Tata Sumo User Manual

Page 1

Page 2

The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.

The contents given in this book are not binding, subject to change without notice and are for illustration purpose only.

ta Sumo ta Sumo

ta Sumo

ta Sumo ta Sumo

wnerwner

wner

wnerwner

’’

s Ms M

’

s M

’’

s Ms M

anual & Sanual & S

anual & S

anual & Sanual & S

A MA M

otot

A M

A MA M

otot

Mumbai PuneMumbai Pune

Mumbai Pune

Mumbai PuneMumbai Pune

icta DI icta DI

icta DI

icta DI icta DI

erer

vicvic

vic

erer

vicvic

ors Limitors Limit

ors Limit

ors Limitors Limit

eded

urbourbo

urbo

urbourbo

e Be B

e B

e Be B

okok

Page 3

hile takhile tak

hile tak

hile takhile tak

you are privileged to have the following :you are privileged to have the following :

you are privileged to have the following :

you are privileged to have the following :you are privileged to have the following :

1. Owner’s Manual & Service Book 2. Battery warranty Card

3. First Aid Kit 4. Advance Warning Triangle

5. Jack and Handle 6. Spare Headlamps Bulbs - 2 Nos.

7. Spare Fuses - (Provided in fuse box) 8. Pre - delivery inspection and service.

9. Complimentary diesel in the fuel tank. 10 . Music System Manual 10 . Immobiliser Manual 12 . Tool Kit

ou arou ar

ou ar

ou arou ar

l Free Services as per details given in your Owner’s manual and service book, at an y T ata Motors Dealership or T ata Motors

Authorised Service Centre ( T ASC ) or T ata Motors Authorised Service Point (TASP).

l On the spot settlement of warranty as per terms and conditions given in this book.

e we w

e w

e we w

hould yhould y

hould y

hould yhould y

EXEX

CELLENT CUSTCELLENT CUST

CELLENT CUST

EXEX

CELLENT CUSTCELLENT CUST

ing deliving deliv

ing deliv

ing deliving deliv

a. Wheel Spanner b. Screw Dri ver c. Ring Spanner (8-9) d. Socket Handle

e also ene also en

e also en

e also ene also en

elcelc

ome yome y

elc

ome y

elcelc

ome yome y

ou rou r

ou r

ou rou r

erer

y of yy of y

y of y

erer

y of yy of y

titled ftitled f

or :or :

titled f

or :

titled ftitled f

or :or :

our suggestions four suggestions f

our suggestions f

our suggestions four suggestions f

equirequir

e ane an

equir

equirequir

y assistancy assistanc

e an

y assistanc

e ane an

y assistancy assistanc

OMER SUPPOROMER SUPPOR

OMER SUPPOR

OMER SUPPOROMER SUPPOR

our Nour N

our N

our Nour N

T FOR T FOR

T FOR

T FOR T FOR

ew ew

or bor b

ettett

or b

ett

or bor b

ettett

please c please c

please c

please c please c

A Sumo A Sumo

A Sumo

A Sumo A Sumo

er serer ser

er ser

er serer ser

AL SAAL SA

AL SA

AL SAAL SA

onon

vicvic

vic

vicvic

TISFTISF

TISF

TISFTISF

tactac

tac

tactac

icic

t t

CTIONCTION

CTION

CTIONCTION

ta DI ta DI

ta DI

ta DI ta DI

oror

ks Mks M

ks M

oror

ks Mks M

anager of anager of

anager of

anager of anager of

ta Mta M

ta M

ta Mta M

otot

ors Dors D

ealership or ealership or

ors D

ealership or

ors Dors D

ealership or ealership or

ASC.ASC.

ASC.

ASC.ASC.

Page 4

ear Cear C

ustust

omeromer

ear C

DD Thank you for choosing the

from the company’s growing range of passenger vehicles. We would request you to acquainted with the details in this owner’s manual, which

will enable you to derive optimum performance from your TT

urburb

urb

urburb

retain us as your first choice for any of your motoring needs. We are privileged to have you as our customer.

ust

ear Cear C

ustust

W e look f orward to having you as a sa tisfied customer and hop e to have you

omer

omeromer

ta ta

Sumo Sumo

Sumo

ta ta

Sumo Sumo

icic

ta DI ta DI

ta DI

icic

ta DI ta DI

urburb

urb

o another quality offering

urburb

ta ta

Sumo Sumo

Sumo

ta ta

Sumo Sumo

icic

ta DIta DI

ta DI

icic

ta DIta DI

Page 5

Page 6

FOREWORD

Thank you for selecting

A Sumo A Sumo

A Sumo

A Sumo A Sumo

vehicle of your choice. We welcome you to the world of advanced automotive

engineering in a form especially suited to our operating conditions.

icic

ta DI ta DI

ta DI

icic

ta DI ta DI

urburb

urb

urburb

We provide saf e, high quality , high performance vehicles. In order to maintain the level of performance and reliability in the vehicle, it is important that only Tata motors genuine accessories are to be fitted. Any accessory that is fitted or modification that is carried out without authorisation can hamper the safety and performance of the vehicle besides depriving you of your warranty benefits.

This book gives you all the information necessary for making your ownership of the vehicle, a thoroughly satisfying experience.

T o assist you in maintaining your vehicle as per recommended schedule, we have a widespread network of dealers and service centres. The list is included in this book for your convenience.

Should you need any special assistance, please call on our Authorised dealer.

Please note that by adhering to the correct operating procedures and by availing the scheduled maintenance services at our authorised service outlets, you can obtain the maximum performance from your vehicle.

We request you to go through the book and drive many miles of motoring pleasure.

Use of genuine parts, designed and manufactured to our exacting standards, are the best way to maintain your vehicle in peak operating condition. Please do not use substitutes. They always prove costlier in the long run. Failure to use genuine parts can invalidate any future warranty claims.

The information and specification given in this book are valid as on the date of printing. Tata Motors reserves the right to make changes in design and specifications and / or to make additions to or improvements in this product without obligation to install them on products previously sold.

Page 7

FOREWORDFOREWORD

FOREWORD

FOREWORDFOREWORD ENVIRONMENT PROTECTIONENVIRONMENT PROTECTION

ENVIRONMENT PROTECTION

ENVIRONMENT PROTECTIONENVIRONMENT PROTECTION WW

ARRARR

ANTANT

Y Y

ARR

ANT

ARRARR

ANTANT

CONDITIONCONDITION

CONDITION

CONDITIONCONDITION DO'SDO'S

DO'S

DO'SDO'S DONT'SDONT'S

DONT'S

DONT'SDONT'S AA

GGREGAGGREGA

GGREGA

GGREGAGGREGA

HANDLINGHANDLING

HANDLING

HANDLINGHANDLING

TERMS &TERMS &

TERMS &

Y Y

TERMS &TERMS &

TE NUMBERINGTE NUMBERING

TE NUMBERING

TE NUMBERINGTE NUMBERING

33 66

66 88

1010

1010 1313

1313 1414

1414

Key 16 Anti-theft Device 16 Door Locking 17 Manual Window Winding 17 Power Windows 18 Sun Visors 19 Outer Rear View Mirrors 20 Inner Rear View Mirror 20 Driver's Seat 21 Middle Seat 22 Seats at Rear 24

Seat Belt 25 Head restraint 27 Driving Controls 28 Instrument Panel 29 Indicators 32 Gauges 36 Steering Lock Cum Ignition Switch 37 Combi-Switch 39 Music System 41 Engine Compartment Lamp 41 Hazard Warning Switch 35 Tail Lamp 42 High Mounted Stop Lamp 42 Interior Roof Lamps 43 Headlamp Leveling Switch 44 Accessory Switches 45 Power Socket 4 8 Ash Tray 48 Bonnet Opening & Closing 49

Fuel Flap Opening 49 Gear Shift lever 50 Spare Wheel 51 Jack & Tools 52 Parking Brake 5 2 Catalytic Converter 5 3 EGR System 5 3 Turbocharger 54 Power Steering 55 Air Conditioning 57 Preparing the vehicle for the

drive 60 DRIVING INSTRUCTIONDRIVING INSTRUCTION

DRIVING INSTRUCTION

DRIVING INSTRUCTIONDRIVING INSTRUCTION Driving Instruction 53 Braking 64 Fuel Economy 64 Driving on Snowy or Icy Roads 65 Driving on Sandy or Muddy

Roads 65 Driving Through Water 66 Driving on a Rainy Day 66

Page 8

Driving at Night 6 7 Driving Climbing Sharp

Gradients 67 Driving Descending Sharp

Gradients 68 Towing the Vehicle 69 Driving Safety 70 Safety Checks 70

VEHICLE MAINTENANCEVEHICLE MAINTENANCE

VEHICLE MAINTENANCE

VEHICLE MAINTENANCEVEHICLE MAINTENANCE Engine Compartment 72 Changing Engine Oil 73 Changing Oil Filter 73 Engine Air Filter 74 Changing Fuel Filter Element 75 Priming Fuel System 75 Fan Belt Tension Adjustment 76 Brake Clutch System Bleeding 77 Cooling System 78 Brake System 79 Brake Adjustment 81

Wheels & Tyres 82 Wheel Change 82 Wheel Alignment 82 Tyre Pressure 82 Wheel Balancing 83 Replacing Tyre / Tube 8 3 Replacing Tyre / Rim 83 Tyre Rotation 8 4 Headlamps 84 Head Lamp Adjustment 85 Head Lamp Bulb Replacement 8 6 Bulb Specification 87 Fuses 88 Vehicle Care 8 9

FUEL,FUEL,

L L

UBRICUBRIC

ANTANT

S & CS & C

OOLOOL

ANTANT

FUEL,

FUEL,FUEL,

UBRIC

L L

UBRICUBRIC

ANT

ANTANT

S & C

S & CS & C

OOL

OOLOOL

ANT

ANTANT

SS Fuel 91 Lubricants 92 Coolants 92 Recommended Oils, Lubricants 93

TECHNICTECHNIC

TECHNIC

TECHNICTECHNIC SPECIAL INSTRUCTIONSSPECIAL INSTRUCTIONS

SPECIAL INSTRUCTIONS

SPECIAL INSTRUCTIONSSPECIAL INSTRUCTIONS SERVICE SCHEDULESERVICE SCHEDULE

SERVICE SCHEDULE

SERVICE SCHEDULESERVICE SCHEDULE RECORD OF SERVICERECORD OF SERVICE

RECORD OF SERVICE

RECORD OF SERVICERECORD OF SERVICE PERFORMEDPERFORMED

PERFORMED

PERFORMEDPERFORMED ABBREABBRE

ABBRE

ABBREABBRE ALPHABETICAL INDEXALPHABETICAL INDEX

ALPHABETICAL INDEX

ALPHABETICAL INDEXALPHABETICAL INDEX

AL SPECIFICAL SPECIFIC

AL SPECIFIC

AL SPECIFICAL SPECIFIC

VIAVIA

TIONSTIONS

VIA

TIONS

VIAVIA

TIONSTIONS

TIONS

TIONSTIONS

9494

9494 9797

9797 9999

9999

102102

102

102102 106106

106

106106 107107

107

107107

Page 9

ENVIRENVIR

ENVIR

ENVIRENVIR

ONMENTONMENT

ONMENT

ONMENTONMENT

A MOA MO

A MO

A MOA MO

ors Pors P

ors P

ors Pors P

assenger Cassenger C

assenger C

assenger Cassenger C

TT produce vehicles using environmentally sustainable technology. A number of features have been incorporated in MM

otot

otot which have been designed to ensure environmental compatibility throughout the life cycle of the vehicle. We would like to inform you that your vehicle meets Emission norms and this is being regularly validated at the stage of manufacturing.

As a user, you too can protect the environment by operating your vehicle in a pro-active manner. A lot depends on your driving style and the way you maintain your vehicle. We are giving below a few tips for your guidance.

AL PRAL PR

AL PR

AL PRAL PR

ORSORS

ORS is committed to

ORSORS

TECTIONTECTION

TECTION

TECTIONTECTION

ar ar

ehiclesehicles

ehicles

ar ar

ehiclesehicles

DrivingDriving

Driving

DrivingDriving z Avoid frequent and violent

accelerations.

z Do not carry any unnecessary

tata

weight on the vehicle as it overloads the engine. Avoid using devices requiring high power consumption during slow traffic condition.

z Monitor the cars fuel

consumption regularly and if it shows a rising trend, get the car immediately attended at our Authorised Service Centre.

z Switch off the engine during

long stops at traffic jams or signals. If the situation demands that engine be kept running, avoid frequent revving up of the engine. Also avoid frequent stopping and restarting, if uncalled for.

z It is not necessary to rev up the

engine before turning it off as it unnecessarily burns the fuel.

z Shift to higher gears as soon as

possible. Use each gear upto 2/3rd of its maximum engine speed. A chart indicating gear shifting speed is given in this book.

Maintenance of the vehicleMaintenance of the vehicle

Maintenance of the vehicle

Maintenance of the vehicleMaintenance of the vehicle z Ensure that recommended

maintenance is carried out on the vehicle regularly at our Authorised Service Outlets.

z As soon as you see any leakages

of oil or fuel in the car, get it attended immediately.

z Use only recommended brands

and grades of lubricants and clean uncontaminated fuels.

z Get your vehicle checked for

emission periodically by

Page 10

authorised dealer and regularly renew the P.U.C. certificate.

z Ensure that fuel filter, oil filter and

breathers are periodically checked and if required, replace the same by only genuine Tata Motor’s recommended brands.

z Do not pour used oils or coolants

into the sewage drains, garden soil or open streams. Dispose the used filters and batteries in compliance with the current legislation.

l Do not allow any unauthorised

person to tamper with engine settings or to carry modifications on the vehicle.

l Never allow the vehicle to run out

of fuel.

z Parts like brake liners, clutch disc

should be vacuum cleaned. Do not use the compressed air for cleaning these parts which may spread the dust in the atmosphere.

While carrying out the servicingWhile carrying out the servicing

While carrying out the servicing

While carrying out the servicingWhile carrying out the servicing or repairs on your vehicle, youor repairs on your vehicle, you

or repairs on your vehicle, you

or repairs on your vehicle, youor repairs on your vehicle, you should pay keen attention toshould pay keen attention to

should pay keen attention to

should pay keen attention toshould pay keen attention to some of the importantsome of the important

some of the important

some of the importantsome of the important aggregates, which greatly affectaggregates, which greatly affect

aggregates, which greatly affect

aggregates, which greatly affectaggregates, which greatly affect emission.emission.

emission.

emission.emission.

1.1.

2.2.

3.3.

4.4.

5.5.

6.6.

7.7.

8.8.

hese chese c

ompomp

onenonen

ts arts ar

hese c

omp

hese chese c

uel injecuel injec

uel injec

uel injecuel injec

NozzlesNozzles

Nozzles

NozzlesNozzles Air intake & Exhaust systemAir intake & Exhaust system

Air intake & Exhaust system

Air intake & Exhaust systemAir intake & Exhaust system especially for leakagesespecially for leakages

especially for leakages

especially for leakagesespecially for leakages CC

ylinder head fylinder head f

ylinder head f

ylinder head fylinder head f

ll filtll filt

ll filt

ll filtll filt

filters (check periodically)filters (check periodically)

filters (check periodically)

filters (check periodically)filters (check periodically) TT

urburb

urb

urburb

(if fitted)(if fitted)

(if fitted)

(if fitted)(if fitted) Catalytic converter (if fitted)Catalytic converter (if fitted)

Catalytic converter (if fitted)

Catalytic converter (if fitted)Catalytic converter (if fitted) EGR System and componentsEGR System and components

EGR System and components

EGR System and componentsEGR System and components Electrical Connections for EElectrical Connections for E

Electrical Connections for E

Electrical Connections for EElectrical Connections for E

tion pumption pump

tion pump

tion pumption pump

ers such as airers such as air

ers such as air

ers such as airers such as air

charchar

ger and inger and in

char

ger and in

charchar

ger and inger and in

ompomp

or vor v

or v

or vor v

onen

onenonen

alvalv

alv

alvalv

oil and fuel oil and fuel

oil and fuel

oil and fuel oil and fuel

ts ar

ts arts ar

Injec Injec

Injec

Injec Injec

e leake leak

e leak

e leake leak

erer

oleroler

oler

oleroler

e :e :

e :

e :e :

ors/ors/

ors/

ors/ors/

ageage

age

ageage

GRGR

ENVIRENVIR

ENVIR

ENVIRENVIR

ONMENTONMENT

ONMENT

ONMENTONMENT

This Owner’s Manual contains further information on driving precautions and maintenance care leading to environment protection. Please familiarise yourself with these aspects before driving.

AL PRAL PR

AL PR

AL PRAL PR

TECTIONTECTION

TECTION

TECTIONTECTION

Page 11

TERMS AND CONDITIONSTERMS AND CONDITIONS

TERMS AND CONDITIONS

TERMS AND CONDITIONSTERMS AND CONDITIONS

ARRARR

ARR

ARRARR

A DI A DI

A DI

A DI A DI

ANTANT

ANT

each

ANTANT

vehicles & parts thereof

VICTVICT

VICT

VICTVICT

manufactured by us to be free from defect in material and workmanship, subject to the following terms & conditions :

1. The warranty for the rest of the

vehicle shall be for 18 months from the date of sale of the vehicle, irrespective of the distance covered. However, for the cars used for commercial applications (including those used for hire or reward viz those operating with a yellow number plate), the warranty shall be limited to 18 months or 50,000 kms, whichever occurs earlier.

This warranty for the engine ( Tata 497SP) fitted in the vehicle shall be for a period of three years from the date of sale of the vehicle, or 3,00,000 kms of its running, whichever occurs earlier.

2. Our obligation under this warranty

shall be limited to repairing or replacing, free of charge, such parts

A SUMOA SUMO

A SUMO

A SUMOA SUMO

of the vehicle which, in our opinion, are defective, on the vehicle being brought to us or to our dealers within the warranty period. The parts so repaired or replaced shall also be warranted for quality and workmanship but such warranty shall be co-terminus with this original warranty.

3. Any part which is found to be defective and is replaced by us under the warranty shall be our property.

4. As for such parts as tyres, batteries & electrical equipment, fuel injection equipment, power steering equipment, A/C equipment & antitheft device not manufactured by us but supplied by other parties, this warranty shall not apply, but buyers of the vehicle shall be entitled to, so far as permissible by law, all such rights as we may have against such parties under their warranties in respect of such parts. Our Dealers/ TASC’s will assist the purchaser in taking up the complaint with the

respective manufacturers and their decision on the warranty will be final.

5. This warranty shall not apply if the vehicle or any part thereof is repaired or altered otherwise than in accordance with our standard repair procedure, or by any person other than our sales or service establishments, our authorised dealers or service centres or service points in any way so as, in our judgement which shall be final and binding, to effect its reliability, nor shall it apply if, in our opinion which shall be final and binding the vehicle is subjected to misuse, negligence, improper or inadequate maintenance or accident or loading in excess of such carrying capacity as certified by us, or such services as prescribed in our Owner’s Manual and Service Book are not carried out by the buyer through our sales or service establishments, our authorised dealers or service centres or service points.

Page 12

6. This warranty shall not cover normal wear and tear or any inherent normal deterioration of the vehicle or any of its parts arising from the actual use of the vehicle or any damage due to negligent or improper operation or storage of the vehicle. This warranty shall not apply to normal maintenance services viz. oils & fluid changes, head lamps focussing, fastener retightening, wheel balancing, tyre rotation, adjustment of valve clearance, fuel timing, ignition timing and consumables like bulbs, fuel filters and oil filters etc. This warranty shall not apply to any damage or deterioration caused by environmental pollution or bird droppings. This warranty shall not apply to V-belts, hoses and gas leaks in case of air conditioned vehicle. Slight irregularities not recognised as affecting the function or quality of the vehicle or parts, such as slight noise or vibration, defects appearing only under particular or irregular operations are items

considered characteristic of the vehicle.

7. This warranty shall be null and void if the vehicle is subjected to abnormal use such as rallying, racing or participation in any other competitive sports. This wa rranty shall not apply to any repairs or replacement as a result of accident or collision.

8. This warranty is expressly in lieu of all warranties, whether by law or otherwise, expressed or implied, and all other obligations or liabilities on our part and we neither assume nor authorise any person to assume on our behalf, any other liability arising from the sale of the vehicle or any agreement in relation thereto.

