Taylor 028763- M User Manual

OPERATOR’S
MANUAL

Model 220

Batch Freezer

Original Operating Instructions

028763- M

5/99 (Original Publication)

(Updated 8/2/14)

Complete this page for quick reference when service is required:

Taylor Distributor:

Address:

Phone:

Service:

Parts:

Date of Installation:

Information found on the data label:

Model Number:

Serial Number:

Electrical Specs: Voltage Cycle

Phase

Maximum F use Size: A

Minimum Wire Ampacity: A

E 1999 Carrier Commercial Refrigeration, Inc.

028763-M

Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work may be
a violation of Copyright Law of the United States of America and other countries, could result in the awarding of Statutory
Damages of up to $250,000 (17 USC 504) for infringement, and may result in further civil and criminal penalties.
All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Table of Contents

Section 1 To the Installer 1............................................

Installer Safety 1........................................................

Site Preparation 1.......................................................

Air Cooled Units 2.......................................................

Water Connections (Water Cooled Units Only) 2............................

Electrical Connections 2.................................................

Beater Rotation 3.......................................................

Refrigerant 3...........................................................

Section 2 To the Operator 4...........................................

Section 3 Safety 5....................................................

Section 4 Operator Parts Identification 7...............................

Beater Door Assembly 8.................................................

Accessories 9..........................................................

Section 5 Important: To the Operator 10.................................

Symbol Definitions 10....................................................

Control Switch 10........................................................

Dial Light 10.............................................................

Temperature Control 10...................................................

Reset Mechanism 10.....................................................

Section 6 Operating Procedures 11.....................................

Assembly 11............................................................

Sanitizing 15............................................................

Priming 17..............................................................

Overrun 19..............................................................

Drawing Product 19......................................................

Closing Procedures 20...................................................

Rinsing 20..............................................................

Cleaning/Sanitizing 20....................................................

Disassembly 21..........................................................

Brush Cleaning 21.......................................................

Model 220 Table of Contents

Table of Contents - Page 2

Section 7 Important: Operator Checklist 22..............................

During Cleaning and Sanitizing 22.........................................

Troubleshooting Bacterial Count 22........................................

Regular Maintenance Checks 22...........................................

Winter Storage 23........................................................

Section 8 Troubleshooting Guide 24....................................

Section 9 Parts Replacement Schedule 26...............................

Section 10 Limited Warranty on Equipment 27............................

Section 11 Limited Warranty on Parts 29.................................

Wiring Diagrams 32......................................................

Note: Continuing research results in steady improvements; therefore, info rmation
in this manual is subject to change without notice.

Note: Only instructions originating from the factory or its authorized translation
representative(s) are considered to be the original set of instructions.

E 1999 Carrier Commercial Refrigeration, Inc. (Original Publication)

(Updated September, 2014)
028763- M
Any unauthorized reproduction, disclosure, or distribution of copies by any person of any portion of this work
may be a violation of Copyright Law of the United States of America and other countries, could result in the
awarding of Statutory Damages of up to $250,000 (17 USC 504) for infringement, and may result in further
civil and criminal penalties.
All rights reserved.

Taylor Company

a division of Carrier Commercial Refrigeration, Inc.
750 N. Blackhawk Blvd.
Rockton, IL 61072

Model 220 Table of Contents

Section 1 To the Installer

The following information has been included in the
manual as safety and regulatory guidelines. For
complete installation instructions, please see the
Installation Checklist.

Installer Safety

In all areas of the world, equipment should be
installed in accordance with existing local codes.
Please contact your local authorities if you have any
questions.

Care should be taken to ensure that all basic safety
practices are followed during the installation and
servicing activities related to the installation and

service of Taylor® equipment.

S Only authorized Taylor service personnel

should perform installation and repairs on the
equipment.

S Authorized service personnel should consult

OSHA Standard 29CFRI910.147 or the
applicable code of the local area for the
industry standards on lockout/tagout
procedures before beginning any installation
or repairs.

S Authorized service personnel must ensure

that the proper PPE is available and worn
when required during installation and service.

S Authorized service personnel must remove all

metal jewelry, rings, and watches before
working on electrical equipment.

The main power supply(s) to the freezer must
be disconnected prior to performing any repairs.
Failure to follow this instruction may result in personal
injury or death from electrical shock or hazardous
moving parts as well as poor performance or damage
to the equipment.

