Tata Sumo User Manual

The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.

The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.

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anual & Sanual & S

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you are privileged to have the following :you are privileged to have the following :

you are privileged to have the following :

you are privileged to have the following :you are privileged to have the following :

1. Owner’s Manual & Service Book 2. Battery warranty Card

3. First Aid Kit 4. Advance Warning Triangle

5. Jack and Handle 6. Spare Headlamps Bulbs - 2 Nos.

7. Spare Fuses - (Provided in fuse box) 8. Pre - delivery inspection and service.

9. Complimentary diesel in the fuel tank. 10 . Music System Manual 10 . Immobiliser Manual 12 . Tool Kit

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l Free Services as per details given in your Owner’s manual and service book, at an y T ata Motors Dealership or T ata Motors

Authorised Service Centre ( T ASC ) or T ata Motors Authorised Service Point (TASP).

l On the spot settlement of warranty as per terms and conditions given in this book.

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EXEX

CELLENT CUSTCELLENT CUST

CELLENT CUST

EXEX

CELLENT CUSTCELLENT CUST

ing deliving deliv

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a. Wheel Spanner b. Screw Dri ver c. Ring Spanner (8-9) d. Socket Handle

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OMER SUPPOROMER SUPPOR

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our Nour N

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A Sumo

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ealership or ealership or

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ealership or ealership or

ASC.ASC.

ASC.

ASC.ASC.

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DD Thank you for choosing the

from the company’s growing range of passenger vehicles. We would request you to acquainted with the details in this owner’s manual, which

will enable you to derive optimum performance from your TT

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retain us as your first choice for any of your motoring needs. We are privileged to have you as our customer.

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FOREWORD

Thank you for selecting

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A Sumo

A Sumo A Sumo

vehicle of your choice. We welcome you to the world of advanced automotive

engineering in a form especially suited to our operating conditions.

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We provide saf e, high quality , high performance vehicles. In order to maintain the level of performance and reliability in the vehicle, it is important that only Tata motors genuine accessories are to be fitted. Any accessory that is fitted or modification that is carried out without authorisation can hamper the safety and performance of the vehicle besides depriving you of your warranty benefits.

This book gives you all the information necessary for making your ownership of the vehicle, a thoroughly satisfying experience.

T o assist you in maintaining your vehicle as per recommended schedule, we have a widespread network of dealers and service centres. The list is included in this book for your convenience.

Should you need any special assistance, please call on our Authorised dealer.

Please note that by adhering to the correct operating procedures and by availing the scheduled maintenance services at our authorised service outlets, you can obtain the maximum performance from your vehicle.

We request you to go through the book and drive many miles of motoring pleasure.

Use of genuine parts, designed and manufactured to our exacting standards, are the best way to maintain your vehicle in peak operating condition. Please do not use substitutes. They always prove costlier in the long run. Failure to use genuine parts can invalidate any future warranty claims.

The information and specification given in this book are valid as on the date of printing. Tata Motors reserves the right to make changes in design and specifications and / or to make additions to or improvements in this product without obligation to install them on products previously sold.

FOREWORDFOREWORD

FOREWORD

FOREWORDFOREWORD ENVIRONMENT PROTECTIONENVIRONMENT PROTECTION

ENVIRONMENT PROTECTION

ENVIRONMENT PROTECTIONENVIRONMENT PROTECTION WW

ARRARR

ANTANT

Y Y

ARR

ANT

ARRARR

ANTANT

CONDITIONCONDITION

CONDITION

CONDITIONCONDITION DO'SDO'S

DO'S

DO'SDO'S DONT'SDONT'S

DONT'S

DONT'SDONT'S AA

GGREGAGGREGA

GGREGA

GGREGAGGREGA

HANDLINGHANDLING

HANDLING

HANDLINGHANDLING

TERMS &TERMS &

TERMS &

Y Y

TERMS &TERMS &

TE NUMBERINGTE NUMBERING

TE NUMBERING

TE NUMBERINGTE NUMBERING

33 66

66 88

1010

1010 1313

1313 1414

1414

Key 16 Anti-theft Device 16 Door Locking 17 Manual Window Winding 17 Power Windows 18 Sun Visors 19 Outer Rear View Mirrors 20 Inner Rear View Mirror 20 Driver's Seat 21 Middle Seat 22 Seats at Rear 24

Seat Belt 25 Head restraint 27 Driving Controls 28 Instrument Panel 29 Indicators 32 Gauges 36 Steering Lock Cum Ignition Switch 37 Combi-Switch 39 Music System 41 Engine Compartment Lamp 41 Hazard Warning Switch 35 Tail Lamp 42 High Mounted Stop Lamp 42 Interior Roof Lamps 43 Headlamp Leveling Switch 44 Accessory Switches 45 Power Socket 4 8 Ash Tray 48 Bonnet Opening & Closing 49

Fuel Flap Opening 49 Gear Shift lever 50 Spare Wheel 51 Jack & Tools 52 Parking Brake 5 2 Catalytic Converter 5 3 EGR System 5 3 Turbocharger 54 Power Steering 55 Air Conditioning 57 Preparing the vehicle for the

drive 60 DRIVING INSTRUCTIONDRIVING INSTRUCTION

DRIVING INSTRUCTION

DRIVING INSTRUCTIONDRIVING INSTRUCTION Driving Instruction 53 Braking 64 Fuel Economy 64 Driving on Snowy or Icy Roads 65 Driving on Sandy or Muddy