9. The buyer shall have no other rights except those set out above and have, particular, no right to repudiate the sale, or any agreement or to claim any reduction in the purchase price of the vehicle, or to demand any damages or compensation for losses,

TERMS AND CONDITIONSTERMS AND CONDITIONS

TERMS AND CONDITIONS

TERMS AND CONDITIONSTERMS AND CONDITIONS

incidental or indirect, or inconvenience or consequential damages, loss of vehicle, or loss of time, otherwise, incurred or accrued.

10. Any claim arising from this warranty shall be recognised only if it is notified in writing to us or to our concerned dealer without any delay soon after such defect as covered and ascertained under this warranty.

11. This warranty shall stand terminated if the vehicle is transferred or otherwise alienated by the buyer without our prior written consent.

12. We reserve our rights to make any change or modification in the design of the vehicle or its parts or to introduce any improvement therein or to incorporate in the vehicle any additional part or accessory at any time without incurring any obligation to incorporate the same in the vehicles previously sold.

Page 13

’’

’

’’

2 2

Use recommended oils andUse recommended oils and

Use recommended oils and

Use recommended oils andUse recommended oils and lubrlubr

icic

anan

ts onlyts only

lubr

lubrlubr

icic

anan

ts only

ts onlyts only

only of only of

only of

only of only of for replacement.for replacement.

for replacement.

for replacement.for replacement.

1.0 kg/cm1.0 kg/cm

1.0 kg/cm

1.0 kg/cm1.0 kg/cm

2 2

(14 PSI), (14 PSI),

(14 PSI),

(14 PSI), (14 PSI),

Change oilChange oil

Change oil in engine, gear box,

Change oilChange oil steering system and rear axle at prescribed intervals.

Use only genuine oil filter andUse only genuine oil filter and

Use only genuine oil filter and

Use only genuine oil filter andUse only genuine oil filter and fuel filter elements. fuel filter elements.

fuel filter elements. Replace them

fuel filter elements. fuel filter elements. at regular intervals.

Clean air filter elementClean air filter element

Clean air filter element

Clean air filter elementClean air filter element rr

egularegular

lyly

egular

egularegular when service indicator shows red band even after cleaning the filter element.

Ensure periodic servicingEnsure periodic servicing

Ensure periodic servicing as per

Ensure periodic servicingEnsure periodic servicing maintenance schedule.

Insist on use of genuine spare parts.Insist on use of genuine spare parts.

Insist on use of genuine spare parts.

Insist on use of genuine spare parts.Insist on use of genuine spare parts. Ensure that caps of auxiliary tankEnsure that caps of auxiliary tank

Ensure that caps of auxiliary tank

Ensure that caps of auxiliary tankEnsure that caps of auxiliary tank and radiator are firmly fittedand radiator are firmly fitted

and radiator are firmly fitted to

and radiator are firmly fittedand radiator are firmly fitted keep the cooling system pressurised and to maintain coolant level. Always use genuine radiator capAlways use genuine radiator cap

Always use genuine radiator cap

. Replace filter element

lyly

CheckCheck

Check tyres for damage from time

CheckCheck to time and remove any foreign bodies embedded in treads.

In case of tyre replacement or repairs due to puncture have the wheel balanced away from the tyres.away from the tyres.

away from the tyres. In case of

away from the tyres.away from the tyres. uneven tyre wear get the vehicle attended to by any of our authorised service set-ups.

Maintain correct tyre pressure.Maintain correct tyre pressure.

Maintain correct tyre pressure.

Maintain correct tyre pressure.Maintain correct tyre pressure. CheckCheck

10.

Check battery every week and top

CheckCheck up electrolyte level. Keep battery terminals clean and cable joints tight. Apply vaseline / petroleum jelly on terminals. Use distilled water only for topping up.

ObserveObserve

11.

Observe correct polarity when

ObserveObserve connecting battery terminals.

Keep grease, oil and fuelKeep grease, oil and fuel

Keep grease, oil and fuel

Keep grease, oil and fuelKeep grease, oil and fuel

Page 14

12. Disconnect alternator terminals while carrying out any welding on the vehicle.

oid panic broid panic br

13.

oid panic br

oid panic broid panic br

while descending gradients. Start the vehicle always in the 1stStart the vehicle always in the 1st

14.

Start the vehicle always in the 1st

Start the vehicle always in the 1stStart the vehicle always in the 1st geargear

gear to a void prematur e clutch wear .

geargear Keep both foot and parking brakesKeep both foot and parking brakes

15.

Keep both foot and parking brakes

Keep both foot and parking brakesKeep both foot and parking brakes properly adjusted.properly adjusted.

properly adjusted.

properly adjusted.properly adjusted. BB

efef

oror

17.

18.

e engaging re engaging r

e engaging r

efef

oror

e engaging re engaging r

ensure that vehicle has come to aensure that vehicle has come to a

ensure that vehicle has come to a

ensure that vehicle has come to aensure that vehicle has come to a stst

opop

, declutch, wait for a few seconds

opop

stst and shift into reverse gear.

When parking on slopes, use wheelWhen parking on slopes, use wheel

When parking on slopes, use wheel

When parking on slopes, use wheelWhen parking on slopes, use wheel chocks,chocks,

chocks, apply parking brake and

chocks,chocks, keep vehicle in low gear.

In case of emergencyIn case of emergency

In case of emergency parking or

In case of emergencyIn case of emergency breakdown on road, hazard warning switchhazard warning switch

hazard warning switch to flash all

hazard warning switchhazard warning switch the blinker lights to warn other road users.

akak

inging

ing

. Use lower gears

akak

inging

erse gearerse gear

erse gear

erse gearerse gear

push thepush the

push the

push thepush the

Release parking brake beforeRelease parking brake before

19.

Release parking brake before

Release parking brake beforeRelease parking brake before drdr

iving offiving off

iving off

drdr

iving offiving off

Release the ignition key as soonRelease the ignition key as soon

20.

Release the ignition key as soon

Release the ignition key as soonRelease the ignition key as soon as engine starts.as engine starts.

as engine starts.

as engine starts.as engine starts.

21. Retighten wheel mounting nuts after 100 km of every wheel change. Tightening Torque : 12 -15 mkg.

22. Use only recommended FUSES and always keep spare fuses in the box.

In case of engine not startingIn case of engine not starting

23.

In case of engine not starting

In case of engine not startingIn case of engine not starting first check the fuse of fuelfirst check the fuse of fuel

first check the fuse of fuel

first check the fuse of fuelfirst check the fuse of fuel injection pump solenoid.injection pump solenoid.

injection pump solenoid.

injection pump solenoid.injection pump solenoid. EnsureEnsure

24.

Ensure doors are properly closed.

EnsureEnsure If your vehicle has aIf your vehicle has a

25.

If your vehicle has a

If your vehicle has aIf your vehicle has a turbocharged engine, keepturbocharged engine, keep

turbocharged engine, keep

turbocharged engine, keepturbocharged engine, keep engine at idling speed forengine at idling speed for

engine at idling speed for

engine at idling speed forengine at idling speed for atleast a minute after startingatleast a minute after starting

atleast a minute after starting

atleast a minute after startingatleast a minute after starting and also before stopping it,and also before stopping it,

and also before stopping it, to

and also before stopping it,and also before stopping it, protect the turbocharger against damage due to oil starvation.

’’

’

’’

Page 15

’’

’

’’

Where Air conditioning system isWhere Air conditioning system is

Where Air conditioning system is

Where Air conditioning system isWhere Air conditioning system is installedinstalled

installed

installedinstalled

1. After parking in the sun, drive with windows rolled down for a few minutes to blow off hot air before switching on A/C.

6. During off-season operate the air conditioner a few times every month to lubricate components.

2. Keep all windows rolled-up AC system is working.AC system is working.

AC system is working.

AC system is working.AC system is working. During stop and go city drivingDuring stop and go city driving

During stop and go city driving

During stop and go city drivingDuring stop and go city driving use lower gears to obtain efficient cooling.

4. If you feel irritation in the eyes due to smoke or during long drive, stop A/C and ventilate for half a minute by winding down door glasses or use fresh air mode provided with HVAC system.

5. Before stopping the engine first switch “OFF’ A/C and then the blower.

whenwhen

when

whenwhen

Page 16

Do not use Clutch Pedal as FootDo not use Clutch Pedal as Foot

Do not use Clutch Pedal as Foot

Do not use Clutch Pedal as FootDo not use Clutch Pedal as Foot RR

est.est.

est. This will reduce clutch life.

est.est.

Do not Coast vehicle in NeutralDo not Coast vehicle in Neutral

Do not Coast vehicle in Neutral

Do not Coast vehicle in NeutralDo not Coast vehicle in Neutral and engine switched-off position. This is a safety hazard.

Do not run engine withoutDo not run engine without

Do not run engine without

Do not run engine withoutDo not run engine without Radiator Cap.Radiator Cap.

Radiator Cap. Use genuine Cap

Radiator Cap.Radiator Cap. only, to keep system pressurised.

Do not overtighten engine oilDo not overtighten engine oil

Do not overtighten engine oil

Do not overtighten engine oilDo not overtighten engine oil filtfilt

erer

filt

filtfilt

erer

5. Front and rear suspension shock absorbers fitted on this vehicle have in-built rebound stopper. There is no separate rebound stopper fitted on the vehicle. Hence, do not drive the vehicle either without shock absorbers OR with non-genuine shock absorbers, otherwise suspension is likely to be damaged.

6. If your vehicle has a turbocharged engine, do not stop the engine at once, allow it to run at idling speed for atleast 1 minute. Also do not

onon

accelerate engine till the engine oil pressure has built up.

7. Do not cause heating of A/C pipe (where fitted), while welding/ brazing in its viscinity.

8. Do not disturb the fast idling control device actuator setting, where fitted.

9. Do not open any hose/pipe points of A/C system (where fitted).

10. Do not put your hand inside the condenser fan when the grille is removed. Disconnect power supply to fan and switch off engine before any maintenance work, where applicable.

’’

’

’’

Page 17

OCOC

TION OF CHASSIS AND ATION OF CHASSIS AND A

TION OF CHASSIS AND A

OCOC

TION OF CHASSIS AND ATION OF CHASSIS AND A

GGREGAGGREGA

GGREGA

GGREGAGGREGA

TE SERIAL NUMBERSTE SERIAL NUMBERS

TE SERIAL NUMBERS

TE SERIAL NUMBERSTE SERIAL NUMBERS

1. Chassis number plate

2. Body Shell (Cab) number plate

FIP number (MICO) Engine number

Chassis number on frame

Page 18

OCOC

TION OF CHASSIS AND ATION OF CHASSIS AND A

TION OF CHASSIS AND A

OCOC

TION OF CHASSIS AND ATION OF CHASSIS AND A

GGREGAGGREGA

GGREGA

GGREGAGGREGA

TE SERIAL NUMBERSTE SERIAL NUMBERS

TE SERIAL NUMBERS

TE SERIAL NUMBERSTE SERIAL NUMBERS

Gear box number

Rear axle number ( Tata Motors)

Page 19

KEKE

Y & CENTRY & CENTR

Y & CENTR

KEKE

Y & CENTRY & CENTR

KeyKey

Key

KeyKey

Your vehicle comes with two identical keys. With this key, you can operate - 1. Door Locks 2. Steering Lock cum Ignition switch 3. Tail gate Lock 4. Glove Box 5. Fuel Flap lock (if fitted). It is advisable to keep one of the keys in a safe place for use in case of an emergency.

Do not use a locally made key, but obtain a duplicate through your Tata Motors dealer.

Do not leave the key inside the car.

Anti-theft Device (if installed)Anti-theft Device (if installed)

Anti-theft Device (if installed)

Anti-theft Device (if installed)Anti-theft Device (if installed)

This is an electronic car security system with remote (keyless) operation for door Unlock/Lock. It immobilises the vehicleby disabling vital circuits related to engine.

lease rlease r

lease r

lease rlease r

supplied along with the vehicle for further detailssupplied along with the vehicle for further details

supplied along with the vehicle for further details

supplied along with the vehicle for further detailssupplied along with the vehicle for further details of operations and features.of operations and features.

of operations and features.

of operations and features.of operations and features.

AL DOOR LAL DOOR L

AL DOOR L

AL DOOR LAL DOOR L

efef

er supplierer supplier

er supplier

efef

er supplierer supplier

C C

UTIONUTION

UTION

UTIONUTION

’’

s instrs instr

’

s instr

’’

s instrs instr

OCKINGOCKING

OCKING

OCKINGOCKING

ucuc

tion manualtion manual

tion manual

tion manualtion manual

A. Key B. R emote - Anti Theft Device

1. Door opening from outside

Page 20

Door LockingDoor Locking

Door Locking

Door LockingDoor Locking The front doors can be locked and unlocked from the outside

with the key or from the inside using the door lock lever . In your vehicle, the dr iver ’s door & co-driver’s door (if provided) have separate locking facilities. To lock from inside turn the lever (2) towards the inner hinged handle (3).

Where the central locking system is provided, if you lock/unlock the driver door with the key, the remaining three doors get locked/unlocked at a time. T he tail gate door is not part of the central locking provision.

To open the door from the outside use the swing handle (1). After unlocking the door with the key, pull the swing handle

The swing handles are provided on each door. To open the door from the inside pull hinged handle

outward.

Manual window windingManual window winding

Manual window winding

Manual window windingManual window winding For raising and lowering window glasses use handle (1)

upward.

DOOR LDOOR L

DOOR L

DOOR LDOOR L

2. Locking / Unlocking Lever 3. Hinged Handle

OCKING & OCKING &

OCKING &

OCKING & OCKING &

WINDOWINDO

WINDO

WINDOWINDO

W W

WINDINGWINDING

WINDING

W W

WINDINGWINDING

4. Window winding Lever

Page 21

POPO

WER WER

WER

WER WER

er er

WINDOWINDO

WINDO

WINDOWINDO

indoindo

indo

indoindo

POPO

Separate knobs are provided on the switch to operate the four door window glasses individually .

To open the door window glass, push the respective knobs down. To close the door window glass, pull the respe ctive knobs up. In the lock position, the rear window switches become inoperative.

However the rear windows can be operated by the switches on the console. Illumination on rear window switches goes ‘OFF’ in locked position. press down the lock button to unlock.

Individual window winding switches have been provided only on the rear doors.

s :s :

s : (if provided)

s :s :

Switches on the central console

for operating the door glasses

Front Left

Rear Left

Front Right

Rear Right

Push type Lock / Unlock Switch

Individual Switches on the rear doors

for operating the rear door glasses

Page 22

Sun visorsSun visors

Sun visors

Sun visorsSun visors Two adjustable sun visors are provided inside the cab to prevent

sun glare. Lower the sun visors to protect the eyes from bright sunlight.

The sun visors also moves sideways towards the door. A vanity mirror has been provided on the co-driver’s sun visor.

Sun Visors

SUN SUN

SUN

SUN SUN

VISORSVISORS

VISORS

VISORSVISORS

Vanity Mirror

Page 23

OUTER & INNER REAR OUTER & INNER REAR

OUTER & INNER REAR

OUTER & INNER REAR OUTER & INNER REAR

Outer Rear view mirrorsOuter Rear view mirrors

Outer Rear view mirrors

Outer Rear view mirrorsOuter Rear view mirrors

Outer rear view mirror is fitted on the driver’s door from the outside. It can be adjusted to the desired positions by hand. In few versions it can be adjusted by the lever provided inside the door. The mirror can be folded backwards for convenience when the vehicle is to be driven through narrow passages. In few versions, the same rear view mirror is also provided on codriver’s door.

Inner Rear view mirrorInner Rear view mirror

Inner Rear view mirror

Inner Rear view mirrorInner Rear view mirror

Inner rear view mirror is also fitted inside the cab between sun visors.

In few versions an additional adjustable anti-glare rear view mirror is provided inside the cab. Provision has been made for two positions.

1. Normal position

2. Anti-glare position

Use anti-glare position only if necessary as it reduces the rearUse anti-glare position only if necessary as it reduces the rear

Use anti-glare position only if necessary as it reduces the rear

Use anti-glare position only if necessary as it reduces the rearUse anti-glare position only if necessary as it reduces the rear view clarview clar

view clar

view clarview clar

itit

y cy c

y c

y cy c

onsideronsider

onsider

onsideronsider

ablyably

ably

ablyably

VIEVIE

VIE

VIEVIE

W MIRRW MIRR

W MIRR

W MIRRW MIRR

ORSORS

ORS

ORSORS

Outside Rear View Mirror

1. Inner rear view mirror

2. Operating Knob

Page 24

iviv

erer

’’

s & Cs & C

o-dro-dr

iviv

erer

’’

s seas sea

’

s & C

o-dr

iviv

erer

’’

s & Cs & C

Adjustable type seat is provided for driver and co-driver. The driver seat is fitted with lever and handle, to adjust the seat. The seat can be adjusted in forward and backward directions. In few versions, both seats are also provided with lumbar support (3) to give you maximum driving comfort.

To achieve correct position for proper driving, lift the handle (2) and slide the seat either forward or backward. Once the desired position is achieved push down the handle to lock the seat. Turn the lever (1) to adjust backrest to the desired position. Release the lever to lock it.

Do not adjust seat while driving.Do not adjust seat while driving.

Do not adjust seat while driving.

Do not adjust seat while driving.Do not adjust seat while driving.

o-dro-dr

iviv

erer

’

s sea

’’

s seas sea

1. Seat backrest inclination adjustment lever

2. Seat sliding (forward & backward) lever

3. Lumbar support adjustment knob

SEASEA

SEA

SEASEA

Page 25

SEASEA

SEA

SEASEA

Middle seatMiddle seat

Middle seat

Middle seatMiddle seat

A cushion bench seat has been provided for the middle passengers. In few versions, a cushion bench 60:40 split seat has been provided for the middle passengers. Any one of the split can be folded by releasing the latch, on the backrest simultaneously (Fig. 1 on next page). For more luggage space or to access front facing third row seat, the folded middle seat can be somersaulted further.

For fixing the rear seat back upright, just push back the seat in position. It will get locked by itself.

Middle seat

Page 26

iddle seaiddle sea

iddle sea

iddle seaiddle sea

t (60:40) Ft (60:40) F

t (60:40) F

t (60:40) Ft (60:40) F

oldingolding

olding

oldingolding

SEASEA

SEA

SEASEA

Slide the knob and fold the seat.

Rear jump seat

Press the knob and pull

the seat to its position.

where front facing seat is removed

Total luggage space

& middle seat folded

Front facing rear seat

Luggage space where

rear jump seats are folded

Page 27

SEASEA

SEA

SEASEA

Seats at rearSeats at rear

Seats at rear

Seats at rearSeats at rear Two rows of seats, single or double are provided at rear for

passengers (Fig. 4 on previous page). These seats can be folded for carrying bulkier baggage as per procedure given below:

1 . Lift the seat squab and hold against backrest. 2 . Engage strap with the hook on seat squab. 3 . Fold the seat stand. To open the seats follow the reverse order. Ensure stand

is fully opened and vertical to the floor. Front facing rear seat folding operationFront facing rear seat folding operation

Front facing rear seat folding operation

Front facing rear seat folding operationFront facing rear seat folding operation

Front facing third row seat (Optional)Front facing third row seat (Optional)

Front facing third row seat (Optional)

Front facing third row seat (Optional)Front facing third row seat (Optional)

The foldable and detachable type soft cushioned comfortable bench seat has been provided at the rear (Fig. 3 on previous page).

For folding back, a seat pull strap has been provided behind seat back as shown in Fig .1.

For detaching seat, operate two levers provided over wheel house area. (Fig. 3)

For folding back, pull the strap as

shown in figure

Lift the lever and fold the seat further

to get maximum luggage space

For detaching seat, operate two

levers provided on wheel house area

and pull it out.

Page 28

SEASEA

T BELT BEL

SEA

SEASEA The vehicle has been fitted with three point belt for extra safety

for driver, co-driver and passengers on middle seat. If not fastened, with ke y in ‘IGN’ position, audio alarm (only for GX) and visual indication is given on instrument panel.

astast

ast

astast Insert belt tongue into buckle, a positive locking ‘ click ’ indicates correct and safe assembly.

