Tait TBA9B1, TBA7C0, TBA9C0, TBA9H0, TBA7B1 Users Manual

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5 Installation
This chapter describes how to install the TB8100 BSS in a standard 19 inch rack or cabinet. It also provides some general information on safety precautions and site requirements. We recommend that you read the entire chapter before beginning the installation.
5.1 Personal Safety
Warning!! The PMU contains voltages that may be lethal.
The TB8100 BSS must be installed so that the rear of the PMU is located in a service access area.
Refer to the ratings label on the rear of the module.
Disconnect the mains IEC connector and wait for five minutes for the internal voltages to self-discharge before dismantling. The AC power on/off switch does not isolate the PMU from the mains. It breaks only the phase circuit, not the neutral.
The PMU should be serviced only by qualified technicians. All servicing should be carried out only when the PMU is powered through a mains isolating transformer of sufficient rating. We strongly recommend that the mains power to the whole of the repair and test area is supplied via an earth leakage circuit breaker.
Explosive Environments
Warning!! Do not operate TB8100 BSS equipment near
Proximity to RF Transmissions
electrical blasting caps or in an explosive atmos­phere. Operating the equipment in these envi­ronments is a definite safety hazard.
Do not operate the transmitter when someone is standing within 90cm (3ft) of the antenna. Do not operate the transmitter unless you have checked that all RF connectors are secure.
TB8100 Installation and Operation Manual Installation 59 © Tait Electronics Ltd March 2004
High Temperatures
Take care when handling a PMU or PA which has been operating recently. Under extreme operating conditions (+60°C [+140°F] ambient air temperature) or high duty cycles the external surfaces of the PMU and PA can reach temperatures of up to +80°C (+176° F).
5.2 Equipment Safety
ESD Precautions
Important This equipment contains devices which are susceptible to
damage from static charges. You must handle these devices carefully and according to the procedures described in the manufacturers’ data books.
We recommend you purchase an antistatic bench kit from a reputable manufacturer and install and test it according to the manufacturer’s instructions. Figure 5.1 shows a typical antistatic bench set-up.
Aerial Load
You can obtain further information on antistatic precautions and the dangers of electrostatic discharge (ESD) from standards such as ANSI/ESD S20.20-1999 or BS EN 100015-4 1994.
Figure 5.1 Typical Antistatic Bench Set-up
conductive wrist strap dissipative rubber
bench mat
common point ground (building ground or mains ground via 1M ohm series resistor)
The TB8100 BSS equipment has been designed to operate safely under a wide range of aerial loading conditions. However, we strongly recommend that the transmitter should always be operated with a suitable load to prevent damage to the transmitter output power stage.
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Equipment Grounding
To ensure safe operation the TB8100 BSS equipment must be correctly grounded as described in these installation instructions.
Installation and Servicing Personnel
The TB8100 BSS should be installed and serviced only by qualified personnel.
5.3 Regulatory Information
Distress Frequencies
The 406 to 406.1MHz frequency range is reserved worldwide for use by Distress Beacons. Do not program transmitters to operate in this frequency range.
FCC Compliance
This device complies with part 15 of the FCC Rules. Operation is subject to the condition that this device does not cause harmful interference.
Unauthorised Modifications
Any modifications you make to this equipment which are not authorised by Tait Electronics Ltd may invalidate your compliance authority’s approval to operate the equipment.
5.4 Environmental Conditions
Operating Temperature Range
The operating temperature range of the TB8100 BSS is –30°C to + 60°C (–22°F to +140°F) ambient temperature. Ambient temperature is defined as the temperature of the air at the intake to the cooling fans.
Humidity
The humidity should not exceed 95% relative humidity through the specified operating temperature range.
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Dust and Dirt
For uncontrolled environments, the level of airborne particulates must not exceed 100µg/m
3
.
5.5 Grounding and Lightning Protection
Electrical Ground
The TB8100 BSS modules are grounded by physical contact between the module case and the subrack. To ensure a good ground connection you must tighten each module retaining clamp securely (refer to “Final
Reassembly” on page 81 for the correct torque setting).
A threaded grounding connector is provided on the rear of the subrack for connection to the site ground point (refer to “Connection” on page 83 for more details).