Roads 65 Driving Through Water 66 Driving on a Rainy Day 66

Driving at Night 6 7 Driving Climbing Sharp

Gradients 67 Driving Descending Sharp

Gradients 68 Towing the Vehicle 69 Driving Safety 70 Safety Checks 70

VEHICLE MAINTENANCEVEHICLE MAINTENANCE

VEHICLE MAINTENANCE

VEHICLE MAINTENANCEVEHICLE MAINTENANCE Engine Compartment 72 Changing Engine Oil 73 Changing Oil Filter 73 Engine Air Filter 74 Changing Fuel Filter Element 75 Priming Fuel System 75 Fan Belt Tension Adjustment 76 Brake Clutch System Bleeding 77 Cooling System 78 Brake System 79 Brake Adjustment 81

Wheels & Tyres 82 Wheel Change 82 Wheel Alignment 82 Tyre Pressure 82 Wheel Balancing 83 Replacing Tyre / Tube 8 3 Replacing Tyre / Rim 83 Tyre Rotation 8 4 Headlamps 84 Head Lamp Adjustment 85 Head Lamp Bulb Replacement 8 6 Bulb Specification 87 Fuses 88 Vehicle Care 8 9

FUEL,FUEL,

L L

UBRICUBRIC

ANTANT

S & CS & C

OOLOOL

ANTANT

FUEL,

FUEL,FUEL,

UBRIC

L L

UBRICUBRIC

ANT

ANTANT

S & C

S & CS & C

OOL

OOLOOL

ANT

ANTANT

SS Fuel 91 Lubricants 92 Coolants 92 Recommended Oils, Lubricants 93

TECHNICTECHNIC

TECHNIC

TECHNICTECHNIC SPECIAL INSTRUCTIONSSPECIAL INSTRUCTIONS

SPECIAL INSTRUCTIONS

SPECIAL INSTRUCTIONSSPECIAL INSTRUCTIONS SERVICE SCHEDULESERVICE SCHEDULE

SERVICE SCHEDULE

SERVICE SCHEDULESERVICE SCHEDULE RECORD OF SERVICERECORD OF SERVICE

RECORD OF SERVICE

RECORD OF SERVICERECORD OF SERVICE PERFORMEDPERFORMED

PERFORMED

PERFORMEDPERFORMED ABBREABBRE

ABBRE

ABBREABBRE ALPHABETICAL INDEXALPHABETICAL INDEX

ALPHABETICAL INDEX

ALPHABETICAL INDEXALPHABETICAL INDEX

AL SPECIFICAL SPECIFIC

AL SPECIFIC

AL SPECIFICAL SPECIFIC

VIAVIA

TIONSTIONS

VIA

TIONS

VIAVIA

TIONSTIONS

TIONS

TIONSTIONS

9494

9494 9797

9797 9999

9999

102102

102

102102 106106

106

106106 107107

107

107107

ENVIRENVIR

ENVIR

ENVIRENVIR

ONMENTONMENT

ONMENT

ONMENTONMENT

A MOA MO

A MO

A MOA MO

ors Pors P

ors P

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assenger Cassenger C

assenger C

assenger Cassenger C

TT produce vehicles using environmentally sustainable technology. A number of features have been incorporated in MM

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otot which have been designed to ensure environmental compatibility throughout the life cycle of the vehicle. We would like to inform you that your vehicle meets Emission norms and this is being regularly validated at the stage of manufacturing.

As a user, you too can protect the environment by operating your vehicle in a pro-active manner. A lot depends on your driving style and the way you maintain your vehicle. We are giving below a few tips for your guidance.

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ORSORS

ORS is committed to

ORSORS

TECTIONTECTION

TECTION

TECTIONTECTION

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ehiclesehicles

ehicles

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ehiclesehicles

DrivingDriving

Driving

DrivingDriving z Avoid frequent and violent

accelerations.

z Do not carry any unnecessary

tata

weight on the vehicle as it overloads the engine. Avoid using devices requiring high power consumption during slow traffic condition.

z Monitor the cars fuel

consumption regularly and if it shows a rising trend, get the car immediately attended at our Authorised Service Centre.

z Switch off the engine during

long stops at traffic jams or signals. If the situation demands that engine be kept running, avoid frequent revving up of the engine. Also avoid frequent stopping and restarting, if uncalled for.

z It is not necessary to rev up the

engine before turning it off as it unnecessarily burns the fuel.

z Shift to higher gears as soon as

possible. Use each gear upto 2/3rd of its maximum engine speed. A chart indicating gear shifting speed is given in this book.

