Tait Electronics (Aust) Pty Ltd
186 Granite Street
Geebung
Queensland 4034
P.O. Box 679
Virginia
Queensland 4014
Australia
Phone: 61 7 3865-7799
Toll Free: 1800 077-112
Fax: 61 7 3865-7990
Beijing
Tait Mobile Radio (HK) Ltd
Beijing Representative Office
Room 812, Tower A
Beijing Bright China
Chang An Building
No. 7 Jianguomennei Dai Jei
Dongcheng District
Beijing
China 100005
Canada
Tait Mobile Radio Inc.
Unit 5, 158 Anders on Avenue
Markham
Ontario L6E1A9
Canada
Phone: 1 905 472-1100
Toll Free: 1 800 890-8248
Fax: 1 905 472-5300
France
Tait F rance Sarl
2 Avenue de la Cristallerie
92 316 Sèvres, Cedex
France
Phone: 33 1 41 14-05-50
Fax: 33 1 41 14-05- 55
Tait Mobile Radio (HK) Ltd
Room 703A
New East Ocean Centre
9, Science Museum Road
Tsim Sha Tsui East
Hong Kong
Phone: 852 2369-3040
Fax: 852 2369-3009
New Zealand
Tait Communications Ltd
Unit 4, 75 Blenheim Road
P.O . Bo x 11 8 5
Christchurch
Phone: 64 3 348-3301
Fax: 64 3 343-0558
Singapore
Tait Electronic s (Far East ) Pte Ltd
4 Leng Kee Road
SIS Building #05-11A
Singapore 159088
Phone: 65 47 1-2688
Fax: 65 479-7778
Taiwan
Tait Mobile (Taiwan) Ltd
1104, No. 142 Chung Hsiao E. Rd
Sec. 4
Taipei
Taiwan
Phone: 886 2 2731-1290
Fax: 886 2 2711-6351
Thailand
Tait Mobile Radio Ltd
14/1 Suwan Tower
Ground Floor
Soi Saladaeng 1
North Sathorn Road
Bangrak
Bangkok 10500
Thailand
Phone: 662 267- 6 290-2
Fax: 662 267-6293
United Kingdom
Tait Mobile Radio Ltd
Ermine Business Park
Ermine Road
Huntingdon
Cambridgeshire PE18 6YA
United Kingdom
Phone: 44 1480-52255
Fax: 44 1480-411996
USA
Tait Electronics (USA) Inc.
9434 Old Katy Road
Suite 110
Houston
Texas 77055
USA
Phone: 1 713 984- 8684
Toll Free: 1 80 0 22 2-1 255
Fax: 1 713 468-6944
30/06/98Copyright TEL
M860-00-Preliminary3
About This Manual
ScopeThis manual contains general, technical and servicing informa-
tion on T860 Series II 100W base stati o ns which compris e t he f ollowing equipment:
100W base stationT865 Receiver
T867 Exciter
T869 Power Amplifier
Copyright
All information contained in this manual is the property of Tait Electronics Ltd. All
rights are reserved. This manual may not, in whole or part, be copied, photocopied,
reproduced, translated stor ed or r educed to any electr onic medium or machine r eadable
form without prior written permission from Tait Electronics Ltd.
Publication Information
T860 Series II Preliminary Service Manual
Published July 1998Product Code M860-00-PRELIM
Copyright TEL30/06/98
4M860-00-Preliminary
Table Of Contents
This manual is divided into six parts as listed below, with each part being further subdivided into sections. There is a detailed table of contents at the start of each part and/
or section.
PartTitle
AIntroduction To Servicing
BT865 Receiver
CT867 Exciter
DT869 Power Amplifiers
ET860 VCO PCB Information
FInstallation
30/06/98Copyright TEL
M860-00-PreliminaryAI
Part AIntroduction To Servicing
This part of the manual is divided into the sections listed below. These sections provide
some general and advisory information on servicing procedures, and a brief history of
PGM800Win programming software.
SectionTitlePage
1
1.1
1.2
1.3
1.4
2
2.1
2.2
2.3
2.3.1
2.3.2
2.4
3
3.1
3.1.1
3.1.2
3.2
General
Additional Technical Information
Caution: CMOS Devices
Caution: Aerial Load
Caution: Beryllium Oxide & Power Transistors
Mechanical
Torx Recess Head Screws
Pozidriv & Philips Recess Head Screws
Disassembly/Reassembly
If you have any questions about this manual or the equipment it describes, please contact your nearest Tait Dealer or Subsidiary. If necessary, you can get additional technical
help from the Customer Support Group, Radio Systems Division, Tait Electronics Ltd,
Christchurch, New Zealand (full contact details are on page 2).