Releasing the beltReleasing the belt

Releasing the belt

Releasing the beltReleasing the belt Press the release button, the tongue will be ejected clear of the locking mechanism within the buckle.

Belt adjustmentBelt adjustment

Belt adjustment

Belt adjustmentBelt adjustment When the vehicle is at rest, adjust the length of the belt to suit convenience. Insert belt tongue in buckle. A positive click indicates correct assembly. Adjust length of the belt to suit you and fasten. The lap section should be comfortably tight, the diagonal sections should be adjusted so that a flat hand will pass between the chest and the strap.

o tigho tigh

o tigh

o tigho tigh Pull free end of webbing through adjuster until required adjustment is achieved.

o loo lo

o lo

o loo lo Tilt the adjuster by means of the grip and slide it along the strap until suitably adjusted.

T BEL

T BELT BEL

ening the bening the b

ening the b

ening the bening the b

en (shoren (shor

en (shor

en (shoren (shor

osen (lengthen) the bosen (lengthen) the b

osen (lengthen) the b

osen (lengthen) the bosen (lengthen) the b

eltelt

elt

eltelt

en) the ben) the b

en) the b

en) the ben) the b

elt.elt.

elt.

elt.elt.

elt.

elt.elt.

SEASEA

SEA

SEASEA

1. Seat Belt 2. T ongue

3. Lock Buckle 4. Lap Belt

Seat-belt Arrangement on Driver

& Co-driver’s Seat

T BELT BEL

T BEL

T BELT BEL

Page 29

SEASEA

T BELT BEL

SEA

T BEL

SEASEA

T BELT BEL

Lap belt for middle passengers of front bench seat.Lap belt for middle passengers of front bench seat.

Lap belt for middle passengers of front bench seat.

Lap belt for middle passengers of front bench seat.Lap belt for middle passengers of front bench seat.

Middle passenger is provide with lap belt. Adjust length of belt to suit convenience. Insert belt tongue in buckle. A positive click indicate correct assembly. To release press the release button. The tongue will be ejected from the button.

l The belt is designed for use of only one person. l It is not intended for children under 10 years. l The belt should at all time be adjusted and used in

accordance with the instructions and no excessive slackness in the belt should be evident.

l Avoid twisting the straps during use. l Webbing must not be allowed to chafe against sharp

edges on seat or bodywork.

l Do not make any alterations or additions to the belt. If in

doubt consult the authorised service outlet

l The belt that have been cut, frayed, damaged or have

been stressed through impact, should be replaced.

l To clean and occasional wipe with warm soapy water will

maintain the webbing in a clean condition. Do not use bleach or dye under any circumstances.

l Periodic inspection of the installation will ensure safe and

reliable service of the seat belt.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Seat-belt Arrangement on Middle Seat

Page 30

Adjustable HeadrestraintAdjustable Headrestraint

Adjustable Headrestraint

Adjustable HeadrestraintAdjustable Headrestraint The driver, co-driver and middle seat of your vehicle are fitted

with adjustable headrestraint. Headrestraint can help to protect you from whiplash and other injuries. For best protection adjust the top of the headrestraint as shown in the figure.

The headrestraint can be adjusted by using release button as shown in figure.

ADJUSTADJUST

ADJUST

ADJUSTADJUST

Release Button for Head rest height adjustment

ABLE HEADRESTRABLE HEADRESTR

ABLE HEADRESTR

ABLE HEADRESTRABLE HEADRESTR

AINTAINT

AINT

AINTAINT

Poor Adjustment

Good Adjustment

Page 31

DRIVING CONTROLSDRIVING CONTROLS

DRIVING CONTROLS

DRIVING CONTROLSDRIVING CONTROLS

1. Steering Wheel

2. Instrument Cluster

3. Combi Switch

4. Head Lamp Leveling Switch

5. Ignition Switch Cum Steering Lock

6. Bonnet Opening Lever

7. Clutch Pedal

8. Brake Pedal

9. Accelerator Pedal 10 . Fuel Flap Opening Lever 11 . Parking Brake

Driving Controls - Sumo Victa DI Turbo

12 . Gear Shifting Lever

Page 32

INSTRINSTR

INSTR

INSTRINSTR

UMENT PUMENT P

UMENT P

UMENT PUMENT P

ANELANEL

ANEL

ANELANEL

INSTRINSTR

INSTR

INSTRINSTR

UMENT PUMENT P

UMENT P

UMENT PUMENT P

ANELANEL

ANEL

ANELANEL

14 15 1316

4376

All indicators may not be provided on some instrument cluster and may not be applicable

to all models.

Page 33

INSTRINSTR

INSTR

INSTRINSTR

UMENT PUMENT P

UMENT P

UMENT PUMENT P

ANELANEL

ANEL

ANELANEL

INSTRINSTR

INSTR

INSTRINSTR

UMENT PUMENT P

UMENT P

UMENT PUMENT P

ANELANEL

ANEL

ANELANEL

4376

1316

All indicators may not be provided on some instrument cluster and may not be applicable

to all models.

Page 34

INSTRINSTR

INSTR

INSTRINSTR

UMENT PUMENT P

UMENT P

UMENT PUMENT P

ANELANEL

ANEL

ANELANEL

1. SERVICE Indicator (Amber)

2. Immobilizer Warning - If fitted (Red)

3. Direction Indicator (Green)

4. Head Lamp Main Beam Indicator (Blue)

5. Low Engine Oil Pressure Indicator (Red)

6. Battery Charging Indicator (Red)

7. Brake Fluid Level Check/Parking Brake Indicator (Red)

8. Seat Belt Indicator (Red)

9. Glow Plug Indicator

10. Speedometer

11. RPM Meter (if fitted) 12 . Fuel Gauge 13 . Low Fuel warning Indicator

14. Temperature Gauge 15 . High Temperature Warning Indicator

16. Mode Selector Knob (Odometer)

17. Set Knob (Odometer)

18. Cumulative Odometer

19. Trip Odometer

Page 35

INDICINDIC

INDIC

INDICINDIC

SERVICE Indicator :SERVICE Indicator :

SERVICE Indicator :

SERVICE Indicator :SERVICE Indicator : This lamp indicates your vehicle’s engine condition when a

malfunctioning occurs in the engine, wiring harness, EMS, etc. this lamp indicates as below:

1. Comes ‘ON’ when key is in ‘IGN’ position and goes ‘OFF’

2. Remains “ON” while the engine is running if malfunc-

Immobiliser Immobiliser

Immobiliser

Immobiliser Immobiliser This system disables engine starting if original key is not

used.The user has to use original key for authentification and unlocking the car. Refer to Immobiliser section for details.

Lamp Blink :Lamp Blink :

Lamp Blink : Car is in immobilised condition when key is

Lamp Blink :Lamp Blink : not inserted.

Lamp OFF :Lamp OFF :

Lamp OFF : Normal condition (Authenticated user ) and

Lamp OFF :Lamp OFF : engine will start.

ORSORS

ORS

ORSORS

when engine is running.

tioning occurs.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

When “Ser vice” lamp is ON while the engine is running, the engine’s per formance deteriorates marginally and sometimes drastically. Please get the malfunctioning rectified at a nearest authorized service outlet.

arar

ning :ning :

ning :

arar

ning :ning :

Lamp On :Lamp On :

Lamp On : Problem with key / system. Show your car to

Lamp On :Lamp On : TATA Author ised service centre.

urur

n Sn S

urur

n S

n Sn S

ignal:ignal:

ignal:

ignal:ignal:

TT Turn signal lamps can be operated only when the ignition

supply is ‘ON and by using the turn indicator switch on the combi switch. The direction indicator arrow (LHS) and (RHS) on the instrument cluster flashes along with external indicator lights as selected.

High Beam Indicator:High Beam Indicator:

High Beam Indicator:

High Beam Indicator:High Beam Indicator: Symbol lights up when the headlamp high beam is ‘ON’. Low Oil Pressure Indicator:Low Oil Pressure Indicator:

Low Oil Pressure Indicator:

Low Oil Pressure Indicator:Low Oil Pressure Indicator: When the ignition key is turned to the ‘IGN’ position, symbol

lights up and goes off as soon as the required engine oil pressure is developed after starting the engine.

If the low oil pressure indicator does not glow or remains ‘ON‘ with the ‘IGN’ on and engine is running, it indicates a fault in the electrical circuit/lubrication system. Check & get the problem attended to at an Authorised Service outlet.

Page 36

Battery Indicator:Battery Indicator:

Battery Indicator:

Battery Indicator:Battery Indicator: Symbol lights up when the ‘IGN’ is turned ‘ON’ and should

go ‘OFF‘ after the engine starts.

NOTICENOTICE

NOTICE

NOTICENOTICE

If it remains ‘ON’ while the engine is r unning. It indicates that the battery is not getting charged. Switch off all unnecessary electrical equipment and get the problem attended to at an Authorised Service outlet.

Parking Brake Indicator cum LowParking Brake Indicator cum Low

Parking Brake Indicator cum Low

Parking Brake Indicator cum LowParking Brake Indicator cum Low BB

akak

e Fe F

luid luid

arar

e F

This indicator has multiple functions as follows :

• It lights up when the parking brakes is applied and

• I t also lights up when brake fluid level is low.

• When ignition key is turned to “IGN” position, this

luid

akak

e Fe F

luid luid

goes off when parking brake is released.

indicator lights up and goes off when engine starts in normal condition. If it continueously ON while engine is running, get the problem attended to an Authorised Service Outlet.

ning Lighning Ligh

ning Ligh

arar

ning Lighning Ligh

t :t :

t :

t :t :

INDICINDIC

INDIC

INDICINDIC

Seat Belt Indicator:Seat Belt Indicator:

Seat Belt Indicator:

Seat Belt Indicator:Seat Belt Indicator: The indicator initially flashes when the ignition is ON and

seat belt is not fastened. It will continue to flash until the vehicle exceeds a speed of 20 kmph. After that, it will remain continuously ON accompanied by a buzzer that will buzz approximately for 100 seconds. After that, the buzzer goes OFF but the indicator continues to remain ON.

Glow plug Indicator:Glow plug Indicator:

Glow plug Indicator:

Glow plug Indicator:Glow plug Indicator: This indicator lights up when the ‘IGN’ is switched ‘ON’ and

goes ‘OFF’ af ter a few moments automatically depending on the engine temperature, indicating readiness to crank the engine.

NOTICENOTICE

NOTICE

NOTICENOTICE

Do not crank the engine until this light goes ‘OFF’. The duration of ‘ON’ time varies with engine block temperature and it glows for longer duration with a cold engine.

ORSORS

ORS

ORSORS

Page 37

INDICINDIC

INDIC

INDICINDIC

The odometer records the total distance the vehicle has been driven. The trip meter can be used to measure the distance traveled on each trip or between fuel fillings. Keep track of the odometer reading & follow the maintenance schedule regularly for meeting service requirements.

OO on instron instr

on instr

on instron instr

The instrument panel has an LCD to display the following : Main Odometer (Non- resettable) - Counts up to 999999 kms

• Trip meter A (Resettable) - Counts up to 1999.9 kms

• Trip meter B (Resettable) - Counts up to 1999.9 kms

• Intensity level of instrument panel illumination – selection LCD has two line display. The first line displays the Odometer count.

The second line displays either of Trip meter A, Trip meter B, Intensity level of panel illumination. The selection and control of functions are done through ‘MODE‘ and ‘SET’ push buttons (knobs) provided on either side of the LCD. The ‘MODE’ knob is used to select one of the T rip meter A, Trip meter B OR Intensity level of panel illumination. Switching among the above three functions can be done by pressing the knob.

ORSORS

ORS

ORSORS

dometdomet

domet

dometdomet

domet

dometdomet

er and er and

er and

er and er and

erer

umenumen

umen

umenumen

among preset levels.

ip metip met

ip met

ip metip met

t panel (Lt panel (L

t panel (L

t panel (Lt panel (L

ip metip met

ip met

ip metip met

er (on Ler (on L

er (on L

er (on Ler (on L

er and Ier and I

er and I

er and Ier and I

CD):CD):

CD):

CD):CD):

CD):

CD):CD):

lluminallumina

llumina

lluminallumina

tion intion in

tion in

tion intion in

ensitensit

ensit

ensitensit

y cy c

y c

y cy c

onon

trtr

olol

trtr

olol

Display for Trip-A

Display for Trip-B

SET knob

Odometer

Tripmeter or Intensity level of panel illumination

MODE

selector

knob

Page 38

The ‘SET’ knob is used to control the chosen function. Pressing the knob for a few seconds resets the chosen trip meter and varies the intensity level of instrument panel illumination.

The panel illumination intensity varies among preset levels as follows:

INDICINDIC

INDIC

INDICINDIC

ORSORS

ORS

ORSORS

= Min = = = = Max This display returns to Trip meter A after a few seconds of intensity

level selection, if left in this mode.

NOTICENOTICE

NOTICE

NOTICENOTICE

Main odometer and trip meter ‘A ’ indication will remain on display even if the ignition key is removed.

Intensity Level IndicatorIntensity Level Indicator

Intensity Level Indicator

Intensity Level IndicatorIntensity Level Indicator

Page 39

GAGA

UGESUGES

UGES

GAGA

UGESUGES

T emperature gauge:

The gauge indicates the temperature of the engine coolant. The red zone at ‘H’ indicates temperature higher than the normal. A void driving, when the pointer is in the red zone. It indicates engine overheating, which may be due to insufficient coolant in the radiator or due to any other defect. At this stage t ake the car to the nearest Authorised Service outlet for necessary attention.

Caution: Never remove the radiator pressure cap from the radiator when the engine is hot. Do not restart the engine until the problem has been duly attended.

The speedometer: The speedometer indicates the vehicle speed in km/hr.

turtur

tur

turtur

e Ge G

e G

e Ge G

Speedometer

High

Temperature

Warning

uageuage

uage

uageuage

GX EX

empemp

erer

emp

empemp

erer

RPM meter (if provided) :

The meter indicates engine speed in revolutions per minute (rpm) Change gears at appropriate engine rpm and vehicle speed to get optimum fuel economy. The permitted engine rpm upper limit is the start of Red Zone on the dial.

Fuel Gauge:

The fuel gauge indicates the approximate fuel level in the tank. Refill the fuel tank at the earliest, before the needle touches the red band on the gauge. At this point, fuel level in tank is low and it is advised to get fuel filled immediately

RPM meter

Low Fuel Warning

Fuel GuageFuel Guage

Fuel Guage

Fuel GuageFuel Guage

High

Temperature

Warning

empemp

emp

empemp

GuageGuage

Guage

GuageGuage

Low Fuel

Warning

GX EX

Fuel GuageFuel Guage

Fuel Guage

Fuel GuageFuel Guage

Page 40

Steering lock cum ignition switch :Steering lock cum ignition switch :

Steering lock cum ignition switch :

Steering lock cum ignition switch :Steering lock cum ignition switch :

Steering is provided with steering lock cum ignition switch z T o lock steering while parking the vehicle as safety against

theft.

z T o start and stop the engine. z T o switch ‘ON’ and ‘OFF’ the electrical system other than

listed below. Horn, parking lamps, engine inspection lamp and hazard

warning indicators are not connected through this switch

and operate independently . z T o switch on and off the accessories only . The switch is located on the steering column supportThe switch is located on the steering column support

The switch is located on the steering column support

The switch is located on the steering column supportThe switch is located on the steering column support and has the following key positions:and has the following key positions:

and has the following key positions:

and has the following key positions:and has the following key positions: LL

OCKOCK

OCK

OCKOCK

Key can be inserted or taken out only in this position. Steering gets locked only after the key is withdrawn from the switch.

After withdrawing the key from the switch ensure that steering is locked by turning steering wheel clockwise and anticlockwise.To unlock the steering, insert the key into the switch and turn it clockwise. If any difficulty arises in unlocking turn the steering wheel a little clockwise or anticlockwise while turning the key.

ACCACC

ACC

ACCACC By turning the key to ‘ ACC’ position power supply to accessories

is switched ‘ON’.

STEERING LSTEERING L

STEERING L

STEERING LSTEERING L

Steering Lock Cum Ignition Switch

OCK CUM IGNITION SWITOCK CUM IGNITION SWIT

OCK CUM IGNITION SWIT

OCK CUM IGNITION SWITOCK CUM IGNITION SWIT

CHCH

Page 41

STEERING LSTEERING L

STEERING L

STEERING LSTEERING L

ONON

ONON By turning the key to this position all remaining electrical

systems become operative and lamps of battery charging indicator, low oil pressure will come ‘ON’.

In ‘ON’ position, the glow plug controller switches ‘ON’ the glow plugs and glow indicator lights up. After a few seconds, depending on the ambient temperature, the indicator light only goes off indicating that the engine can be started. Glow plugs remain ‘ON’ for few seconds and switches ‘OFF’ automatically.

As a safety feature glow plugs are automatically switched ‘OFF’ after a lapse of certain time if the engine is not started to conserve battery.

In this case to start the engine repeat the operation by first going to ‘ACC’ or ‘LOCK’ position.

STST

ARAR

STST

ARAR

Turn the key further clockwise to start position (spring loaded) to operate starter motor. As soon as the engine starts release the ignition key, so that ke y can come back to ‘ON’ position and starter motor disengages and glow plug is switched ‘OFF’. Vehicle is driven in this position. By turning the ignition key from ‘ ON’ position to ‘A CC’ or ‘LOCK’ position engine can be stopped.

OCK CUM IGNITION SWITOCK CUM IGNITION SWIT

OCK CUM IGNITION SWIT

OCK CUM IGNITION SWITOCK CUM IGNITION SWIT

CHCH

Page 42

Combi-switchCombi-switch

Combi-switch

Combi-switchCombi-switch

OMBINAOMBINA

OMBINA

OMBINAOMBINA

TION SWITTION SWIT

TION SWIT

TION SWITTION SWIT

CH & LIGHTCH & LIGHT

CH & LIGHT

CH & LIGHTCH & LIGHT

WIPER STWIPER ST

WIPER ST

WIPER STWIPER ST

FLICK WIPE

SPRING RETURN

OFF

FAST WIPE

SLOW WIPE

PUSH SWITCH

FOR WASH & WIPE

OFF

INT. WIPE

ALKALK

ALK

ALKALK

DELAY TIMING FOR

INTERMITTENT WIPE

MIN.

MAX.

LIGHT STLIGHT ST

LIGHT ST

LIGHT STLIGHT ST

FLASH HIGH BEAM

SPRING RETURN

(NORMAL POSITION)

(SIGNAL SELF CANCELLING)

LANE CHANGE LEFT (SPRING)

LANE CHANGE RIGHT (SPRING RETURN)

(SIGNAL SELF CANCELLING)

LIGHTS CONTROL SWITCH

DIP BEAM

HIGH BEAM

LEFT TURN

RIGHT TURN

ALKALK

ALK

ALKALK

Page 43

LIGHTLIGHT

LIGHT

LIGHTLIGHT

A.A.

A.A. B.B.

B.B. C.C.

C.C. DD

DD E.E.

E.E.

FF **

S & S &

WIPER CWIPER C

S &

WIPER C

S & S &

WIPER CWIPER C

Wiper 'OFF' positionWiper 'OFF' position

Wiper 'OFF' position

Wiper 'OFF' positionWiper 'OFF' position SS

lolo

w w

ipip

e Se S

e S

e Se S

lolo

w w

ast ast

ast

ast ast

Intermittent wipe *Intermittent wipe *

Intermittent wipe *

Intermittent wipe *Intermittent wipe * Pull up for windshield wipePull up for windshield wipe

Pull up for windshield wipe

Pull up for windshield wipePull up for windshield wipe (F(F

lick lick

lick

(F(F

lick lick

Press side knob for washPress side knob for wash

Press side knob for wash

Press side knob for washPress side knob for wash Rotate selector to set delay timing for inter-Rotate selector to set delay timing for inter-

Rotate selector to set delay timing for inter-

Rotate selector to set delay timing for inter-Rotate selector to set delay timing for intermittent wipemittent wipe

mittent wipe

mittent wipemittent wipe

ONTRONTR

ONTR

ONTRONTR

Wiper Control Lever - LeftWiper Control Lever - Left

Wiper Control Lever - Left

Wiper Control Lever - LeftWiper Control Lever - Left

prpr

ing Ring R

ing R

prpr

ing Ring R

eturetur

etur

eturetur

OL LEOL LE

OL LE

OL LEOL LE

n)n)

VERVER

VER

VERVER

Lights Control Lever - RightLights Control Lever - Right

Lights Control Lever - Right

Lights Control Lever - RightLights Control Lever - Right

A.A.