Maintenance of the vehicleMaintenance of the vehicle

Maintenance of the vehicle

Maintenance of the vehicleMaintenance of the vehicle z Ensure that recommended

maintenance is carried out on the vehicle regularly at our Authorised Service Outlets.

z As soon as you see any leakages

of oil or fuel in the car, get it attended immediately.

z Use only recommended brands

and grades of lubricants and clean uncontaminated fuels.

z Get your vehicle checked for

emission periodically by

authorised dealer and regularly renew the P.U.C. certificate.

z Ensure that fuel filter, oil filter and

breathers are periodically checked and if required, replace the same by only genuine Tata Motor’s recommended brands.

z Do not pour used oils or coolants

into the sewage drains, garden soil or open streams. Dispose the used filters and batteries in compliance with the current legislation.

l Do not allow any unauthorised

person to tamper with engine settings or to carry modifications on the vehicle.

l Never allow the vehicle to run out

of fuel.

z Parts like brake liners, clutch disc

should be vacuum cleaned. Do not use the compressed air for cleaning these parts which may spread the dust in the atmosphere.

While carrying out the servicingWhile carrying out the servicing

While carrying out the servicing

While carrying out the servicingWhile carrying out the servicing or repairs on your vehicle, youor repairs on your vehicle, you

or repairs on your vehicle, you

or repairs on your vehicle, youor repairs on your vehicle, you should pay keen attention toshould pay keen attention to

should pay keen attention to

should pay keen attention toshould pay keen attention to some of the importantsome of the important

some of the important

some of the importantsome of the important aggregates, which greatly affectaggregates, which greatly affect

aggregates, which greatly affect

aggregates, which greatly affectaggregates, which greatly affect emission.emission.

emission.

emission.emission.

1.1.

2.2.

3.3.

4.4.

5.5.

6.6.

7.7.

8.8.

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uel injecuel injec

uel injec

uel injecuel injec

NozzlesNozzles

Nozzles

NozzlesNozzles Air intake & Exhaust systemAir intake & Exhaust system

Air intake & Exhaust system

Air intake & Exhaust systemAir intake & Exhaust system especially for leakagesespecially for leakages

especially for leakages

especially for leakagesespecially for leakages CC

ylinder head fylinder head f

ylinder head f

ylinder head fylinder head f

ll filtll filt

ll filt

ll filtll filt

filters (check periodically)filters (check periodically)

filters (check periodically)

filters (check periodically)filters (check periodically) TT

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(if fitted)(if fitted)

(if fitted)

(if fitted)(if fitted) Catalytic converter (if fitted)Catalytic converter (if fitted)

Catalytic converter (if fitted)

Catalytic converter (if fitted)Catalytic converter (if fitted) EGR System and componentsEGR System and components

EGR System and components

EGR System and componentsEGR System and components Electrical Connections for EElectrical Connections for E

Electrical Connections for E

Electrical Connections for EElectrical Connections for E

tion pumption pump

tion pump

tion pumption pump

ers such as airers such as air

ers such as air

ers such as airers such as air

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ger and in

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or v

or vor v

onen

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alvalv

alv

alvalv

oil and fuel oil and fuel

oil and fuel

oil and fuel oil and fuel

ts ar

ts arts ar

Injec Injec

Injec

Injec Injec

e leake leak

e leak

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oleroler

oler

oleroler

e :e :

e :

e :e :

ors/ors/

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ors/ors/

ageage

age

ageage

GRGR

ENVIRENVIR

ENVIR

ENVIRENVIR

ONMENTONMENT

ONMENT

ONMENTONMENT

This Owner’s Manual contains further information on driving precautions and maintenance care leading to environment protection. Please familiarise yourself with these aspects before driving.

AL PRAL PR

AL PR

AL PRAL PR

TECTIONTECTION

TECTION

TECTIONTECTION

TERMS AND CONDITIONSTERMS AND CONDITIONS

TERMS AND CONDITIONS

TERMS AND CONDITIONSTERMS AND CONDITIONS

ARRARR

ARR

ARRARR

A DI A DI

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ANTANT

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each

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vehicles & parts thereof

VICTVICT

VICT

VICTVICT

manufactured by us to be free from defect in material and workmanship, subject to the following terms & conditions :

1. The warranty for the rest of the

vehicle shall be for 18 months from the date of sale of the vehicle, irrespective of the distance covered. However, for the cars used for commercial applications (including those used for hire or reward viz those operating with a yellow number plate), the warranty shall be limited to 18 months or 50,000 kms, whichever occurs earlier.

This warranty for the engine ( Tata 497SP) fitted in the vehicle shall be for a period of three years from the date of sale of the vehicle, or 3,00,000 kms of its running, whichever occurs earlier.

2. Our obligation under this warranty

shall be limited to repairing or replacing, free of charge, such parts

A SUMOA SUMO

A SUMO

A SUMOA SUMO

of the vehicle which, in our opinion, are defective, on the vehicle being brought to us or to our dealers within the warranty period. The parts so repaired or replaced shall also be warranted for quality and workmanship but such warranty shall be co-terminus with this original warranty.

3. Any part which is found to be defective and is replaced by us under the warranty shall be our property.

4. As for such parts as tyres, batteries & electrical equipment, fuel injection equipment, power steering equipment, A/C equipment & antitheft device not manufactured by us but supplied by other parties, this warranty shall not apply, but buyers of the vehicle shall be entitled to, so far as permissible by law, all such rights as we may have against such parties under their warranties in respect of such parts. Our Dealers/ TASC’s will assist the purchaser in taking up the complaint with the

respective manufacturers and their decision on the warranty will be final.