Lightning Ground
It is extremely important for the security of the site and its equipment that you take adequate precautions against lightning strike. While it is outside the scope of this manual to provide comprehensive information on this subject, the following guidelines apply:
install a suitable lightning rod at the top of the tower and connect it to a
secure ground point with appropriate conductors and connectors
position site buildings and equipment within the cone of protection
provided by the grounded tower
protect all cables entering the site to prevent lightning energy from
entering site buildings.
5.6 Recommended Tools
It is beyond the scope of this manual to list every tool that an installation technician should carry. However, the following tools are specifically required for installing the TB8100 BSS:
Pozidriv PZ3 screwdriver for the M6 screws used to secure the subrack
to the rack or cabinet, and also for the DC input terminals on the PMU
Pozidriv PZ2 screwdriver for the M4 screws used to secure the module
retaining clamps
0.25in or 6mm flat blade screwdriver for the fasteners used to secure the
front panel to the subrack
8mm AF spanner for the SMA connectors.
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You can also obtain the TBA0ST2 tool kit from your nearest Tait Dealer or Customer Service Organisation. It contains the basic tools needed to install, tune and service the TB8100 BSS.
5.7 Ventilation
Always ensure there is adequate ventilation around the TB8100 BSS. Do not operate it in a sealed cabinet. You must keep the ambient temperature
within the specified range, and we strongly recommended that you ensure that the cooling airflow is not restricted.
Important The cooling fans are mounted on the front panel and will
only operate when the panel is fitted correctly to the front of the subrack. To ensure adequate airflow through the BSS, do not operate it for more than a few minutes with the front panel removed (e.g. for servicing purposes).
Ambient Air Temperature Sensor
The ambient air temperature reading for the TB8100 BSS is provided by the ambient air temperature sensor PCB
b fitted to the PA control PCB.
The sensor PCB is inserted through slots in the control PCB and heatsink to be positioned between the heatsink fins.
b
Important If the sensor PCB is to provide accurate ambient tempera-
ture readings, it must have forced airflow and must not come into contact with the metal of the heatsink fins. Do not stack PAs with the fins together. It is possible for the fins on one heatsink to slide between the fins on the other heatsink. This can damage the sensor PCB, and pos­sibly result in the heatsink fins becoming locked together.
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Cabinet and Rack Ventilation
Refer to Figure 5.2 on page 65.
The cooling airflow for the TB8100 BSS enters through the front panel and exits at the rear of the subrack. For optimum thermal performance, the heated air that has passed through a BSS must not be allowed to re-enter the air intakes on the front panel. Any space at the front of the cabinet not occupied by equipment should be covered by a blanking panel.
To allow enough cooling airflow through a cabinet-mounted BSS, we recommend the following:
an area of at least 150cm
in front of the air intakes for the fans for each subrack; for example, thirty 6x85 mm (0.25 x 3.3 in) slots will allow the recommended airflow
a vent in the top of the cabinet with an area of approximately 150cm
(23in2) per subrack, or a similar area of ventilation per subrack at the rear of the cabinet behind each subrack
a 2U gap at the top of the cabinet.
Note The ventilation opening must be unrestricted. If the slots or holes
are covered with a filter, mesh or grille, the open area must be increased to allow the same airflow as an unrestricted opening.
2
(23in2) of unrestricted ventilation slots or holes
2
Auxiliary Extractor Fans
The maximum ambient temperature entering the cabinet must not exceed +60°C (+140°F).
If the TB8100 BSS is installed in a rack or cabinet with other equipment with different ventilation requirements, we recommend that the TB8100 be positioned below this equipment.
The TB8100 BSS does not require auxiliary extractor fans mounted in the top of the cabinet. If your cabinet is already fitted with fans, the following procedures apply:
if there are six or more 120mm (4.75in) fans, each capable of extracting
if there are fewer than six fans, you must remove them and ensure the
3
160m
per hour (94.2CFM), they must run continuously
vent in the top of the cabinet has an area of approximately 150cm
2
(23in2) per subrack.
If you have any other configuration, the performance of your system will depend on how closely you comply with the TB8100 BSS airflow requirements described above.
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Figure 5.2 Typical Cabinet Ventilation Requirements
b
20cm (8in)
top view
side view
t17.5cm (t7in)
front view
2U
c
c
e
d
c
c
ventilation slots
b
blanking panels
c
TB8100 Installation and Operation Manual Installation 65 © Tait Electronics Ltd March 2004
airflow entry
d
airflow exit
e
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