When requesting information, please quote either the manual product code (e.g.
M860-00-200), or the equipment product code and serial number which are printed on a
label on the back of the product (as shown in Figure 1.1).
this area used for regional
Type Approval information
T838-10-0000
Rev 1
900000
Tait Electronics Limited
Made in New Zealand
Figure 1.1 Typical Product Code & Serial Number Labels
product code
serial number
T835-10-0000
Tait Electronics Limited
Made in New Zealand
900000
Rev 1
If you require information about a particular PCB, please quote the full PCB internal
part number (IPN) which is screen printed onto the top side of the board (refer to the
appropriate PCB Information section in this manual for more details).
1.2Caution: CMOS Devices
This equipment contains CMOS Devices which are susceptible to damage from static
charges. Care when handling these devices is essential. For correct handling procedures refer to the manufacturers' data books, e.g. Philips data books covering CMOS
devices, or Motorola CMOS data books, Section 5 'Handling', etc.
An anti-static bench kit (refer to Figure 1.2) is available from Tait Electronics Ltd under
the following product codes:
• KS0001 - 1 conductive rubber bench mat
- 1 earth lead to connect the mat to ground
• KS0004 - 1 wrist strap.
Copyright TEL30/06/98
A1.2GeneralM860-00-Preliminary
conductive
wrist strap
to building earth
(not mains earth)
Figure 1.2 Typical Anti-static Bench Set-up
1.3Caution: Aerial Load
conductive rubber
bench mat
The equipment has been designed to operate safely under a wide range of aerial loading
conditions. However, we strongly recommend that the transmitter should always be
operated with a suitable load to prevent damage to the transmitter output power stage.
1.4Caution: Beryllium Oxide & Power Transistors
The RF power transistors in current use all contain some beryllium oxide. This substance, while perfectly harmless in its normal solid form, can become a severe health
hazard when it has been reduced to dust. For this reason the RF power transistors
should not be broken open, mutilated, filed, machined, or physically damaged in any
way that can produce dust particles.
30/06/98Copyright TEL
M860-00-PreliminaryMechanicalA2.1
2Mechanical
2.1Torx Recess Head Screws
Torx recess head screws are becoming the standard screw head type in all T800 Series II
equipment, with Pozidriv and Philips recess head screws being used in fewer applications.
The Torx recess head has the advantage of improved screwdriver tip location, reducing
the chances of screw head damage caused by the driver tip r o tating within the recess. In
addition, using a ball-tip Torx screwdriver allows you to drive a Torx head screw with
the driver on a slight angle, which can be useful in situations where access is restricted.
It is important that you use the correct Torx screwdriver tip:
M3 screws -T10
M4 screws -T20.
Figure 2.1 below shows a typical Torx recess head screw (actual hardware may differ
slightly from this illustration due to variations in manufacturing techniques).
"star" shaped recess with
six internal notches
Figure 2.1 Torx Screw Identification
Copyright TEL30/06/98
A2.2MechanicalM860-00-Preliminary
2.2Pozidriv & Philips Recess Head Screws
Pozidriv and Philips recess head screws will continue to be used in T800 Series II equipment in a few special applications. It is important that you use the correct type and size
screwdriver for each screw type to avoid damaging the screw head.
It is particularly important that you do not use Philips screwdrivers on Pozidriv screw
heads as the tapered driving flutes of the Philips screwdriver do not engage correctly
with the parallel-sided slots in the Pozidriv screw head. This can result in considerable
damage to the screw head if the screwdriver tip turns inside the recess.
Note:
If you find you need excessive downwards pr essure to keep the screwdriver
tip in the Pozidriv screw head, you are probably using the wrong type and/
or size screwdriver.
Figure 2.2 below shows the main dif ferences between typical Pozidriv and Philips screw
heads and screwdriver tips (actual hardware may differ slightly from these illustrations
due to variations in manufacturing techniques).
To carry out alignment or change option links, you need to remove only the top cover,
i.e. the one adjacent to the front panel handle and on the opposite side to the main
D-range connector (D-range 1/PL100).
You need to remove the bottom cover to:
• access SMD components
• change solder blob links
• fit test leads to circuit block access points.
2.3.2Power Amplifiers
You sh ould carry out the tuning and power output level setting procedures with the
cover on.
2.4Cover Screw Torques
Receivers/Exciters.. 1.36Nm/12lb-in.
Power Amplifiers.. 0.9Nm/8lb-in.
Copyright TEL30/06/98
A2.4MechanicalM860-00-Preliminary
30/06/98Copyright TEL
M860-00-PreliminaryComponent ReplacementA3.1
3Component Replacement
3.1Leaded Components
Whenever you are doing any work on the PCB that involves removing or fitting components, you must take care not to damage the copper tracks. The two satisfactory methods of removing components from plated-through hole (PTH) PCBs are detailed below.
Note:
The first method requires the use of a desoldering station, e.g. Philips SBC
314 or Pace MBT-100E.
3.1.1Desoldering Iron Method
Place the tip over the lead and, as the solder starts to melt, move the tip in a circular motion.
Start the suction and continue the movement until 3 or 4 circles have been completed.
Remove the tip while continuing suction to ensure that all solder is removed from
the joint, then stop the suction.
Before pulling the lead out, ensure it is not stuck to the plating.
If the lead is still not free, resolder the joint and try again.
Note:
The desoldering iron does not usually have enough heat to desolder leads
from the ground plane. Additional heat may be applied by holding a soldering iron on the tip of the desoldering iron (this may require some additional help).
3.1.2Component Cutting Method
Cut the leads on the component side of the PCB.
Heat the solder joint
out from the component side: do
Fill the hole with solder and then clear with solderwick.
Copyright TEL30/06/98
sufficiently
to allow
not
easy
use undue force.
removal of the lead by drawing it
A3.2Component ReplacementM860-00-Preliminary
3.2Surface Mount Devices
Caution:Surface mount devices (SMDs) require special storage, handling,
removal and replacement techniques. This equipment should be serviced only by an approved Tait Dealer or Subsidiary equipped with the
necessary facilities. Repairs attempted with incorrect equipment or by
untrained personnel may result in permanent damage. If in doubt,
contact your nearest Tait Dealer or Subsidiary.
3.3Cased Mica Capacitors
Cased mica capacitors can be removed by heating the top with a heavy-duty soldering
iron and gently lifting the capacitor off the PCB with a solder-resistant spike or equivalent.
30/06/98Copyright TEL
M860-00-PreliminarySoftware HistoryA4.1
4Software History
28/06/96PGM800W i n Version 1.0
18/08/97PGM800W i n Version 2.00
4.1PGM800Win V1.0
PGM800W i n V1. 0 is di fferent in concept from DOS versions of PGM800 in that i t is Win-
1
dows
PGM800.
The major changes are outlined below:
based. It also includes many new and improved features over DOS versions of
•The Windows
•PGM800Win includes several new radio models which are not programmable
with DOS versions of PGM800.
•Out of range frequencies will result in warning messages and will not be accepted
for entry into the standard library module. User defined modules can be created,
however, allowing variation from the standard library module.
•Channel numbers default to 0-127 to match the EPROM memory locations. However, the user can change this setting so that the channel numbers run from 1-128
to suit his/her particular needs.
Note:
The data files produced by BASEPROG V1.0 and all DOS versions of
PGM800 are still compatible with PGM800Win V1.0.
environment makes data entry and editing significantly easier.
4.2PGM800Win V2.00
PGM800Win V2.00 is an upgraded and expanded version of PGM800Win V1.0. It has
been developed specifically for T800 Serie s II b ase st ations, b ut retains the ability to program Series I equipment.
The major changes are outlined below:
•PGM800W in V2.0 will program T800 Series II base station modul es vi a seri al c ommunications.
•Deviation and reference modulation settings are written automatically to the
radio.
1. Windows is a registered trademark of the Microsoft Corporation.
Copyright TEL30/06/98
A4.2Software HistoryM860-00-Preliminary
•Extra infor mation t hat is no t stored in the radi o (but w hich is s till releva nt to th e
radio) can be saved to a file on disk (e.g. note field, auxiliary pin names, etc.).
Note:
The data files produced by BASEPROG V1.0, all DOS versions of PGM800,
and PGM800Win V1.0 are still compatible with PGM800Win V2.00.
30/06/98Copyright TEL
M860-00-PreliminaryBI
Part BT865 Receiver
This part of the manual is divided into six sections, as listed below. Th ere is a detailed
table of contents at the start of each section.
SectionTitle
1General Information
2Circuit O peration
3Initial Tuning & Adjustment
4Functional Testing
5Fault Finding
6PCB Information
Copyright TEL30/06/98
BIIM860-00-Preliminary
30/06/98Copyright TEL
M860-00-PreliminaryT865 General InformationB1.1
1T865 General Information
This section provides a brief description of the T865 receiver, along with detailed specifications and a list of types available.
The following topics are covered in this section.
SectionTitlePage
1.1Introduction1.3
1.2
1.2.1
1.2.2
1.2.3
1.2.4
1.2.4.1
1.2.4.2
1.2.4.3
1.2.5
1.2.6
1.2.6.1
1.2.6.2
1.2.6.3
1.3Product Codes1.10
1.4Standard Product Range1.11
Specifications
Introduction
General
RF Section
Audio Section
General
CTCSS
Mute Operation
Microcontroller
Test Standards
European Telecommunication Standard (ETS)
DTI CEPT Recommendation T/R-24-01
Telecommunications Industry Association
1.4
1.4
1.4
1.5
1.6
1.6
1.7
1.7
1.8
1.8
1.8
1.9
1.9
Copyright TEL30/06/98
B1.2T865 General InformationM860-00-Preliminary
30/06/98Copyright TEL
M860-00-PreliminaryT865 General InformationB1.3
1.1Introduction
The T865 is a high performance microprocessor controlled FM base station receiver
designed for single or multichannel operation in the 220 to 270MHz frequency range.
The receiver is a dual conversion superhet with a synthesised local oscillator. Th e first
IF is 21.4MHz, allowing exceptionally high spurious signal rejection to be achieved in
the receiver front end. The second IF section (455kHz) combines amplitude limiting,
detection and RSSI within a single integrated circuit. This IC also drives a noise level
detector for gating the audio output. RSSI can also be used to drive a carrier mute for
audio output gating (link selectable).
The audio section output can be adjusted to deliver >+10dBm to a 600 ohm balanced
output, and 1W to a local monitor speaker. A flat or de-emphasised audio response is
link selectable.
The synthesiser frequency is programmed via the serial communications port. Eight
channel select lines are accessible via an optional D-range connector (D-range 2 T800-03-0000) at the rear of the set.
All components except those on the VCO board are mounted on a single PCB. This is
secured to a die-cast chassis which is divided into compartments to individually shield
each section of circuitry. Access to both sides of the main PCB is obtained by removing
each of the two chassis covers. There is provision within the chassis to mount small
option PCBs.
The front panel controls include gating sensitivity, line level, monitor volume and a
monitor mute switch.
The T865 has a width of 60mm and occupies a single space in a Tait rack frame, which
has the ability to accommodate up to seven standard modules.
Copyright TEL30/06/98
B1.4T865 General InformationM860-00-Preliminary
1.2Specifications
1.2.1Introduction
The performance figures given are minimum figures, unless otherwise indicated, for
equipment tuned with the maximum switching range and operating at standard room
temperature (+22°C to +28°C) and standard test voltage (13.8V DC).
Where applicable, the test methods used to obtain the f ollowing performance f igur es ar e
those described in the EIA and ETS specifications. However, there are several parameters for which performance according to the CEPT specification is given. Refer to Section 1.2.6 for details of test standards.
Details of test methods and the conditions which apply for Type Approval testing in all
countries can be obtained from Tait Electronics Ltd.
The terms "wide bandwidth", "mid bandwidth" and "narrow bandwidth" used in this
and following sections are defined in the following table.
Power .. 1W
Speaker Impedance .. 4 ohms
Distortion .. ≤3%
(@ -70dBm signal level, links set to de-emphasis)
1.2.4.2CTCSS
Linkable High Pass Filter:
Bandwidth.. 350 to 3400Hz
Response.. within +1, -3dB of level at 1kHz
Hum And Noise.. 30dB min. at 250.3Hz
(1kHz at 60% system deviation35dB typical (67 to 240Hz)
CTCSS at 10% system deviation)
Tone D e tect:
Tone Squelch Opening.. better than 6dB sinad
3dB sinad at 250.3Hz (typical)
4dB sinad at 100Hz (typical)
Ton e Detect Bandwidth.. ±2.1Hz accept (typical)
±3.0Hz reject (typical)
Response Time.. 150ms open and close (typical)
1.2.4.3Mute Operation
Systems Available .. noise mute and carrier mute
Noise Mute:
Operating Range .. 6-20dB sinad
Hysteresis .. 1.5 to 6dB
Threshold .. adjustable to -105dBm
Opening Time .. 20ms
Closing Time .. 50ms
Copyright TEL30/06/98
B1.8T865 General InformationM860-00-Preliminary
Carrier Mute (Optional):
Operating Range .. -115 to -80dBm
Hysteresis .. 2 to 10dB
Opening Time .. 5ms
Closing Time .. 50ms
Note:
The opening and closing times given above are for the standard set-up
(SL210 linked and SL220 not linked - refer to Section 3.3).
1.2.5Microcontroller
Auxiliary Ports:
Open Drain Type.. capable of sinking 2.25mA via 2k2Ω
max... 5V
V
ds
1.2.6Test Standards
Where applicable, this equipment is tested in accordance with the following standards.
1.2.6.1European Telecommunication Standard
ETS 300 086 January 1991
Radio equipment and systems; land mobile service; technical characteristics and test
conditions for radio equipment with an internal or external RF connector intended primarily for analogue speech.
ETS 300 113 March 1996
Radio equipment and systems; land mobile service; technical characteristics and test
conditions for radio equipment intended for the transmission of data (and speech) and
having an antenna connector.
ETS 300 219 October 1993
Radio equipment and systems; land mobile service; technical characteristics and test
conditions for radio equipment transmitting signals to initiate a specific response in the
receiver.
ETS 300 279 February 1996
Radio equipment and systems; electromagnetic compatibility (EMC) standard for private land mobile radio (PMR) and ancillary equipment (speech and/or non-speech).
30/06/98Copyright TEL
M860-00-PreliminaryT865 General InformationB1.9
1.2.6.2DTI CEPT Recommendation T/R-24-01
Annex I: 1988
Technical characteristics and test conditions for radio equipment in the land mobile
service intended primarily for analogue speech.
Annex II: 1988
Technical characteristics of radio equipment in the land mobile service with regard to
quality and stability of transmission.
1.2.6.3Telec ommunications Industry Association
ANSI/TIA/EIA-603-1992
Land mobile FM or PM communications equipment measurement and performance
standards.
Copyright TEL30/06/98
B1.10T865 General InformationM860-00-Preliminary
1.3Product Codes
The three groups of digits in the T860 Series II product code provide information about
the model, type and options fitted, according to the conventions described below.
The following explanation of T860 Series II pr oduct codes is not intended to sug gest that
any combination of features is necessarily available in any one product. Consult your
nearest Tait Dealer or Subsidiary for more information regarding the availability of specific models, types and options.
Model
The Model group indicates the basic function of the product, as follows:
T86X
-XX-XXXXT865 receiver
T867 exciter
T869 100W power amplifier
Type
The Type group uses two digits to indicate the basic RF configuration of the product.
The first digit in the Type group designates the frequency range:
T86X-X
The second digit in the Type group indicates the channel spacing:
T86X-XX
X-XXXX’1’ for 220-244MHz
’2’ for 243-270MHz
-XXXX’0’ for wide bandwidth (25kHz)
’3’ for mid bandwidth (20kHz)
’5’ for narrow bandwidth (12.5kHz)
Options
T86X-XX-XXXXThe Options group uses four digits and/or letters to indicate
any options that may be fitted to the product. This includes
standard options and special options for specific customers.
’0000’ indicates a standard Tait product with no options fitted.
The large number of options precludes listing them here.
30/06/98Copyright TEL
M860-00-PreliminaryT865 General InformationB1.11
1.4Standard Product Range
The following table lists the range of standard T865 types (i.e. no options fitted) available at the time this manual was published. Consult your nearest Tait Dealer or Subsidiary for more information.
Frequency Range (MHz)
IF Bandwidth (kHz)7.51215
b
TCXO
Receiver Type: T865-15-000013-000010-0000
Frequency Range (MHz)
IF Bandwidth (kHz)7.51215
TCXO
Receiver Type: T865-25-000023-000020-0000
a. Selectable by solder links - refer to Section 3.7.
b. A TCXO with a stability of ±1ppm (0°C to +60°C) is availa ble to
c. In the United States only, the T865-10-0000 operates from
±2.5ppm -30°C to +6 0° C
b
±2.5ppm -30°C to +6 0° C
suit specific requirements. Contact your nearest authorised Tait
Dealer or Subsidiary for further details.
217-244MHz.
a
220-244
•••
c
a
243-270
•••
You can identify the receiver type by checking the product code printed on a label on
the rear of the chassis (Figure 1.1 in Part A shows typical labels). You can further verify
the receiver type by checking the placement of an SMD resistor in the table that is scr een
printed onto the PCB (refer to Section 6.1 for more details).
Copyright TEL30/06/98
B1.12T865 General InformationM860-00-Preliminary
30/06/98Copyright TEL
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