5. This warranty shall not apply if the vehicle or any part thereof is repaired or altered otherwise than in accordance with our standard repair procedure, or by any person other than our sales or service establishments, our authorised dealers or service centres or service points in any way so as, in our judgement which shall be final and binding, to effect its reliability, nor shall it apply if, in our opinion which shall be final and binding the vehicle is subjected to misuse, negligence, improper or inadequate maintenance or accident or loading in excess of such carrying capacity as certified by us, or such services as prescribed in our Owner’s Manual and Service Book are not carried out by the buyer through our sales or service establishments, our authorised dealers or service centres or service points.

6. This warranty shall not cover normal wear and tear or any inherent normal deterioration of the vehicle or any of its parts arising from the actual use of the vehicle or any damage due to negligent or improper operation or storage of the vehicle. This warranty shall not apply to normal maintenance services viz. oils & fluid changes, head lamps focussing, fastener retightening, wheel balancing, tyre rotation, adjustment of valve clearance, fuel timing, ignition timing and consumables like bulbs, fuel filters and oil filters etc. This warranty shall not apply to any damage or deterioration caused by environmental pollution or bird droppings. This warranty shall not apply to V-belts, hoses and gas leaks in case of air conditioned vehicle. Slight irregularities not recognised as affecting the function or quality of the vehicle or parts, such as slight noise or vibration, defects appearing only under particular or irregular operations are items

considered characteristic of the vehicle.

7. This warranty shall be null and void if the vehicle is subjected to abnormal use such as rallying, racing or participation in any other competitive sports. This wa rranty shall not apply to any repairs or replacement as a result of accident or collision.

8. This warranty is expressly in lieu of all warranties, whether by law or otherwise, expressed or implied, and all other obligations or liabilities on our part and we neither assume nor authorise any person to assume on our behalf, any other liability arising from the sale of the vehicle or any agreement in relation thereto.

9. The buyer shall have no other rights except those set out above and have, particular, no right to repudiate the sale, or any agreement or to claim any reduction in the purchase price of the vehicle, or to demand any damages or compensation for losses,

TERMS AND CONDITIONSTERMS AND CONDITIONS

TERMS AND CONDITIONS

TERMS AND CONDITIONSTERMS AND CONDITIONS

incidental or indirect, or inconvenience or consequential damages, loss of vehicle, or loss of time, otherwise, incurred or accrued.

10. Any claim arising from this warranty shall be recognised only if it is notified in writing to us or to our concerned dealer without any delay soon after such defect as covered and ascertained under this warranty.

11. This warranty shall stand terminated if the vehicle is transferred or otherwise alienated by the buyer without our prior written consent.

12. We reserve our rights to make any change or modification in the design of the vehicle or its parts or to introduce any improvement therein or to incorporate in the vehicle any additional part or accessory at any time without incurring any obligation to incorporate the same in the vehicles previously sold.

’’

’

’’

2 2

Use recommended oils andUse recommended oils and

Use recommended oils and

Use recommended oils andUse recommended oils and lubrlubr

icic

anan

ts onlyts only

lubr

lubrlubr

icic

anan

ts only

ts onlyts only

only of only of

only of

only of only of for replacement.for replacement.

for replacement.

for replacement.for replacement.

1.0 kg/cm1.0 kg/cm

1.0 kg/cm

1.0 kg/cm1.0 kg/cm

2 2

(14 PSI), (14 PSI),

(14 PSI),

(14 PSI), (14 PSI),

Change oilChange oil

Change oil in engine, gear box,

Change oilChange oil steering system and rear axle at prescribed intervals.

Use only genuine oil filter andUse only genuine oil filter and

Use only genuine oil filter and

Use only genuine oil filter andUse only genuine oil filter and fuel filter elements. fuel filter elements.

fuel filter elements. Replace them

fuel filter elements. fuel filter elements. at regular intervals.

Clean air filter elementClean air filter element

Clean air filter element

Clean air filter elementClean air filter element rr

egularegular

lyly

egular

egularegular when service indicator shows red band even after cleaning the filter element.

Ensure periodic servicingEnsure periodic servicing

Ensure periodic servicing as per

Ensure periodic servicingEnsure periodic servicing maintenance schedule.

Insist on use of genuine spare parts.Insist on use of genuine spare parts.

Insist on use of genuine spare parts.

Insist on use of genuine spare parts.Insist on use of genuine spare parts. Ensure that caps of auxiliary tankEnsure that caps of auxiliary tank

Ensure that caps of auxiliary tank

Ensure that caps of auxiliary tankEnsure that caps of auxiliary tank and radiator are firmly fittedand radiator are firmly fitted

and radiator are firmly fitted to

and radiator are firmly fittedand radiator are firmly fitted keep the cooling system pressurised and to maintain coolant level. Always use genuine radiator capAlways use genuine radiator cap

Always use genuine radiator cap

. Replace filter element

lyly

CheckCheck

Check tyres for damage from time

CheckCheck to time and remove any foreign bodies embedded in treads.

