TATA LPT 1618-52 User Manual

LPT 1618/52, 697 TCIC EUROIII

(PARTS LIST)

SPT 220 . APRIL 2009

JamshedpurMumbai Pune Lucknow Thane

Tata Motors Limited

PRELIMINARY REMARKS

This list comprises of parts for Engine, Gear Box, Chassis Parts and Sheet Metal Parts of the under mentioned vehicle. .

CHASSIS

TYPE

485 103 28095252000L

VC NO DESCRIPTI ON ENGINE TYPE

FULL FORWARD CONTROL CHASSIS W ITH NON SLEEPER TILT CAB (709), W ITHOUT LOAD BODY, TRUCK VE RSION, WITH 697 TCIC EURO III ENGINE W ITH HEA TING AND DE MIS TING, W ITH FULL AIR 'S' CAM BRAKE, 5195mm WB .

697 TCIC EURO-III

INSTRUCTIONS

The designation “Left and Right”as well as “Front” and “Rear” refer to the driving direction

The indication “First”, “Second” (e.g. Cross member of frame) are counter from the radiator side

The word “Optional” in the remarks column against an item having two or more part numbers indicates that depending or availability, the item will be supplied under any one of these part numbers

The designation “AR” in column “Quantity” stands for “As Required”

The illustrations of parts of the table are only for easy reference and they may not be exact replica of the part.

The parts fitted on the vehicle are subject to modification without prior notice.

This is a publication of the Parts Head Quarters of the TATA MOTORS LIMITED.

Any Correspondence relating to this Parts List be made to:

Technical Cell Tata Motors Ltd., Parts Head Quarters, Teen Hath Naka, Gyan Sadhana College Service Road, Thane-400 604.

INTRODUCTION

WHEN ORDERING PARTS, PLEASE INDICATE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. - See Column “PART NUMBER”

Precise Description - See Column “DESCRIPTION”

WHEN ORDERING PARTS FOR AGGREGATES, PLEASE INDICATE THE AGGREGATE NUMBER

Gear Box Unit No. -

Rear Axle Unit No. -

Steering Unit No. -

00.01.01 ENGINE GROUP 01

CHASSIS TYPE: ALL

2

00.01.01 ENGINE GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

- 252501610103 ASSY.ENG.COMPLETE:697 TCIC E-III 180PS 2

- 252501990218 HALF BLOCK 697TCIC BS-III 1

- 252501990217 LONG BLOCK 697TCIC BS-III 1

1

3

00.01.02 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

4

00.01.02 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

252501990221 ENGINE OVERHAUL GASKET KIT (BS III);

CONSISTS OF : SEALING WASHER 12X15.5 4 SEALING WASHER 14X18 15 SEALING WASHER 16X20 1 SEALING WASHER A14X20 1 SEALING WASHER 8X11.5 4 SEALING WASHER 8X14 16 SEALING WASHER 10X14 3 SEALING WASHER 14X20 1 SEALING WASHER 16X20 2 SEALING WASHER 16X22 2 SEALING WASHER 18X22 2 SEALING WASHER 22X27 4 SEALING WASHER 24X29 1 GASKET 1 GASKET (TIMING GEAR HOUSING) 1 GASKET 1 GASKET (PUSH ROD CHAMBER COVER) 1 GASKET, CYLINDER HEAD COVER 1 GASKET, CYLINDER HEAD (NON RETORQUE) GASKET, CYLINDER HEAD COVER (TOP ENTRY) TO ELBOW SEALING RING HALF 2 GASKET 1 GASKET, EXHAUST MANIFOLD 2 GASKET 1 GASKET 1 GASKET, OIL COOLER 1 SEALING WASHER 6 SEALING WASHER 6 GASKET, WATER PUMP 1 GASKET, WATER PUMP 1 GASKET, TIMING GEAR HOUSING COVER 1 GASKET, SUPPORT (FIP) BS II 1 GASKET, FIP TO SUPPORT BS II 1 GASKET, WATER PUMP 1 GASKET 1