Note:Allrepairsmustbeperformedbyan
authorized Taylor Service Technician.

cause severe injuries.

Site Preparation

Review the area the unit is to be installed in before
uncrating the unit making sure that all possible
hazards the user or equipment may come into have
been addressed.

For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of
70_-75_F(21_-24_C). The freezer has successfully
performed in high ambient temperatures of
104_(40_C) at reduced capacities.

where a water jet or hose can be used. NEVER use a
water jet or hose to rinse or clean the unit. Failure to
follow this instruction may result in electrocution.

to avoid the hazard of tipping. Extreme care should be
taken in moving this equipment for any reason. Two or
more persons are required to safely move this unit.
Failure to comply may result in personal injury or
equipment damage.

Uncrate the unit and inspect it for damage. Report any
damage to your Taylor Distributor.

This piece of equipment is made in the USA and has
USA sizes of hardware. All metric conversions are
approximate and vary in size.

This unit has many sharp edges that can

This unit must NOT be installed in an area

This unit must be installed on a level surface

131122

Model 220 To the Installer

1

Air Cooled Units

Electrical Connections

DO NOT obstruct air intake and discharge openings:

Air cooled units require a minimum of 3” (76 mm) of
clearance around all sides of the freezer and 7- 1/2”
(191 mm) on the bottom to allow for adequate air flow
across the condenser(s). Install the deflector provided
to prevent recirculation of warm air. Failure to allow
adequate clearance can reduce the refrigeration
capacity of the freezer and possibly cause permanent
damage to the compressor.

Water Connections

(Water Cooled Units Only)

An adequate cold water supply must be provided with
a hand shut- off valve. On the underside rear of the
base pan, two 3/8” I.P.S. water connections for inlet
and outlet have been provided for easy hook- up. One
half inch inside diameter water lines should be
connected to the machine. (Flexible lines are
recommended, if local codes permit.) Depending on
local water conditions, it may be advisable to install a
water strainer to prevent foreign substances from
clogging the automatic water valve. There will be only
one water “in” and one water “out” connection. DO
NOT install a hand shut- off valve on the water “out”
line! Water should always flow in this order: first,
through the automatic water valve; second, through
the condenser; and third, through the outlet fitting to an

opentrapdrain.

In the United States, this equipment is intended to be
installed in accordance with the National Electrical
Code (NEC), ANSI/NFPA 70-1987. The purpose of the
NEC code is the practical safeguarding of persons and
property from hazards arising from the use of
electricity. This code contains provisions considered
necessary for safety. In all other areas of the world,
equipment should be installed in accordance with the
existing local codes. Please contact your local
authorities.

FOLLOW YOUR LOCAL ELECTRICAL CODES!

Each unit requires one power supply for each data
label on the unit. Check the data label(s) on the freezer
for branch circuit overcurrent protection or fuse, circuit
ampacity, and other electrical specifications. Refer to
the wiring diagram provided inside of the control box
for proper power connections.

CAUTION: THIS EQUIPMENT MUST BE
PROPERLY GROUNDED! FAILURE TO DO SO
CAN RESULT IN SEVERE PERSONAL INJURY
FROM ELECTRICAL SHOCK!

A back flow prevention device is required

on the incoming water connection side. Please

refer to the applicable National, State, and local codes
for determining the proper configuration.

120806

This unit is provided with an equipotential
grounding lug that is to be properly attached to the rear
of the frame by the authorized installer. The installation
location is marked by the equipotential bonding
symbol (5021 of IEC 60417-1) on both the removable
panel and the equipment’s frame.

2

Model 220To the Installer

S Stationary appliances which are not equipped

with a power cord and a plug or another device
to disconnect the appliance from the power
source must have an all-pole disconnecting
device with a contact gap of at least 3mm
installed in the external installation.

S Appliances that are permanently connected to

fixed wiring and for which leakage currents
may exceed 10 mA, particularly when
disconnected or not used for long periods, or
during initial installation, shall have protective
devices such as a GFI, to protect against the
leakage of current, installed by the authorized
personnel to the local codes.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or other
equivalent synthetic elastomer-sheathed cord
(Code designation 60245 IEC 57) installed
with the proper cord anchorage to relieve
conductors from strain, including twisting, at
the terminals and protect the insulation of the
conductors from abrasion.