In case of tyre replacement or repairs due to puncture have the wheel balanced away from the tyres.away from the tyres.

away from the tyres. In case of

away from the tyres.away from the tyres. uneven tyre wear get the vehicle attended to by any of our authorised service set-ups.

Maintain correct tyre pressure.Maintain correct tyre pressure.

Maintain correct tyre pressure.

Maintain correct tyre pressure.Maintain correct tyre pressure. CheckCheck

10.

Check battery every week and top

CheckCheck up electrolyte level. Keep battery terminals clean and cable joints tight. Apply vaseline / petroleum jelly on terminals. Use distilled water only for topping up.

ObserveObserve

11.

Observe correct polarity when

ObserveObserve connecting battery terminals.

Keep grease, oil and fuelKeep grease, oil and fuel

Keep grease, oil and fuel

Keep grease, oil and fuelKeep grease, oil and fuel

12. Disconnect alternator terminals while carrying out any welding on the vehicle.

oid panic broid panic br

13.

oid panic br

oid panic broid panic br

while descending gradients. Start the vehicle always in the 1stStart the vehicle always in the 1st

14.

Start the vehicle always in the 1st

Start the vehicle always in the 1stStart the vehicle always in the 1st geargear

gear to a void prematur e clutch wear .

geargear Keep both foot and parking brakesKeep both foot and parking brakes

15.

Keep both foot and parking brakes

Keep both foot and parking brakesKeep both foot and parking brakes properly adjusted.properly adjusted.

properly adjusted.

properly adjusted.properly adjusted. BB

efef

oror

17.

18.

e engaging re engaging r

e engaging r

efef

oror

e engaging re engaging r

ensure that vehicle has come to aensure that vehicle has come to a

ensure that vehicle has come to a

ensure that vehicle has come to aensure that vehicle has come to a stst

opop

, declutch, wait for a few seconds

opop

stst and shift into reverse gear.

When parking on slopes, use wheelWhen parking on slopes, use wheel

When parking on slopes, use wheel

When parking on slopes, use wheelWhen parking on slopes, use wheel chocks,chocks,

chocks, apply parking brake and

chocks,chocks, keep vehicle in low gear.

In case of emergencyIn case of emergency

In case of emergency parking or

In case of emergencyIn case of emergency breakdown on road, hazard warning switchhazard warning switch

hazard warning switch to flash all

hazard warning switchhazard warning switch the blinker lights to warn other road users.

akak

inging

ing

. Use lower gears

akak

inging

erse gearerse gear

erse gear

erse gearerse gear

push thepush the

push the

push thepush the

Release parking brake beforeRelease parking brake before

19.

Release parking brake before

Release parking brake beforeRelease parking brake before drdr

iving offiving off

iving off

drdr

iving offiving off

Release the ignition key as soonRelease the ignition key as soon

20.

Release the ignition key as soon

Release the ignition key as soonRelease the ignition key as soon as engine starts.as engine starts.

as engine starts.

as engine starts.as engine starts.

21. Retighten wheel mounting nuts after 100 km of every wheel change. Tightening Torque : 12 -15 mkg.

22. Use only recommended FUSES and always keep spare fuses in the box.

In case of engine not startingIn case of engine not starting

23.

In case of engine not starting

In case of engine not startingIn case of engine not starting first check the fuse of fuelfirst check the fuse of fuel

first check the fuse of fuel

first check the fuse of fuelfirst check the fuse of fuel injection pump solenoid.injection pump solenoid.

injection pump solenoid.

injection pump solenoid.injection pump solenoid. EnsureEnsure

24.

Ensure doors are properly closed.

EnsureEnsure If your vehicle has aIf your vehicle has a

25.

If your vehicle has a

If your vehicle has aIf your vehicle has a turbocharged engine, keepturbocharged engine, keep

turbocharged engine, keep

turbocharged engine, keepturbocharged engine, keep engine at idling speed forengine at idling speed for

engine at idling speed for

engine at idling speed forengine at idling speed for atleast a minute after startingatleast a minute after starting

atleast a minute after starting

atleast a minute after startingatleast a minute after starting and also before stopping it,and also before stopping it,

and also before stopping it, to

and also before stopping it,and also before stopping it, protect the turbocharger against damage due to oil starvation.

’’

’

’’

’

’’

Where Air conditioning system isWhere Air conditioning system is

Where Air conditioning system is

Where Air conditioning system isWhere Air conditioning system is installedinstalled

installed

installedinstalled

1. After parking in the sun, drive with windows rolled down for a few minutes to blow off hot air before switching on A/C.

6. During off-season operate the air conditioner a few times every month to lubricate components.

2. Keep all windows rolled-up AC system is working.AC system is working.

AC system is working.

AC system is working.AC system is working. During stop and go city drivingDuring stop and go city driving

During stop and go city driving

During stop and go city drivingDuring stop and go city driving use lower gears to obtain efficient cooling.

4. If you feel irritation in the eyes due to smoke or during long drive, stop A/C and ventilate for half a minute by winding down door glasses or use fresh air mode provided with HVAC system.

5. Before stopping the engine first switch “OFF’ A/C and then the blower.

whenwhen

when

whenwhen

Do not use Clutch Pedal as FootDo not use Clutch Pedal as Foot

Do not use Clutch Pedal as Foot

Do not use Clutch Pedal as FootDo not use Clutch Pedal as Foot RR

est.est.

est. This will reduce clutch life.

est.est.

Do not Coast vehicle in NeutralDo not Coast vehicle in Neutral

Do not Coast vehicle in Neutral

Do not Coast vehicle in NeutralDo not Coast vehicle in Neutral and engine switched-off position. This is a safety hazard.

Do not run engine withoutDo not run engine without

Do not run engine without

Do not run engine withoutDo not run engine without Radiator Cap.Radiator Cap.

Radiator Cap. Use genuine Cap

Radiator Cap.Radiator Cap. only, to keep system pressurised.

Do not overtighten engine oilDo not overtighten engine oil

Do not overtighten engine oil

Do not overtighten engine oilDo not overtighten engine oil filtfilt

erer

filt

filtfilt

erer

5. Front and rear suspension shock absorbers fitted on this vehicle have in-built rebound stopper. There is no separate rebound stopper fitted on the vehicle. Hence, do not drive the vehicle either without shock absorbers OR with non-genuine shock absorbers, otherwise suspension is likely to be damaged.

6. If your vehicle has a turbocharged engine, do not stop the engine at once, allow it to run at idling speed for atleast 1 minute. Also do not

onon

accelerate engine till the engine oil pressure has built up.

7. Do not cause heating of A/C pipe (where fitted), while welding/ brazing in its viscinity.

8. Do not disturb the fast idling control device actuator setting, where fitted.

9. Do not open any hose/pipe points of A/C system (where fitted).

10. Do not put your hand inside the condenser fan when the grille is removed. Disconnect power supply to fan and switch off engine before any maintenance work, where applicable.

’’

’

’’

OCOC

TION OF CHASSIS AND ATION OF CHASSIS AND A

TION OF CHASSIS AND A

OCOC

TION OF CHASSIS AND ATION OF CHASSIS AND A

GGREGAGGREGA

GGREGA

GGREGAGGREGA

TE SERIAL NUMBERSTE SERIAL NUMBERS

TE SERIAL NUMBERS

TE SERIAL NUMBERSTE SERIAL NUMBERS

1. Chassis number plate

2. Body Shell (Cab) number plate

FIP number (MICO) Engine number

Chassis number on frame

OCOC

TION OF CHASSIS AND ATION OF CHASSIS AND A

TION OF CHASSIS AND A

OCOC

TION OF CHASSIS AND ATION OF CHASSIS AND A

GGREGAGGREGA

GGREGA

GGREGAGGREGA

TE SERIAL NUMBERSTE SERIAL NUMBERS

TE SERIAL NUMBERS

TE SERIAL NUMBERSTE SERIAL NUMBERS

Gear box number

Rear axle number ( Tata Motors)

KEKE

Y & CENTRY & CENTR

Y & CENTR

KEKE

Y & CENTRY & CENTR

KeyKey

Key

KeyKey

Your vehicle comes with two identical keys. With this key, you can operate - 1. Door Locks 2. Steering Lock cum Ignition switch 3. Tail gate Lock 4. Glove Box 5. Fuel Flap lock (if fitted). It is advisable to keep one of the keys in a safe place for use in case of an emergency.

Do not use a locally made key, but obtain a duplicate through your Tata Motors dealer.

Do not leave the key inside the car.

Anti-theft Device (if installed)Anti-theft Device (if installed)

Anti-theft Device (if installed)

Anti-theft Device (if installed)Anti-theft Device (if installed)

This is an electronic car security system with remote (keyless) operation for door Unlock/Lock. It immobilises the vehicleby disabling vital circuits related to engine.

lease rlease r

lease r

lease rlease r

supplied along with the vehicle for further detailssupplied along with the vehicle for further details

supplied along with the vehicle for further details

supplied along with the vehicle for further detailssupplied along with the vehicle for further details of operations and features.of operations and features.

of operations and features.

of operations and features.of operations and features.

AL DOOR LAL DOOR L

AL DOOR L

AL DOOR LAL DOOR L

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er supplierer supplier

er supplier

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C C

UTIONUTION

UTION

UTIONUTION

’’

s instrs instr

’

s instr

’’

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OCKINGOCKING

OCKING

OCKINGOCKING

ucuc

tion manualtion manual

tion manual

tion manualtion manual

A. Key B. R emote - Anti Theft Device

1. Door opening from outside

Door LockingDoor Locking

Door Locking

Door LockingDoor Locking The front doors can be locked and unlocked from the outside

with the key or from the inside using the door lock lever . In your vehicle, the dr iver ’s door & co-driver’s door (if provided) have separate locking facilities. To lock from inside turn the lever (2) towards the inner hinged handle (3).

Where the central locking system is provided, if you lock/unlock the driver door with the key, the remaining three doors get locked/unlocked at a time. T he tail gate door is not part of the central locking provision.

To open the door from the outside use the swing handle (1). After unlocking the door with the key, pull the swing handle

The swing handles are provided on each door. To open the door from the inside pull hinged handle

outward.

