity: A
E 1999 Carrier Commercial Refrigeration, Inc.
028763-M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Table of Contents
Section 1 To the Installer 1............................................
Installer Safety 1........................................................
Site Preparation 1.......................................................
Air Cooled Units 2.......................................................
Water Connections (Water Cooled Units Only) 2............................
Electrical Connections 2.................................................
Beater Rotation 3.......................................................
Refrigerant 3...........................................................
Section 2 To the Operator 4...........................................
Section 3 Safety 5....................................................
Section 4 Operator Parts Identification 7...............................
Beater Door Assembly 8.................................................
Accessories 9..........................................................
Section 5 Important: To the Operator 10.................................
Symbol Definitions 10....................................................
Control Switch 10........................................................
Dial Light 10.............................................................
Temperature Control 10...................................................
Reset Mechanism 10.....................................................
Section 6 Operating Procedures 11.....................................
Assembly 11............................................................
Sanitizing 15............................................................
Priming 17..............................................................
Overrun 19..............................................................
Drawing Product 19......................................................
Closing Procedures 20...................................................
Rinsing 20..............................................................
Cleaning/Sanitizing 20....................................................
Disassembly 21..........................................................
Brush Cleaning 21.......................................................
Model 220 Table of Contents
Table of Contents - Page 2
Section 7 Important: Operator Checklist 22..............................
During Cleaning and Sanitizing 22.........................................
Troubleshooting Bacterial Count 22........................................
Regular Maintenance Checks 22...........................................
Winter Storage 23........................................................
Section 8 Troubleshooting Guide 24....................................
Section 9 Parts Replacement Schedule 26...............................
Section 10 Limited Warranty on Equipment 27............................
Section 11 Limited Warranty on Parts 29.................................
Wiring Diagrams 32......................................................
Note: Continuing research results in steady improvements; therefore, info rmation in this manual is subject to change without notice.
Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions.
E 1999 Carrier Commercial Refrigeration, Inc. (Original Publication)
(Updated September, 2014) 028763- M Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties. All rights reserved.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc. 750 N. Blackhawk Blvd. Rockton, IL 61072
Model 220 Table of Contents
Section 1 To the Installer
The following information has been included in the manual as safety and regulatory guidelines. For complete installation instructions, please see the Installation Checklist.
Installer Safety
In all areas of the world, equipment should be installed in accordance with existing local codes. Please contact your local authorities if you have any questions.
Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and
service of Taylor® equipment.
S Only authorized Taylor service personnel
should perform installation and repairs on the equipment.
S Authorized service personnel should consult
OSHA Standard 29CFRI910.147 or the applicable code of the local area for the industry standards on lockout/tagout procedures before beginning any installation or repairs.
S Authorized service personnel must ensure
that the proper PPE is available and worn when required during installation and service.
S Authorized service personnel must remove all
metal jewelry, rings, and watches before working on electrical equipment.
The main power supply(s) to the freezer must be disconnected prior to performing any repairs. Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment.
Note:Allrepairsmustbeperformedbyan authorized Taylor Service Technician.
cause severe injuries.
Site Preparation
Review the area the unit is to be installed in before uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The freezer has successfully performed in high ambient temperatures of 104_(40_C) at reduced capacities.
where a water jet or hose can be used. NEVER use a water jet or hose to rinse or clean the unit. Failure to follow this instruction may result in electrocution.
to avoid the hazard of tipping. Extreme care should be taken in moving this equipment for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or equipment damage.
Uncrate the unit and inspect it for damage. Report any damage to your Taylor Distributor.
This piece of equipment is made in the USA and has USA sizes of hardware. All metric conversions are approximate and vary in size.
This unit has many sharp edges that can
This unit must NOT be installed in an area
This unit must be installed on a level surface
131122
Model 220 To the Installer
1
Air Cooled Units
Electrical Connections
DO NOT obstruct air intake and discharge openings:
Air cooled units require a minimum of 3” (76 mm) of clearance around all sides of the freezer and 7- 1/2” (191 mm) on the bottom to allow for adequate air flow across the condenser(s). Install the deflector provided to prevent recirculation of warm air. Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor.
Water Connections
(Water Cooled Units Only)
An adequate cold water supply must be provided with a hand shut- off valve. On the underside rear of the base pan, two 3/8” I.P.S. water connections for inlet and outlet have been provided for easy hook- up. One half inch inside diameter water lines should be connected to the machine. (Flexible lines are recommended, if local codes permit.) Depending on local water conditions, it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve. There will be only one water “in” and one water “out” connection. DO NOT install a hand shut- off valve on the water “out” line! Water should always flow in this order: first, through the automatic water valve; second, through the condenser; and third, through the outlet fitting to an
opentrapdrain.
In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities.
FOLLOW YOUR LOCAL ELECTRICAL CODES!
Each unit requires one power supply for each data label on the unit. Check the data label(s) on the freezer for branch circuit overcurrent protection or fuse, circuit ampacity, and other electrical specifications. Refer to the wiring diagram provided inside of the control box for proper power connections.
CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK!
A back flow prevention device is required
on the incoming water connection side. Please
refer to the applicable National, State, and local codes for determining the proper configuration.
120806
This unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the equipment’s frame.
2
Model 220To the Installer
S Stationary appliances which are not equipped
with a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3mm installed in the external installation.
S Appliances that are permanently connected to
fixed wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
Beater Rotation
Refrigerant
In consideration of our environment, Taylor uses only earth friendly HFC refrigerants. The HFC refrigerant used in this unit is R404A. This refrigerant is generally considered non-toxic and non-flammable, with an Ozone Depleting Potential (ODP) of zero (0).
However, any gas under pressure is potentially hazardous and must be handled with caution. NEVER fill any refrigerant cylinder completely with liquid. Filling the cylinder to approximately 80% will allow for normal expansion.
Use only R404A refrigerant that conforms to the AHRI standard 700 specification. The use of any other refrigerant may expose users and operators to unexpected safety hazards.
Refrigerant liquid sprayed onto the skin may cause serious damage to tissue. Keep eyes and skin protected. If refrigerant burns should occur, flush immediately with cold water. If burns are severe, apply ice packs and contact a physician immediately.
Beater rotation must be clockwise as viewed
looking into the freezing cylinder.
Note: The following procedures must be performed by an authorized Taylor service technician.
To correct the rotation on a three- phase unit, interchange any two incoming power supply lines at freezer main terminal block only.
To correct rotation on a single- phase unit, change the leads inside the beater motor. (Follow the diagram printedonthemotor.)
Electrical connections are made directly to the terminal block provided in the main control box located in the left lower side panel.