If the supply cord is damaged, it must be
replaced by an authorized Taylor service
technician in order to avoid a hazard.

Beater Rotation

Refrigerant

In consideration of our environment, Taylor
uses only earth friendly HFC refrigerants. The HFC
refrigerant used in this unit is R404A. This refrigerant
is generally considered non-toxic and non-flammable,
with an Ozone Depleting Potential (ODP) of zero (0).

However, any gas under pressure is potentially
hazardous and must be handled with caution. NEVER
fill any refrigerant cylinder completely with liquid.
Filling the cylinder to approximately 80% will allow for
normal expansion.

Use only R404A refrigerant that conforms to
the AHRI standard 700 specification. The use of any
other refrigerant may expose users and operators to
unexpected safety hazards.

Refrigerant liquid sprayed onto the skin may
cause serious damage to tissue. Keep eyes and skin
protected. If refrigerant burns should occur, flush
immediately with cold water. If burns are severe, apply
ice packs and contact a physician immediately.

Beater rotation must be clockwise as viewed

looking into the freezing cylinder.

Note: The following procedures must be
performed by an authorized Taylor service
technician.

To correct the rotation on a three- phase unit,
interchange any two incoming power supply lines at
freezer main terminal block only.

To correct rotation on a single- phase unit, change the
leads inside the beater motor. (Follow the diagram
printedonthemotor.)

Electrical connections are made directly to the
terminal block provided in the main control box located
in the left lower side panel.

Model 220 To the Installer

government laws regarding refrigerant recovery,
recycling, and reclaiming systems. If you have any
questions regarding these laws, please contact the
factory Service Department.

conjunction with polyolester oils is extremely moisture
absorbent. When opening a refrigeration system, the
maximum time the system is open must not exceed 15
minutes. Cap all open tubing to prevent humid air or
water from being absorbed by the oil.

3

Taylor reminds technicians to be cautious of

WARNING: R404A refrigerant used in

130821

Section 2 To the Operator

The freezer you have purchased has been carefully
engineered and manufactured to give you dependable
operation. Y ourTaylor freezer, when properly operated
and cared for, will produce a consistent quality product.
Like all mechanical products, this machine will require
cleaning and maintenance. A minimum amount of care
and attention is necessary if the operating procedures
outlined in this manual are followed closely.

This Operator’s Manual should be read
before operating or performing any maintenance on
your equipment.

Your Taylor freezer will NOT eventually compensate
and correct for any errors during the set- up or filling
operations. Thus, the initial assembly and priming
procedures are of extreme importance. It is strongly
recommended that all personnel responsible for the
equipment’s operation review these procedures in
order to be properly trained and to make sure that there
is no confusion.

In the event that you should require technical
assistance, please contact your local authorized
Taylor Distributor.

Note: Your Taylor warranty is valid only if the parts are
authorized Taylor parts, purchased from the local
authorized Taylor Distributor, and only if all required
service work is provided by an authorized Taylor
service technician. Taylor reserves the right to deny
warranty claims on units or parts if non- T aylor
approved parts or incorrect refrigerant were installed
in the unit, system modifications were performed
beyond factory recommendations, or it is determined
that the failure was caused by abuse, misuse, neglect,
or failure to follow all operating instructions. For full
details of your Taylor Warranty, please see the Limited
Warranty section in this manual.

it must be collected separately after its use is
completed, and cannot be disposed as unsorted
municipal waste.

The user is responsible for returning the product to the
appropriate collection facility, as specified by your local
code. For additional information regarding applicable
local laws, please contact the municipal facility and/or
local distributor.

Compressor Warranty Disclaimer

The refrigeration compressor(s) on this unit are
warranted for the term stated in the Limited Warranty
section in this manual. However, due to the Montreal
Protocol and the U.S. Clean Air Act Amendments of
1990, many new refrigerants are being tested and
developed, thus seeking their way into the service
industry. Some of these new refrigerants are being
advertised as drop- in replacements for numerous
applications. It should be noted that in the event of
ordinary service t o this unit’s refrigeration system,

only the refrigerant specified on the affixed data
label should be used. The unauthorized use of

alternate refrigerants will void your Taylor compressor
warranty. It is the unit owner’s responsibility to make
this fact known to any technician he employs.