Manual window windingManual window winding

Manual window winding

Manual window windingManual window winding For raising and lowering window glasses use handle (1)

upward.

DOOR LDOOR L

DOOR L

DOOR LDOOR L

2. Locking / Unlocking Lever 3. Hinged Handle

OCKING & OCKING &

OCKING &

OCKING & OCKING &

WINDOWINDO

WINDO

WINDOWINDO

W W

WINDINGWINDING

WINDING

W W

WINDINGWINDING

4. Window winding Lever

POPO

WER WER

WER

WER WER

er er

WINDOWINDO

WINDO

WINDOWINDO

indoindo

indo

indoindo

POPO

Separate knobs are provided on the switch to operate the four door window glasses individually .

To open the door window glass, push the respective knobs down. To close the door window glass, pull the respe ctive knobs up. In the lock position, the rear window switches become inoperative.

However the rear windows can be operated by the switches on the console. Illumination on rear window switches goes ‘OFF’ in locked position. press down the lock button to unlock.

Individual window winding switches have been provided only on the rear doors.

s :s :

s : (if provided)

s :s :

Switches on the central console

for operating the door glasses

Front Left

Rear Left

Front Right

Rear Right

Push type Lock / Unlock Switch

Individual Switches on the rear doors

for operating the rear door glasses

Sun visorsSun visors

Sun visors

Sun visorsSun visors Two adjustable sun visors are provided inside the cab to prevent

sun glare. Lower the sun visors to protect the eyes from bright sunlight.

The sun visors also moves sideways towards the door. A vanity mirror has been provided on the co-driver’s sun visor.

Sun Visors

SUN SUN

SUN

SUN SUN

VISORSVISORS

VISORS

VISORSVISORS

Vanity Mirror

OUTER & INNER REAR OUTER & INNER REAR

OUTER & INNER REAR

OUTER & INNER REAR OUTER & INNER REAR

Outer Rear view mirrorsOuter Rear view mirrors

Outer Rear view mirrors

Outer Rear view mirrorsOuter Rear view mirrors

Outer rear view mirror is fitted on the driver’s door from the outside. It can be adjusted to the desired positions by hand. In few versions it can be adjusted by the lever provided inside the door. The mirror can be folded backwards for convenience when the vehicle is to be driven through narrow passages. In few versions, the same rear view mirror is also provided on codriver’s door.

Inner Rear view mirrorInner Rear view mirror

Inner Rear view mirror

Inner Rear view mirrorInner Rear view mirror

Inner rear view mirror is also fitted inside the cab between sun visors.

In few versions an additional adjustable anti-glare rear view mirror is provided inside the cab. Provision has been made for two positions.

1. Normal position

2. Anti-glare position

Use anti-glare position only if necessary as it reduces the rearUse anti-glare position only if necessary as it reduces the rear

Use anti-glare position only if necessary as it reduces the rear

Use anti-glare position only if necessary as it reduces the rearUse anti-glare position only if necessary as it reduces the rear view clarview clar

view clar

view clarview clar

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onsideronsider

onsider

onsideronsider

ablyably

ably

ablyably

VIEVIE

VIE

VIEVIE

W MIRRW MIRR

W MIRR

W MIRRW MIRR

ORSORS

ORS

ORSORS

Outside Rear View Mirror

1. Inner rear view mirror

2. Operating Knob

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Adjustable type seat is provided for driver and co-driver. The driver seat is fitted with lever and handle, to adjust the seat. The seat can be adjusted in forward and backward directions. In few versions, both seats are also provided with lumbar support (3) to give you maximum driving comfort.

To achieve correct position for proper driving, lift the handle (2) and slide the seat either forward or backward. Once the desired position is achieved push down the handle to lock the seat. Turn the lever (1) to adjust backrest to the desired position. Release the lever to lock it.

Do not adjust seat while driving.Do not adjust seat while driving.

Do not adjust seat while driving.

Do not adjust seat while driving.Do not adjust seat while driving.

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1. Seat backrest inclination adjustment lever

2. Seat sliding (forward & backward) lever

3. Lumbar support adjustment knob

SEASEA

SEA

SEASEA

SEA

SEASEA

Middle seatMiddle seat

Middle seat

Middle seatMiddle seat

A cushion bench seat has been provided for the middle passengers. In few versions, a cushion bench 60:40 split seat has been provided for the middle passengers. Any one of the split can be folded by releasing the latch, on the backrest simultaneously (Fig. 1 on next page). For more luggage space or to access front facing third row seat, the folded middle seat can be somersaulted further.

For fixing the rear seat back upright, just push back the seat in position. It will get locked by itself.

Middle seat

iddle seaiddle sea

iddle sea

iddle seaiddle sea

t (60:40) Ft (60:40) F

t (60:40) F

t (60:40) Ft (60:40) F

oldingolding

olding

oldingolding

SEASEA

SEA

SEASEA

Slide the knob and fold the seat.