Model 220 To the Installer
government laws regarding refrigerant recovery, recycling, and reclaiming systems. If you have any questions regarding these laws, please contact the factory Service Department.
conjunction with polyolester oils is extremely moisture absorbent. When opening a refrigeration system, the maximum time the system is open must not exceed 15 minutes. Cap all open tubing to prevent humid air or water from being absorbed by the oil.
3
Taylor reminds technicians to be cautious of
WARNING: R404A refrigerant used in
130821
Section 2 To the Operator
The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation. Y ourTaylor freezer, when properly operated and cared for, will produce a consistent quality product. Like all mechanical products, this machine will require cleaning and maintenance. A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely.
This Operator’s Manual should be read before operating or performing any maintenance on your equipment.
Your Taylor freezer will NOT eventually compensate and correct for any errors during the set- up or filling operations. Thus, the initial assembly and priming procedures are of extreme importance. It is strongly recommended that all personnel responsible for the equipment’s operation review these procedures in order to be properly trained and to make sure that there is no confusion.
In the event that you should require technical assistance, please contact your local authorized Taylor Distributor.
Note: Your Taylor warranty is valid only if the parts are authorized Taylor parts, purchased from the local authorized Taylor Distributor, and only if all required service work is provided by an authorized Taylor service technician. Taylor reserves the right to deny warranty claims on units or parts if non- T aylor approved parts or incorrect refrigerant were installed in the unit, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by abuse, misuse, neglect, or failure to follow all operating instructions. For full details of your Taylor Warranty, please see the Limited Warranty section in this manual.
it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste.
The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.
Compressor Warranty Disclaimer
The refrigeration compressor(s) on this unit are warranted for the term stated in the Limited Warranty section in this manual. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop- in replacements for numerous applications. It should be noted that in the event of ordinary service t o this unit’s refrigeration system,
only the refrigerant specified on the affixed data label should be used. The unauthorized use of
alternate refrigerants will void your Taylor compressor warranty. It is the unit owner’s responsibility to make this fact known to any technician he employs.
It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned, obsoleted, or no longer available during the five year warranty of the compressor.
Note: Constant research results in steady improvements; therefore, information in this manual is subject to change without notice.
If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore,
131122
Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop- in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor or the Taylor Factory. Be prepared to provide the Model/Serial Number of the unit in question.
4
Model 220To the Operator
Section 3 Safety
We, at T aylor Company, are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts. Taylor makes every effort to design and manufacture built- in safety features to protect both operators and service technicians.
Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service refrigeration equipment. When working on refrigeration equipment, observe precautions noted in the literature, tags and labels attached to the unit, and other safety precautions that may apply. Follow all safety code requirements. Wear safety glasses and work gloves.
IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may also damage the unit and/or its components. Such damage may result in component replacement and service repair expenses.
DO NOT operate the unit without reading
this entire Operator Manual first. Failure to follow all of these operating instructions may result in damage to the unit, poor performance, health hazards, personal injury, or death.
This unit is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge. Where limited equipment operation is allowed for public use, such as a self- serve application, supervision or instruction concerning the use of the appliance by a person responsible for their safety is required. Children should be supervised to ensure that they do not play with the appliance.
S All repairs should be performed by an
authorized Taylor service technician.
S The main power supplies to the unit must be
disconnected prior to performing installation, repairs, or maintenance.
S DO NOT operate the unit unless it is properly
grounded.
S DO NOT operate the unit with larger fuses
than specified on the unit’s data label.
S Units that are permanently connected to fixed
wiring and for which leakage currents may exceed 10 mA, particularly when disconnected or not used for long periods, or during initial installation, shall have protective devices such as a GFI, to protect against the leakage of current, installed by the authorized personnel to the local codes.
S Stationary units which are not equipped with
a power cord and a plug or another device to disconnect the appliance from the power source must have an all-pole disconnecting device with a contact gap of at least 3 mm installed in the external installation.
S Supply cords used with this unit shall be
oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (Code designation 60245 IEC 57) installed with the proper cord anchorage to relieve conductors from strain, including twisting, at the terminals and protect the insulation of the conductors from abrasion.
If the supply cord is damaged, it must be replaced by an authorized Taylor service technician in order to avoid a hazard.
Failure to follow these instructions may result in electrocution. Contact your local authorized Taylor Distributor for service.
130821
Model 220 Safety
5
An equipotential grounding lug is provided with this unit. Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer. The installation location is marked by the equipotential bonding symbol (5021 of IEC 60417-1) on both the removable panel and the unit’s frame.
DO NOT use a water jet to clean or rinse the unit. Failure to follow these instructions may result in serious electrical shock.
Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit, in particular as far as safety and hygiene are concerned.
Cleaning and sanitizing schedules are governed by your state or local regulatory agencies and must be followed accordingly. Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit.
S DO NOT allow untrained personnel to operate
this unit.
S DO NOT operate the unit unless all service
panels and access doors are restrained with screws.
S DO NOT remove any internal operating parts
(including, but not limited to, freezer door, beater, or scraper blades), unless all control switches are in the OFF position.
Failure to follow these instructions may result in severe personal injury, especially to fingers or hands, from hazardous moving parts.
This unit has many sharp edges that can
cause severe injuries.
S DO NOT put objects or fingers in the door
spout. This may contaminate the product and cause severe personal injury from blade contact.
S USE EXTREME CAUTION when removing
the beater assembly. The scraper blades are very sharp.
This unit is designed to maintain product temperature under 41_F(5_C). Any product being added to this unit must be below 41_F(5_C). Failure to follow this instruction may result in health hazards and poor freezer performance.
DO NOT obstruct air intake and discharge openings: 3” (76 mm) minimum air space on front, rear and sides, and 7- 1/2” (191 mm) on the bottom. The deflector should be installed to prevent recirculation of warm air. Failure to follow this instruction may cause poor freezer performance and damage to the machine.
For Indoor Use Only: This unit is designed to operate indoors, under normal ambient temperatures of 70_-75_F(21_-24_C). The unit has successfully performed in high ambient temperatures of up to 104_F(40_C) at reduced capacities.
DO NOT run the unit without product. Failure to follow this instruction can result in damage to the unit.
This unit must be placed on a level surface. Extreme care should be taken when moving the unit for any reason. Two or more persons are required to safely move this unit. Failure to comply may result in personal injury or damage to the unit.
NOISE LEVEL: Airborne noise emission does not exceed 78 dB(A) when measured at a distance of 1.0 meter from the surface of the unit and at a height of 1.6 meters from the floor.
6
Model 220Safety
Section 4 Operator Parts Identification
ITEM DESCRIPTION PART NO.