It should also be noted that Taylor does not warrant the
refrigerant used in its equipment. For example, if the
refrigerant is lost during the course of ordinary service
to this machine, Taylor has no obligation to either
supply or provide its replacement either at billable or
unbillable terms. Taylor does have the obligation to
recommend a suitable replacement if the original
refrigerant is banned, obsoleted, or no longer available
during the five year warranty of the compressor.

Note: Constant research results in steady
improvements; therefore, information in this
manual is subject to change without notice.

If the crossed out wheeled bin symbol is
affixed to this product, it signifies that this product is
compliant with the EU Directive as well as other similar
legislation in effect after August 13, 2005. Therefore,

131122

Taylor will continue to monitor the industry and test
new alternates as they are being developed. Should a
new alternate prove, through our testing, that it would
be accepted as a drop- in replacement, then the above
disclaimer would become null and void. To find out the
current status of an alternate refrigerant as it relates to
your compressor warranty, call the local Taylor
Distributor or the Taylor Factory. Be prepared to
provide the Model/Serial Number of the unit in
question.

4

Model 220To the Operator

Section 3 Safety

We, at T aylor Company, are concerned about the
safety of the operator at all times when they are
coming in contact with the unit and its parts. Taylor
makes every effort to design and manufacture built- in
safety features to protect both operators and service
technicians.

Installing and servicing refrigeration equipment can be
hazardous due to system pressure and electrical
components. Only trained and qualified service
personnel should install, repair, or service refrigeration
equipment. When working on refrigeration equipment,
observe precautions noted in the literature, tags and
labels attached to the unit, and other safety
precautions that may apply. Follow all safety code
requirements. Wear safety glasses and work gloves.

IMPORTANT - Failure to adhere to the
following safety precautions may result in severe
personal injury or death. Failure to comply with
these warnings may also damage the unit and/or
its components. Such damage may result in
component replacement and service repair
expenses.

DO NOT operate the unit without reading

this entire Operator Manual first. Failure to follow all of
these operating instructions may result in damage to
the unit, poor performance, health hazards, personal
injury, or death.

This unit is to be used only by trained
personnel. It is not intended for use by children or
people with reduced physical, sensory, or mental
capabilities, or lack of experience and knowledge.
Where limited equipment operation is allowed for
public use, such as a self- serve application,
supervision or instruction concerning the use of the
appliance by a person responsible for their safety is
required. Children should be supervised to ensure that
they do not play with the appliance.

S All repairs should be performed by an

authorized Taylor service technician.

S The main power supplies to the unit must be

disconnected prior to performing installation,
repairs, or maintenance.

S DO NOT operate the unit unless it is properly

grounded.

S DO NOT operate the unit with larger fuses

than specified on the unit’s data label.

S Units that are permanently connected to fixed

wiring and for which leakage currents may
exceed 10 mA, particularly when
disconnected or not used for long periods, or
during initial installation, shall have protective
devices such as a GFI, to protect against the
leakage of current, installed by the authorized
personnel to the local codes.

S Stationary units which are not equipped with

a power cord and a plug or another device to
disconnect the appliance from the power
source must have an all-pole disconnecting
device with a contact gap of at least 3 mm
installed in the external installation.

S Supply cords used with this unit shall be

oil-resistant, sheathed flexible cable not
lighter than ordinary polychloroprene or other
equivalent synthetic elastomer-sheathed cord
(Code designation 60245 IEC 57) installed
with the proper cord anchorage to relieve
conductors from strain, including twisting, at
the terminals and protect the insulation of the
conductors from abrasion.

If the supply cord is damaged, it must be
replaced by an authorized Taylor service
technician in order to avoid a hazard.

Failure to follow these instructions may result in
electrocution. Contact your local authorized Taylor
Distributor for service.

130821

Model 220 Safety

5

An equipotential grounding lug is provided with this
unit. Some countries require the grounding lug be
properly attached to the rear of the frame by the
authorized installer. The installation location is marked
by the equipotential bonding symbol (5021 of IEC
60417-1) on both the removable panel and the unit’s
frame.

DO NOT use a water jet to clean or rinse the
unit. Failure to follow these instructions may result in
serious electrical shock.

Access to the service area of the unit must be
restricted to persons having knowledge and practical
experience with the unit, in particular as far as safety
and hygiene are concerned.

Cleaning and sanitizing schedules are
governed by your state or local regulatory agencies
and must be followed accordingly. Please refer to the
cleaning section of this Operator Manual for the proper
procedure to clean this unit.

S DO NOT allow untrained personnel to operate

this unit.

S DO NOT operate the unit unless all service

panels and access doors are restrained with
screws.

S DO NOT remove any internal operating parts

(including, but not limited to, freezer door,
beater, or scraper blades), unless all control
switches are in the OFF position.

Failure to follow these instructions may result in severe
personal injury, especially to fingers or hands, from
hazardous moving parts.

This unit has many sharp edges that can

cause severe injuries.

S DO NOT put objects or fingers in the door

spout. This may contaminate the product and
cause severe personal injury from blade
contact.

S USE EXTREME CAUTION when removing

the beater assembly. The scraper blades are
very sharp.

This unit is designed to maintain product
temperature under 41_F(5_C). Any product being
added to this unit must be below 41_F(5_C). Failure
to follow this instruction may result in health hazards
and poor freezer performance.

DO NOT obstruct air intake and discharge openings:
3” (76 mm) minimum air space on front, rear and sides,
and 7- 1/2” (191 mm) on the bottom. The deflector
should be installed to prevent recirculation of warm air.
Failure to follow this instruction may cause poor
freezer performance and damage to the machine.

For Indoor Use Only: This unit is designed to operate
indoors, under normal ambient temperatures of
70_-75_F(21_-24_C). The unit has successfully
performed in high ambient temperatures of up to
104_F(40_C) at reduced capacities.

DO NOT run the unit without product. Failure to follow
this instruction can result in damage to the unit.

This unit must be placed on a level surface.
Extreme care should be taken when moving the unit for
any reason. Two or more persons are required to
safely move this unit. Failure to comply may result in
personal injury or damage to the unit.

NOISE LEVEL: Airborne noise emission does not
exceed 78 dB(A) when measured at a distance of 1.0
meter from the surface of the unit and at a height of 1.6
meters from the floor.

6

Model 220Safety

Section 4 Operator Parts Identification

ITEM DESCRIPTION PART NO.

1 PAN-DRIP 027503
2 COVER A.-HOPPER-110-220 X24778
3 GASKET-HOPPER COVER 011412
4 PANEL-REAR 031749
5 FUNNEL A.-MIX X35636
6 LOUVER-SIDEL&R 019566
7 PANEL-UPPER SIDE R. 033125
8 PANEL A.-SIDE *RIGHT* X49481

9 CASTER-SWV-3/4-10 ST. 021279
10 SCREW-1/4-20X3/8 RHM-STNLS 011694
11 CASTER-LOCKING SWIVEL 030307

Model 220 Operator Parts Identification

ITEM DESCRIPTION PART NO.

12 SHELF-DRIP TRAY 031753
13 PANEL-FRONT LOWER 049441
14 COLLAR-HOLDING 019481
15 FASTENER-CLIP 1/4-20 U-TYPE 045865
16 PANEL A.-SIDE LEFT* X49480
17 PANEL A.-FRONT X32154
18 PANEL-UPPER SIDE L. 033124
19 BUSHING-PANEL 013289

20 TRIM- REAR CORNER R. 031895

21 TRIM- REAR CORNER L. 031894

22 O- RING 1- 5/8 OD X .139 W 011471

7

Beater Door Assembly

ITEM DESCRIPTION PART NO.

1 ROD A.-DRAW X30079

2 HOLDER A.-BEARING X30078

3 O-RING-2-1/8 OD X .139W-#225 020051

4 PISTON-VALVE 030083

5 PIN-HINGE X04329

6 PIN A.-PIVOT X34737

7 DOOR A.-PARTIAL SPOUT X32938

8 CAP A.-COVER X29667

ITEM DESCRIPTION PART NO.

9 O-RING-11-3/8ODX .103W 019046
10 BEARING-FRONT 019176
11 BEATER A. X32269
12 BLADE-SCRAPER 052586
13 SHAFT-BEATER 032276
14 SEAL-DRIVE SHAFT 031316
15 SCREW A.-CROSS BAR X07233
16 BAR-CROSS 011740

8

Model 220Operator Parts Identification