Head lamp 'OFF' positionHead lamp 'OFF' position

Head lamp 'OFF' position

A.A.

Head lamp 'OFF' positionHead lamp 'OFF' position

B.B.

Position lamp 'ON'Position lamp 'ON'

Position lamp 'ON'

B.B.

Position lamp 'ON'Position lamp 'ON'

C.C.

Position lamp & head lamp 'ON'Position lamp & head lamp 'ON'

Position lamp & head lamp 'ON'

C.C.

Position lamp & head lamp 'ON'Position lamp & head lamp 'ON'

Push down the lever for high beamPush down the lever for high beam

Push down the lever for high beam

Push down the lever for high beamPush down the lever for high beam

E.E.

Pull up the lever (spring return) for high beamPull up the lever (spring return) for high beam

Pull up the lever (spring return) for high beam

E.E.

Pull up the lever (spring return) for high beamPull up the lever (spring return) for high beam flashflash

flash

flashflash

Lane change left (self cancelling)Lane change left (self cancelling)

Lane change left (self cancelling)

Lane change left (self cancelling)Lane change left (self cancelling)

G.G.

Side Indicator - LHSide Indicator - LH

Side Indicator - LH

G.G.

Side Indicator - LHSide Indicator - LH

H.H.

Lane change right (self cancelling)Lane change right (self cancelling)

Lane change right (self cancelling)

H.H.

Lane change right (self cancelling)Lane change right (self cancelling)

I.I.

Side Indicator - RHSide Indicator - RH

Side Indicator - RH

I.I.

Side Indicator - RHSide Indicator - RH

Page 44

Music SystemMusic System

Music System

Music SystemMusic System The music system is fitted in the centre console. Two

speakers are provided in the dashboard as well as two speakers are in the rear.

The Antenna is loacated on the RH side of front windshield glass on the A piller.

Please refer the music system User’s Manual provided in the vehicle for understanding it’s function.

MUSIC SYMUSIC SY

MUSIC SY

MUSIC SYMUSIC SY

STEM & ENGINE CSTEM & ENGINE C

STEM & ENGINE C

STEM & ENGINE CSTEM & ENGINE C

OMPOMP

OMP

OMPOMP

ARAR

MENT LMENT L

MENT L

MENT LMENT L

AMPAMP

AMP

AMPAMP

Engine Compartment Lamp :Engine Compartment Lamp :

Engine Compartment Lamp :

Engine Compartment Lamp :Engine Compartment Lamp : To operate engine compartment light, pull switch (2).

Music System

Antenna

Engine Compartment Lamp

Page 45

AIL LAIL L

AIL L

AIL LAIL L

ail Lamp :ail Lamp :

ail Lamp :

ail Lamp :ail Lamp :

AMPAMP

AMP

AMPAMP

The tail lamp assembly incorporates the following :

1. Rear direction indicator

2. Parking / Rear stop lamp

3. Reverse light

4. Reflex reflecor

5. Fog lamp

Registration Plate Lamp :Registration Plate Lamp :

Registration Plate Lamp :

Registration Plate Lamp :Registration Plate Lamp : Two concealed lamps are provided for illumination of the rear

registration plate. High Mounted Stop Lamp :High Mounted Stop Lamp :

High Mounted Stop Lamp :

High Mounted Stop Lamp :High Mounted Stop Lamp : High mounted stop lamp is incorporated on the tail gate from

inside and it glows whenever service brake is applied.

High Mounted Stop Lamp

11 22

22 33

33 44

Registration Plate Lamp

Page 46

Interior Lamps :

Two interior lamps are provided for convenience. While one lamp is situated near the inside rear view mirror (IRVM), the other is located just above the passenger compartment. The individual ‘ON / OFF’ switches are provided to operate these lamps.

Lamp positions Interior Roof lamp

Position Function

The lamp will remain ON at all times irrespective of whether any of the doors is open

The lamp will come ‘ON’ only when any of the five doors are opened (For GX version)

In this mode, the lamp will come ON only when driver’s door is opened (For EX version)

The lamp will remain ‘OFF’ irrespective of whether any of the five doors are opened

INTERIOR ROOF LAMPSINTERIOR ROOF LAMPS

INTERIOR ROOF LAMPS

INTERIOR ROOF LAMPSINTERIOR ROOF LAMPS

Rooflamp

1. Lamp off

2. Door control mode

3. Lamp on

11 22

22 33

Page 47

HEAD LHEAD L

HEAD L

HEAD LHEAD L

Headlamp Leveling Switch ( If fitted)Headlamp Leveling Switch ( If fitted)

Headlamp Leveling Switch ( If fitted)

Headlamp Leveling Switch ( If fitted)Headlamp Leveling Switch ( If fitted)

A motorised headlamp leveling arrangement with the setting knob at the LH side of dash board.

As and when required headlamp leveling setting is done by roatating the knob to select one of the level marked in theswitch depending upon the loading of vehicle.

AMP LEAMP LE

AMP LE

AMP LEAMP LE

VELING SWITVELING SWIT

VELING SWIT

VELING SWITVELING SWIT

CHCH

Loading Condition Loading Condition

Loading Condition

Loading Condition Loading Condition

Unladen + One person in Driver seat / Driver + Co-Driver /Driver + Co driver + all the Seats 0 farthest to rear occupied

All the seats occupied / Laden (All seats occupied Luggage in boot space 1

to achieve permissible load on the rear axle. Driver + Evenly distributed load in the boot to 2

obtain permissible load on corresponding axle.

Since the leveling switch takes care of focus patern under different load conditions; it is advisable to select the correct position before starting a trip (depending on load)

Switch position /Switch position /

Switch position /

Switch position /Switch position / Marks assignedMarks assigned

Marks assigned

Marks assignedMarks assigned

Headlamp Levelling Switch

Page 48

ACCESSORY SWITCHES

There are six (6) operating switches provided on the centre console of your vehicle’s dashboard, just above the Music System.

Rear Windshield Demister

Push the operating switch on the fascia to turn the demister “ON”. The demister will switch off automatically after 15 minutes.

NOTICE

Clean the windshield glass carefully from inside to avoid any damage to demister heater element

Rear Fog lamp (unlatched switch)

The fog lamps are provided on rear bumper to improve the visibility and warning in foggy weather or during heavy rains. The rear fog lamps can be switched on with parking lamp and front fog lamps ON and can be remain

ON till the parking lamp is switched OFF. The rear fog lamps can also be switched ON even if only headlights are ON.

NOTICE

Use only during foggy conditions or heavy rains if required.

ACAC

CESSORCESSOR

CESSOR

ACAC

CESSORCESSOR

Y SWITY SWIT

Y SWIT

Y SWITY SWIT

CHESCHES

CHES

CHESCHES

Page 49

ACAC

CESSORCESSOR

CESSOR

ACAC

CESSORCESSOR

Rear Windshield Wash and Wipe (unlatched switch)

Push and hold the switch knob for the operation of the wash function for the desired duration for rear visibility through glass. The function indicator lights up when wash function is “ON”. Along with wash fluid getting sprayed, the wiper also operates with a delay to wipe the glass surface through a timer control unit. On release of this switch, this function stops.

Rear Windshield Wiper (latched switch)

To operate this function, push to switch ‘ON’ and again, push to switch ‘OFF’

The function indicator lights up when the wiper function is ‘ON’.

Y SWITY SWIT

Y SWIT

Y SWITY SWIT

CHESCHES

CHES

CHESCHES

Page 50

Front Fog lamp (unlatched switch)

The fog lamps are provided on front bumper to improve the visibility in foggy weather or during heavy rains. The front fog lamps can be switched ON with parking lamp ON and can be remain on till the parking lamp is switched OFF.

NOTICE

Use only during foggy conditions or heavy rains if required.

Hazard Warning

Hazard warning is used in case of breakdown especially during night and vehicle has to be parked at the side of the road or vehicle being operated in adverse condition.

This can be operated without Ignition ON. Press hazard warning switch to switch ON. All out side turn signal lights and indicators on cluster will flash simultaneously to warn the other road users about hazardous condition of the vehicle. Depress the switch to switch OFF the hazard function.

CAUTION

Ensure that all turn signal indicators are working properly . Get it rectified in case of problem.

ACAC

CESSORCESSOR

CESSOR

ACAC

CESSORCESSOR

Y SWITY SWIT

Y SWIT

Y SWITY SWIT

CHESCHES

CHES

CHESCHES

Page 51

POPO

WER SOCKET AND ASH WER SOCKET AND ASH

WER SOCKET AND ASH

POPO

WER SOCKET AND ASH WER SOCKET AND ASH

Power Socket :Power Socket :

Power Socket :

Power Socket :Power Socket :

A power socket is provided on the central console below A/C control knobs. This can be used connecting loads upto 10A maximum. To use this socket, remove the cap first.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Always keep this socket covered with the cap when not in use.

sh sh

y :y :

y :

y :y :

Ash tray is proveded on the dash board central console. To open ash tray, pull it out by sliding.

TRTR

Power Socket

Ash tray

Page 52

Bonnet opening and closing :Bonnet opening and closing :

Bonnet opening and closing :

Bonnet opening and closing :Bonnet opening and closing : To open pull lever (1). This will release the bonnet lock. To open

fully, lift the additional lock lever located on the bonnet centre with the help of finger. Use the bonnet stay rod to keep the bonnet open.

For closing the bonnet, disengage the stay rod, clamp it properly and press down the bonnet till it is fully shut.

Ensure that the bonnet is fully locked before drivingEnsure that the bonnet is fully locked before driving

Ensure that the bonnet is fully locked before driving

Ensure that the bonnet is fully locked before drivingEnsure that the bonnet is fully locked before driving offoff

off

offoff

In case of failure of cable attached to lever (1) bonnet lock can be opened by inserting a screw driver from the top centre position of grill through a slot provided behind it on the sheet metal and by pressing the lock plate towards your left. Push upward the additional lock lever at your right and lift the bonnet while the lock plate is kept pressed with the help of screw driver.

uel filling Cuel filling C

uel filling C

uel filling Cuel filling C

The fuel filling cap is located at the rear on the left hand side of the vehicle. The fuel filler lid can be opened by using a cable operated lever located on the right of the driver’s seat. Simply push the lid back to its original position to lock it.

otot

e :e :

e :

This feature is available only in few versions.

otot

e :e :

ap :ap :

ap :

ap :ap :

BONNET OPENING / CLBONNET OPENING / CL

BONNET OPENING / CL

BONNET OPENING / CLBONNET OPENING / CL

Bonnet Opening Lever

Fuel Lid Opening Lever

OSINGOSING

OSING

OSINGOSING

Page 53

FUEL LID OPENING & GEAR SHIFT LEVERFUEL LID OPENING & GEAR SHIFT LEVER

FUEL LID OPENING & GEAR SHIFT LEVER

FUEL LID OPENING & GEAR SHIFT LEVERFUEL LID OPENING & GEAR SHIFT LEVER

NOTICENOTICE

NOTICE

NOTICENOTICE

Remove the fuel filler cap slowly as the fuel inside may be under pressure and may spray out suddenly, causing injury.

To remove the fuel filler cap, turn it anti-clock wise. Tur n the cap slowly to allow any residual pressure to escape.

In few version, the fuel lid can be opened by using key. The fuel lid is located on the left rear side of the vehicle.

Gear shift leverGear shift lever

Gear shift lever

Gear shift leverGear shift lever

The different gear positions are marked on the knob. The 5 th gear (an overdrive) has been provided to obtain better fuel economy while driving on highways.

1. Fuel Flap 2. Fuel Filler Cap

Gear Shifting Pattern

Page 54

parpar

e e

par

parpar

Spare wheel is mounted below the cab at rear. Fitment of spare wheel :Fitment of spare wheel :

Fitment of spare wheel :

Fitment of spare wheel :Fitment of spare wheel :

1. Place the spare wheel on ground below its location with

2. Locate the retaining plate in the central hole of spare wheel.

3. Using the wheel spanner the spare wheel can be raised by

4. Align one of the wheel mounting screw hole with the

5. Continue to rotate the wheel winch screw in anticlockwise

heelheel

heel

e e

heelheel

outer side of the wheel rim facing upwards.

rotating the wheel winch screw in anticlockwise direction.

locating pin on frame while raising the spare wheel.

direction until spare wheel is raised completely.

Spare wheel

SPSP

ARE ARE

ARE

ARE ARE

WHEELWHEEL

WHEEL

WHEELWHEEL

Spare wheel winch grommet

Loosening/Tightening of wheel winch screw Lifting the spare wheel

Page 55

JAJA

CK & CK &

CK &

JAJA

CK & CK &

ehicle Jack & ehicle Jack &

ehicle Jack &

ehicle Jack & ehicle Jack &

Vehicle tool bag is kept below co-driver’s seat. Jack and handle are kept either below the rear right jump seat or driver’s seat. Jack is mounted on floor over studs by wing nuts screwed on them.

Lift the rear right seat squab to have access jack and handle.

Parking brakeParking brake

Parking brake

Parking brakeParking brake

The parking brake is mounted on floor between RH door and driver’s seat.

To apply the parking brake, pull lever UP. To release it, pull the lever up slightly, press the release button and push the lever DOWN.

Ensure parking brake is released before driving the vehicle. Indication is given on instrument cluster.

OOLS AND POOLS AND P

OOLS AND P

OOLS AND POOLS AND P

olsols

ols

olsols

ARKING BRARKING BR

ARKING BR

ARKING BRARKING BR

AKEAKE

AKE

AKEAKE

Jack and tool

1. Parking Brake 2. Operating Knob

Page 56

ALAL

“FIRE”“FIRE”

“FIRE”

“FIRE”“FIRE”

TIC C

ALAL

TIC CTIC C

ALAL Your vehicle is fitted with Diesel Oxidation Catalytic Converter to reduce exhaust pollution. The two way Catalytic Converter has coating of precious metals which enables conversion of pollutants.

Care of the Catalytic Converter :Care of the Catalytic Converter :

Care of the Catalytic Converter :

Care of the Catalytic Converter :Care of the Catalytic Converter : The Catalytic Converter does not require any special maintenance however, following precaution should be taken for the effective functioning of the converter and to avoid damage to the Converter.

It is mandatory to use Diesel fuel with sulphur content less than 0.25%. Use of any other diesel fuel can increase the pollutants.

Avoid parking the vehicle over inflammable materials, such as dr y leaves, grass etc., as the exhaust system is hot enough to initiate

AKING CAKING C

AKING C

AKING CAKING C

Your vehicle is equipped with the EGR (Exhaust Gas Recirculation) System.

EGR SystemEGR System

EGR System

EGR SystemEGR System The 497SPTC engine has an Exhaust Gas Recirculation system comprising of EGR valve, EGR Tube, Vacuum hoses, Elec troneumatic switch, Potentionmeter on FIP throttle lever, EGR control unit and associated electrical circuitry.

With this, controlled amount of exhaust gas is mixed in air intake of the engine, which helps in reducing harmful pollutants.

ONVERONVER

TIC C

ONVER

TIC CTIC C

ONVERONVER

ARE OF ENVIRARE OF ENVIR

ARE OF ENVIR

ARE OF ENVIRARE OF ENVIR

TER :TER :

TER :

TER :TER :

ONMENT :ONMENT :

ONMENT :

ONMENT :ONMENT :

(if fitt (if fitt

(if fitt

(if fitt (if fitt

ARNINGARNING

ARNING

ARNINGARNING

ed)ed)

ed)

ed)ed)

TIC CTIC C

ONVERONVER

ONVER

ONVERONVER

TER AND EGR SYTER AND EGR SY

TER AND EGR SY

TER AND EGR SYTER AND EGR SY

Catalytic Converter

STEM (IF FITSTEM (IF FIT

STEM (IF FIT

STEM (IF FITSTEM (IF FIT

TED)TED)

TED)

TED)TED)

Page 57

TURBO CHARTURBO CHAR

TURBO CHAR

TURBO CHARTURBO CHAR

urburb

charchar

urb

char

urburb

charchar

gerger

ger

gerger

GER (IF FITGER (IF FIT

GER (IF FIT

GER (IF FITGER (IF FIT

TED)TED)

TED)

TED)TED)

Turbocharger is an efficient supercharging device used in our engine. It makes use of thermal energy of engine exhaust gases to run a turbine which in turn drives a compressor to force air under pressure into the inlet manifold.

ubrubr

icic

ubr

ubrubr

tion of tion of

tion of

icic

tion of tion of

urburb

urb

urburb

charchar

char

charchar

gerger

ger

gerger

The rotor assembly of the turbocharger is supported by two floating lead bronze sleeve bearings in the bearing housing. These bearings are lubricated with the linest filtered and cooled oil from the lubrication system of the engine. There is a heat shield arrangement provided between the gas chamber of the turbine and the bearing housing to avoid heating of the bearings.

e of e of

urburb

charchar

ainain

enancenanc

enanc

e of

ain

ainain

enancenanc

e of e of

urb

urburb

char

charchar

ger :ger :

ger :

ger :ger :

1. Tighten the following fasteners at PDI and thereafter at every 10,000 km.

- Turbocharger mounting

- Turbocharger hoseconnections and its mountings

2. Check intercooler fins for any dust accumulations and clean by compressed air at every 20,000 km. (if fitted)

3. It is advisable to run the engine at idle speed for about one minute, after starting and before stopping the engine. This ensures adequate lubricating oil supply to the turbocharger.

Air inAir in

Air in

Air inAir in

urburb

charchar

urb

urburb

Oil drain to engineOil drain to engine

Oil drain to engine

Oil drain to engineOil drain to engine

gerger

char

ger

charchar

gerger

Pressure oilPressure oil

Pressure oil

Pressure oilPressure oil from enginefrom engine

from engine

from enginefrom engine

ExhaustExhaust

Exhaust

ExhaustExhaust gas outgas out

gas out

gas outgas out

urbine wheelurbine wheel

urbine wheel

urbine wheelurbine wheel

assemblyassembly

assembly

assemblyassembly

Page 58

POPO

WER STEERINGWER STEERING

WER STEERING (When provided)

POPO

WER STEERINGWER STEERING

Power steering is fitted for lighter steering effort and easy manoeuvrability. The system consists of steering gear box, hydraulic pump and hydraulic reservoir suitably mounted and connected by piping. Pump drive is through belt from engine. Power assistance is available during normal functioning of the power steering system.

In case of any failure in hydraulic system, the steeringIn case of any failure in hydraulic system, the steering

In case of any failure in hydraulic system, the steering

In case of any failure in hydraulic system, the steeringIn case of any failure in hydraulic system, the steering can be operated mechanically with increased steeringcan be operated mechanically with increased steering

can be operated mechanically with increased steering

can be operated mechanically with increased steeringcan be operated mechanically with increased steering effort for bringing the vehicle to a repair station.effort for bringing the vehicle to a repair station.

effort for bringing the vehicle to a repair station.

effort for bringing the vehicle to a repair station.effort for bringing the vehicle to a repair station.

Procedure for oil filling and bleeding the power steeringProcedure for oil filling and bleeding the power steering

Procedure for oil filling and bleeding the power steering

Procedure for oil filling and bleeding the power steeringProcedure for oil filling and bleeding the power steering system.system.

system. ( Ensure that the reservoir is totally cleaned before

system.system. starting the work. )

1. Fill the reservoir nearly full. Crank the engine for 10 seconds without, if possible, allowing it to start. If the engine does start, shut off immediately. Check and refill the reservoir. Repeat atleast three times, each time checking and refilling the reservoir.

2. Check for any leakage in the system and if noticed take corrective action.

3. Start the engine and steer the vehicle from full left to full right turn 3-4 times. Add fluid if necessary to maintain the level up to the filter top.

4. With the engine at steady speed check for bubble /foaming in the fluid. If present it indicates that air is getting sucked into the system.

POWER STEERINGPOWER STEERING

POWER STEERING

POWER STEERINGPOWER STEERING

Check the suction line / fittings and correct if necessary.

5. Once the system is bled properly and free from foaming, there should not be appreciable change in fluid level in the reservoir, when the engine is started / stop repeatedly . Top up or remo ve e x cess fluid so that the final level is a t ‘H’ mark on dipstick.

6. Now the system is ready for driving.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

Do not allow the fluid level to drop significantly or run out of the reservoir during the above operation. This ma y induce air into the system.

Do not start the engine without fluid in the power steering system. This will result in serious damage to the pump.

NOTICENOTICE

NOTICE

NOTICENOTICE

Always use recommended brand of fluid from closed containers. Any dirty fluid poured in the system will result in damage to pump/gear.

Page 59

POWER STEERINGPOWER STEERING

POWER STEERING

POWER STEERINGPOWER STEERING

Power steering pump belt tension CheckPower steering pump belt tension Check

Power steering pump belt tension Check

Power steering pump belt tension CheckPower steering pump belt tension Check Check the conditions of belts on the engine. Examine the

edge of the belt for cracks or fraying. Check the tension of the belt by pushing on it with your

thumb Alternator/Power Steering belt as shown in Figure. The belts should have deflection of 8 to 10 mm. (X) If the belt tension is not proper, get it attended at the

nearest Authorised service outlet.

Page 60

HEAHEA

TING,TING,

HEA

HEAHEA (if installed)

A.A.

A.A. The air temperature in the car can be controlled by

operating the temperature control knob (A) at the left hand side of the control panel. The temperature can be increased by rotating the knob towards the red segment and decreased by rotating it towards the blue segment.

B.B.

B.B. The ventilation system has a three/four speed blower. The

blower speeds can be regulated to any one of the following speeds by operating the knob (B) at the centre of the control panel.

● ●

●

● ●

C.C.

C.C. The air flow can be changed by turning the switch (C) to

the desired direction.

VENTILVENTIL

TING,

VENTIL

TING,TING,

VENTILVENTIL

empemp

erer

emp

empemp

erer

Blower Speed Regulation Knob :

Blower Speed Regulation Knob :Blower Speed Regulation Knob :

LOW LOW

LOW

LOW LOW

Air Direction Control Knob :Air Direction Control Knob :

Air Direction Control Knob :

Air Direction Control Knob :Air Direction Control Knob :

Towards face Towards face and feet Towards feet Towards feet and windshield ( Recommended for

clearing fogging on windshield) Air demist / defrost windshield (Recommended for

clearing heavy fog and snow)

turtur

tur

turtur

● ●

●

● ●

TION & AIR CTION & AIR C

TION & AIR C

TION & AIR CTION & AIR C

e Ce C

onon

trtr

e C

e Ce C

ol Kol K

ol K

onon

trtr

ol Kol K

MEDIUM MEDIUM

MEDIUM

MEDIUM MEDIUM

ONDITIONING :ONDITIONING :

ONDITIONING :

ONDITIONING :ONDITIONING :

nob :nob :

nob :

nob :nob :

●●

HIGH HIGH

●

HIGH

●●

HIGH HIGH

●●

VERY HIGH VERY HIGH

●

VERY HIGH

●●

VERY HIGH VERY HIGH

AIR CONDITIONINGAIR CONDITIONING

AIR CONDITIONING

AIR CONDITIONINGAIR CONDITIONING

H.VH.V

H.V

H.VH.V

.A.C..A.C.

.A.C.

.A.C..A.C.

C C

onon

trtr

olsols

ols

trtr

olsols

A. Temperature Control Knob

B. B lower Speed Regulation Knob

C. Air Direction Control Knob

D. AC ON / OFF Switch

E. Air Circulation Switch

Page 61

AIR CONDITIONINGAIR CONDITIONING

AIR CONDITIONING

AIR CONDITIONINGAIR CONDITIONING

D.D.

A.C. ON/OFF Switch :A.C. ON/OFF Switch :

A.C. ON/OFF Switch :

D.D.

A.C. ON/OFF Switch :A.C. ON/OFF Switch : The A.C. can be switched 'ON' by pressing(In case of HVAC) / rotating (In case of only A.C.) the switch (

D) on the A.C.

DD control panel provided the blower is `ON' and the engine is running. The indicator lamp will show that the A.C. is `ON'. E.E.

Air Circulation Switch :Air Circulation Switch :

Air Circulation Switch :

E.E.

Air Circulation Switch :Air Circulation Switch :

● In HVAC version to put air circulation mode

in recirculation, press switch 'E'. The indicator lamp will show air circulation is in recirculation. To put vehicle in Fresh mode release switch 'E'. Indicator lamp will be 'OFF'.

● In A.C. version, air circulation mode can be

selected by pressing knob 'E'.

● In recirculation mode, air inside the vehicle is irculated

again and again. In Fresh mode, air is taken from atmosphere and circulated in the vehicle. Recirculation mode can be used.

● While driving in dusty condition

● To avoid traffic pollution

● To get quick cooling/heating as required.

Whenever discomfort is felt switch air circulation mode to fresh.

NOTICENOTICE

NOTICE

NOTICENOTICE

1 .The A.C. can be switched `ON' only if the blower is 'ON' and engine is running. When A.C. is switched 'ON' engine idling RPM increases marginally, to adjust to the A.C. compressor load. When desired temperature is achieved A.C. trips 'OFF' automatically. 2 .The A.C. compressor gets switched 'OFF' automatically when engine gets overheated. The A.C. is automatically switched 'ON' when the engine cools down.

Normal Cooling :Normal Cooling :

Normal Cooling :

Normal Cooling :Normal Cooling : A.C. - ON

Knob 'B' - Desired speed position Knob 'C' - Towards face Switch 'E'- Suitably as explained

Quick Cooling :Quick Cooling :

Quick Cooling :

Quick Cooling :Quick Cooling : If your car is left in the sun with window closed, inside

temperature increases. To achieve quick cooling effect, open the windows briefly while you operate the air conditioner, with air circulation switch is in Fresh mode, fan at higher speed and air direction towards 'FACE'. All vents to be opened completely.

Page 62

AIR CONDITIONINGAIR CONDITIONING

AIR CONDITIONING

AIR CONDITIONINGAIR CONDITIONING

Once temperature inside has come down sufficiently, close the windows and change air circulation suitably to fresh/ recirculation.

Demisting :Demisting :

Demisting :

Demisting :Demisting : In rainy season or in areas of high humidity, mist formation

inside windshield glass is observed. To clear mist dehumidified air is passed on the windshield glass.

The position of control knobs should be adjusted as follows : A.C. - ON Knob 'B' - Desired speed position Knob 'C' - Towards windshield Knob 'A' (for vehicles fitted with HVAC) - at suitable temperature Air circulation - at suitable position

NOTICENOTICE

NOTICE

NOTICENOTICE

When mist gets cleared switch the knob "C' position to Face mode. In high humidity areas, if cold air continues to flow over windshield, it may cause sudden fogging on outside surface of windshield.

efrefr

osting :osting :

efr

osting : (For vehicles fitted with HVAC unit)

efrefr

osting :osting :

In low temperature areas, to clear frost formation outside the windshield glass, this setting is used.

First start the engine and accelerate to warm up.Knob 'A' - Maximum hot position

Knob 'B' - Very High Knob 'C' - Towards windshield

Switch 'E' - Fresh air mode condition Once the windscreen has become clear, move the fan

switch to desired speed.

NOTICENOTICE

NOTICE

NOTICENOTICE

Electric heater coil is provided for demisting of tail gate glass for deluxe versions.

oror

mal Hmal H

eaea

ting :ting :

mal H

mal Hmal H

eaea

oror Knob 'A' - Suitable temperature position Knob 'B' - Suitable blower speed

Knob 'C' - Towards face & feet A.C. - OFF

Air Circulation- Fresh switch

ting :

( For vehicles fitted with HVAC )

ting :ting :

Page 63

PREPPREP

PREP

PREPPREP

ARING ARING

ARING

ARING ARING

THE THE

VEHICLE FOR VEHICLE FOR

THE

VEHICLE FOR

THE THE

VEHICLE FOR VEHICLE FOR

THE DRIVETHE DRIVE

THE DRIVE

THE DRIVETHE DRIVE

Fuel Filling Cap

heck the fheck the f

heck the f

heck the fheck the f

starstar

ting on a long jourting on a long jour

star

ting on a long jour

starstar

ting on a long jourting on a long jour

uel leuel le

uel le

uel leuel le Top up if required with correct diesel fuel, secure cap and lock the flap.

Engine oil levelEngine oil level

Engine oil level

Engine oil levelEngine oil level Check engine oil level before starting the engine or at least 20 minutes after stopping the engine. Top up if oil level is less than midway between upper and lower marks on the dipstick. The oil level should not exceed the ‘MAX’ mark. Use only the genuine company branded oils.Use only the genuine company branded oils.

Use only the genuine company branded oils.

Use only the genuine company branded oils.Use only the genuine company branded oils.

olloollo

wing rwing r

ollo

wing r

olloollo

wing rwing r

el in tankel in tank

el in tank

el in tankel in tank

egularegular

egular

egularegular

nene

lyly

par par

par

par par

ticularticular

ticular

ticularticular

ly bly b

ly b

ly bly b

1. Engine Oil Filler Cap

2. Dip Stick

efef

oror

efef

oror

Coolant levelCoolant level

Coolant level

Coolant levelCoolant level With the engine cool, check the coolant in the auxiliary

tank. The level should be between the “FULL’ and “MIN’ mark, top up with the recommended coolant. Bring the level upto the ‘FULL’ mark. The level must not exceed the ‘FULL’ mark. If the coolant level drops within a short time after replenishing, there may be a leak in the system. Rectify the leakage and top up radiator also.

Use genuine company branded coolant.Use genuine company branded coolant.

Use genuine company branded coolant.

Use genuine company branded coolant.Use genuine company branded coolant. If no leak can be found inspection should be carried

out at an authorised service outlet.

Engine Oil Filter

Page 64

PREPPREP

PREP

PREPPREP

ARING ARING

ARING

ARING ARING

THE THE

VEHICLE FOR VEHICLE FOR

THE

VEHICLE FOR

THE THE

VEHICLE FOR VEHICLE FOR

THE DRIVETHE DRIVE

THE DRIVE

THE DRIVETHE DRIVE

Engine Coolant Container

NOTICENOTICE

NOTICE

NOTICENOTICE

Always use genuine radiator cap only of 1.0 kg / cm2 (14 psi), if required to be replaced.

Ensure battery electrolyteEnsure battery electrolyte

Ensure battery electrolyte level is 10-12 mm above

Ensure battery electrolyteEnsure battery electrolyte top of battery plates. Top up with distilled water if required ( NOT ACID ).

Keep battery terminals clean and tight. Apply petroleum jelly / vaseline on terminals for protection against corrosion. Secure covers provided over terminals.

Check all lights, horn, gauges, switches andCheck all lights, horn, gauges, switches and

Check all lights, horn, gauges, switches and

Check all lights, horn, gauges, switches andCheck all lights, horn, gauges, switches and wiper for proper functioning.wiper for proper functioning.

wiper for proper functioning.

wiper for proper functioning.wiper for proper functioning.

Battery

Check condition and tensionCheck condition and tension

Check condition and tension of fan belt.

Check condition and tensionCheck condition and tension

tension if necessary.

Check leakages of coolant, fuel and oil at allCheck leakages of coolant, fuel and oil at all

Check leakages of coolant, fuel and oil at all

Check leakages of coolant, fuel and oil at allCheck leakages of coolant, fuel and oil at all joinjoin

ts of hoses and pipts of hoses and pip

join

ts of hoses and pip

joinjoin

ts of hoses and pipts of hoses and pip coolant leakages is noticed, rectify the leakages and top up radiator also with recommended coolant.

8. Check level of brake fluid in plastic container. Top up if necessary.

Use only genuine company branded brakeUse only genuine company branded brake

Use only genuine company branded brake

Use only genuine company branded brakeUse only genuine company branded brake fluid.fluid.

fluid.

fluid.fluid. CC

heck leheck le

heck le

heck leheck le up if necessary. Do not overfill as this would result in spillage during clutch operation.

Use only genuine company branded clutch fluid.Use only genuine company branded clutch fluid.

Use only genuine company branded clutch fluid.

Use only genuine company branded clutch fluid.Use only genuine company branded clutch fluid.

o not oo not o

o not o

o not oo not o

el of clutel of clut

el of clut

el of clutel of clut

1. Brake Fluid Container

2. Clutch Fluid Container

es and res and r

es and r

es and res and r

erer

fill.fill.

fill.

erer

fill.fill.

ch fluidch fluid

ch fluid in plastic container. Top

ch fluidch fluid

ecec

tifytify

tify

tifytify

AdjustAdjust

Adjust

AdjustAdjust

if an if an

if an

if an if an

. If

Page 65

PREPPREP

PREP

PREPPREP

ARING ARING

ARING

ARING ARING

THE THE

VEHICLE FOR VEHICLE FOR

THE

VEHICLE FOR

THE THE

VEHICLE FOR VEHICLE FOR

THE DRIVETHE DRIVE

THE DRIVE

THE DRIVETHE DRIVE

Windshield washer reservoir

heck leheck le

10.

heck le

heck leheck le

voir. Top up with clean water if required. Use good quality cleaning solvent available in the

market in the ratio as specified by its manufacturer.

11. Check oil level in power steering hydraulic tank, where applicable.

12. Check and correct tyre inflation pressure (In cold condition).

el of wel of w

el of w

el of wel of w

erer

er in Windshield washer reser-

erer

Power Steering Fluid Dip Stick

Page 66

BEFORE DRIVINGBEFORE DRIVING

BEFORE DRIVING

BEFORE DRIVINGBEFORE DRIVING

CheckCheck

Check

CheckCheck

z Fuel level z Coolant level z Engine oil level z Tyre pressure z Brake and clutch fluid level z Doors are firmly closed

AdjustAdjust

Adjust

AdjustAdjust

z Driver seat z Rear view mirrors

EnsureEnsure

Ensure

EnsureEnsure

Start the engine and observe that :Start the engine and observe that :

Start the engine and observe that :

Start the engine and observe that :Start the engine and observe that :

z Low oil pressure indicator light goes ‘OFF’ z Battery charging indicator light goes ‘OFF’ z ENSURE THAT PARKING BRAKE IS

RELEASED (INDICATOR LAMP ‘OFF’)

z VEHICLE IS NOW READY FOR A DRIVE. z DO NOT ALLOW VEHICLE TO ROLL

BACK ON GRADIENTS.

DRIVING AND GEAR SHIFTINGDRIVING AND GEAR SHIFTING

DRIVING AND GEAR SHIFTING

DRIVING AND GEAR SHIFTINGDRIVING AND GEAR SHIFTING

During running - in period :During running - in period :

During running - in period :

During running - in period :During running - in period : i.e. first 2,000 km of operation : Do not exceed the following vehicle

speeds :

GearGear

Gear

GearGear

MinMin

Min

MinMin

MaxMax

Max

MaxMax

1st - 20

2nd 15 35

3rd 25 55 4th 35 75 5th 4 5 Max 95

z Avoid rapid acceleration and

prolonged high speed running of the engine.

z Gear shift lever is in neutral

position.

z All switches and lamps are

working.

z Brake fail indicator is ‘OFF’ z Fuel level indicated on fuel gauge

is above reserve tank.

z Avoid sudden braking. z Retighten wheel nuts to 12-15

mkg. torque after first 100 km of running of a new vehicle and after every wheel change.

Page 67

DRIVING DRIVING

DRIVING

DRIVING DRIVING

iving iving

iving

iving iving

DRIVE SAFELY AND JUDICIOUSLY. REMEMBER z Depress clutch pedal fully before shifting gears. This will

ensure longer synchro cone life.

z For smooth starting of vehicle without jerks, synchronise

release of clutch pedal with pressing of accelerator pedal.

z Start the vehicle in first gear only. z Change gear at appropriate speed and do not lug the

engine by too early shifting to higher gear at low speeds.

Recommended speeds for gear changes :Recommended speeds for gear changes :

Recommended speeds for gear changes :

Recommended speeds for gear changes :Recommended speeds for gear changes :

1st to 2nd 20 2nd to 3rd 35 3rd to 4th 60 4th to 5th 80

z Engage reverse gear, only when vehicle is stationary. z Depress clutch pedal fully before engaging the reverse

gear. Wait for a few seconds then engage the gear. If gear shifting does not occur, then r elease the clutch pedal, once again press the clutch pedal and engage the reverse gear.

GearGear

Gear

GearGear

TIPS,TIPS,

TIPS,

TIPS,TIPS,

ipsips

ips

ipsips

BR BR

AKING & FUEL ECAKING & FUEL EC

AKING & FUEL EC

BR BR

AKING & FUEL ECAKING & FUEL EC

eed in keed in k

eed in k

eed in keed in k

m/hrm/hr

m/hr

m/hrm/hr

ONOMYONOMY

ONOMY

ONOMYONOMY

SAFETSAFET

Y FIRSTY FIRST

SAFET

Y FIRST

SAFETSAFET

Y FIRSTY FIRST

BrakingBraking

Braking

BrakingBraking

z While braking on turns apply brakes gently.

z Before driving down a long steep gradient, reduce vehicle

speed by changing to lower gear. Do not ride the brakes as they may overheat and their

performance may be impaired.

z Do not use half engaged clutch to hold the vehicle on up

gradient as this will result in premature clutch failure.

z After driving through pockets of water, apply the brake a

few timesat low speed to get rid of moisture inside the brake drums.

z When it beings to rain, reduce vehicle speed and avoid

sudden braking.

Fuel EconomyFuel Economy

Fuel Economy

Fuel EconomyFuel Economy A. Drive smoothly, accelerate gradually and anticipate stops. B. Best fuel consumption is obtained at low engine speeds in

the highest possible gear without labouring the engine.

C. Driving with accelerator pedal fully depressed means using

excessive fuel.

D. Do not allow the engine labour by too early high gear

changes. Change to lower gear when engine no longer runs smoothly.

Page 68

E. If possible, do not idle the engine for more than 5

minutes. Switch off the engine.

F. Do not ride the clutch. Do not use clutch pedal as foot

rest.

G. Depending on traffic conditions, a constant speed

should be maintained. The vehicle uses more fuel, every time you speed up

or slow down.

H. Hard braking, abrupt cornering and rapid acceleration

use more fuel. Avoid these.

Driving on Snowy or Icy RoadsDriving on Snowy or Icy Roads

Driving on Snowy or Icy Roads

Driving on Snowy or Icy RoadsDriving on Snowy or Icy Roads Select the lower gear. G ently release the clutch and apply

the accelerator for a smooth start and to avoid wheel spin.

UTIONUTION

UTION

UTIONUTION

Use of snow tyres and / or tyre chain is recommended.

Maintain a safe distance between vehicles to avoid sudden braking and slow down by shifting down the gears.

Avoid sudden acceleration, braking or turning. Such sharp manoeuvres can cause loss of traction and thereby loss of vehicle control.

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

Driving on Sandy or Muddy RoadsDriving on Sandy or Muddy Roads

Driving on Sandy or Muddy Roads

Driving on Sandy or Muddy RoadsDriving on Sandy or Muddy Roads The extent of muddy / sandy, conditions and the traction

available is difficult to judge and the vehicle can get bogged down deeply. Operation should be done at slow speed only. If possible, get down and check the path conditions before proceeding.

In case the traction on the wheels is sufficient, you may be able to proceed, it is better to select the lower gear and proceed in the normal manner. To match your power and speed requirements, you can shift up in any of the 5 forward gears or the reverse gear.

NONO

TICETICE

TICE

NONO

TICETICE

You may choose to reduce the tyre pressure marginally for additional grip on loose surfaces, though with a sligh t loss of ground clearance.

z Try to maintain a constant engine speed and avoid

sudden acceleration which can cause wheel spin and loss of traction, possibly leading to bogging down of the vehicle.

z If the vehicle gets stuck in loose sand, do not keep on

accelerating as the wheel spin will only result in the wheels sinking deeper.

Page 69

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

iving iving

hrhr

ough ough

iving

iving iving

z Never venture to drive through water when it flows over guard

stones.

z Engine may get seriously damaged if attempted to cross over

through deep water.

z If at all the situation demands that you have to drive through

water then;

- Keep engine in fast idling and crawl the vehicle in low gear.