1 PAN-DRIP 027503 2 COVER A.-HOPPER-110-220 X24778 3 GASKET-HOPPER COVER 011412 4 PANEL-REAR 031749 5 FUNNEL A.-MIX X35636 6 LOUVER-SIDEL&R 019566 7 PANEL-UPPER SIDE R. 033125 8 PANEL A.-SIDE *RIGHT* X49481
9 CASTER-SWV-3/4-10 ST. 021279 10 SCREW-1/4-20X3/8 RHM-STNLS 011694 11 CASTER-LOCKING SWIVEL 030307
Model 220 Operator Parts Identification
ITEM DESCRIPTION PART NO.
12 SHELF-DRIP TRAY 031753 13 PANEL-FRONT LOWER 049441 14 COLLAR-HOLDING 019481 15 FASTENER-CLIP 1/4-20 U-TYPE 045865 16 PANEL A.-SIDE LEFT* X49480 17 PANEL A.-FRONT X32154 18 PANEL-UPPER SIDE L. 033124 19 BUSHING-PANEL 013289
20 TRIM- REAR CORNER R. 031895
21 TRIM- REAR CORNER L. 031894
22 O- RING 1- 5/8 OD X .139 W 011471
7
Beater Door Assembly
ITEM DESCRIPTION PART NO.
1 ROD A.-DRAW X30079
2 HOLDER A.-BEARING X30078
3 O-RING-2-1/8 OD X .139W-#225 020051
4 PISTON-VALVE 030083
5 PIN-HINGE X04329
6 PIN A.-PIVOT X34737
7 DOOR A.-PARTIAL SPOUT X32938
8 CAP A.-COVER X29667
ITEM DESCRIPTION PART NO.
9 O-RING-11-3/8ODX .103W 019046 10 BEARING-FRONT 019176 11 BEATER A. X32269 12 BLADE-SCRAPER 052586 13 SHAFT-BEATER 032276 14 SEAL-DRIVE SHAFT 031316 15 SCREW A.-CROSS BAR X07233 16 BAR-CROSS 011740
8
Model 220Operator Parts Identification
Accessories
ITEM DESCRIPTION PART NO.
1 PA IL- 1 0 QT. 013163
2 LUBRICANT - TAYLOR 047518
3 BRUSH-MIXTANKBODY3X7 023316
4 FUNNEL- PLASTIC DOOR 029670
Model 220 Operator Parts Identification
ITEM DESCRIPTION PART NO.
5 BRUSH- REAR BRG 1 X 2 X 1 4 013071
6 BRUSH- DRAW VALVE 1- 1/2 X 3 014753
7 PLUNGER A. X09585
140717
9
Section 5 Important: To the Operator
Figure 1
ITEM DESCRIPTION
1 Control Switch (Switch- Rocker) 2 Dial Light (Light- Orange- Round) 3 Temperature Control (Control- Temp.)
freezing cylinder while the control switch is in the “AUTO” position. Always put the control switch into the “EJECT” position when drawing product from the freezing cylinder. As an additional safety feature, this unit will not operate if the door is open.
Note: Never empty the contents of the
Symbol Definitions
To better communicate in the International arena, the words on many of our operator switches and buttons have symbols to indicate their functions. Your Taylor equipment is designed with these International symbols.
The following chart identifies the symbol definitions used on the operator switches.
=COLDER
=WARMER
= TEMP (Temperature)
Control Switch
When the control switch is placed in the “AUTO” position, the refrigeration system will operate. When the switch is placed in the “EJECT” position, only the beater motor will operate.
Dial Light
Located to the right of the control switch is a round dial light. When the control switch is in the “AUTO” position, this light will come on, indicating the refrigeration system is operating.
Temperature Control
Located on the right front side is the temperature control knob. Turning the adjusting knob clockwise will decrease product temperature. Turning the adjusting knob counterclockwise will increase product temperature. Each quarter turn will vary the
temperature approximately two degrees.
Reset Mechanism
Located on the left side panel is the reset button. The reset protects the beater motor from an overload condition. Should an overload occur, the reset mechanism will trip. To properly reset the freezer, place the control switch in the “OFF” position. Press the reset button firmly. Place the control switch in the “EJECT” position and observe the freezer’s performance. Return the control switch to the “AUTO” position.
10
Model 220Important: To the Operator
Section 6 Operating Procedures
The Model 220 freezer can produce all flavors of ice cream, including those with fruits and nuts. The freezer is designed for filling pints, quarts or gallons to be placed in a hardening cabinet. The unit has a 10 quart (9.5 liter) mix hopper.
The Model 220 will produce 20 quarts (18.9 liters) of frozen product from 10 quarts (9.5 liters) of fresh mix.
We begin our instructions at the point where we find the parts disassembled and laid out to air dry from the previous brush cleaning.
The following procedures will show you how to assemble the parts into the freezer, sanitize them, and prime the freezer with fresh mix to prepare the first batch.
Figure 2
If you are disassembling the machine for the first t ime or need information to get to this starting point in our instructions, turn to page 21, “Disassembly” and start there.
Assembly
MAKE SURE THE CONTROL SWITCH IS
IN THE “OFF” POSITION. Failure to follow this
instruction may result in severe personal injury from hazardous moving parts.
Step 1 Install the drive shaft. Apply an even coat of lubricant to the groove and shaft portion of the drive shaft. Do not lubricate the hex end. Slide the shaft seal, small
end first, onto the shaft. Push the seal over the shoulder and into the groove in the shaft. Apply additional lubricant inside the large opening of the seal.
Insert the drive shaft through the rear shell bearing, and engage the hex end firmly into the gear box coupling. Be certain that the drive shaft fits into the coupling without binding.
Figure 3
Model 220 Operating Procedures
11
Step 2 Install the beater assembly. First check the scraper
blades for any nicks or signs of wear. If the blades are in good condition, place the rear scraper blade into the grooves on the beater (knife edge to the outside). The pins on the blades fit under the pins on the beater to prevent the blades from falling off.
Figure 4
Holding the rear blade on the beater, slide the beater assembly into the freezing cylinder over the drive shaft until the entire blade is inside. Install the middle scraper blade into the two middle holding pins. Slide the beater assembly in farther and install the front scraper blade into the two front holding pins. Slide the beater assembly the rest of the way into the freezing cylinder.
Step 3 Assemble the freezer door. Insert the large o- ring
into the groove on the back of the freezer door.
Figure 6
Insert the front bearing into the hole in the center on the back of the freezer door.
Figure 5
Make sure the beater assembly is pushed all the way to the rear of the freezing cylinder and that the end of the beater shaft protrudes from the end of the beater assembly. When in position, the beater will not protrude beyond the front of the freezing cylinder.
Figure 7
Slide the o- ring into the groove on the valve piston, and lubricate.
Figure 8
12
Model 220Operating Procedures
Slide the o- ring into the groove on the bearing holder, and lubricate.
Lightly lubricate the inside of the valve body in the freezer door.
Figure 9
Lightly lubricate the draw rod, and slide the bearing holder onto the rod, locking stem first.
Figure 10
Thread the valve piston on the end of the draw rod until tight.
Figure 12
Insertthe draw rodassembly, valvepiston first, into the valve body.
Figure 13
Turn the draw rod handle to lock the bearing holder into place.
Figure 11
Model 220 Operating Procedures
13
Figure 14
Turn the bearing holder so the holes are aligned with the holes in the valve body .Secure with the keeper pin.
Figure 15
Step 4 Install the freezer door. Align the hole in the cross bar
with the hole in either hinge, and insert the hinge pin. The cross bar can be assembled for either right or left opening. Holding the freezer door firmly, position the door onto the cross bar. Align the cross bar with the opposite hinge and insert the remaining hinge pin.
Figure 17
Step 5
Align the holes in the cover cap assembly with the holes on the freezer door. Secure with the keeper pin.
Figure 16
Make sure the freezer door fits securely over the freezing cylinder. With the door seated over the front of the freezing cylinder, install the cross bar screw assembly in the center of the freezer door through the cross bar. Tighten securely.
Figure 18
Step 6
Slide the rear drip tray into the hole in the left side panel.
Figure 19
14
Model 220Operating Procedures
Step 7 Install the shelf. Choose the level desired and align
the grooves in the back of the shelf with the holding collars. Slide the shelf down over the holding collars of the same height on the left and right sides.
Figure 20
Step 2
Install the o- ring on the bottom of the funnel.
Figure 22
Step 3
Lay the funnel and the hopper gasket in the bottom of the mix hopper and pour the sanitizing solution into the hopper.
Sanitizing
Step 1
Prepare a pail of approved 100 PPM sanitizing solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFIC­ATIONS.
Figure 23
Step 4
While the solution is flowing into the freezing cylinder, brush clean the hopper and the mix inlet hole.
Figure 21
Model 220 Operating Procedures
15
Figure 24
080911
Figure 25
Step 5
Place the control switch in the “EJECT” position. This will cause the sanitizing solution in the freezing cylinder to be agitated. Allow to agitate for five minutes.
Step 6
Place the control switch in the “OFF” position.
With an empty pail beneath the ejection port, turn the draw rod handle and pull forward, opening the ejection port. Draw off all the sanitizing solution. When the sanitizer stops flowing from the ejection port, push the draw rod back into the valve body and lock into place.
Figure 27
Step 7
Assemble the hopper gasket around the top edge of the mix hopper.
140717
Figure 26
16
Figure 28
Model 220Operating Procedures
Priming
Step 1
Place the funnel in the mix inlet hole at the rear of the hopper. Turn the funnel to the right or left so that the opening in the funnel does not align with the opening in the mix inlet hole.
Figure 29
Step 2
Pour 10 quarts (9.5 liters) of FRESH mix into the hopper. This should bring the mix level up to the second graduated mark on the rear wall of the hopper.
Step 3
With the control switch in the “OFF” position, hold an empty pail beneath the ejection port. Turn the draw rod handle and pull forward, opening the ejection port.
Step 4
Turn the funnel to the right or left so that the opening in the funnel aligns with the opening in the mix inlet hole. Mix being added will force any remaining sanitizing solution in the freezing cylinder out into the pail.
Figure 31
Step 5
When full strength mix is flowing from the ejection port, push the draw rod back into the valve body and lock into place.
Figure 30
Model 220 Operating Procedures
17
Figure 32
060425
Note: The funnel can be returned to its closed position. Another measure of mix can be poured into the hopper in readiness for the next batchwhile the first batch of mix is freezing.
Figure 33
Step 6
Place the mix hopper cover in position.
Figure 35
Step 8
To add fruits and nuts, place the control switch in the “EJECT” position. There are two ways to add fruits and nuts, as follows:
Fruits and nuts can be added through the mix hopper funnel assembly . Use the plunger to press the ingredients down into the freezing cylinder.
Fruits and nuts can also be added through the opening in the freezer door. Install the white plastic door funnel before using the plunger to press the ingredients into the freezing cylinder.
Figure 34
Step 7
Place the control switch in the “AUTO” position. When the unit automatically cycles off, the light will turn off. This light is a visual signal that the product is down to its proper temperature. Place the control switch in the “OFF” position.
060425
Figure 36
Note: The plastic door funnel MUST be installed beforeusing theplunger when adding fruits and nuts
through the opening in the freezer door. Failure to install the door funnel may result in the plunger hitting the beater assembly and damaging the machine.
If the plunger will not be used, fruits and nuts can be added through the freezer door without installing the plastic door funnel.
Step 9
Thoroughly mix the added ingredients until the desired consistency is obtained.
18
Model 220Operating Procedures
Overrun
With the control switch in the “EJECT” position, take a sample of the product to determine overrun. If the overrun is not at the desired level, leave the control switch in the “EJECT” position to agitate the product and blend more air into the mixture. Continue to take samples until the desired overrun is obtained.
Step 1
Use a standard overrun scale and a one pint (1/2 liter) measuring cup.
Step 2
Place the cup on the scale and adjust the scale pointer to the zero setting.
Figure 39
Step 5
If the scale does not have overrun graduations, then weigh one pint (1/2 liter) of mix before freezing. Draw a sample pint (1/2 liter) of frozen product and level it off with a straight edge.
Step 6
Place the pint (1/2 liter) of product on the scale and read the weight. Divide the weight of the frozen product into the weight of the raw mix for your percent of increase. If the answer is 2, you have 100% overrun. If the answer is between 1 and 2, the decimal represents your overrun.
Figure 37
Step 3
Draw off one pint (1/2 liter) of product, and with a straight edge, level off the top.
Figure 38
Step 4
Place the pint (1/2 liter) of product on the scale and read the overrun directly off of the scale.
Example:
1.85
8.2 15.2 Raw Mix = 15.2 oz. (450 ml) Frozen Mix = 8.2 oz. (243 ml) Overrun = 85%
Drawing Product
Step 1
When the desired temperature and overrun of the product has been achieved, the product may be drawn into packages or cans for hardening. Place the package or can directly beneath the ejection port of the freezer door.
Step 2
Put the control switch into the “EJECT” position and place the container on the shelf.
Turn the draw rod handle and pull forward, opening the ejection port. When the container is full, push the draw rod back into the valve body and lock into place.
Model 220 Operating Procedures
19
Step 3
When the freezing cylinder is empty of product, close the ejection port and place the control switch in the
“OFF” position.
Step 3
Put the control switch into the “EJECT” position and allow the water to agitate for approximately one minute.
Note: The shelf can be adjusted for large or small containers. Lift upwards on the front edge of the shelf to disengage from the holding collars; then lift away from the freezer. Choose the desired height and slide the shelf back down over the holding collars of the same height on right and left sides.
Figure 40
Closing Procedures
After the necessary batches have been prepared, the machine should be cleaned and sanitized. The following procedures will show you how to rinse the freezing cylinder of mix residue, clean and sanitize, and disassemble the parts from the freezer.
Step 4
Put the control switch into the “OFF” position. Hold a pail beneath the ejection port.
Step 5
Turn the draw rod handle and pull toward, opening the ejection port. When the water stops flowing from the ejection port, push the draw rod back into the valve body and lock into place.
Repeat these procedures until the rinse water being drawn from the freezing cylinder is clear.
Cleaning/Sanitizing
Step 1
Prepare a pail of approved 100 PPM cleaning/sanitiz­ing solution (examples: 2- 1/2 gal. [9.5 liters] of Kay- 5R or 2 gal. [7.6 liters] of Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTUR­ER’S SPECIFICATIONS.
Step 2
Pour the cleaning/sanitizing solution into the hopper and allow it to flow into the freezing cylinder.
Step 3
While the solution is flowing into the freezing cylinder, brush clean the hopper and the mix inlet hole.
Rinsing
MAKE SURE THE CONTROL SWITCH IS
IN THE “OFF” POSITION. Failure to follow this
instruction may result in severe personal injury from hazardous moving parts.
Step 1
Remove the hopper cover, the gasket and the funnel. Take these parts to the sink for cleaning.
Step 2
Pour two gallons (7.6 liters) of cool, clean water into the mix hopper. With the brushes provided, scrub the mix hopper and the mix inlet hole.
140717
Step 4
Put the control switch into the “EJECT” position. This will cause the cleaning/sanitizing solution in the freezing cylinder to be agitated. Allow it to agitate for five minutes.
Step 5
Put the control switch into the “OFF” position. Hold an empty pail beneath the ejection port.
Step 6
Turn the draw rod handle and pull forward, opening the ejection port. Draw off all the sanitizing solution. When the sanitizer stops flowing from the ejection port, push the draw rod back into the valve body and lock into place.
20
Model 220Operating Procedures
Disassembly
Remove the keeper pin from the cover cap assembly and remove the cover cap assembly.
MAKE SURE THE CONTROL SWITCH IS
IN THE “OFF” POSITION. Failure to follow this
instruction may result in severe personal injury from hazardous moving parts.
Step 1
Remove the cross bar screw assembly, the hinges, pins, the cross bar, the freezer door, the beater assembly, the scraper blades, and the drive shaft from the freezing cylinder. Also remove the adjustable shelf. Take these parts to the sink for further disassembly and cleaning.
Step 2
Remove the rear drip tray from the side panel.
Note: If the drip tray is filled with an excessive amount of mix, it is an indication that the drive shaft seal should be replaced or was improperly lubricated.
Brush Cleaning
Step 1
Prepare a sink with an approved cleaning solution (ex­ample: Kay- 5R or Stera- SheenR). USE WARM WATER AND FOLLOW THE MANUFACTURER’S SPECIFICATIONS.
Note: To remove o- rings, use a single service towel to grasp the o- ring. Apply pressure in an upward direction until the o- ring pops out of its groove. With the other hand, push the top of the o- ring forward. It will roll out of the groove and can be easily removed. If there is more than one o- ring to be removed, always remove the rear o- ring first. This will allow the o- ring to slide over the forward rings without falling into the open grooves.
Take these parts to the sink for cleaning,
Step 4
Thoroughly brush clean all disassembled parts in the cleaning solution, making sure all lubricant and mix film is removed. Place all the cleaned parts on a clean dry surface to air dry overnight.
Step 5
Return to the freezer with a small amount of cleaning solution. With the black bristle brush, brush clean the rear shell bearing at the back of the freezing cylinder.
If an approved cleaner other than (example: Kay- 5R or Stera- SheenR) is used, dilute it according to the label instructions. IMPORTANT: Follow the label directions. Too STRONG of a solution can cause parts damage, while too MILD of a solution will not provide adequate cleaning. Make sure all brushes provided with the freezer are available for brush cleaning.
Step 2
Remove the seal from the drive shaft.
Step 3
From the freezer door:
Remove the keeper pin on the valve body. Turn the draw rod handle and pull the draw rod assembly out of the valve body. Unscrew the valve piston and slide the bearing holder down off the draw rod. Remove the o- ring from the valve piston and the bearing holder. Remove the large o- ring and the front bearing from the back of the freezer door.
Figure 41
Step 6
Wipe clean the shelf and all exterior surfaces of the freezer.
Model 220 Operating Procedures
21
Section 7 Important: Operator Checklist
During Cleaning and Sanitizing
Cleaning and sanitizing schedules are governed by your State or local regulatory agencies and must be followed accordingly . The following check points should be stressed during the cleaning and sanitizing operations.
We recommend that after the necessary batches have been prepared for the day , the machine be cleaned and sanitized.
ALWAYS FOLLOW LOCAL HEALTH CODES.
T roubleshooting Bacterial Count
j 1. Thoroughly clean and sanitize the machine
regularly, including complete disassembly and brush cleaning.
j 2. Use all brushes supplied for thorough cleaning.
The brushes are specially designed to reach all mix passageways.
Regular Maintenance Checks
j 1. Replace scraper blades that are nicked or
damaged. Before installing the beater, be certain that the scraper blades are properly attached.
j 2. Check the rear shell bearing for signs of wear
(excessive mix leakage in rear drip pan) and be certain it is properly cleaned.
j 3. Using a screwdriver and cloth towel, keep the
rear shell bearing and the female hex drive socket clean and free of lubricant and mix deposits.
j 4. Dispose of o- rings and seals if they are worn,
torn, or fit too loosely, and replace with new ones.
j 5. Follow all lubricating procedures as outlined in
“Assembly”.
j 3. Use the white bristle brush to clean the mix inlet
hole which extends from the mix hopper down to the rear of the freezing cylinder.
j 4. Use the black bristle brush to thoroughly clean
the rear shell bearing located at the rear of the freezing cylinder. Be sure there is a generous amount of cleaning solution on the brush.
j 5. Properly prepare the cleaning/sanitizing
solution. Read and follow the label directions carefully. Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning and sanitizing.
j 6. The temperature of the liquid mix should be
below 40_F. (4.4 _C.).
j 7. The temperature of finished product to be
placed in a hardening cabinet should be between 23_ and 25_F(-5.0_ to - 3.9_C).
051101
j 6. If your machine is air cooled, check the
condenser for accumulation of dirt and lint. Dirty condensers will reduce the efficiency and capacity of the machine. Condensers should be cleaned monthly with a soft brush. Note: For machines equipped with an air filter, it will be necessary to vacuum clean the filters on a monthly schedule.
Never use screwdrivers or other metal
probes to clean between the fins.
j 7. On water cooled units, check the water lines for
kinks or leaks. Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes. Deteriorated or cracked water lines should be replaced only by an authorized Taylor technician.
22
Model 220Important: Operator Checklist
Winter Storage
If the place of business is to be closed during the winter months, it is important to protect the freezer by following certain precautions, particularly if the building is subject to freezing conditions.
Disconnect the freezer from the main power source to prevent possible electrical damage.
On water cooled freezers, disconnect the water supply. Relieve pressure on the spring in the water valve. Use air pressure on the outlet side to blow out any water remaining in the condenser. This is extremely important. Failure to follow this procedure may cause severe and costly damage to the refrigeration system.
Your local Taylor Distributor can perform this service for you.
Wrap detachable parts of the freezer such as the beater, blades, drive shaft, and freezer door . Place these parts in a protected, dry place. Rubber trim parts and gaskets can be protected by wrapping them with moisture- proof paper. All parts should be thoroughly cleaned of dried mix or lubrication which attract mice and other vermin.
080221
Model 220 Important: Operator Checklist
23
Section 8 Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
1. Unit will not run in the “AUTO” position.
2. Product is not freezing. a. Dirty condensers. a. Clean condensers
3. Drive shaft is stuck. a. Rounded corners on shaft,
a. Unit is unplugged. a. Plug in wall receptacle. --
b. Circuit breaker is off. b. Turn the breaker on. --
c. Unit is off on reset. c. Place control switch in the
“OFF” position. Press reset button firmly. Place control switch in the “EJECT” position and observe freezer’s performance. Resume normal operation.
regularly.
b. The control switch is not in
the “AUTO” position.
c. On water cooled units,
inadequate water supply.
drive socket, or both.
b. Place the control switch in
the “AUTO” position.
c. Check to be sure the
water is turned on. Check hoses for leaks or kinks.
a. Replace the drive shaft,
drive socket, or both. Do not lubricate the hex end of the drive shaft. Contact a service technician.
10
22
18
22
--
4. W alls of freezer cylinder are scored.
5. Excessive mix leakage in the rear drip tray.
6. Buzzer does not sound when the freezer cycles off. (Note: the buzzer is an optional feature.)
a. Scraper blades were
improperly installed.
a. Drive shaft seal is worn or
missing.
b. Inadequate lubrication of
drive shaft seal.
c. Rear shell bearing is worn. c. Contact a service
d. The wrong type of
lubricant is being used.
a. Buzzer is malfunctioning. a. Contact a service
24
a. Install them properly. 12
a. Install or replace the seal. 11
b. Lubricate properly. 11
technician.
d. Use Taylor Lube. --
technician.
--
--
Model 220Troubleshooting Guide
PROBLEM PROBABLE CAUSE REMEDY PAGE
REF.
7. Overrun is too low. a. The temperature control is
set too cold.
b. Not enough air is blended
into the product.
c. Improper priming
procedures.
8. Overrun is too high. a. Not enough mix is in the
freezing cylinder when priming the machine.
b. The temperature control is
set too warm.
c. Left in “EJECT” position
too long after drawing some product out to place in hardening cabinet.
a. Adjust it accordingly. 10
b. Place the control switch in
the “EJECT” position to blend in more air. Continue blending until the desired overrun is achieved.
c. Follow priming
procedures.
a. Follow priming
procedures.
b. Adjust accordingly. 10
c. After drawing out the first
portion, place the control switch in the “OFF” position. Return to freezer to draw out more product, place control switch in the “EJECT” position.
19
17
17
--
Model 220 Troubleshooting Guide
25
Section 9 Parts Replacement Schedule
PART DESCRIPTION EVERY 3
MONTHS
Front Bearing X 1
Scraper Blades X 3
Drive Shaft Seal X 1
Funnel O- Ring X 1
Freezer Door O- Ring X 1
Bearing Holder and Valve Piston O- Ring
Black Bristle Brush, 1” x 2” Inspect &
White Bristle Brush, 1- 1/2” x 2” Inspect &
White Bristle Brush, 3” x 7” Inspect &
X 2
EVERY 4
MONTHS
EVERY 6
MONTHS
Replace if
Necessary
Replace if
Necessary
Replace if
Necessary
ANNUALLY QTY.
Minimum 1
Minimum 1
Minimum 1
26
Model 220Parts Replacement Schedule
Section 10 Limited Warranty on Equipment
TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor-branded freezer equipment available from Taylor to the market generally (the “Product”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original Product installation. If a part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured part, at Taylor’s option, to replace the failed defective part at no charge for the part. Except as otherwise stated herein, these are T aylor’s exclusive obligations under this limited warranty for a Product failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Product
Soft Serve Frozen Yogurt Shakes Smoothies
Frozen Beverage Batch Desserts
1. If the date of original installation of the Product cannot be verified, then the limited warranty period begins ninety (90) days from the date of Product manufacture (as indicated by the Product serial number). Proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency, and only if genuine, new Taylor parts are used.
3. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
Insulated shell assembly Five (5) years
Refrigeration compressor (except service valve)
Beater motors Two (2) years
Beater drive gear Two (2) years
Printed circuit boards and Softech controls beginning with serial number H8024200
Parts not otherwise listed in this table or excluded below
LIMITED WARRANTY CONDITIONS
Part Limited Warranty Period
Five (5) years
Two (2) years
One (1) year
4. Defective parts must be returned to the authorized Taylor distributor or service agency for credit.
5. The use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective parts, replacement parts, or new Products.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers.
Model 220 Limited Warranty on Equipment
cover:
131122
27
3. Replacement of wear items designated as Class “000” parts in the Taylor Operator’s Manual.
4. External hoses, electrical power supplies, and machine grounding.
5. Parts not supplied or designated by T aylor, or damages resulting from their use.
6. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
7. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
8. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the electrical or water supply specification of the Product; or components repaired or altered in any way so as, in the judgment of the Manufacturer, to adversely affect performance, or normal wear or deterioration.
9. Any Product purchased over the Internet.
10. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
1 1. Electricity or fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
12. Damages resulting from the use of any refrigerant other than that specified on the Product’s data label will void this limited warranty.
13. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
14. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
LIMITA TION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENT AL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Product, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Product under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
28
Model 220Limited Warranty on Equipment
Section 11 Limited Warranty on Parts
TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE P ARTS
Taylor Company, a division of Carrier Commercial Refrigeration, Inc. (“Taylor”) is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally (the “Parts”) to the original purchaser only.
LIMITED WARRANTY
Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows. All warranty periods begin on the date of original installation of the Part in the Taylor unit. If a Part fails due to defect during the applicable warranty period, Taylor, through an authorized Taylor distributor or service agency, will provide a new or re- manufactured Part, at Taylor’s option, to replace the failed defective Part at no charge for the Part. Except as otherwise stated herein, these are Taylor’s exclusive obligations under this limited warranty for a Part failure. This limited warranty is subject to all provisions, conditions, limitations and exclusions listed below and on the reverse (if any) of this document.
Part’s Warranty Class Code or Part
Class 103 Parts¹ Three (3) months Class 212 Parts² Twelve (12) months
Class 512 Parts Twelve (12) months
Class 000 Parts No warranty
Taylor Part #072454 (Motor- 24VDC *C832/C842*) Four (4) years
LIMITED WARRANTY CONDITIONS
1. If the date of original installation of the Part cannot be otherwise verified, proof of purchase may be required at time of service.
2. This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency.
3. The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation.
4. Installation, use, care, and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator’s Manual.
5. Defective Parts must be returned to the authorized Taylor distributor or service agency for credit.
6. This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment.
Limited Warranty Period
7. The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
1, 2
Except that Taylor Part #032129SER2 (Compressor-Air-230V SERV) and Taylor Part #075506SER1 (Compressor-Air-115V 60HZ) shall have a limited warranty period of twelve (12) months when used in Taylor freezer equipment and a limited warranty period of two (2) years when used in Taylor grill equipment.
131122
Model 220 Limited Warranty on Parts
29
LIMITED WARRANTY EXCEPTIONS
This limited warranty does not
1. Labor or other costs incurred for diagnosing, repairing, removing, installing, shipping, servicing or handling of defective Parts, replacement Parts, or new Parts.
2. Normal maintenance, cleaning and lubrication as outlined in the Taylor Operator’s Manual, including cleaning of condensers or carbon and grease buildup.
3. Required service, whether cleaning or general repairs, to return the cooking surface assemblies, including the upper platen and lower plate, to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build-up on the cooking surfaces, including but not limited to the platen and plate, sides of the shroud or top of the shroud.
4. Replacement of cooking surfaces, including the upper platen and lower plate, due to pitting or corrosion (or in the case of the upper platen, due to loss of plating) as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners, cleaning materials or cleaning processes not approved for use by Taylor.
5. Replacement of wear items designated as Class “000” Parts in the Taylor Operator’s Manual, as well as any release sheets and clips for the Product’s upper platen assembly.
6. External hoses, electrical power supplies, and machine grounding.
7. Parts not supplied or designated by T aylor, or damages resulting from their use.
8. Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival.
cover:
9. Failure, damage or repairs due to faulty installation, misapplication, abuse, no or improper servicing, unauthorized alteration or improper operation or use as indicated in the Taylor Operator’s Manual, including but not limited to the failure to use proper assembly and cleaning techniques, tools, or approved cleaning supplies.
10. Failure, damage or repairs due to theft, vandalism, wind, rain, flood, high water, water, lightning, earthquake or any other natural disaster, fire, corrosive environments, insect or rodent infestation, or other casualty, accident or condition beyond the reasonable control of Taylor; operation above or below the gas, electrical or water supply specification of the unit in which a part is installed; or Parts or the units in which they are installed repaired or altered in any way so as, in the judgment of Taylor, to adversely affect performance, or normal wear or deterioration.
1 1. Any Part purchased over the Internet.
12. Failure to start due to voltage conditions, blown fuses, open circuit breakers, or damages due to the inadequacy or interruption of electrical service.
13. Electricity, gas or other fuel costs, or increases in electricity or fuel costs from any reason whatsoever.
14. Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty.
15. Any cost to replace, refill or dispose of refrigerant, including the cost of refrigerant.
16. ANY SPECIAL, INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER. Some jurisdictions do not allow the exclusion of incidental or consequential damages, so this limitation may not apply to you.
This limited warranty gives you specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.
30
Model 220Limited Warranty on Parts
LIMITA TION OF WARRANTY
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, CONDITIONS AND/OR REMEDIES UNDER THE LAW, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. THE ORIGINAL OWNER’S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY. ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES (INCLUDING CLAIMS FOR LOST SALES, LOST PROFITS, PRODUCT LOSS, PROPERTY DAMAGES OR SERVICE EXPENSES) ARE EXPRESSLY EXCLUDED. THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED, ENLARGED, OR CHANGED BY ANY DISTRIBUTOR, DEALER, OR OTHER PERSON, WHATSOEVER.
LEGAL REMEDIES
The owner must notify Taylor in writing, by certified or registered letter to the following address, of any defect or complaint with the Part, stating the defect or complaint and a specific request for repair, replacement, or other correction of the Part under warranty, mailed at least thirty (30) days before pursuing any legal rights or remedies.
Taylor Company
a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072, U.S.A.
Model 220 Limited Warranty on Parts
31
BRN
BRN
(SEE FIG. 1)
L1 L2
NOTES:
(WATER COOLED ONLY)
CABINET BLOWER
1. GROUND FRAME SECURELY. COMPRESSOR AND
BEATER PROTECTED UNDER PRIMARY
SINGLE PHASING CONDITIONS.
2. DIAL LIGHT ON WHEN COMPRESSOR ON AND
OFF WHEN COMPRESSOR OFF.
3. BUZZER (OPTIONAL) SIGNALS COMPRESSOR OFF.
(AIR COOLED ONLY)
M
YEL
GRN/
BLACKBLACK
COND. BLOWER
BLK CORD
BLK
M
WHT
BLK CORD
YEL
GRN/
(SEE FIG. 1)
BLACK
COMPRESSOR CONTACTOR
L1 T1
BLACK
BEATER CONTACTOR
L1
T1
T1
BLACK
COMPRESSOR
M
BLACK
COMPRESSOR CONTACTOR
BLACK
M
BLACK BLACK
YEL
GRN/
T2 T2 L2
BEATER CONTACTOR
T2 L2
BLACK
CONT. SWITCH
6 BEATER
BEATER MOTOR
A2
BEATER
RELAY
A1
WHITEORANGE
5
A2
RELAY
COMP.
A1
BLUE
3 BEATER
4 AUTO
RED/BLK
RED/BLK
RED/BLK
WHITE
2
1 AUTO
TEMP. CONT.
3
DIAL LIGHT
WHITEWHITE
BLUE
2
1
(OPTIONAL)
BUZZER
WHITEYELLOW
95 96 DOOR SWITCH
H P SWITCH
BLUE
BLACK
OVLD. CONTS.
BTR. MTR.