1

5

00.01.02 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

6

00.01.02 ENGINE GASKET KIT GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

GASKET, OIL SUMP 1 GASKET 1 GASKET (94 DIA. A/C HEAD) 1 GASKET 2

885401162525 DECARBONISING GASKET KIT 697TCIC

BS-III; CONSISTS OF : GASKET, CYLINDER HEAD 1 GASKET, CYLINDER HEAD COVER 1 GASKET, EXHAUST MANIFOLD 2 GASKET, TURBO CHARGER 1 GASKET, EXHAUST PIPE 1

1

7

00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

8

00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

1 252501100298 ASSY.CYL.CRANKCASE W/O FLYWHEEL

HOUSING

17 252701103727 CYLINDER LINER 6

2 3121881135P SLEEVE 1 3 3219920025 SLEEVE, CLAMPING 1 4 13050910304 PIN CYLINDRICAL 12H 8X30 (TO LOCATE

FLYWHEEL HSG)

5 3520110335 SCREW PLUG (FOR PLUGGING OIL HOLE) 1 6 16220710282 SEALING WASHER A 18X22 CU 1 7 16081001603 SEALING PLUG AM 16X1.5 2 8 16220710258 SEALING WASHER A 16X22 CU 2 9 MAIN BEARING CAP NO. 7 1 NOT SERVICED LOOSE

13050508166 CYL. PIN 8 M 6X16 14 11 MAIN BEARING CAP NO. 4 1 NOT SERVICED LOOSE 12 MAIN BEARING CAP NO. 1, 2, 3, 5 & 6 5 NOT SERVICED LOOSE 13 252501159910 HEX.HEAD SCREW (FOR M.B.CAP MTG.) 14 14 3129910260 CYLINDER PIN (CYL HEAD TO CYL

BLOCK)

15 252301107201 SEALING PLUG(FOR DRAIN HOLE IN CYL

CRANKCASE) 16 16220710282 SEALING WASHER 18X22 CU 1 18 3219970020 LOCKING COVER (FOR CAMSHAFT BORE) 1

1869910055 LOCATING PIN 1 19 252501130165 ASSY. OIL SUMP 1 20 16220710282 SEALING, WASHER 18X22 CU 1 21 253401130111 MAGNETIC DRAIN PLUG 1 37 3520101980 ASSY. GASKET OIL SUMP; CONSISTS OF

(FIG. NOS 31,32,33) :

31 GASKET (M.B. CAP REAR AND COVER

TGH) 32 GASKET LH 1 NOT SERVICED LOOSE 33 GASKET RH 1 NOT SERVICED LOOSE

1

2

1

2 NOT SERVICED LOOSE

9

00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

10

00.01.03 CYLINDER BLOCK GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

34 11632496011 STUD BM 8X20 (ON FRONT & LAST HOLES

OF OIL SUMP GASKET) 35 252301130114 ASSY. COMBI SCREW 18 36 252501170219 ASSY. TUBE (FOR DIP STICK) (VERTICAL

DIPSTICK) 38 252501170212 ASSY. DIP STICK COMPLETE (VERTICAL

DIPSTICK)

17050500101 O’ RING 6X1.80 (FOR DIP STICK) 1 3129952420 CLAMP (DIPSTICK CLAMPING)-AT

RAD.FRAME 48 252701140117 ASSY. TIMING GEAR HOUSING WITH

BOTTOM COVER 49 252701143706 COVER FRONT TGH WITHOUT OIL HOLE 1 50 13050508166 PIN CYLINDRICAL 8 M 6X16 2 53 13050909250 PIN CYLINDRICAL (ON CYL. BLOCK MTG.

FACE) 54 252701145305 GASKET (T.G.H. COVER) 1 55 11323998045 SCREW M 10X25 3 56 3129940310 LOCKING PLATE 3 57 252501147701 PTFE SEAL-CRANKSHAFT (FENNER) 1 58 3120150580 GASKET (T.G. HSG.TO CYL BLOCK) 1 59 253401140119 ASSY. PLUG(TIMING GEAR HOUSING)--ON

TGH 66 252501140114 ASSY. COVER (PUSH ROD CHAMBER) 1 67 252501146301 GASKET (P.R.C. COVER) 1 68 16220710096 SEALING WASHER 8X11.5 CU 4 69 11323908453 SCREW M 8X45 4 75 252503113724 FLYWHEEL HOUSING (EURO-III) 1 77 264154209963 ENGINE SPEED SENSOR 1 F2