- After driving through water apply brakes several times to dry

z Tow the vehicle to a safe place. z Take the vehicle to nearest AUTHORISED Workshop to check

entry of water in cylinders.

z It will also be necessary to replace lubricants of engine, gearbox,

transfer case, front axle and rear axle if water has entered.

z Get the starter and alternator checked.

Driving on a Rainy DayDriving on a Rainy Day

Driving on a Rainy Day

Driving on a Rainy DayDriving on a Rainy Day

z Check brakes, steering and windows. z Check tyres for wear and tyre pressure. z Check wiper blades for proper functioning. z Avoid harsh braking and sharp turns. It may cause loss of control

and lead to a skid.

z For slowing down, shift to lower gears and brake gently. z Keep lights ON if visibility is poor.

ough

hrhr

ough ough

liners and to regain original braking. Do not attempt toDo not attempt to

Do not attempt to start the engine if vehicle gets flooded

Do not attempt toDo not attempt to due to water.

erer

Page 70

Night DrivingNight Driving

Night Driving

Night DrivingNight Driving

z Dip the head lamp for oncoming traffic during night driving. z Maintain a speed such that you can stop within illuminated

distance of head lamps.

z Use head lamp main/dip beam to alert other road users on

turns/cross roads etc.

z Use side indicators for lane change or turning. z Put on hazard warning switch in case of hazardous parking

or if your vehicle is disabled to warn the passing traffic.

Climbing Sharp GradientsClimbing Sharp Gradients

Climbing Sharp Gradients

Climbing Sharp GradientsClimbing Sharp Gradients

z Select the lower gear and start off smo othly. Apply power

gently so there is no loss of traction by over-revving of the engine.

z Choose as smooth a slope as possible and select the

appropriate gear so that gear changing in the middle of the climb is not required.

Changing gears in the middle of the climb can cause loss of momentum and engine stalling. Shifting to lower gear has to be done cautiously to avoid loss of traction.

z Under no conditions should the vehicle be moved diagonally

across a hill. The danger is in loss of traction and sideways slippage, possibly resulting in tipping over . If unavoidable , choose as mild an angle as possible and keep the vehicle moving.

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

Page 71

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

z If the wheels start to slip within few feet of the end of the

climb, motion can b e maintained by swinging the steered wheels left and right, thereby providing increased grip.

z If the vehicle stalls or losses headway while climbing a steep

hill, make a quick shift to reverse and allow the vehicle to move back with the control of engine compression.

Descending Sharp GradientsDescending Sharp Gradients

Descending Sharp Gradients

Descending Sharp GradientsDescending Sharp Gradients

z Select the lower gear and depending on the severity of

the gradient, shif t into appropr iate gear. Use engine braking judiciously without over-revving the engine.

z Brake application under such situations should be done very

smoothly to avoid loss of control. Select appropriate gear so that gear changing or clutch

disengagement is not involved while descending the gradient.

Page 72

wing the wing the

wing the

wing the wing the

z For towing the vehicle, the best way is to use a recovery

van.

z Alternatively use a rigid tow bar. z Avoid using flexible cable or rope as your vehicle may crash

into towing vehicle when it stops suddenly.

z Switch ‘ON’ Hazard warning switch to warn the other road

users.

ehicleehicle

ehicle

ehicleehicle

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITION

DRIVING IN ADVERSE CONDITIONDRIVING IN ADVERSE CONDITION

z Keep the engine in idling so that power steering assistance

is available. This will also built the vacuum for the brakes.

z In case of brake failure, use parking brake to control the

vehicle.

Front T owing Hook

Rear Towing Hook

Page 73

DRIVING SAFETDRIVING SAFET

DRIVING SAFET

DRIVING SAFETDRIVING SAFET

DRIVING SAFETYDRIVING SAFETY

DRIVING SAFETY

DRIVING SAFETYDRIVING SAFETY Seat-BeltSeat-Belt

Seat-Belt

Seat-BeltSeat-Belt

Seat-belts are life saving equipment, use of seat-belt reduces the chance of injury and severity of injury in case of an accident. It is strongly recommended that all the car occupants should always wear seat-belt, while car is in motion.

Influence of AlcoholInfluence of Alcohol

Influence of Alcohol

Influence of AlcoholInfluence of Alcohol

Avoid driving under the influence of alcohol or other drugs. Alcohol and drugs will severely impair your control of the vehicle and increase the risk of injury to yourself and others.

Non use of mobile phonesNon use of mobile phones

Non use of mobile phones

Non use of mobile phonesNon use of mobile phones

Avoid using mobile phones while driving a car. This could divert your attention from road and result into an accident.

tigue 'Rtigue 'R

tigue 'R

tigue 'Rtigue 'R

Do not attempt driving when you feel tired, sleepy long distance driving can tire you very much and fatigue can dull your reflexes and judgment. Take a break and get refreshed at intervals.

est Rest R

est R

est Rest R

vivviv

e sure sur

vivviv

viv

e sur

vivviv

e sure sur

viv

vivviv

e'e'

SAFETY CHECKSSAFETY CHECKS

SAFETY CHECKS

SAFETY CHECKSSAFETY CHECKS Windshield/wiper/windshieldWindshield/wiper/windshield

Windshield/wiper/windshield

Windshield/wiper/windshieldWindshield/wiper/windshield washerwasher

washer

washerwasher Always keep windshield glass clean to

avoid any distraction in visibility . Ensure proper working of wipers and condition of wiper blade. Ensure that windshield washer reservoir is full. Do not operate wiper alone when the windshield glass is dry this would damage the windshield.

HeadlightsHeadlights

Headlights

HeadlightsHeadlights Keep headlight lenses clean. Check for

operation of headlamp in both high/low beam condition. Check for correct focusing of headlamps. Use only recommended type of bulbs. Do not use the high beam unless it is inevitable. Its dazzle may glare the driver of the oncoming car thus causing an accident.

Page 74

Side indicators / Hazard warningSide indicators / Hazard warning

Side indicators / Hazard warning

Side indicators / Hazard warningSide indicators / Hazard warning Ensure that all side indicators/hazard

warning lights are always in working condition and they are used when required.

HornHorn

Horn

HornHorn Ensure proper blowing of horn. Horn

provides safety to other road users by alerting your presence.

BrakesBrakes

Brakes

BrakesBrakes Ensure proper working of brakes. Check

brake fluid level in reservoir. Do not drive the car when brake warning lamp is 'ON'.

yryr

eses

yryr

eses

Check the condition of tyres for any abnormalities. Maintain correct tyre pressure, it is very important particularly when subjected to extreme condition, such as high speed, high load and high outside temperature. Do not use worn or bald tyres on the front wheels.

First Aid KitFirst Aid Kit

First Aid Kit

First Aid KitFirst Aid Kit First aid kit is provided in your vehicle.

This is for use in case of minor injuries. It is to be regularly checked for any disintegration and should be updated with the new pure contents.

ancanc

e e

arar

ning ning

anc

ancanc

There is an advance warning triangle provided along with your vehicle. In case there is a breakdown and the vehicle is parked at the side of road, then the triangle is to be kept as per instructions given below :

Remove advance warning triangle from case and assemble.

Place the triangle on the road behind the vehicle when it stranded on the road. The triangle must be at least 50 meters behind the vehicle in the same lane of traffic.

ning

e e

arar

ning ning

iangleiangle

iangle

iangleiangle

DRIVING SAFETDRIVING SAFET

DRIVING SAFET

DRIVING SAFETDRIVING SAFET

Increase the distance to 150 meters on a highway or if a bad/hill top obscures the view.

Page 75

ENGINE CENGINE C

ENGINE C

ENGINE CENGINE C

OMPOMP

OMP

OMPOMP

ARAR

MENTMENT

MENT

MENTMENT

1212

1111

1010

1. Brake Fluid Reservoir

2. Clutch Fluid Reservoir

3. Engine Compartment Lamp

4. Battery

ENGINE CENGINE C

ENGINE C

ENGINE CENGINE C

5. Fuse Box 6 . Air Filter 7 . Dip Stick 8 . Radiator Cap

OMPOMP

OMP

OMPOMP

ARAR

MENTMENT

MENT

MENTMENT

9. Engine Oil Filler Cap 10 . Windshield washer Fluid Container

11. Power Steering Fluid Reservoir 12 . Engine Coolant Tank

Page 76

Changing engine oilChanging engine oil

Changing engine oil

Changing engine oilChanging engine oil Change engine oil in the crankcase at recommended interval.

Engine oil should be drained while it is hot. Unscrew engine sump drain plug and allow oil to drain out fully.

Changing oil filterChanging oil filter

Changing oil filter

Changing oil filterChanging oil filter Unscrew and remove engine oil filter with the help of special

tool, if necessary. Engine oil filter is a spin-on type and cannot be re-used. Change engine oil filter with every oil change.

Always use genuine engine oil filter for replacementAlways use genuine engine oil filter for replacement

Always use genuine engine oil filter for replacement

Always use genuine engine oil filter for replacementAlways use genuine engine oil filter for replacement Destroy the oil filter to avoid resale of the same by unscrupulous

people. Fill the new oil filter with fresh engine oil. Smear a little engine oil on rubber gasket of new engine oil filter. Hand tighten the filter fully and tighten it a further half turn with a special tool. Do not overtighten engine oil filter as this may damage oil filter and oil may leak out.

Before filling in fresh oil in the engine, refill the sump drain plug using a new sealing washer. Tighten drain plug to 4 mkg torque.

Fill in specified quantity of fresh engine oil in the engine crankcase. Start engine and run for a few minutes. Stop the engine and re-check oil level after approx. 20 minutes. Top up if oil level is less than midway between upper and lower marks on the dipstick.

CHANGING ENGINE OIL & OIL FILCHANGING ENGINE OIL & OIL FIL

CHANGING ENGINE OIL & OIL FIL

CHANGING ENGINE OIL & OIL FILCHANGING ENGINE OIL & OIL FIL

1. Engine Oil Filler Cap

2. Dip Stick

Engine Oil Filter

TERTER

TER

TERTER

Page 77

AIR FILAIR FIL

AIR FIL

AIR FILAIR FIL

Engine Air FilterEngine Air Filter

Engine Air Filter

Engine Air FilterEngine Air Filter

Periodically clean air filter element and replace it with a

one when air cleaner service indicator shows red band evenone when air cleaner service indicator shows red band even

one when air cleaner service indicator shows red band even

one when air cleaner service indicator shows red band evenone when air cleaner service indicator shows red band even after cleaningafter cleaning

after cleaning

after cleaningafter cleaning condition or 25,000 km in dusty condition.condition or 25,000 km in dusty condition.

condition or 25,000 km in dusty condition.

condition or 25,000 km in dusty condition.condition or 25,000 km in dusty condition. Always use genuine air filter element. Remove the cover and the filter element. Clean it gently by tapping and rolling on a table. Clean the

cover and air ducting. Check the element for puncture and pin holes by a light

source. I f found okay refit the filter element and the cover. Reset service indicator by pressing rubber cap, red band will

disappear from service indicator. On starting the engine, if service indicator continues to show

red band, replace the paper filter element with new one and reset the service indicator.

TER & FUEL TER & FUEL

TER & FUEL

TER & FUEL TER & FUEL

the air filter element, or at 40,000 km in clean the air filter element, or at 40,000 km in clean

the air filter element, or at 40,000 km in clean

the air filter element, or at 40,000 km in clean the air filter element, or at 40,000 km in clean

ANKANK

ANK

ANKANK

newnew

new

newnew

1. Air Filter

2. Service Indicator

Service Indicator

Page 78

Changing fuel filter elementChanging fuel filter element

Changing fuel filter element

Changing fuel filter elementChanging fuel filter element

Unscrew drain plug and drain fuel from fuel bowls. Remove fuel

filter with top cover from mounting bracket.

Unscrew fuel filter bowl mounting bolt and replace bowl with

element.

Replace fuel tank side filter element at specified intervals and

FIP side filter element.

Assemble fuel filter and fit it on mounting bracket.

Priming fuel systemPriming fuel system

Priming fuel system

Priming fuel systemPriming fuel system

Unscrew fuel lift pump plunger knob. Pull and push it 10-14 times

(30-40 times if fuel tank has been completely emptied). Tighten

fuel lift pump plunger knob. Start engine and check for smooth

running.

If erratic fuel supply is still felt, check for air suction in fuel pipeline

from fuel tank to FIP and rectify.

FUEL FILFUEL FIL

FUEL FIL

FUEL FILFUEL FIL

Changing Fuel Filter Element

TER AND FUEL SYTER AND FUEL SY

TER AND FUEL SY

TER AND FUEL SYTER AND FUEL SY

STEMSTEM

STEM

STEMSTEM

Priming Fuel System

Page 79

BELBEL

T T

TENSION ADJUSTTENSION ADJUST

BEL

TENSION ADJUST

BELBEL

T T

TENSION ADJUSTTENSION ADJUST

an ban b

elt telt t

an b

an ban b

Check the conditions of belts on the engine. Examine the

edge of the belt for cracks or fraying.

Check the tension of the belt by pushing on it with your

thumb for A.C. compressor belt and Alternator / Power

Steering belt as shown in figure.

The belts should have deflection of 8 to 10 mm.

If the belt tension is not proper, get it attended at the nearest

Authorised service outlet.

ension adjustmenension adjustmen

elt t

ension adjustmen

elt telt t

ension adjustmenension adjustmen

MENTMENT

MENT

MENTMENT

Belt Arrangement - Engine with AC compressor

and power steering pump

Page 80

Bleeding clutch systemBleeding clutch system

Bleeding clutch system

Bleeding clutch systemBleeding clutch system

A dry friction, single disc, diaphragm type clutch has been fitted

which is actuated hydraulically.

The procedure for bleeding the system is as follows :

a Ensure that fluid level in clutch fluid container is upto

maximum level.

b. Remove dust cap from slave cylinder bleed screw and clean

the screw thoroughly. Attach bleeding tube to bleed screw and place other end of tube in a clean glass jar containing sufficient clutch fluid to submerge tube end holding the jar just above the bleed screw level.

c. Pump clutch pedal twice or thrice slowly throughout its

stroke and by holding clutch pedal in depressed condition, loosen bleed screw on slave cylinder, Watch for air bubbles in glass jar.

d. Retighten bleed screw on slave cylinder and repeat the

process until air bubbles cease to appear at the end of tube in glass jar, allowing only fluid to flow.

e. After completing bleeding operation, ensure that bleed

screw on slave cylinder is fully tightened. Replace dust cap on the bleed screw.

During bleeding process keep a watch on fluid level inDuring bleeding process keep a watch on fluid level in

During bleeding process keep a watch on fluid level in

During bleeding process keep a watch on fluid level inDuring bleeding process keep a watch on fluid level in

onon

tainer and ttainer and t

tainer and t

onon

tainer and ttainer and t

op-upop-up

op-up

op-upop-up

BLEEDING CLBLEEDING CL

BLEEDING CL

BLEEDING CLBLEEDING CL

1. Brake Fluid Container

2.Clutch Fluid Container

Bleeding clutch slave cylinder

UTUT

CH SYCH SY

CH SY

CH SYCH SY

STEMSTEM

STEM

STEMSTEM

Page 81

BELBEL

T T

TENSION ADJUSTTENSION ADJUST

BEL

TENSION ADJUST

BELBEL

T T

TENSION ADJUSTTENSION ADJUST

Cooling system :Cooling system :

Cooling system :

Cooling system :Cooling system : If engine overheating occurs, there could be a fault in the

cooling system which may be on account of :

1. Less coolant in the system or dirt/ scale having accumulated

inside coolant passages, especially in the radiator core.

2. Chocking of radiator passages due to foreign material or damages.

3. Defective/stuck thermostat.

4. Loose fan drive belt.

5. Coolant leakage from system. Always use genuine radiator cap of 1.0 kg/cm2 ( 14 psi ), if

required to be replaced. A proper radiator cap firmly fitted maintains pressure in the cooling system.

Prevention of rust formation :Prevention of rust formation :

Prevention of rust formation :

Prevention of rust formation :Prevention of rust formation : Use genuine co-branded premixed coolant in the cooling system to prevent rust formation and freezing of coolant inside the crankcase passages.

ill the engine cill the engine c

ill the engine c

ill the engine cill the engine c

Changing of coolant in the cooling system :Changing of coolant in the cooling system :

Changing of coolant in the cooling system :

Changing of coolant in the cooling system :Changing of coolant in the cooling system : a. Drain the cooling system and flush it with clean water.

b. Pour the genuine co-branded coolant into the radiator until it is full. c. Start the engine. Top up the radiator with coolant. d . Fill the auxiliary tank upto ‘FULL’ mark. e . Ensure no leakage in the system.

olanolan

olan

olanolan

MENTMENT

MENT

MENTMENT

t auxiliart auxiliar

t auxiliar

t auxiliart auxiliar

y tank upty tank upt

y tank upt

y tank upty tank upt

o o

‘FULL‘FULL

‘FULL

‘FULL‘FULL

’’

mar mar

’

mar

’’

mar mar

k.k.

Engine Coolant Auxiliary Tank

Page 82

Brake systemBrake system

Brake system

Brake systemBrake system

The dual circuit service brake system operated through the tandem

master cylinder is designed such that one circuit will continue to

provide braking action if the other circuit fails. This vehicle is fitted

with disc brakes at front and drum brakes at rear.

Stopping the vehicle after loss of the brake fluid in one circuit will

require more pedal pressure and pedal travel than normal. Also

stopping distance will be longer.

Service brakes are vacuum assisted. In case of failure of vacuum, the

vehicle can still be stooped, however with a higher effort.

Bleeding the brake systemBleeding the brake system

Bleeding the brake system

Bleeding the brake systemBleeding the brake system

If the brake pedal becomes spongy, this may be due to air in the

hydraulic brake system.

henever any repair / overhaul or disconnecting of any brake pipe is done,henever any repair / overhaul or disconnecting of any brake pipe is done,

henever any repair / overhaul or disconnecting of any brake pipe is done,

henever any repair / overhaul or disconnecting of any brake pipe is done,henever any repair / overhaul or disconnecting of any brake pipe is done,

or level of brake fluid has fallen so low that air has been drawn into masteror level of brake fluid has fallen so low that air has been drawn into master

or level of brake fluid has fallen so low that air has been drawn into master

or level of brake fluid has fallen so low that air has been drawn into masteror level of brake fluid has fallen so low that air has been drawn into master

ylinderylinder

it is nec it is nec

ylinder

it is nec

ylinderylinder

it is nec it is nec

Proceed as follows for bleeding the brake system :Proceed as follows for bleeding the brake system :

Proceed as follows for bleeding the brake system :

Proceed as follows for bleeding the brake system :Proceed as follows for bleeding the brake system :

a. Clean all dirt from around the fluid container. Remove cap and

top-up fluid upto the maximum level.

b. Remove dust cap at each bleed screw and clean the area

around it.

c. Attach the bleed tube to the front left calliper bleed screw and

place the other end in a clean jar containing sufficient fluid to submerge the end of the tube holding the jar just above the bleed screw level.

d. Pump the brake pedal 3-4 times slowly throughout its stroke

and by holding the pedal depressed, loosen the bleed screw and watch for air bubbles in the glass jar.

essaressar

essar

essaressar

y ty t

o bleed the syo bleed the sy

y t

o bleed the sy

y ty t

o bleed the syo bleed the sy

stst

em tem t

em t

em tem t

o ro r

o r

o ro r

emoemo

emo

emoemo

e the tre the tr

e the tr

e the tre the tr

appapp

app

appapp

ed aired air

ed air

ed aired air

Bleeding Screw - Front wheel cylinder

Bleeding Screw - Rear wheel cylinder

BRAKESBRAKES

BRAKES

BRAKESBRAKES

Page 83

BRAKESBRAKES

BRAKES

BRAKESBRAKES

e . Re-tighten the bleed screw and release the brake pedal. Repeat

the process until air bubbles cease to appear at the end of bleed

tube, allowing only fluid to flow. f. Replace the dust cap on bleed screw. Repeat the same procedure ( steps ‘ a’ to ‘f ’) on the front right calliper ,

rear left wheel cylinder followed by rear right wheel cylinder. After completion of bleeding, apply the brake several times and check for any leakages at joints and bleed screws.