BLACK
BLACK
WHITE W/BLUE
FIG. 1
WIRE COLORS - BASED ON INCOMING POWER
208/230 VOLTS, 60HZ
GROUND
208/230 VOLTS, 60HZ
EQUIPOTENTIAL
SCHEMATIC WIRING DIAGRAM - CSR
BLEED RESISTOR
052396-1
T4 OR YELLOW INTERNAL
BLACK
T2
L2
START CAPACITOR
EQUIPMENT
GROUND
BLUE
4
5
1
2
BLACK
BROWN
BROWN
S
R
RUN CAPACITOR
T8 OR RED INTERNAL
T1 OR BLUE INTERNAL
1
4
2
BLUE
BLUE
CP
CP
J12 OR PURPLE INTERNAL
5
BLACK
T1
CONTACTOR
L1
J9 OR BLACK INTERNAL
A
CONTACTS ARE NOT AVAILABLE
USE T3 AND L3 WHEN CP
T3 L3
LINE
ABOVE ELECTRICAL DIAGRAM SHOWS WIRING NECESSARY
TO HOOK UP A COMPRESSOR USING A START AND RUN
CAPACITOR (CSR) WITH A RELAY.
BLACK
WHITE(120 V, 220 V - 50 Hz)
BLACK(230 V)
INTERNAL OVERLOAD
WHITE
RELAY
C
NOTE: FOR CCWLE - BLUE INTERNAL ON #1, YELLOW INTERNAL ON #6
GE/RBC BEATER MOTOR WIRING
NOTE: FOR CCWLE - BLUE INTERNAL ON #1,YELLOW INTERNAL ON #2
BEATER MOTOR
LINE
4
5
START CAP.
1
2
RELAY
RUN
CAP.
YELLOW INTERNAL
BLACK INTERNAL
STEPS:
1. REMOVE BROWN JUMPER FROM BETWEEN TERMINAL #1 TO TERMINAL #5
2. MOVE BLUE INTERNAL (FROM MOTOR MAIN WINDING)
FROM TERMINAL #5 TO TERMINAL #1.
RED INTERNAL
5
6
4
BLACK
BLUE
T2
CP
L2
CP
R
3
BLUE
C
S
COVER
2
TERMINAL
T1
L1
COMPRESSOR WIRING DETAIL
COMPRESSOR
BLUE INTERNAL
ORANGE INTERNAL
MAGNETEK BEATER MOTOR WIRING
1
BLACK
BEATER MOTOR
CONTACTOR
(DOMESTIC)
L1
BLK
L2
BLK
(INTERNATIONAL)
L1
BLK
L2 OR N
BLK
Taylor Company Model 220 030385
c
2014 Carrier Commercial Refrigeration, Inc.
07/14
BTR. MTR.
BRN
BRN
BRN
BRN
OVLD. CONTS.
BLACK
BLACK
BLK
WHITE W/BLUE
95 96 DOOR SWITCH
H P SWITCH
BLUE
1 AUTO
2
3 BEATER
BLUE
4 AUTO
6 BEATER
CONT. SWITCH
BLACK
L1
BEATER CONTACTOR
COMPRESSOR CONTACTOR
BLACK
L1
T1
T1
BLUE
2
RED/BLK
5
BLACK
T1
M
BEATER MOTOR
BLACK
M
COMPRESSOR
BLK CORD
M
COND. BLOWER
(AIR COOLED ONLY)
1
TEMP. CONT.
3
RED/BLK
RED/BLK
BLACK
T3 T3 L3
BLACK
GRN/
YEL
T2 T2 L2
BLACK
BLACK
GRN/
YEL
WHTBLK
(OPTIONAL)
BUZZER
DIAL LIGHT
A1A2
COMP. RELAY
A2
BEATER
RELAY
BEATER CONTACTOR
BEATER CONTACTOR
COMPRESSOR CONTACTOR
T3 L3
COMPRESSOR CONTACTOR
T2
BLK CORD
L2
WHITEYELLOW
WHITEWHITE
WHITE
WHITEORANGE
A1
BLACK
BLACK
BLACK
BLACK
YEL
BLACKBLACK
GRN/
M
CABINET BLOWER
(WATER COOLED ONLY)
NOTES:
L1 L3L2
1. GROUND FRAME SECURELY. COMPRESSOR AND BEATER PROTECTED UNDER PRIMARY SINGLE PHASING CONDITIONS.
2. DIAL LIGHT ON WHEN COMPRESSOR ON AND OFF WHEN COMPRESSOR OFF.
3. BUZZER (OPTIONAL) SIGNALS COMPRESSOR OFF.
c
2014 Carrier Commercial Refrigeration, Inc.
EQUIPOTENTIAL
GROUND
Taylor Company Model 220 030385-33 07/14
BTR. MTR.
BRN
BRN
BRN
BRN
OVLD. CONTS.
BLACK BLACK
BLACK
WHITE W/BLUE
95 96 DOOR SWITCH
H P SWITCH
BLUE
PANEL/CHASSIS
GROUND
BLUE
BLACK
L1
BEATER CONTACTOR
BLACK
L1
COMPRESSOR
CONTACTOR
(OPTIONAL)
BLUE
1 AUTO
2
2
3 BEATER
RED/BLK
4 AUTO
1
TEMP. CONT.
3
RED/BLK
RED/BLK
A2
5
6 BEATER
BUZZER
DIAL LIGHT
COMP. RELAY
A1
A2
BEATER
RELAY
WHITEYELLOW
WHITEWHITE
WHITE
WHITEORANGE
A1
BEATER CONTACTOR
BLACK
GRN W/YEL
GRN W/YEL
BLACK
L2
T1
T1
BLACK
T3 T3 L3
BLACK BLK BLACK
T1
BEATER MOTOR
T2 T2 L2
BEATER CONTACTOR
COMPRESSOR CONTACTOR
BLACK
T3 L3
T2
COMPRESSOR
BLACK
GRN W/YEL
BLACK BLACK
COMPRESSOR
CONTACTOR
BLK CORD
BLK
WHT
BLK CORD
GRN W/YEL
COND. BLOWER
(AIR COOLED ONLY)
BLACKBLACK
GRN W/YEL
CABINET BLOWER
NOTES:
(WATER COOLED ONLY)
1. GROUND FRAME SECURELY. COMPRESSOR AND BEATER PROTECTED UNDER PRIMARY
L1 L2 L3 N
SINGLE PHASING CONDITIONS.
2. DIAL LIGHT ON WHEN COMPRESSOR ON AND OFF WHEN COMPRESSOR OFF.
3. BUZZER (OPTIONAL) SIGNALS COMPRESSOR OFF.
c
2014 Carrier Commercial Refrigeration, Inc.
EQUIPOTENTIAL
GROUND
Taylor Company Model 220 030385-62 07/14
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