11341506141 HEX FL SCREW M6X14 (SENSOR TO

FLYWHEEL HSG) 79 252503118204 COVER 1 83 252503118201 COVER 3 85 252503118203 BACK COVER 1

2

1

4

1

11

00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

12

00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

1 252501150190 ASSY.CYL.HEAD WITH VALVES(60

DEG)-BS-III

2 252501150191 ASSY.CYL.HEAD WITHOUT VALVES (60

DEG)

3 16081803009 PLUG MC 30X15 5 4 16081802401 PLUG MC 24X15 2 5 253401153204 SEAT PLUG (ON CYL.HEAD) 2 6 11631610406 STUD AM 10X40 2 7 254701108205 CORE PLUG [ 20 DIA.] 6 8 252501108203 CORE PLUG (22DIA.) 697 ENGINE

CYL.HEAD

9 885401172525 SET OF VALVE SEAT RINGS (STD) ;

CONSISTS OF : 10 VALVE SEAT RING INLET STD 6 NOT SERVICED LOOSE 11 VALVE SEAT RING EXHAUST STD 6 NOT SERVICED LOOSE 12 253405153402 VALVE GUIDE INLET STD. 6 13 253405153415 VALVE GUIDE EXHAUST STD. 6 16 253405159909 VALVE GUIDE SEAL (INLET) 6 17 253405159910 VALVE GUIDE SEAL (EXHAUST) 6 18 253405158701 VALVE SPRING (INNER) 12 22 253405158702 VALVE SPRING (OUTER) 12 19 3529902040 VALVE SPRING WASHER 12 20 252505155102 LOCK RETAINER VALVE SPRING 12 21 3120530127 VALVE SPRING LOCK HALF 24 28 252501155336 GASKET ( CYL. HEAD TO CYL.BLOCK) 1 29 3229900505 STUD BOLT CYL CRANKCASE 25 SET A 30 3150380072 HEX NUT 25 SET A 29 252501159912 HEX.COLLAR BOLT W/ RELIEF GROOVE

FOR CYL. HEAD 31 252501150189 ASSY.CYL.HEAD

COVER(INJ.OUTSIDE)-OFFER 32 252501153888 AIR INTAKE ELBOW (FLAME START) 1 33 252501155344 GASKET (FOR FLANGE CONNECTION) 1 34 264154209961 BOOST PRESSURE/TEMP SENSOR 1 MICO NO 0281002514

11341506184 HEX FL SCREW M 6X18 (SENSOR TO

ELBOW) 37 252501155348 GASKET (CYLINDER HEAD COVER) 1

253401158808 HEX FLANGE BOLT (M8X147L) 7

1

AR

1

25 OPTIONAL WITH SET B

1

13

00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

14

00.01.04 CYLINDER HEAD AND COVER GROUP 01

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

38 16220710126 SEALING WASHER 8X14, CU 15 40 253401158808 HEX FLANGE BOLT (M8X147L) 7 43 252501170257 ASSY.OIL SEPERATOR WITH OIL FILL CAP 1 44 252301176941 TUBE 1 OPTIONAL 44 252301176937 TUBE 1 OPTIONAL 45 252501175812 HOSE (OIL SEPERATOR) 1 46 14300512349 SPR. BD CLAMP 34DX12W 2 47 252301174217 CLAMP UPPER 1 48 252301174219 CLAMP LOWER 1 48 252501174206 CLAMP LOWER 1 FOR S/CLAYTON CYL

49 885401182525 SET INLET & EXHAUST VALVE 1 14 VALVE-INLET 6 NOT SERVICED LOOSE 15 VALVE-EXHAUST 6 NOT SERVICED LOOSE

PART NUMBER DESCRIPTION QTY REMARKS

252501158805 HEX.FLANGE BOLT (FOR AL COVER) 6

HD AIR COMP

15

00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

16

00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

1 252503107940 CRANK SHAFT STD. 1 2 252503110132 ASSY. FLYWHEEL WITH RING GEAR 1 3 252503115454 RING GEAR 1 4 3129900301 BOLT 8 5 3129940232 LOCKING PLATE 4 6 15020592017 BALL BEARING 1 8 3520520003 CRANK SHAFT GEAR 1 9 13650510091 WOODRUFF KEY 8X13 2

10 252503138603 SPACER 1

11 3520303103 ASSY. VIBRATION DAMPER (DOUBLE

12 252303138603 THRUST SPACER 1 13 252303133202 LOCK (V. DAMPER) 1 14 252503107802 SEALING RING HALF 2 SERVICED UNDER KIT

15 1869910055 PIN 2 SERVICED UND ER KIT

21 252503120161 MAIN BEARING SET (STD); CONSISTS OF : 1 17 BEARING UPPER HALF STD 7 18 BEARING LOWER HALF STD 7

16 885403762525 THRUST WASHER SET (STD); CONSISTS

20 THRUST WASHER UPPER HALF (116 MM

19 THRUST WASHER LOWER HALF (116 MM

16 885403772525 THRUST WASHER SET (RS I);CONSISTS

20 THRUST WASHER UPPER HALF (116 MM

19 THRUST WASHER LOWER HALF (116 MM

16 885403782525 THRUST WASHER SET (RS II) ; CONSISTS

20 THRUST WASHER UPPER HALF (116 MM

PART NUMBER DESCRIPTION QTY REMARKS

252503138201 OIL SLINGER 1

1

GROOVE)

PART NO

MAIN BEARING SET

THRUST WASHER SET

1 SELECTION

OF :

2

DIA.) STD

2

DIA.) STD

1 SELECTION

OF :

2

DIA.) RS I

2

DIA.) RS I

1 SELECTION

OF :

2

DIA.) RS II

17

00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

18

00.03.01 MOVING PARTS GROUP 03

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

PART NUMBER DESCRIPTION QTY REMARKS

19 THRUST WASHER LOWER HALF (116 MM

DIA.) RS II

PISTON SET

22 252503990161 SET OF BARE PISTON STD, BS III ;

CONSISTS OF : 23 PISTON 6 24 PISTON PIN 6 25 CIRCLIP 12

RING SET

26 252503990164 SET OF PISTON RING BS III STD ;

CONSISTS OF : 27 DOUBLE TRAPEZ RING (GR I) 6 28 COMPRESSION RING (GR II) 6 29 ASSY. OIL CONTROL RING (GR III) 6

CONNECTING ROD SET

30 252503150125 ASSY. CON. ROD (STD) WITH BUSH W/O

BRG SHELL 30 252503150107 ASSY. CON. ROD SERRATED (STD) WITH

BUSH W/O BRG SHELL 31 885403682525 CON. ROD BUSH SET STD ; CONSISTS OF :1

2

1

6 OPTIONAL

CON. ROD BUSH STD 6 33 13050507143 PIN CYLINDRICAL 6X14 12 35 252503153205 SCREW CON. ROD 12

CONNECTING ROD BEARING SET

37 252503990165 BEARING SET FOR CON. ROD (STD)

CONSISTING OF :

BEARING HALF (UPPER & LOWER) STD 12

KIT SEALING RING (CRANKSHAFT)

885403082525 KIT, CRANKSHAFT SEALING RING WITH

LOCATING PINS; CONSISTS OF : 14 SEALING RING HALF 2 15 LOCATING PIN 2

1

19

00.05.01 ENGINE TIMING (CAMSHAFT AND GROUP 05

CHASSIS TYPE: ALL

20

00.05.01 ENGINE TIMING (CAMSHAFT AND GROUP 05

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

1 252505100140 CAMSHAFT WITH CYLINDER PIN STD 1 2 885405042525 SET OF BEARINGS CAMSHAFT

3 3520520762 THRUST WASHER (CAMSHAFT TO CYL.

4 3129900004 HEX SCREW (TO THRUST WASHER) 4 5 253405139902 VALVE TAPPET 12 6 3520540205 PUSH ROD 12

7 3520501033 ROCKER ARM WITH BUSH LH 6 8 3129930701 SPRING (LONG) 5

9 3520500634 ROCKER ARM RIGHT WITH BUSH 6 10 3120550050 BUSH 6 11 252305146701 BALL END TAPPET ADJUSTER 12 12 3129900251 HEX. NUT (BALL PIN) 12 13 3120500231 ROCKER ARM SHAFT 2 14 17071001407 SEALING CAP 2 15 3120550653 CONNECTING NIPPLE, INNER 1 16 3129934701 SPRING, CONNECTING NIPPLE 1 17 3120550553 CONNECTING NIPPLE, OUTER 1 18 3520550610 ROCKER ARM SUPPORT NO. 1 1 19 3520550410 ROCKER ARM SUPPORT NO. 2, 5, 6 3 20 3520550510 ROCKER ARM SUPPORT NO. 3, 4 2 21 3120550171 BOLT (TO ROCKER ARM BRACKETS) 4 22 11064012632 HEX BOLT M 12X75 (TO ROCKER ARM