During the bleeding process keep the following points in mind :During the bleeding process keep the following points in mind :

During the bleeding process keep the following points in mind :

During the bleeding process keep the following points in mind :During the bleeding process keep the following points in mind :

1. Ensure that the fluid level in the fluid container does not fall low

enough to cause air to be drawn into the hydraulic system.

2. Maintain absolute cleanliness. The brake system must be kept

entirely free from petrol, kerosene or any form of mineral oil, as

mineral contamination spreads rapidly in the hydraulic system,

causing dangerous deterioration of the rubber seals.

3. Never, under any circumstances, use the fluid which has b een

bled out from the system to top-up the container. It may be

aerated, have too much moisture content and/or is

contaminated.

4. Always use recommended brand of brake fluid.

5. As brake fluid absorbs moisture from the atmosphere, we

recommend changing of brake fluid in the system annually .

6. Take care to see that the brake fluid is not spilled on the paint

work.

Brake Fluid Container

Brake Fluid Containe

Page 84

Brake adjustmentBrake adjustment

Brake adjustment

Brake adjustmentBrake adjustment The front wheels are fitted with disc brake and rear wheels are

fitted with drum brakes. Both these brakes are self-adjusting, therefore need no adjustment. In case you find brake pedal going down excessively while applying the brake, please contact our authorised service outlet.

Adjustment of parking brake :Adjustment of parking brake :

Adjustment of parking brake :

Adjustment of parking brake :Adjustment of parking brake : Ensure that all four rear brake shoes have been properly

adjusted.

1. Put chocks on front wheels.

2. Jack up the rear axle.

3. Loosen check nut (2) . Pull parking brake lever upto second notch.

4. Tighten the parking brake adjustment nut (1) till rear wheels start jamming and cannot be rotated.

5. Release the parking brake and ensure that wheels are rotating freely., thentighten check nut (2). Operate parking brake a few times to ensure proper operation.

ENSURE ENSURE

ENSURE

ENSURE ENSURE REAR WHEELS ARE FREE .REAR WHEELS ARE FREE .

REAR WHEELS ARE FREE .

REAR WHEELS ARE FREE .REAR WHEELS ARE FREE .

6. Lower down the rear axle.

7. Remove chocks from front wheels.

THATHA

T ON RELEASING T ON RELEASING

THA

T ON RELEASING

THATHA

T ON RELEASING T ON RELEASING

THE PTHE P

THE P

THE PTHE P

ARKING BRARKING BR

ARKING BR

ARKING BRARKING BR

AKE BOAKE BO

AKE BO

AKE BOAKE BO

THTH

BRAKESBRAKES

BRAKES

BRAKESBRAKES

1. Parking Brake Adjustment Nut

2. Check Nut

Page 85

WHEELS AND WHEELS AND

WHEELS AND

WHEELS AND WHEELS AND

Wheels and tyresWheels and tyres

Wheels and tyres

Wheels and tyresWheels and tyres Always use only recommended size wheel rims and tyres.

Use of rims and tyres not recommended by us may have adverse effect on vehicle safety and further more could infringe on motor vehicle regulations. Wheel changeWheel change

Wheel change

Wheel changeWheel change When changing wheels use the jack provided with the vehicle. Jack should be placed below chassis long member behind front wheel for changing front tyres and before rear wheel as shown. Wheel alignmentWheel alignment

Wheel alignment

Wheel alignmentWheel alignment If uneven tyre wear is noticed, get the vehicle examine and

YRESYRES

YRES

YRESYRES

attended by Tata Motors authorised workshop. Periodically check and maintain correct tyre pressure to obtain longer tyre life. Recommended tyre pressures :Recommended tyre pressures :

Recommended tyre pressures : ( with cold tyres )

Recommended tyre pressures :Recommended tyre pressures : For 185/85 R16 Tyres

AtAt

Front 38 psi (2.6 bar) 38 psi (2.6 bar) Rear 38 psi (2.6 bar) 45 psi (3.2 bar)

The weight distribution :The weight distribution :

The weight distribution :

The weight distribution :The weight distribution : Kerb Weight = 1810 kg (FAW-990 kg RAW-820 kg)- For Non AC Kerb Weight= 1830 kg (FAW-1010 kg RA W-820 kg) - F or A C/HVAC

UnladenUnladen

Unladen

UnladenUnladen

LadenLaden

Laden

LadenLaden

At rated GVWAt rated GVW

At rated GVW

At rated GVWAt rated GVW

Page 86

Check tyres for damage from time to time and remove any foreign bodies (nails/stones, metal chips etc.) embedded in treads. While fitting wheels on the vehicle make sure that wheel bolts are free from dust, scratches, dirt, dents, etc. DD

o not oil wheel bo not oil wheel b

o not oil wheel b

o not oil wheel bo not oil wheel b

oil on bolts/nutsoil on bolts/nuts

oil on bolts/nuts

oil on bolts/nutsoil on bolts/nuts Tightening torque of wheel nuts :12-15 mkg. Retighten wheel nuts after 100 km of every wheel change. New tyres do not give maximum grip straightway andNew tyres do not give maximum grip straightway and

New tyres do not give maximum grip straightway and

New tyres do not give maximum grip straightway andNew tyres do not give maximum grip straightway and should therefore be run-in at moderate speed for theshould therefore be run-in at moderate speed for the

should therefore be run-in at moderate speed for the

should therefore be run-in at moderate speed for theshould therefore be run-in at moderate speed for the first 100 kfirst 100 k

first 100 k

first 100 kfirst 100 k To avoid damage to tyres and wheels, drive slowly over speed breakers / bumps / rough roads. Wheel balancingWheel balancing

Wheel balancing

Wheel balancingWheel balancing Wheels of your vehicle are balanced. The same should be maintained when repairing a tyre or tube and replacing the tyre or rim. Repairing a tyre / tubeRepairing a tyre / tube

Repairing a tyre / tube

Repairing a tyre / tubeRepairing a tyre / tube Mark suitably the tyre position (If original colour dot mark is not visible) with respect to valve stem hole to ensure that tyre is refitted in original location. Ensure that the balancing weights are not disturbed during removal of tyres. Check the balance weight prior to removal of tyre, if found loose, mark its location on the rim and refit properly.

m.m.

olts and nutsolts and nuts

olts and nuts

olts and nutsolts and nuts

his will help this will help t

his will help t

his will help this will help t

o mako mak

o mak

o mako mak

e the te the t

e the t

e the te the t

ipip

e off ane off an

e off an

ipip

e off ane off an

y adhery adher

y adher

y adhery adher

yryr

es last longes last long

es last long

yryr

es last longes last long

inging

ing

inging

WHEELS AND WHEELS AND

WHEELS AND

WHEELS AND WHEELS AND

Replacing a tyre / rim.Replacing a tyre / rim.

Replacing a tyre / rim.

Replacing a tyre / rim.Replacing a tyre / rim.

When the tyre or rim is changed the wheel should be properly balanced on a machine after inflating to the specified value as per the following norms.

1. Permissible imbalance for tyre with rim = 250 gm-cm max.

2 . Permissible balance weight for tyre with rim = 140 gm

max.

3. Relocate the tyre if the weight required to balance is more than 140 gm.

4 . Balance weights are available from 10 gm to 90 gm in

steps of 10 gm and from 80 to 140 gm in steps of 20 gm.

5. Do not use more than one balance weight on side.

YRESYRES

YRES

YRESYRES

Page 87

WHEELS AND WHEELS AND

WHEELS AND

WHEELS AND WHEELS AND

yryr

e re r

otaota

e r

e re r

ota

otaota

tiontion

tion

tiontion

yryr

Tyre rotation is recommended for achieving identical wear on each tyre. It is also advisable to change rotating direction to relieve tyres of continual one way rotation. Regular rotation of tyres also will prevent abnormal wear. The sketch indicates a suggested sequence of tyre rotation. Rotate tyres first at 12,000 km. then at every 8,000 km. or earlier depending on operation.

YRES,YRES,

YRES,

YRES,YRES,

ELECTRIC ELECTRIC

ELECTRIC

ELECTRIC ELECTRIC

AL SYAL SY

AL SY

AL SYAL SY

STEMSTEM

STEM

STEMSTEM

SPARE WHEEL

HeadlampsHeadlamps

Headlamps

HeadlampsHeadlamps

The head lamp provides two types of light beams; a high beam to give maximum light well ahead of vehicle, and a low beam which is shorter and lower so that it will not dazzle the oncoming drivers and can be use in low visibility area.

The head lamp also incorporates a parking lights. The head lamps must be properly aligned in order to

obtain maximum road safety, proper road illumination and reduced glare to oncoming traffic.

It is recommended to check alignment of headlamp beams periodically and whenever headlamp bulbs are replaced, by means of a headlamp aligner or with the help of a screen as shown in figure on the following page.

Adjusting head lamps focus with the help of screenAdjusting head lamps focus with the help of screen

Adjusting head lamps focus with the help of screen

Adjusting head lamps focus with the help of screenAdjusting head lamps focus with the help of screen

The vehicle should be parked 10 meters away from screen with its centre in line with central vertical line on screen, and screen at right angle to longitudinal axis of the vehicle. The vehicle should be in unloaded condition with no sag in suspension springs and all tyres equally inflated.

On the marked up screen as shown in figure, area above horizontal and inclined lines (shaded) is called ‘Dark zone’ and the area below it is called ‘The illuminated zone’.

Page 88

ELECTRICAL SYSTEMELECTRICAL SYSTEM

ELECTRICAL SYSTEM

ELECTRICAL SYSTEMELECTRICAL SYSTEM

Each headlamp is aligned individually by masking the other headlamp. Headlamp is first adjusted for proper height of low beam by adjusting knob at its top. Light from low beam should fall below horizontal and inclined lines.

No light should fall above these lines i.e. in ‘Dark zone ’. Ther eafter lateral adjustment is done by adjusting knob at bottom of headlamp so that contour of low beam coincides with contour formed by horizontal and inclined lines below ‘Dark zone’.

When properly adjusted, most brightly illuminated area will be just below the intersection point ‘A’ of these two lines.

The Second head lamp is adjusted in a similar manner

without disturbing the position of the vehicle and the screen. Now switch ‘ON’ high beam. They will be symmetrical above points.

‘A’ and ‘B’ of intersection of vehicle lines and horizontal lines. It is possible that high beams may not be exactly symmetrical but for this reason headlamps should not be realigned.

Preferably, the alignment should be done in the dark. No masking of headlamps with black paint is required. If done,

this will reduce the intensity of light. Head lamp focusing should be carried out in the level ’O’

position (where head lamp leveling switch provided ) of the switch only.

Page 89

ELECTRICAL SYSTEMELECTRICAL SYSTEM

ELECTRICAL SYSTEM

ELECTRICAL SYSTEMELECTRICAL SYSTEM

Head lamp bulb replacementHead lamp bulb replacement

Head lamp bulb replacement

Head lamp bulb replacementHead lamp bulb replacement

Raise the bonnet of the vehicle. Remove the rear protective cover. Pull out cable socket from bulb. Remove lock ring holding the bulb and remove the bulb.

Install new bulb, properly locating it in the housing. Fit back locking ring, cable socket and protective cover.

ealign headlamp bealign headlamp b

ealign headlamp b

ealign headlamp bealign headlamp b

Do not clean the reflector as it will cause damage to mirror finished surface. Do not replace bulb with dirty or oily hands, since oil will evaporate due to bulb heat and stain the reflector.

eam afeam af

eam af

eam afeam af

er rer r

eplacing bulbeplacing bulb

er r

eplacing bulb

er rer r

eplacing bulbeplacing bulb

Page 90

ULB SPECIFICULB SPECIFIC

ULB SPECIFIC

ULB SPECIFICULB SPECIFIC

TIONTION

TION

TIONTION

DescriptionDescription

Description

DescriptionDescription Headlights Headlamp Halogen P43t 12V 60 / 55 W 2 Turn indicator light Front BAU15 S 12V 21 W 2

Stop lights / Tail lights Tail lamp BAY 15 S 12V 21 / 5 W 2 Parking lights Head lamp W 5W 12 V 4W 2 Registration number plate lights Near number light W 5W 12 V 5W 2 Reverse indicator lights Tail lamp BA15 S 12 V 21W 2 Side Repeater Side Panels W 5 W 12 V 5 W 2 Front Fog Lamps Front Bumper H 3 12 V 55 W 2 Rear Fog Lamps Tail lamp BA 15 S 12 V 21 W 2 Roof Lamp Cab Roof 12 V 10 W 2 Engine Compartment Lamp Engine Compartment BA 15 S 12 V 21 W 1 TT

ell ell

ale Sale S

ymbymb

ell

ale S

ell ell

ale Sale S Turn indicators Instrument Panel T 5 12 V 1.4 W 2 Oil Pressure “ T 5 12 V 1.4 W 1 Battery “ T 10 12 V 3 W 1 Low Brake fluidl/Parking brake “ T 5 12 V 1.4 W 1 Seat Belt Fasten “ T 5 12 V 1.4 W 1 Door Ajar “ T 5 12 V 1.4 W 1 High Beam “ T 5 12 V 1.4 W 1 Diesel Preheat “ T 5 12 V 1.4 W 1 Position Lamps “ T 5 12 V 1.4 W 1 Immobiliser “ High Intensity LED 12 V 1 Fuel Reserve Indicator “ T 5 12 V 1.4 W 1

ymb

ymbymb

olsols

ols

olsols

LocationLocation

Location

LocationLocation

Tail lamp BAU15 S 1 2V 21 W 2

ypyp

SpecificationsSpecifications

Specifications

SpecificationsSpecifications

QtQt

Page 91

FUSESFUSES

FUSES

FUSESFUSES

FusesFuses

Fuses

FusesFuses

In order to protect the cable harness and other equipments from damage in case of short circuit and overloads, fuse links are provided in the fuse box.

In case of a fault in the electrical system check the respective fuse. The particulars of the consumers served by each fuse and amperage are printed on the fuse box cover . The fuse link can be identified for amp erage by color codes :

1. Fuse link - Red - 10 Amps

2. Fuse link - Blue - 15 Amps

3. Fuse link - light brown - 5 Amps

4. Fuse link - Yellow - 20 Amps

5. Fuse link - White - 25 Amps

6. Fuse link - Green - 30 Amps

7. Fuse link - Orange - 40 Amps While fitting fuse box cover ensure that cover knob rests in the slot

provided inside the fuse box. Spare fuse links are provided inside the fuse box.

Always use fuses of correct rating. Do not use wire in place ofAlways use fuses of correct rating. Do not use wire in place of

Always use fuses of correct rating. Do not use wire in place of

Always use fuses of correct rating. Do not use wire in place ofAlways use fuses of correct rating. Do not use wire in place of fuse.fuse.

fuse.

fuse.fuse. Flasher with short circuit protectionFlasher with short circuit protection

Flasher with short circuit protection

Flasher with short circuit protectionFlasher with short circuit protection

If flasher circuit is short circuited or overloaded (more than 110 W) flasher will shut off. It can be reset by momentarily centering the indicator arm of combi switch. If flasher is shutting off or fuse is blowing off repeatedly the flasher circuit should be checked for short circuit. Check the flasher separately for its functioning.

Fuse box below dash board

Relays

(Engine Compartment RH)

Relays

(Engine Compartment LH)

Page 92

Care and cleaning of the vehicleCare and cleaning of the vehicle

Care and cleaning of the vehicle

Care and cleaning of the vehicleCare and cleaning of the vehicle

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

When cleaning the interior / exterior of the vehicle, NEVER USE volatile solvents such as thinner , petrol or an y other cleaning materials such as bleaches or strong household detergents. These materials may be poisonous or flammable and their improper use may cause personal injury or damage to the vehicle.

Cleaning of vehicle interiorCleaning of vehicle interior

Cleaning of vehicle interior

Cleaning of vehicle interiorCleaning of vehicle interior

Floor matFloor mat

Floor mat

Floor matFloor mat Dirt can be removed from the mat with water and mild

soap. Use a brush to help loosen dirt. After dirt is loosened, wash the mat thoroughly with water and dry it in the shade.

Seat beltSeat belt

Seat belt

Seat beltSeat belt Clean the seat belts with a mild soap and water only. No

bleach or dye should be used as this may weaken the belt fabric. The belts should be allowed to dry in the shade.

UpholsteryUpholstery

Upholstery

UpholsteryUpholstery Prepare a solution of soap or neutral detergent mixed with

warm water. Apply solution with a sponge or soft cloth and let it soak for a few minutes to loosen dirt. Wipe the surface with a clean, damp cloth to remove dirt and soap solution. If some dirt still remains on the surface, repeat the procedure

ARE AND CLEANING OF ARE AND CLEANING OF

ARE AND CLEANING OF

ARE AND CLEANING OF ARE AND CLEANING OF

CarpetsCarpets

Carpets

CarpetsCarpets Remove dirt as much as possible by using a vacuum cleaner .

Rub the stained area with clean cloth made damp with soap to absorb the stain and remove the soap. Repeat until the stain is removed.

You can use commercially available carpet cleaner. In this case, carefully follow the manufacturer’s instructions and precautions.

Cleaning exterior of the vehicleCleaning exterior of the vehicle

Cleaning exterior of the vehicle

Cleaning exterior of the vehicleCleaning exterior of the vehicle Dirt or any other foreign material on the painted surface

may result in :

z Faded paint. z Rust on body due to deteriorated paint film. z Rust due to scratches z Body rust due to contact with damp dirt trapped in the

body.

Therefore it is important that your vehicle is always kept clean and free from dirt in order to maintain the paint in a good condition and to protect the entire body against corrosion.

Washing When washing the vehicle, follow the instructions given below .

z Flush underside of body and wheel housing with

pressurised water to remove mud and debris. Use plenty of water to loosen and remove dirt.

VEHICLEVEHICLE

VEHICLE

VEHICLEVEHICLE

Page 93

ARE AND CLEANING OF ARE AND CLEANING OF

ARE AND CLEANING OF

ARE AND CLEANING OF ARE AND CLEANING OF

VEHICLEVEHICLE

VEHICLE

VEHICLEVEHICLE

z Remove dirt and mud from body exterior with running

water. Use a soft sponge, brush with water. Do not use hard material which can scratch the paint.

z Wash the exterior with water, lightly rubbing with

sponge or soft cloth. The sponge or cloth should frequently soaked in water.

CAUTIONCAUTION

CAUTION

CAUTIONCAUTION

When using commercial wash products precautions specified by the manufacturer should be observed. Do not use strong household detergents or soaps.

z Once dirt has been completely removed, wash off with

running hose water.

z After rinsing, wipe the body lightly with wet chamois

or cloth and allow the body to dry it in the shade.

arar

ningning

ning

arar

ningning

After washing, check that the brakes are dr y. If brakes are not dry, dr y them by gently, repeatedly applying while driving at low speeds.

ashing the vashing the v

ashing the v

ashing the vashing the v

After washing the vehicle, waxing and polishing are recommended to protect and beautify the paint.

z Use only good quality waxes and polishes. z When using waxes and polishes, the precautions speci-

fied by the manufacturers should be observed.

ehicle eehicle e

ehicle e

ehicle eehicle e

erer

iorior

ior

erer

iorior

z Chrome plated parts should also be waxed.

Protection against corrosion :Protection against corrosion :

Protection against corrosion :

Protection against corrosion :Protection against corrosion : The following cause corrosion :

z Moisture trapped in body cavities. z Dirt and salts collected in hollows on the underside of

the vehicle.

z Removal of paint and protective coatings from the

exterior and underside of the vehicle.

Corrosion preventive measures Corrosion preventive measures

Corrosion preventive measures have been incorporated

Corrosion preventive measures Corrosion preventive measures in your vehicle. You can avoid corrosion of your vehicle by performing some simple periodic maintenance :

z Repair chips and scratches in the paint as soon as you

discover them.

z Inspect and clean the drain holes in the bottom of the

doors and body.

z Check the floor coverings for dampness. Carpets and floor

mats remain damp for a long time, especially in winter. This can eventually cause the floor panels to corrode.

z Use a high pressure spray to clean the underside of

your vehicle. This is especially important in areas near chemical and other industries.

z Have corrosion preventive coatings done on the

underside of your vehicle using Tata Motors cobranded anti corrosive treatment.

Page 94

FUEL, LUBRICANTSFUEL, LUBRICANTS

FUEL, LUBRICANTS

FUEL, LUBRICANTSFUEL, LUBRICANTS

FuelFuel

Fuel

FuelFuel High speed diesel conforming to IS 1460 (2000) or DIN

51601 or equivalent is recommended to be used as fuel. At very low temperature fluidity of diesel may become

insufficient due to paraffin separation. It is therefore, necessary to mix supplementary fuel with summer or winter grade diesel. The supplementary fuel to be used is kerosene or aviation turbine fuel.

Ratios for mixing of supplementary fuel and diesel are shown in table :

Ambient Percentage

temperature upto Summer Supplementary

C grade diesel fuel

upto 0 10 0 0 0 to -10 7 0 30

-10 to -15 50 50

Ambient Percentage temperature upto Winter Supplementary

c grade diesel fuel

upto -15 1 00 0

-15 to -20 70 3 0

-20 and below 5 0 50

Care should be taken that diesel and supplementary fuel are thoroughly mixed before filling.

LubricantsLubricants

Lubricants

LubricantsLubricants

Recommended lubricants conform to the following specifications :

1. SAE 15W40 to API CF4+ - Engine oil

2. 75W90 Synthetic GL-4 - Gearbox oils

3. APIGL 5 - Rear axle and mechanical steering gear box oils

Please use only recommended brands for good performance.

Page 95

LUBRICANTS & COOLANTSLUBRICANTS & COOLANTS

LUBRICANTS & COOLANTS

LUBRICANTS & COOLANTSLUBRICANTS & COOLANTS

The oil change periods recommended in maintenance schedule should be adhered to.

Use of reclaimed oil is not recommended.Use of reclaimed oil is not recommended.

Use of reclaimed oil is not recommended.

Use of reclaimed oil is not recommended.Use of reclaimed oil is not recommended. Engine oilEngine oil

Engine oil

Engine oilEngine oil

Recommended grades of engine oil conforming to SAE API CF4+ specifications and range of ambient temperature at which these can be used are given below :

Ambient temperature Ambient temperature

Ambient temperature

Ambient temperature Ambient temperature

C C

Engine oil gradeEngine oil grade

Engine oil grade

C C

Engine oil gradeEngine oil grade

-10 and above SAE 15W/40

-20 TO above SAE 10W/30 or SAE 5W/20

Gear box oilGear box oil

Gear box oil

Gear box oilGear box oil

Use recommended gear oil conforming to General Motors, Type A, Suffix A specific ations.

Rear axle, live front axle and mechanical steering gearRear axle, live front axle and mechanical steering gear

Rear axle, live front axle and mechanical steering gear

Rear axle, live front axle and mechanical steering gearRear axle, live front axle and mechanical steering gear box oilbox oil

box oil (Not applicable for power steering)

box oilbox oil

Use oils conforming to APIGL 5 specification. SAE 90 oil should be used upto -9 C and SAE 75 between - 9 C and

-40 C.

Hub bHub b

earear

ing gring gr

Hub b

Hub bHub b

ear

earear

easeease

ing gr

ease (Tata Motors axles & front hub).

ing gring gr

easeease Use Lithium base multipurpose grease. Quantit y 25 gms per hub. (R ear)

Brake and clutch fluidBrake and clutch fluid

Brake and clutch fluid

Brake and clutch fluidBrake and clutch fluid

Brake fluid conforming to IS : 8654/DOT 3 is recommended.

Spicer propeller shaftSpicer propeller shaft

Spicer propeller shaft ( where applicable )

Spicer propeller shaftSpicer propeller shaft

Lubricate slip joint with Multipurpose grease - 2 grade grease.

Lubrication of steering spindle ball jointLubrication of steering spindle ball joint

Lubrication of steering spindle ball joint

Lubrication of steering spindle ball jointLubrication of steering spindle ball joint

Lubricate steering spindle ball joint with Moly Kote - BR 2 grease at every 10,000 km of operation.

Sliding spindle on steering column not be pulledSliding spindle on steering column not be pulled

Sliding spindle on steering column not be pulled

Sliding spindle on steering column not be pulledSliding spindle on steering column not be pulled beyond the stopper as it may damage the splines.beyond the stopper as it may damage the splines.

beyond the stopper as it may damage the splines.

beyond the stopper as it may damage the splines.beyond the stopper as it may damage the splines. CoolantsCoolants

Coolants

CoolantsCoolants

Presence of dirt in coolant chokes up passages in radiator, cylinder head and crankcase, thereby causing overheating of engine.

To prevent rust formation and freezing of coolant inside the passages of radiator, crankcase and cylinder head use only branded premixed coolant.

Coolant should be drained and fresh premixed coolant filled every two years or 50,000 km., whichever is earlier.

Page 96

RECREC

OMMENDED OILS,OMMENDED OILS,

REC

OMMENDED OILS,

RECREC

OMMENDED OILS,OMMENDED OILS,

L L

UBRICUBRIC

UBRIC

L L

UBRICUBRIC

ANTANT

S AND FILLING CS AND FILLING C

ANT

S AND FILLING C

ANTANT

S AND FILLING CS AND FILLING C

APAP

CITIESCITIES

CITIES

CITIESCITIES

PLEASE USE ONLY FOLLOWING GENUINE OILS, COOLANTS , LUBRICANTS , ANTI RUST & SOUND DEADENING COATS, WINDSCREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR OPTIMUM PERFORMANCE

ITEM ITEM

ITEM

ITEM ITEM

ENGINE OILENGINE OIL

ENGINE OIL

ENGINE OILENGINE OIL

COOLANT COOLANT

COOLANT (Premixed)

COOLANT COOLANT

GEAR BOX (G-76)GEAR BOX (G-76)

GEAR BOX (G-76)

GEAR BOX (G-76)GEAR BOX (G-76)

POWER STEERING OILPOWER STEERING OIL

POWER STEERING OIL

POWER STEERING OILPOWER STEERING OIL

REAR AXLEREAR AXLE

REAR AXLE

REAR AXLEREAR AXLE

BRBR

AKE / CLAKE / CL

AKE / CL

BRBR

AKE / CLAKE / CL

WHEEL BEARING & CHASSISWHEEL BEARING & CHASSIS

WHEEL BEARING & CHASSIS

WHEEL BEARING & CHASSISWHEEL BEARING & CHASSIS Propeller shaft joints, Sliding Yokes, Vacuum Booster

ANTI RANTI R

ANTI R

ANTI RANTI R & SOUND DEADENING& SOUND DEADENING

& SOUND DEADENING

& SOUND DEADENING& SOUND DEADENING DIESEL ADDITIVEDIESEL ADDITIVE

DIESEL ADDITIVE

DIESEL ADDITIVEDIESEL ADDITIVE

UST UST

UST

UST UST

UTUT

TREATREA

TREA

TREATREA

CH FLCH FL

CH FL

CH FLCH FL

MENTMENT

MENT

MENTMENT

UIDUID

UID

UIDUID

C C

OMPOMP

ANYANY

OMP

ANY

C C

OMPOMP

ANYANY

CASTROLCASTROL

CASTROL

CASTROLCASTROL HPCLHPCL

HPCL

HPCLHPCL SUNSTSUNST

ARAR

SUNST

SUNSTSUNST

ARAR

HPCLHPCL

HPCL

HPCLHPCL HPCLHPCL

HPCL

HPCLHPCL CASTROLCASTROL

CASTROL

CASTROLCASTROL

HPCLHPCL

HPCL

HPCLHPCL CASTROLCASTROL

CASTROL

CASTROL HPCLHPCL

HPCL

HPCLHPCL CASTROLCASTROL

CASTROL

CASTROLCASTROL HP CLHP CL

HP CL

HP CLHP CL CASTROLCASTROL

CASTROL

CASTROLCASTROL HPCLHPCL

HPCL

HPCLHPCL

DINITROLDINITROL

DINITROL

DINITROLDINITROL WUERTHWUERTH

WUERTH

WUERTHWUERTH IFTEXIFTEX

IFTEX

IFTEXIFTEX

Castrol GTD 15W/40Castrol GTD 15W/40

Castrol GTD 15W/40

Castrol GTD 15W/40Castrol GTD 15W/40 HP MHP M

ilcilc

HP M

ilc

HP MHP M

ilcilc

Golden Cruiser Premium 1400 MGolden Cruiser Premium 1400 M

Golden Cruiser Premium 1400 M

Golden Cruiser Premium 1400 MGolden Cruiser Premium 1400 M HP HP

handa Rhanda R

handa R

HP HP

handa Rhanda R

HP GHP G

ear EP 75W90 (ear EP 75W90 (

HP G

ear EP 75W90 (

HP GHP G

ear EP 75W90 (ear EP 75W90 (

CASTROL Syntro 75W90 GL4CASTROL Syntro 75W90 GL4

CASTROL Syntro 75W90 GL4

CASTROL Syntro 75W90 GL4CASTROL Syntro 75W90 GL4 Exxon Mobil - MobiLube 1 SHC 75W90Exxon Mobil - MobiLube 1 SHC 75W90

Exxon Mobil - MobiLube 1 SHC 75W90

Exxon Mobil - MobiLube 1 SHC 75W90Exxon Mobil - MobiLube 1 SHC 75W90 HP-AHP-A

TFTF

HP-A

HP-AHP-A

TFTF

ASTRASTR

OL OL

ASTR

ASTRASTR

OL OL

HP Gear Oil XP 85W140 GL5HP Gear Oil XP 85W140 GL5

HP Gear Oil XP 85W140 GL5

HP Gear Oil XP 85W140 GL5HP Gear Oil XP 85W140 GL5 CASTROL Extreme Pressure 85W140CASTROL Extreme Pressure 85W140

CASTROL Extreme Pressure 85W140

CASTROL Extreme Pressure 85W140CASTROL Extreme Pressure 85W140 HP Super Duty Brake Fluid DOT - 3HP Super Duty Brake Fluid DOT - 3

HP Super Duty Brake Fluid DOT - 3

HP Super Duty Brake Fluid DOT - 3HP Super Duty Brake Fluid DOT - 3 CASTROL Universal Brake Fluid DOT - 3CASTROL Universal Brake Fluid DOT - 3

CASTROL Universal Brake Fluid DOT - 3

CASTROL Universal Brake Fluid DOT - 3CASTROL Universal Brake Fluid DOT - 3 HP Multipurpose Grease-2HP Multipurpose Grease-2

HP Multipurpose Grease-2

HP Multipurpose Grease-2HP Multipurpose Grease-2

Dinitrol Dinitrol

Dinitrol

Dinitrol Dinitrol

ueruer

thth

uer

ueruer

thth

Iftex Clean System DIftex Clean System D

Iftex Clean System D

Iftex Clean System DIftex Clean System D

* Add to Diesel as per the dosage recommended by M/s IFTEX

y Py P

y P

y Py P

BRANDBRAND

BRAND

BRANDBRAND

er 15 er 15

er 15

er 15 er 15

aja Paja P

aja P

aja Paja P

anspansp

ansp

anspansp

W/40W/40

W/40

W/40W/40

er er

5.5 Litres5.5 Litres

5.5 Litres

5.5 Litres5.5 Litres

12 Litres (Approx)12 Litres (Approx)

12 Litres (Approx)

12 Litres (Approx)12 Litres (Approx)

))

)

))

1.6 Litres1.6 Litres

1.6 Litres

1.6 Litres1.6 Litres

2.0 Litr2.0 Litr

es (es (

es (

es (es (

ML)ML)

ML)

ML)ML)

2.0 Litr

2.0 Litr2.0 Litr

2.2 Litres (DANA)2.2 Litres (DANA)

2.2 Litres (DANA)

2.2 Litres (DANA)2.2 Litres (DANA)

1.9 Litres1.9 Litres

1.9 Litres

1.9 Litres1.9 Litres

As requiredAs required

As required

As requiredAs required

As required

As requiredAs required

——

—

—— ——

—

—— 250 ml pack *250 ml pack *

250 ml pack *

250 ml pack *250 ml pack *

Page 97

EngineEngine

Engine

EngineEngine ModelModel

Model :

ModelModel

Type : Turbo-charged,Water cooled, Direct

No. of cylinders : 4-inline Bore / Stroke : 97 mm x 100 mm Capacity : 2956 cc Max. engine output : 51.5 kw at 3000 rpm as per MOST/

Max. torque : 223 N-m at 1600-2200 rpm as per Compression ratio : 19 : 1

Firing order : 1-3-4-2 Air filter : Dry ( Paper ) type Oil filter : Spin - on full flow paper type Fuel filter : Two stage, fine filtration Fuel injection pump : Mechanical Rotary type with

Governor : Centrifugal type variable speed. Engine oil capacity : Min. 5.5 litres Weight of engine : 315 kg ( Dry ) Radiator frontal area : 2260 sq. cm.

A 497 SP A 497 SP

A 497 SP

A 497 SP A 497 SP

A 497 SP

A 497 SP A 497 SP

injection diesel engine.

CMVR/TAP-115/116 MOST/CMVR/TAP-115/116

automatic advance.

C 42 (BS-II)C 42 (BS-II)

C 42 (BS-II)

C 42 (BS-II)C 42 (BS-II)

C 43 (BS-III)C 43 (BS-III)

C 43 (BS-III)

C 43 (BS-III)C 43 (BS-III)

ClutchClutch

Clutch

ClutchClutch

Type : Single plate dry friction

diaphragm type

Outside diameter of : 240 mm Clutch lining Friction area : 527 sq. cm. ( approximately )

Gear BoxGear Box

Gear Box

Gear BoxGear Box

Type : G-76-5/4.10 with overdrive

Synchromesh on all gears No of gears : 5 forward, 1 Reverse Gear ratios : Gear Ratio

1 st 4.10 2nd 2.22 3 rd 1.37 4 th 1.00 5 th 0.82 Rev. 3.75

Rear AxleRear Axle

Rear Axle

Rear AxleRear Axle

Type : Single reduction, salisbury type with

hypoid gears and Semi - floating axle shafts.

Ratio : 3.73

Front AxleFront Axle

Front Axle : Independently suspended

Front AxleFront Axle

Page 98

SteeringSteering

Steering :

SteeringSteering Ratio : 18.2 : 1

Steering wheel : 420 mm dia. / 380 mm dia. Brakes Brakes

Brakes :

Brakes Brakes Service brakes : Vacuum assisted independent

hydraulic brakes on front and rear.

Vacuum pump mounted on alternator . Front : 262 dia. disc brake Rear : 282 dia. auto adjusted drum Brake

Parking brake : Cable operated Mechanical

linkages acting on rear wheels.

FrameFrame

Frame

FrameFrame Type : Ladder type cranked frame with

boxed section long members and

welded cross members Depth : 110 mm ( maximum ) Width : 60 mm

SuspensionSuspension

Suspension

SuspensionSuspension Front : Double wishbone type with

coil springs. Rear : Semi elliptical leaf springs. Shock Absorber : Hydraulic double acting

telescopic type at front and

rear. Antiroll bar : At both front and rear.

Wheels and tyresWheels and tyres

Wheels and tyres

Wheels and tyresWheels and tyres Tyre : 185 /85 R 16 Wheel rims : 5.5 J x 16 No. of wheels : Front - 2, Rear - 2, Spare -1

uel uel

ank Cank C

uel

ank C

uel uel

ank Cank C

Electrical SystemElectrical System

Electrical System

Electrical SystemElectrical System

apacitapacit

apacit

apacitapacit

y : 65 litres

System voltage : 12 volts ( -ve earth ) Alternator Capacity : 75 Amps for HVAC version

40 Amps for Non AC version Battery : 12V, MF 70 Z

Page 99

erer

oror

mancmanc

erer

oror

manc

mancmanc

Max. speed at rated GVW 120 km / hr Max gradeability at rated GVW 32 %

Grade Restartability 26 %

eigheigh

t (kt (k

eigh

eigheigh

g) :g) :

t (k

g) : ( Tolerances as per INTEREUROPE ST VZO)

t (kt (k

g) :g) :

Complete vehicle kerb weight as per ISO : 1176 : 1875(FAW-1030,RAW-845) (With spare wheel & tool) : 1855(FAW-1010,RAW-845)

LXLX

CX CX

Main Chassis Dimensions ;Main Chassis Dimensions ;

Main Chassis Dimensions ; As per ISO : 612 in mm

Main Chassis Dimensions ;Main Chassis Dimensions ;

(Nominal)(Tolerances as per INTEREUROPE STVZO) Wheel base : 2425 Track front : 1496 Track rear : 1461 Overall Length : 4258 Max. width : 1700 Front Overhang : 8 27 Rear Overhang : 1006 over rear foot step Overall height : 2010 / 1925 (Unladen / laden) Min. turning circle dia. : 10.0 m Min. turning clearance : 11.1 m

circle dia. Ground clearance (laden) : 19 0

Gross Vehicle weight : 2600 (FAW 1080 + RAW 1520) Max. Permissible FAW : 1100 Max. Permissible RAW : 1560

Passenger Capacity :Passenger Capacity :

Passenger Capacity : Option I : Driver + 6

Passenger Capacity :Passenger Capacity :

Option II : Driver + 8

Page 100

1. The vehicle has been built to give you thousands of kilometers of economical and trouble-free performance. This is however, possible only if this vehicle is systematically maintained and operated strictly according to the instructions contained in this book.

2. The free ser vices should be availed of, at the following km range within 18 months.

stst

Free Service Free Service

Free Service At 1000 - 1,500 km

Free Service Free Service

or 1 month whichever is earlier

ndnd

Free Service Free Service

Free Service At 15,000 - 15,500 km

Free Service Free Service

or 12 months whichever is earlier

rdrd

Free Service Free Service

Free Service At 30,000 - 30,500 km

Free Service Free Service

or 24 months whichever is earlier

thth

Free Service Free Service

Free Service At 45,000 - 45,500 km

Free Service Free Service

or 36 months whichever is earlier

3. Besides the service schedule chart detailing the service operations to be per formed Service Coupons (perforated) are incorporated. These coupons should be detached and sent to Customer Support, Passenger Car Division, Tata Motors, Pune - 411 018 by the servicing dealer after the service is per formed. The selling dealer should fill up details of chassis particulars on the inside cover page.

4. These services can be satisfactorily performed only by one of our Authorised Dealers’/TASC’s/TASP’s Workshops in India, irrespective of the dealer who sold the vehicle, provided the vehicle is sent to them at the kilometerages specified and that this service book is produced before them.

The vehicle is entitled to pre-delivery service with free labour. After the delivery of the vehicle, in the subsequent ‘4 free services’ labour would be free but materials, if any would be charged for.

All services, other than the above, must be paid for both for materials and labours; material at prevailing rates for the quantity consumed and labour at our scheduled rates available with our Authorised Dealers/TASCs/TASPs.

5. In the event of a schedule Service not performed within specified kilometers the respective coupons will be detached by the Authorised Dealer’s Workshop when the vehicle is sent to them next. Should a major service have been missed, all the works listed for such service must be performed when the vehicle is taken next to one of our Authorised Dealer’s/ TASC’s/TASP ’s Workshop.

6.6.

It is an important condition of our sales policy that noIt is an important condition of our sales policy that no

It is an important condition of our sales policy that no

6.6.

It is an important condition of our sales policy that noIt is an important condition of our sales policy that no warranty claims shall be entertained by us unless allwarranty claims shall be entertained by us unless all

warranty claims shall be entertained by us unless all

warranty claims shall be entertained by us unless allwarranty claims shall be entertained by us unless all services upto time of the claim arising have beenservices upto time of the claim arising have been

services upto time of the claim arising have been

services upto time of the claim arising have beenservices upto time of the claim arising have been performed on the vehicle by one of our Authorisedperformed on the vehicle by one of our Authorised

performed on the vehicle by one of our Authorised

performed on the vehicle by one of our Authorisedperformed on the vehicle by one of our Authorised DD

ealerealer

ealer

ealerealer

’’

s / s /

’

s /

’’

s / s /

ASCASC

ASC

ASCASC

’’

s/Ts/T

’

s/T

’’

s/Ts/T

ASPASP

ASP

ASPASP

’’

s s

oror

’

’’

s s

oror

kshopskshops

kshops

kshopskshops

Tata Sumo User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual