Tata Telcoline 2008 User Manual

TELCOLINE 2.2L DICOR LHD

(PARTLIST)

FEBRUARY 2008

PRELIMINARY REMARKS

This list comprises of parts for Engine, Gear Box, Chassis Parts and Sheet Metal Parts of the under mentioned vehicle

.

CHASSIS

TYPE

347 506 28266428000L TL,4X2,SC,2.2L,HD,LB,E-IV

374 508 28266531000L

374 536 26533428000L TL 4X4 SC 2.2 L HD LB E-IV

374 558 28304131000L

374 557 27214631000L

VC NO VARIANT DESCRIPTION VARIANT DETAILS ENGINE TYPE

TL,4X2,SC,2.2L,HD,W/OLB,E-IV

TL,4X2,CC,2.2L,ACHD,LB,EIV

TL,4X4,CC,2.2L,ACHD,LB,EIV

TELCOLINE FACELIFT, SINGLE CAB, 4X2, LHD, 2.2L DICOR ENGINE, WITH LOADBODY, 2825 MM W.B., HEATING & DEMISTING, EURO-IV, EEC, EXPORT.

TELCOLINE FACELIFT, SINGLE CAB, 4X2, LHD, 2.2L DICOR ENGINE, W/O LOADBODY, 3150 MM W.B., HEATING & DEMISTING, EURO-IV, EEC, EXPORT.

TELCOLINE FACELIFT, SINGLE CAB, 4X4, LHD, 2.2L DICOR ENGINE, WITH LOADBODY, 2825 MM W.B., HEATING & DEMISTING, EURO-IV, EEC, EXPORT.

TELCOLINE FACELIFT, CREW CAB, 4X2, LHD, 2.2L DICOR ENGINE, WITH LOADBODY, 3150 MM W.B., AC - HEATING & DEMISTING, EURO-IV, EEC, EXPORT.

TELCOLINE FACELIFT, CREW CAB, 4X4, LHD, 2.2L DICOR ENGINE, WITH LOADBODY, 3150 MM W.B., AC - HEATING & DEMISTING, EURO-IV, EEC, EXPORT.

2.2L DICR EURO-IV

INSTRUCTIONS

Refer Variant Table Matrix for correct applicability

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator side

The word “Optional” in the remarks column against an item having two or more part numbers indicates that depending or availability, the item will be supplied under any one of these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:

Technical Cell Tata Motors Ltd., Parts Head Quarters, Teen Hath Naka, Gyan Sadhana College Service Road, Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -

VARIANT – TABLE MATRIX

TABLE

VARIANT - TABLE MATRIX

CHASSIS TYPE 374557 374558 374536 374506 374508

DESCRIPTION

TABLE DESCRIPTION

00 ENGINE

00.00.01A ENGINE

00.00.01B ENGINE

00.00.02 HALF BLOCK

00.00.03 ENGINE OVERHAUL GASKET KIT

00.01.01 CYLINDER BLOCK

00.01.02 CYLINDER HEAD

00.01.03 CYLINDER HEAD COVER

00.01.04 OIL SEPERATOR ARRANGEMENT

00.03.01 DRIVE PARTS

00.05.01 ENGINE TIMING

00.07.01 FUEL INJECTION EQUIPMENT

00.09.01 FUEL FILTER

00.09.02 AIR FILTER

00.14.01 INTAKE SYSTEM AND EGR

00.14.02 EXHAUST SYSTEM AND TURBOCHARGER

00.14.03 INTERCOOLER

00.14.04 VACCUM ROUTINE

00.15.01 ENGINE ELECTRICALS

00.15.02 ALTERNATOR

00.15.03 STARTER MOTOR

00.18.01 LUBRICATION SYSTEM

00.20.01 ENGINE COOLING-1

00.20.02 ENGINE COOLING-2

00.23.01 DRIVE ARRANGEMENT

00.23.02 A/C COMPRESSOR DRIVE ARRANGEMENT

00.24.01A ENGINE SUSPENSION

00.24.01B ENGINE SUSPENSION

00.25.01 CLUTCH

26 GEARBOX

26.26.01A CASING(4X2)

26.26.01B CASING(4X4)

26.26.02A GEAR AND SHAFTS(4X2)

26.26.02B GEAR AND SHAFTS(4X4)