23 11433206101 GRUB SCREW AM 6X10, (ROCKER ARM

24 3520550186 SHIM AR FOR REPAIR ONLY 25 3129930005 SPRING (SHORT) 2 26 3129930025 SPRING CLIP (TO SPRINGS AND ROCKER

27 13650508089 WOODRUFF KEY 6X10 1

PART NUMBER DESCRIPTION QTY REMARKS

1 CONSISTING OF : BEARING NO. 1 1 NOT SERVICED LOOSE BEARING NO. 2, 3 AND 4 3 NOT SERVICED LOOSE

1 BLOCK)

252305140102 ASSY ROCKER ARM SHAFT WITH BUSH

FRONT

252305140103 ASSY ROCKER ARM SHAFT WITH BUSH

REAR

BRACKET & TAPPET COVER)

SUPPORT TO ROCKER ARM SHAFT)

ARM SHAFT)

1

2

21

00.05.01 ENGINE TIMING (CAMSHAFT AND GROUP 05

CHASSIS TYPE: ALL

22

00.05.01 ENGINE TIMING (CAMSHAFT AND GROUP 05

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

28 3520510062 BUTTING RING (TIMER TO CAMSHAFT) 1 30 252707130134 ASSY CAMSHAFT GEAR AND DRIVE GEAR

31 252705115403 CAM SHAFT GEAR 1 32 252707135401 DRIVE GEAR (FIP) 1 33 252305105901 PARALLEL KEY 1 34 3520750071 PIN (INJ. TIMER MTG) 1

PART NUMBER DESCRIPTION QTY REMARKS

1 (FIP)

23

00.07.01 FUEL INJECTION EQUIPMENT GROUP 07

CHASSIS TYPE: ALL

24

00.07.01 FUEL INJECTION EQUIPMENT GROUP 07

CHASSIS TYPE: ALL

FIG.

FIG. NO.

NO.

1 0460426992 ASSY.FUEL INJECTION PUMP 1 TML NO 252507120117 2 252707123702 SUPPORT(FOR FUEL INJECTION PUMP) 1 3 252707135402 INJECTION PUMP GEAR 1 5 252707125302 GASKET (FIP TO SUPPORT ) 1

9 252507123302 REAR SUPPORT BRACKET(FIP TO

10 252507123303 CLAMP ON CYLINDER BLOCK (FOR HP

11 252507140167 KIT H.P.LINES (ROTARY FIP) 1 20 0120780085J CLAMP UPPER 4 21 0120700066J ASSY. CLAMP LOWER 4

23 3129970230 PLUG 1 25 3129970330 PLUG 1 27 252507145301 GASKET RING (FOR CYL. HEAD) 1 29 252507145801 RUBBER TUBE (140 mm) 5 31 252507145802 HOSE (REDUCER FOR

35 254707144201 CLAMP (INJECTOR OVERFLOW TUBE) 12

41 252507123801 SUPPORT PIECE (FOR HP LINES) 1 42 252507147504 SLEEVE (FOR HP LINES) 6 43 252007144203 SEAL CLAMP (FOR CONNECTING FUEL

PART NUMBER DESCRIPTION QTY REMARKS

254707129201 HARDENED WASHER 3 252707125301 GASKET (FOR SUPPORT INJ.PUMP) 1

1 BLOCK)

1 LINES)

252507147505 RUBBER PIECE (CLAMP FUEL PRESSURE

LINE)

LEAKAGE):L=300mm

252507140175 ASSY.CLAMP (FOR H.P.LINES) 1

LEAKAGE LINE)

252007148001 HOLLOW SCREW 6

4

1

6

25

00.07.02 INJECTOR GROUP 07

CHASSIS TYPE: ALL

26