Rear jump seat

Press the knob and pull

the seat to its position.

where front facing seat is removed

Total luggage space

& middle seat folded

Front facing rear seat

Luggage space where

rear jump seats are folded

SEASEA

SEA

SEASEA

Seats at rearSeats at rear

Seats at rear

Seats at rearSeats at rear Two rows of seats, single or double are provided at rear for

passengers (Fig. 4 on previous page). These seats can be folded for carrying bulkier baggage as per procedure given below:

1 . Lift the seat squab and hold against backrest. 2 . Engage strap with the hook on seat squab. 3 . Fold the seat stand. To open the seats follow the reverse order. Ensure stand

is fully opened and vertical to the floor. Front facing rear seat folding operationFront facing rear seat folding operation

Front facing rear seat folding operation

Front facing rear seat folding operationFront facing rear seat folding operation

Front facing third row seat (Optional)Front facing third row seat (Optional)

Front facing third row seat (Optional)

Front facing third row seat (Optional)Front facing third row seat (Optional)

The foldable and detachable type soft cushioned comfortable bench seat has been provided at the rear (Fig. 3 on previous page).

For folding back, a seat pull strap has been provided behind seat back as shown in Fig .1.

For detaching seat, operate two levers provided over wheel house area. (Fig. 3)

For folding back, pull the strap as

shown in figure

Lift the lever and fold the seat further

to get maximum luggage space

For detaching seat, operate two

levers provided on wheel house area

and pull it out.

SEASEA

T BELT BEL

SEA

SEASEA The vehicle has been fitted with three point belt for extra safety

for driver, co-driver and passengers on middle seat. If not fastened, with ke y in ‘IGN’ position, audio alarm (only for GX) and visual indication is given on instrument panel.

astast

ast

astast Insert belt tongue into buckle, a positive locking ‘ click ’ indicates correct and safe assembly.

Releasing the beltReleasing the belt

Releasing the belt

Releasing the beltReleasing the belt Press the release button, the tongue will be ejected clear of the locking mechanism within the buckle.

Belt adjustmentBelt adjustment

Belt adjustment

Belt adjustmentBelt adjustment When the vehicle is at rest, adjust the length of the belt to suit convenience. Insert belt tongue in buckle. A positive click indicates correct assembly. Adjust length of the belt to suit you and fasten. The lap section should be comfortably tight, the diagonal sections should be adjusted so that a flat hand will pass between the chest and the strap.

o tigho tigh

o tigh

o tigho tigh Pull free end of webbing through adjuster until required adjustment is achieved.

o loo lo

o lo

o loo lo Tilt the adjuster by means of the grip and slide it along the strap until suitably adjusted.

T BEL

T BELT BEL

ening the bening the b

ening the b

ening the bening the b

en (shoren (shor

en (shor

en (shoren (shor

osen (lengthen) the bosen (lengthen) the b

osen (lengthen) the b

osen (lengthen) the bosen (lengthen) the b

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elt

eltelt

en) the ben) the b

en) the b

en) the ben) the b

elt.elt.

elt.

elt.elt.

elt.

elt.elt.

SEASEA

SEA

SEASEA

1. Seat Belt 2. T ongue

3. Lock Buckle 4. Lap Belt

Seat-belt Arrangement on Driver

& Co-driver’s Seat

T BELT BEL

T BEL

T BELT BEL

SEASEA

T BELT BEL

SEA

T BEL

SEASEA

T BELT BEL

Lap belt for middle passengers of front bench seat.Lap belt for middle passengers of front bench seat.

Lap belt for middle passengers of front bench seat.

Lap belt for middle passengers of front bench seat.Lap belt for middle passengers of front bench seat.

Middle passenger is provide with lap belt. Adjust length of belt to suit convenience. Insert belt tongue in buckle. A positive click indicate correct assembly. To release press the release button. The tongue will be ejected from the button.

l The belt is designed for use of only one person. l It is not intended for children under 10 years. l The belt should at all time be adjusted and used in

accordance with the instructions and no excessive slackness in the belt should be evident.

l Avoid twisting the straps during use. l Webbing must not be allowed to chafe against sharp

edges on seat or bodywork.

l Do not make any alterations or additions to the belt. If in

doubt consult the authorised service outlet

l The belt that have been cut, frayed, damaged or have

been stressed through impact, should be replaced.

l To clean and occasional wipe with warm soapy water will

maintain the webbing in a clean condition. Do not use bleach or dye under any circumstances.

l Periodic inspection of the installation will ensure safe and

reliable service of the seat belt.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Seat-belt Arrangement on Middle Seat

Adjustable HeadrestraintAdjustable Headrestraint

Adjustable Headrestraint

Adjustable HeadrestraintAdjustable Headrestraint The driver, co-driver and middle seat of your vehicle are fitted

with adjustable headrestraint. Headrestraint can help to protect you from whiplash and other injuries. For best protection adjust the top of the headrestraint as shown in the figure.

The headrestraint can be adjusted by using release button as shown in figure.

ADJUSTADJUST

ADJUST

ADJUSTADJUST

Release Button for Head rest height adjustment

ABLE HEADRESTRABLE HEADRESTR

ABLE HEADRESTR

ABLE HEADRESTRABLE HEADRESTR

AINTAINT

AINT

AINTAINT

Poor Adjustment

Good Adjustment

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