26.26.03A SHIFTING FORKS

26.26.03B SHIFTING FORKS

26.26.04 ADAPTER HOUSING(4X4)

28 TRANSFER CASE

28.28.01 TRANSFER CASE(DICOR)

29 CONTROLS

29.29.01 FOOT CONTROL

29.29.02 REPAIR KITS CMC AND CSC(BRAKES INDIA)

29.29.03 REPAIR KITS - CLUTCH SLAVE CYLINDER

30 ACCELERATOR

30.30.01 ACCELERATOR PEDAL COMPLETE

31 FRAME

31.31.01 FRAME -CREW CAB 31WB 4X4

31.31.02 FRAME - CREW CAB 31WB 4X2

31.31.03 FRAME - SINGLE CAB 28WB 4X4

31.31.04 FRAME - SINGLE CAB 28WB 4X2

CREW CAB

4X4-31WB

YY

YYYYY

YY

YYYYY

YY

YYYYY

Y

CREW CAB

4X2-31WB

YYY

Y

SINGLECAB

4X4-28WB

YYY

Y

SINGLE CAB

4X2-28WB

Y

SINGLE CAB

4X2-31WB

TABLE

VARIANT - TABLE MATRIX

CHASSIS TYPE 374557 374558 374536 374506 374508

DESCRIPTION

TABLE DESCRIPTION

31.31.05 FRAME - SINGLE CAB 31WB - 4X2 W/O LOADBODY

32 SUSPENSION

32.32.01 FRONT SUSPENSION

32.32.02 FRONT ANTI-ROLL BAR

32.32.03 REAR SPRING

32.32.04 REAR SHOCK ABSORBER

33 FRONT AXLE

33.33.01 FRONT AXLE (4 X 2)

33.33.02 FRONT AXLE (4 X 4)

33.33.03 HUB LOCK ASSY

35 REAR AXLE

35.35.01 REAR AXLE

40 WHEELS

40.40.01 WHEEL RIM AND SPARE WHEEL CARRIER

41 PROPELLER SHAFT

41.41.01A PROPELLER SHAFT ( 4 X 2)

41.41.01B PROPELLER SHAFT ( 4 X 2)

41.41.02A PROPELLER SHAFT ( 4 X 4)

41.41.02B PROPELLER SHAFT ( 4 X 4)

42 BRAKES

42.42.01 FRONT WHEEL BRAKES(TWIN POT CALIPER)

42.42.02 REAR BRAKE AUTO BRAKE ADJUSTER

42.42.03 TANDEM MASTER CYLINDER

42.42.04 VACCUM BOOSTER

42.42.05A PARKING BRAKE(CONSOLE MOUNTING)

42.42.05B PARKING BRAKE(CONSOLE MOUNTING)

42.42.05C PARKING BRAKE(CONSOLE MOUNTING)

42.42.06A HYDRAULIC BRAKE LINES LHD

42.42.06B HYDRAULIC BRAKE LINES LHD

46 STEERING

46.46.01 STEERING LINKAGES

46.46.02 STEERING WHEEL AND MOUNTING

46.46.03 POWER STEERING PIPE LINES LHD

47 FUEL SYSTEM

47.47.01 FUEL SYSTEM

47.47.02 FUEL SYSTEM

47.47.03 FUEL SYSTEM

49 EXHAUST SYSTEM

49.49.01A EXHAUST SYSTEM

49.49.01B EXHAUST SYSTEM

50 RADIATOR

50.50.01 RADIATOR ASSEMBLY

54 ELECTRICAL

54.54.01A ELECTRICAL EQUIPMENT

54.54.01B ELECTRICAL EQUIPMENT

54.54.01C ELECTRICAL EQUIPMENT

54.54.02A ELECTRICAL EQUIPMENT

54.54.02B ELECTRICAL EQUIPMENT

54.54.03A ELECTRICAL EQUIPMENT

54.54.03B ELECTRICAL EQUIPMENT

CREW CAB

4X4-31WB

YYYYY

YY

YYYYY

Y

YYYYY

YY

YY Y

YYYYY

YY

YYYYY

YY

CREW CAB

4X2-31WB

YYY

YY

Y

YYY

SINGLECAB

4X4-28WB

Y

YY

YYY

SINGLE CAB

4X2-28WB

Y

YY

SINGLE CAB

4X2-31WB

Y

TABLE

VARIANT - TABLE MATRIX

CHASSIS TYPE 374557 374558 374536 374506 374508

DESCRIPTION

TABLE DESCRIPTION

54.54.04A WIRING HARNESS

54.54.04B WIRING HARNESS

54.54.04C WIRING HARNESS

54.54.04D WIRING HARNESS

60 BODY

60.60.01 ASSY.SINGLE CAB COMPLETE

60.60.02 ASSY. CAB COMPLETE (CREW CAB)

60.60.03 ASSY.BODY SHELL COMPLETE (SINGLE CAB)

60.60.04 ASSY.BODY SHELL COMPLETE (CREW CAB)

60.60.05 SHEET METAL PARTS (SINGLE CAB)

60.60.06 SHEET METAL PARTS (CREW CAB)

60.60.07 SHEET METAL PARTS

60.60.09 SHEET METAL PARTS

60.67.01 WIND SHIELD GLASS

60.68.01A DASH BOARD

60.68.01B DASH BOARD

60.68.02 CONSOLE

60.69.01A INSIDE LINER

60.69.01B INSIDE LINER

60.70.01 ASSY.LOAD BODY (SINGLE CAB)

60.70.02 ASSY.LOAD BODY (CREW CAB)

60.70.03 TAIL GATE LOCKING SYSTEM

60.72.01 DOOR

60.72.02 DOOR (LOCKING SYSTEM)

60.72.03 DOOR GLASS AND WINDOW REGULATOR

60.73.01 REAR DOOR (CREW CAB)

60.73.02 REAR DOOR GLASS AND WINDOW REGULATOR

60.73.03 REAR DOOR LOCKING SYSTEM

60.81.01A INTERNAL AND EXTERNAL FITMENTS

60.81.01B INTERNAL AND EXTERNAL FITMENTS

60.81.02A INTERNAL AND EXTERNAL FITMENTS

60.81.02B INTERNAL AND EXTERNAL FITMENTS

60.81.02C INTERNAL AND EXTERNAL FITMENTS

60.81.02D INTERNAL AND EXTERNAL FITMENTS

60.81.03A INTERNAL AND EXTERNAL FITMENTS

60.81.03B INTERNAL AND EXTERNAL FITMENTS

60.82.01 WIND SHIELD WIPING SYSTEM

60.83.01 HEATING AND DEMISTING

60.83.02 AC+ HEATING AND DEMISTING SYSTEM

60.83.03A VENTILATION AND CONTROL

60.83.03B VENTILATION AND CONTROL

60.88.01 BONNET

60.88.02 BUMPER

60.89.01A BODY MOUNTING

60.89.01B BODY MOUNTING

60.91.01A SEATS AND SEAT BELTS

60.91.01B SEATS AND SEAT BELTS

CREW CAB

4X4-31WB

Y

YY

YYYYY

YY

YYYYY

YY

YYYYY

YY

Y

YY

YYYYY

YY

YYYYY

YY

CREW CAB

4X2-31WB

Y

SINGLECAB

4X4-28WB

Y

YYY

Y

YYY

SINGLE CAB

4X2-28WB

YY

SINGLE CAB

4X2-31WB

00.00.01A ENGINE GROUP 00

CHASSIS TYPE: 374536; 374508; 374506

2

00.00.01A ENGINE GROUP 00

CHASSIS TYPE: 374536; 374508; 374506

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

1 278901000104 ASSY,ENG.COMPL.WITH CL(2.2

DICOR)W/O AC

1

3

00.00.01B ENGINE GROUP 00

CHASSIS TYPE: 374557; 374558

4

00.00.01B ENGINE GROUP 00

CHASSIS TYPE: 374557; 374558

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

1 278901000103 ASSY,ENG COMPL WITH CL(2.2

DICOR)(W/AC)

1

5

00.00.02 HALF BLOCK GROUP 00

CHASSIS TYPE: ALL

6

00.00.02 HALF BLOCK GROUP 00

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

1 278901990103 HALF BLOCK 1

- 278901990101 LONG BLOCK 1

PART NUMBER DESCRIPTION QTY REMARKS

7

00.00.03 ENGINE OVERHAUL GASKET KIT GROUP 00

CHASSIS TYPE: ALL

8

00.00.03 ENGINE OVERHAUL GASKET KIT GROUP 00

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

1 275901990104 ENGINE OVERHAUL GASKET KIT 1 2 278901990105 ENGINE OVERHAUL - GASKET SUB KIT 1 3 278901990106 ENGINE OVERHAUL SEAL SUB KIT 1 4 278901990107 DECARBONISING KIT 1

PART NUMBER DESCRIPTION QTY REMARKS

9

00.01.01 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

10

00.01.01 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

1 278901100101 ASSY,CYLINDER CRANKCASE 1 2 278901106901 TUBE(FROM CRANKCASE TO OIL

- 279701109901 INSERT(FOR SENSOR ON

4 254701154801 HOLLOW DOWEL(CYLINDER HEAD) 2

- 254707124801 HOLLOW DOWEL(SUPPORT FIP) 4

- 254723124801 HOLLOW DOWEL(FOR A/C & IDLER

7 2790 18104801 HOLLOW DOWEL(10H6X8.4X8L) 2 8 2790 01104803 HOLLOW DOWEL(8H6X6.5X8L) 2

9 2547 25104801 HOLLOW DOWEL(CLUTCH HOUSING) 2 10 278901143802 REAR COVER(CRANKCASE) 1 11 278901107804 OIL SEAL(CRANKSHAFT)(REAR)(CR SEAL) 1 12 278901145302 GASKET(REAR COVER)(SANKAR) 1 14 278901103704 BRACKET POWER TRAIN STIFFENER(LH

15 278901103705 BRACKET POWER TRAIN STIFFENER(RH

16 278901170101 ASSY,DIPSTICK TUBE 1 17 278901170102 ASSY,DIPSTICK 1 OPTIONAL 17 278901170104 ASSY,DIPSTICK 1 OPTIONAL 18 278901133801 LADDER F RAME 1 19 278901130101 ASSY,OIL SUMP 1 20 253401130111 ASSY,MAGNETIC DRAIN PLUG 1 21 254701138211 STIFFNER(FRONT) 1 22 254701138212 STIFFNER(LEFT) 1 23 254701138213 STIFFNER(RIGHT) 1 24 254701138214 STIFFNER(REAR) 1 25 254701135322 OIL SUMP GASKET(1 THK) 1 27 278901140102 ASSY,COVER-BACK(TIMING BELT) 1 28 278901147701 FRONT COVER-TOP (TIMING BELT) 1 29 278901140103 ASSY,BOTTOM-COVER(TIMING BELT) 1

PART NUMBER DESCRIPTION QTY REMARKS

1

COOLER)

1

CYL.CRANKCASE)

2

BRACKET)

1

SIDE)

1

SIDE)

11

00.01.02 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

12

00.01.02 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

1 278901150101 ASSY.CYLINDER HEAD WITH VALVES 1

- 278901150102 ASSY.CYLINDER HEAD WITHOUT VALVES 1

- 279705157801 VALVE GUIDE SEAL(CR-SEAL) 16

3 2789 05129002 EXHAUST VALVE 8

4 278905129001 INLET VALVE 8

5 278905128201 SPRING SEAT 16

6 278905128701 VALVE SPRING 16

7 278905125101 RETAINER VALVE SPRING 16

8 254905124302 VALVE LOCK (HALF) 16

9 279705140102 ASSY,HYDRAULIC LASH ADJUSTER 16 10 279705140101 ASSY,ROLLER FINGER FOLLOWER 16

- 278901153401 VALVE SEAT INSERT-INTAKE(NORMAL) 8 FOR SELECTION

- 278901153403 VALVE SEAT INSERT-INTAKE(NORMAL) 8 FOR SELECTION

12 279705153701 VALVE GUIDE INTAKE AND

13 279715409901 GLOW PLUG(BERU) 4 14 278901153803 BEARING FRAME 1 15 278901160101 ASSY.INJECTOR(DELPHI) 4

- 278901169201 WASHER(FOR INJECTOR) 4

17 279701165101 INJECTOR CLAW 4

- 278901166701 PIN(INJECTOR CLAW SUPPORT) 4 18 254701108204 CORE PLUG(27 DIA.) 1 19 16081801006 PLUG (MC 10X1)(IS9645-SS8451-8C) 5

- SET INLET AND EXHAUST VALVES 1 PART NO. WILL BE

- SET INLET AND EXHAUST INSERTS 1 PART NO. WILL BE

- 278901154801 ORIFICE-CYLINDER HEAD OIL GALLERY 2

- 279705140105 ASSY,RFF & HLA(INA) 1

- 278901155301 GASKET-CYLINDER HEAD-MLS(1.3

- 278901155303 GASKET-CYLINDER HEAD-MLS(1.4

- 278901155304 GASKET-CYLINDER HEAD-MLS(1.5

- 2 78901153201 HEX.BOLT-CYLINDER HEAD 10

- 278901159201 WASHER-CYLINDER HEAD BOLT 10

PART NUMBER DESCRIPTION QTY REMARKS

16 FOR SELECTION

EXHAUST(NORMAL)

CONFIRMED LATER.

1 FOR SELECTION

THK-REINZ)

1 FOR SELECTION

THK-REINZ)

1 FOR SELECTION

THK-REINZ)

13

00.01.02 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

14

00.01.02 CYLINDER HEAD GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

25 278901150106 ASSY,ENGINE COVER 1

- 279701150106 ASSY,ISOLATOR(FOR CYLINDER HEAD

- 278901150107 ASSY,BRACKET(ENGINE COVER

- 278901150108 ASSY,BRACKET(ENGINE COVER

- 279801156701 BALL HEAD PIN(ENGINE COVER

PART NUMBER DESCRIPTION QTY REMARKS

12

COVER)

1

MTG-LEFT)

1

MTG-RIGHT)

4

MOUNTING)

15

00.01.03 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

16

00.01.03 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

1 278901150103 ASSY,CYLINDER HEAD COVER(WITH

TUBE) 2 278901150104 ASSY,BAFFLE PLATE 1 4 278901155302 GASKET (CYLINDER HEAD COVER) 1 5 279001150138 ASSY,OIL FILLER CAP 1 - OPTIONAL 5 279001159907 CAP-OIL FILLING(FOR CYLINDER HEAD

COVER)

1

1 - OPTIONAL

17

00.01.04 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

18

00.01.04 CYLINDER HEAD COVER GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

19

00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

20

Tata Telcoline 2008 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual