Page 1
6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe
Operation Manual.
匯出日期：2020-09-17
修改日期：2020-05-19
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
– 2
中文文件 Mandarin Manual :6-H/6-E/21/21-H/21-E/210-E/22/220系列_串列车床控制器操作手册
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Applicable Models– 3
1 Applicable Models
This lathe operation manual is applicable with the Syntec serial controller series, including:
Serial Command Products
Mechatrolink II 6TD-H
21TA, 21TB, 21TA-H, 21TB-H
Mechatrolink III 6TD-H, 6TA-E, 21TA-E, 21TB-E, 210TB-E
22TA, 22TB, 220TB
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 4
2 Fenubar and System Introduction
2.1 Main Screen Introduction
•
Interface Explanation:
a.
Current workpiece coordinate
b.
NC File Name and Line Number
c.
Screen Title
d.
Date
e.
Time
f.
Data Input
g.
Hint
h.
State
i.
Mode
j.
Alarm
k.
Fenubar
2.2 Tree Diagram ofFenubar
8KeySystem
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 5
5 key System
10+8 key System
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 6
2.3 Coordinate
•
Path
•
F1 Coordinate
•
G1 Information (10+8 key series controller)
•
Explanation
•
To switch the coordinate system displayed on the screen.
•
To display frequent used information formachining.
•
Could switch to this screen instantly by hotkey [POS] .
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 7
2.3.1 Screen Description
Coordinate Display
•
This screen can display 4 coordinate systems simultaneously.
•
You can switch the coordinate system currently displayed on the top left area through the “Switch
Coordinate” button.
F (Feedrate)
•
Displays the feedrate defined by user.
•
Displays the actual feedrate of the machine.
•
Displays the override of the feedrate defined by user.
S (Spindle Speed)
•
Displays the spindle speed defined by user.
•
Displays the actual spindle speed of the machine.
•
Displays the override of the spindle speed defined by user.
Run Time
•
Displays the execution time of the NC program while machining.
Part Count
•
Displays how many times a NC program is executed already.
•
Cooperating with Pr3804, every time the specified M code is executed, part count will automatically plus
one, and timer for single part will return to zero.
•
When therequired quantity is reached, the machine would switch to "B Stop" state automatically.
T (Tool Number)
•
Displays the tool number and the tool compensation number currently used.
2.3.2 Switch Coordinate
•
Path
•
5 key, 8key：F1 Coordinate → F1 Switch Coordinate
•
10+8 key：G1 Information → F1 Switch Coordinate
•
Explanation
•
This key can switch the displaying order of the coordinate systems on the screen.
2.3.3 Half Coordinate
•
Path
•
5 key, 8 key：F1 Coordinate →F2 Half Coordinate
•
10+8 key：G1 Information→ F2 Half Coordinate
•
Explanation
•
Divides the value of relative coordinate by 2.
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 8
•
Cooperate with “Zero Rel. Coord.”, this function can instantly calculate the coordinate of the middle
point between two points.
•
Operation Method
a.
Input the axis you are calculating and press the button.
b.
Example:
i.
Current relative coordinate value of X axis is 10.000.
ii.
Input "X", and press "Half Coordinate".
iii.
The relative coordinate value of X axis will then become 5.000.
2.3.4 Zero Rel. Coord.
•
Path
•
5 key, 8 key：F1 Coordinate →F3 Zero Rel. Coord.
•
10+8 key：G1 Information →F3 Zero Coord.
•
Explanation
•
Clear the relative coordinate value and set to zero.
•
Operation Method
•
Input the calculating axis direction and press this button.
•
Example
a.
Current relative coordinate value of X axis is 10.000.
b.
Input “X” and press “Zero Rel. Coord.”
c.
The relative coordinate value of X axiswill then become 0.000.
2.3.5 Zero All Rel. Coord.
•
Path
•
5 key, 8key：F1 Coordinate →F4Zero All Rel. Coord.
•
10+8 key (milling machine)：G3 Offset/Setting→ F1 Coordinate→ F7 Zero All Rel. Coord.
•
10+8 key (lathe)：G1 Information→ F4Zero All Rel. Coord.
•
Explanation
•
Clear all values of relative coordinate to zero.
•
Example
a.
Current relative coordinate values of X and Y axis are 10.000 and 5.000 respectively.
b.
Press “Zero All Rel. Coord.”
c.
The relative coordinate values of X and Y axis will then become 0.000.
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 9
2.4 Program
•
Path
•
5 key, 8 key：F2 Program
•
10+8 key：G2 Program
•
Explanation
•
Syntec controller supports Program Edit function, users are able to edit programs with this fenubar.
•
Example
a.
Use arrow keys【↑】【↓】【←】【→】to move the cursor.
b.
Use 【Page Up】【Page Down】to switch between pages.
c.
Use 【Home】【End】to quickly move to the beginning or the end of the line.
d.
Use hotkey【Prog/File】to quickly switch the screens between “Program” and “File Manager".
•
Compatibility changes
•
2 new auto-save functions are provided for CE system. (valid version- 10.116.32, 10.117.32)
2.4.1 Execute
•
Path
•
5 key, 8 key：F2 Program →F1 Execute
•
10+8 key：G2 Program→ Execute
•
Explanation
•
This button can assign the current editing program as theprogram to be executed and change the
screen to "Monitor" page.
•
Auto-save every 30 seconds: the system will save the NC file under editing every 30 seconds
automatically .
•
RESET save: the system will save the NC file under editing automatically when pressed
“Reset”.
•
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Attention
Page 10
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 10
•
This button will be disabled during machining.
2.4.2 Delete Line
•
Path
•
5 key, 8 key：F2 Program → F2 Delete Line
•
10+8 key：G2 Program→ F2 Delete Line
•
Explanation
•
Deletes the line which the cursor is located.
2.4.3 Search/Replace
•
Path
•
5 key, 8 key：F2 Program →F3 Search/Replace
•
10+8 key：G2 Program→ F3 Search/Replace
•
Explanation
•
Press the button to search or replace strings in the editing program.
•
A dialogue window which you can set to search or replace strings will appear after pressing “ Search/
Replace”.
•
Operation Method
•
Use 【ENTER】to switch the cursor between “Search String” and “Replace String”.
Find Next
•
Path
•
5 key, 8 key：F2 Program →F3 Search/Replace → F1 Find Next
•
10+8 key：G2 Program→ F3 Search/Replace→ Find Next
•
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Explanation
Page 11
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 11
Replace
•
Path
•
Explanation
•
Operation Method
a.
b.
c.
Replace All
•
Path
•
Explanation
•
Search for strings below the cursor within the editing NC program that is the same as the one in
"Search String".
•
The cursor and the screen will move to the next string and highlights it.
•
5 key, 8 key：F2 Program → F3 Search/Replace → F2 Replace
•
10+8 key：G2 Program→ F3 Search/Replace→ F2 Replace
•
Search for strings below the cursor within the editing NC program that is the same as the one in
"Search String" and replace it with the one in “Replace String".
If there is no highlighted string on the screen, the function will run “Find Next” instead.
Press “Replace” again will replace the highlighted string with the new string and run “Find Next”.
If want to skip the current highlighted string, press “ Find Next” to move to the next one.
•
5 key, 8 key：F2 Program →F3 Search/Replace →F3 Replace All
•
10+8 key：G2 Program→ F3 Search/Replace→ F3 Replace All
•
Replace all the stringsspecified by “Search String” in current editing program with a new string and
move the cursor to the final line of the program.
2.4.4 CanCycle
•
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Path
Page 12
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 12
•
Explanation
Insert Cycle
•
Path
•
Operation Method
a.
b.
Edit Cycle
•
Path
•
5 key：F2 Program → Next -> F1 CanCycle
•
8 key：F2 Program → F4 CanCycle
•
10+8 key：G2 Program→ F4 CanCycle
•
When editing the program, since so many G codes are provided and the definitions of arguments are
different, thus CanCycle is able to help users to edit the G codes more easily.
•
5 key：F2 Program → Next → F1 CanCycle → F1 Insert Cycle
•
8 key：F2 Program → F4CanCycle → F1 Insert Cycle
•
10+8 key：G2 Program→ F4 CanCycle→ F1 Insert Cycle
In the current editing program, move the cursor to the line which you want to add cycle and press
"Insert Cycle". Follow the instructions to select the inserting cycle and set the required arguments.
Press "OK" after editing. The edited cycle will be added to the line below the cursor.
•
5 key：F2 Program → Next → F3 CanCycle → F2 Edit Cycle
•
8 key：F2 Program →F4CanCycle → F2 Edit Cycle
•
10+8 key：G2 Program→ F4 Cancycle→ F2 Edit Cycle
•
Explanation
•
Edit the cycle where the cursor is located.
•
Operation Method
•
Move cursor to the cycle requires modification and press "Edit Cycle", contents of the cycle will then
be displayed. Users can press OK to modify the cycle after finish editing.
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 13
2.4.5 Block Copy
•
Path
•
5 key：F2 Program → Next → F2 Block Copy
•
8 key：F2 Program →F5Block Copy
•
10+8 key：G2 Program→ F5 Block Copy
•
Explanation
•
This button can be used to select, cut, copy, paste multiple lines in current editing program.
Start Line
•
Path
•
5 key：F2 Program→ Next→ F2Block Copy→ F1 Start Line
•
8 key：F2 Program→ F5Block Copy→ F1 Start Line
•
10+8 key：G2 Program→ F5 Block Copy→ F1 Start Line
•
Explanation
•
Select the start line of the editing block.
End Line
•
Path
•
5 key：F2 Program→ Next→ F2Block Copy→ F2 End Line
•
8 key：F2 Program→ F5Block Copy→ F2 End Line
•
10+8 key：G2 Program→ F5 Block Copy→ F2 End Line
•
Explanation
•
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Select the end line of the editing block.
Page 14
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 14
Block Cut
•
Path
•
Explanation
Block Copy
•
Path
•
Explanation
Block Paste
•
Path
•
5 key：F2 Program→ Next→ F2Block Copy→ F3 Block Cut
•
8 key：F2 Program→ F5Block Copy→ F3 Block Cut
•
10+8 key：G2 Program→ F5 Block Copy→ F3 Block Cut
•
Cut the block that has been selected in current program (highlighted area).
•
5 key：F2 Program→ Next→ F2Block Copy→ F4 Block Copy
•
8 key：F2 Program→ F5Block Copy→ F4 Block Copy
•
10+8 key：G2 Program→ F5 Block Copy→ F4 Block Copy
•
Copy the block that has been selected in current program (highlighted area).
•
5 key：F2 Program→ Next→ F2Block Copy→ F5 Block Paste
•
8 key：F2 Program→ F5Block Copy→ F5 Block Paste
•
10+8 key：G2 Program→ F5 Block Copy→ F5 Block Paste
•
Explanation
•
Operation
1.
Move the cursor to the start line of editing block and press "Start Line".
2.
The "End Line" button will then be enabled.
3.
Use arrow keys【↑】【↓】【Page Up】【Page Down】to determine the area of the required editing block, the
selected area will be highlighted.
4.
Press "End Line" after confirmed the editing area.
5.
The "End Line" button will then be disabled and buttons "Block Copy" & "Block Cut" will be enabled.
6.
Press “Block Cut”, the highlighted block will be cut out.
7.
For the meanwhile, buttons "Block Copy" & "Block Cut" will be disabled, and the button "Block Paste" will
be enabled.
8.
Move cursor to the line you want to paste, press “Block Paste” to paste the copied block to the line where
the cursor is located.
9.
If used “Block Copy”, the highlighted area will then be dis-selected instead of being cut out.
Notifications
1.
After pressing "Start Line", using【↑】or【Page Up】will move the start line upwards.
2.
When pressing "Block Cut", the contents of the block will be removed from the program. The contents will
be deleted if "Block Copy" is not executed.
3.
When pressing "Block Cut", the highlighted block can only be pasted once.
4.
When pressing "Block Copy",the highlighted block can be pasted for unlimited times.
Paste the block that has been cut or copied to the line where the cursor is located.
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 15
2.4.6 Teach
•
Path
•
5 key：F2 Program → Next → F3 Teach
•
8 key：F2 Program → F6 Teach
•
10+8 key：G2 Program→ F6 Teach
•
Explanation
•
Move machine to the assigned coordinate with "MPG"/"JOG"/"INJOG" and use "Teach" to set the
current absolute coordinate of system into NC program.
•
It would be more convenient than input manually..
Rapid Teach
•
Path
•
5 key：F2 Program → Next → F3 Teach → F1 Rapid Teach
•
8 key：F2 Program → F6 Teach →F1 Rapid Teach
•
10+8 key：G2 Program→ F6 Teach→ F1 Rapid Teach
•
Explanation
•
The current absolute coordinate will be used as the argument of G00, and be inserted into the line of
current editing program where the cursor is located.
Line Cut Teach
•
Path
•
5 key：F2 Program → Next → F3 Teach → F2 Line Cut Teach
•
8 key：F2 Program → F6 Teach → F2 Line Cut Teach
•
10+8 key：G2 Program→ F6 Teach→ F2 Line Cut Teach
•
Explanation
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 16
•
The current absolute coordinate will be used as the argument of G01, and be inserted into the line of
current editing program where the cursor is located.
Arc Cut Teach
•
Path
•
5 key：F2 Program → Next → F3 Teach → F3 Arc Cut Teach
•
8 key：F2 Program → F6 Teach → F3Arc Cut Teach
•
10+8 key：G2 Program→ F6 Teach→ F3 Arc Cut Teach
•
Explanation
•
The previous point set by "Rapid Teach", "Line Cut Teach", and "Point Teach" will be used as the
start point for "Arc Cut Teach".
•
Move the machine to set the middle point and end point, G02 or G03 will then be inserted into the line
where the cursor is located automatically.
•
Operation Method
a.
Run any of "Rapid Teach", "Line Cut Teach", or "Point Teach" to set the start point for "Arc Cut
Teach".
b.
Move machine to the middle point of the arc.
c.
Press “Arc Cut Teach”.
d.
The current absolute coordinate will be set as the middle point of arc.
e.
Move machine to the end point of the arc.
f.
Press “Arc Cut Teach” again.
g.
The controller will automatically calculate the relationship between the middle point and the end
point to see if it is G02 or G03.
h.
The result will be inserted into the line where the cursor is located.
Cancel Arc Middle Point
•
Path
•
5 key：F2 Program → Next → F3 Teach → F4 Cancel Arc Middle Point
•
8 key：F2 Program → F6 Teach → F4Cancel Arc Middle Point
•
10+8 key：G2 Program→ F6 Teach→ F4 Cancel Arc Middle Point
•
Explanation
•
Clear the set middle point value.
•
This button will be disabled when no middle point value is set.
Point Teach
•
Path
•
5 key：F2 Program → Next → F3 Teach → F5 Point Teach
•
8 key：F2 Program → F6 Teach → F5 Point Teach
•
10+8 key：G2 Program→ F6 Teach→ F5 Point Teach
•
Explanation
•
Add the current absolute coordinate to the line where the cursor is located in point coordinate form.
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 17
2.4.7 Simulation
•
Path
•
5 key：F2 Program → F5 Simulation
•
8 key：F2 Program → F7 Simulation
•
10+8 key：G2 Program→ F9 Simulation
•
Explanation
•
This function can preview the machining path of the current editing program.
•
Syntax Error/ Estimation Data（Bottom left corner）
•
Simulation function can check program errors and show the result in this box.
•
Also have prediction function and will show the data in the box (Supporting Version：After
10.118.22)
•
•
•
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If there are errors in current program, it'll show error code in this box.
Only shows the prediction result when the function is turned on and no alarms.
The function is turned off in default, and could be turned on through SI (SyntecIDE).
Simulation Result Support:
Support Not Support
G0、G53 G43、G44
G01、G02、
G68.2、G68.3、G53.1、G53.6
G03、G02.4
、G03.4
G04 G31、G33、G34、G28.1
G40、G41、
G10
G42
Page 18
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 18
Support Not Support
G54~G59.9 Overlapping
G81.1、G80.1
G12.1、G13.1
G114.1、G114.2、G114.3、G113、G51.2、G50.2
F code M, S, T, B, D, H code
G17、G18、
G19
Functions applied through system variables
ex: #1000、#1501、#1517、#1814、#1822、#1829、#1881~#1898
、#1901~#1918、#1930、#1931~#1933、#20001~#20658、
#26001~#26078 etc
Rapid
tapping/
Rapid drilling
G900.81、
G01.84
G05.1、G05( HPCC )、G120.1
G64、G09、G61、G63
G94、G95
G10.9、G07.1
G70、G71
G04.1
G43.4、G43.5
、G49
•
The default display range is the maximum limit of the entire program.
•
Users can modify relevant functions of the simulation through "Simulation Setting".
•
It can display the axis name and coordinate information of the six axes XYZABC.
•
When there are multiple identical geometric axes (XYZ) at the same time, only one geometry axis can
be simulated normally. The simulation specifications are as follows:
•
For example：When z1 and z2 axes exist at the same time, the simulation function will regard
z1 as the z axis. Thus, z1 can be simulated normally, but z2 cannot.
•
Similarly, when z2 and z3 axes exist at the same time, the simulation function will regard z2 as
the z-axis. Thus, z2 can be simulated normally, but z3 cannot.
Step
•
Path
•
5 key：F2 Program → F5 Simulation → F1 Step
•
8 key：F2 Program → F7 Simulation → F1 Step
•
10+8 key：G2 Program→ F9 Simulation→ F1 Step
•
Explanation
•
The path will be simulated block by block.
•
You can check the coordinate changes after the execution of block.
•
If single block function is disable by #1502, this step function won't work.
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 19
Continue
•
Path
•
Explanation
Zoom
•
Path
•
Explanation
•
Operation Method
•
5 key：F2 Program → F5 Simulation → F3 Continue
•
8 key：F2 Program → F7 Simulation → F3 Continue
•
10+8 key：G2 Program→ F9 Simulation→ F3 Continue
•
The system will first scan the entire program, then start the simulation.
•
5 key：F2 Program → F5 Simulation → F4 Zoom
•
8 key：F2 Program → F7 Simulation → F4 Zoom
•
10+8 key：G2 Program→ F9 Simulation→ F4 Zoom
•
Zoom in the scale of the simulation.
•
Provided for software versions after 10.116.40(included)
a.
Press "Zoom", a square selection box will appear. You can use the arrow keys【↑】【↓】【←】【→】 to move
and specify the area you want to zoom in.
b.
Use【Page Up】【Page Down】to change the size of the square box.
c.
Select the area and zoom in with【ENTER】
Graph Reset
•
Path
•
•
•
•
Explanation
•
Undo Step
•
Path
•
•
•
•
Explanation
•
•
•
•
•
5 key：F2 Program → F5 Simulation → F5 Graph Reset
8 key：F2 Program → F7 Simulation → F5 Graph Reset
10+8 key：G2 Program→ F9 Simulation→ F5 Graph Reset
Reset the scale to display the simulation of entire program.
5 key：F2 Program → F5 Simulation → F2 Undo Step
8 key：F2 Program → F7 Simulation → F2 Undo Step
•
Note：The original fenubars from F2 are moved next
10+8 key：G2 Program→ F9 Simulation→ F2 Undo Step
Available in software versions after 10.116.40 (included).
Can be used to return to the previous path block by block to check the coordinate change and line
number display.
The "Undo Step" function can be executed after using the "Step" function.
The most steps you can go back is 10 steps.
This function can’t be used right after using "Continue", "Zoom", and "Graph Reset". (software
version 10.116.45 and after)
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Fenubar and System Introduction– 20
•
While using "Undo Step" function, the executions of "Zoom" and "Graph Reset" will cancel the "Undo
state". The path and line number will return to the final result we using "Step" function. (Software
version 10.116.45 or after)
Simulation Parameter Setting
•
Path
•
5 key：F2 Program → F5 Simulation → F5 Simulation Setting
•
8 key：F2 Program → F7 Simulation → F5 Simulation Setting
•
10+8 key：G2 Program→ F9 Simulation→ F6 Simulation Setting
•
Explanation
•
Setup related options of simulation.
•
Simulation setting
a.
Color
b.
G01 Path
c.
Cursor
d.
RGB Value
•
Provide 16 colors from number 0-15.
•
Path color of G01.
•
Provide 16 choices from 0-15.
•
Change the RGB value simultaneously after setting color number.
•
Color of cutting point.
•
Provide 16 choices from 0-15.
•
Change the RGB value simultaneously after setting color number.
•
In addition to the colors provided by the system, user can use RGB Value to set your own color
for simulation.
•
After setting, the column corresponding to each RGB Value will be changed. If the RGB setting
value does not fit to any color code, the color column shows “-”.
e.
Quadrant
•
Users can set the quadrant of the simulation plane specified by "Draw Mode".
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•
Available Quadrant
Page 21
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 21
f.
Draw Mode
•
Users can set the plane of the simulation.
•
Available plane
g.
Simulation Mode
•
Set the simulation mode
•
First quadrant
•
Second quadrant
•
Third quadrant
•
Forth quadrant
•
XYZ
•
XY
•
YZ
•
ZX
•
YX
•
ZY
•
XZ
1.
Simulation
•
When user switches to "Monitor" page, the simulation action will be
automatically performed.
•
There is no need to set the drawing boundary. After the system scans the entire
program, the simulation will begin.
2.
Direct Draw
•
When user switches to "Monitor" page, the simulation action will not be
performed immediately, However, the cutting point will be displayed.
•
Drawing boundaries must be set in advance.
•
When the cutting begins, the simulation also begins and the cutting point will
move along the simulation path.
3.
h.
View Angle
•
When Draw Mode is set to XYZ, the 3D view angle can be set through this parameter.
•
Available option
•
•
i.
Scope
•
Set the simulation scope.
•
•
•
If there is no value for Scope setting, the scope can be specified as follows:
1.
2.
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Not Simulation
•
Turns off simulation.
Vertical
Horizontal
Minimum
•
X axis
•
Y axis
•
Z axis
Maximum
•
X axis
•
Y axis
•
Z axis
According to the boundary commands in NC file ( Commands reference：产机使用说
明G10 L10000 ).
If G10 L10000 is not used, the scope will be calculated according to NC file by the
function automatically.
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Fenubar and System Introduction– 22
j.
G00 Path
•
Path color of G00.
•
Provide 15 color choices from 1-15.
•
Change the RGB value simultaneously after setting color number.
2.4.8 File Manager
•
Path
•
5 key: F2 Program → F4 File Manager
•
8 key: F2 Program →F8 File Manager
•
10+8 key: G2 Program→ F10 File Manager / G4 Monitor→ F8 File Manager
•
Explanation
•
This button can perform file management function to all NC files stored in the disk designated by
Pr3213.
•
The NC file set as main program and the folder to store this file are marked by arrow icon.
•
The sorting type can be set through [FileList Sorting Type] in "Set MMIConfig" screen. (Note 1)
•
When entering this screen, the files may not have been loaded to the list. During the loading process,
the screen will flash but will not affect the operation. The "Select All" button will be enabled after the
loading process is completed.
•
Operation Method
a.
Use the arrow keys [↑] [↓] to move the cursor.
b.
Use 【Page Up】【Page Down】to switch pages.
c.
Press 【ENTER】 and the file where the cursor is located would be specified as the editing file, the
screen will show the content of the program, users are then able to edit the file.
New File
•
Path
•
5 key: F2 Program→ F4 File Manager→ F1 New File
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•
8 key: F2 Program→ F8 File Manager→ F1 New File
Page 23
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Fenubar and System Introduction– 23
•
Explanation
•
Operation Method
•
Attention
Copy File
•
Path
•
Explanation
•
Operating Method
•
101+8 key: G2 Program→ F10 File Manager / G4 Monitor→ F8 File Manager→ F1 New File
•
Press this button to add a new file, the newly added file will be specified as the current editing file.
•
Press “New File”, input the file name in the pop-up dialog window.
•
The file has no filename extension in default, if you want to create a file with extension, EX: *.NC, just
input “*.NC” while inputting the file name.
•
The length of file name (including the extension) cannot be more than 31 characters.
•
5 key: F2 Program→ F4 File Manager → F2 Copy File
•
8 key: F2 Program→ F8 File Manager → F2 Copy File
•
10+8 key: G2 Program→ F10 File Manager→ F2 Copy File / G4 Monitor→ F8 File Manager→ F2 Copy
File
•
Press this button to copy the file currently highlighted.
a.
Use the arrow key 【↑】【↓】 to choose the copying file.
b.
Select and press “Copy File”
c.
Input a new file name in the pop-up dialog window
•
Attention
Delete File
•
Path
•
Explanation
•
Operation Method
•
Sub-Function key
•
The file has no filename extension in default, if you want to create a file with extension, EX: *.NC, just
input “*.NC” while inputting the file name.
•
The length of file name (including the extension) cannot be more than 31 characters.
•
5 key: F2 Program→ F4 File Manager → F3 Delete File
•
8 key: F2 Program→ F8 File Manager → F3 Delete File
•
10+8 key: G2 Program→ F10 File Manager→ F3 Delete File / G4 Monitor→ F8 File Manager→ F3
Delete File
•
Press this button to delete the file currently highlighted.
•
After pressing “Delete File”, the file selection window would appear on the screen. Use the arrow key
【↑】【↓】 to choose the file to delete.
a.
Select: Select the file to be deleted, you can choose more than one file at a time, you can also cancel
the selection.
b.
Select All: Select all files.
c.
Cancel Select: Cancel selection.
d.
Delete File: Delete all selected files.
e.
Delete All: Delete all files.
•
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Attention
Page 24
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 24
•
File Transfer
•
Path
•
•
•
•
Explanation
•
File Import
•
Path
•
•
•
•
Explanation
•
•
Screen Explanation
•
The executing files of files under editing cannot be deleted.
5 key: F2 Program→ F4 File Manager → F4 File Transfer
8 key: F2 Program→ F8 File Manager → F4 File Transfer
10+8 key: G2 Program→ F10 File Manager→ F4 File Transfer / G4 Monitor→ F8 File Manager→ F4
File Transfer
Transfer files between the controller and the external file folder.
5 key: F2 Program→ F4 File Manager → F4 File Transfer→ F1 File Import
8 key: F2 Program→ F8 File Manager → F4 File Transfer→ F1 File Import
10+8 key: G3 Program→ F10 File Manager→ F4 File Transfer→ F1 File Import / G4 Monitor→ F8 File
Manager→ F4 File Transfer→ F1 File Import
Imports folders or files into the controller from external device.
The external device options are shown on the screen, the options are:
•
USBDisk
•
DiskA
•
Network
•
USBDisk2
•
The bottom left shows the file structure of external device.
•
The bottom right shows the NC files currently saved in the internal disk of controller.
•
Sub-Function key
a.
Copy: import the chosen folder or file from the external device to the internal disk.
b.
Select: Press this button to select a file, it's able to select more than one at a time, you can also
cancel the selection.
c.
Select All: Select all files.
d.
Cancel Select: cancel selection.
e.
Device Select: change the source of external device.
•
Operation Method
a.
Pressing “File Import” will show the selection window.
b.
The default external device is USBDisk.
c.
If you want to change the source of the importing file, press “Device Select”, move the cursor to the
external device option, use arrow keys 【←】【→】 to select the external device and press 【Enter】, the
bottom left section of the screen will also be updated.
d.
Use arrow keys【↑】【↓】 to choose the file to be imported.
e.
Move the cursor to the importing files and press “Select” or 【Space】 to select the file.
f.
Press "Copy" after all importing files are selected, all the selected files and folders would be imported
from the external device to the internal disk.
i.
Please note that all files in the folder will be copied.
•
Restriction of copy folder
a.
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Folders cannot be imported into sub-folder in \DiskA\NcFile.
Page 25
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 25
File Export
•
Path
•
Explanation
•
Screen Explanation
•
Sub-Function key
1.
Copy: Export the chosen folders or files from the internal disk to the external device.
2.
Select:Press this button to select a file, it's able to select more than one at a time, you can also cancel the
selection.
3.
Select All: select all files.
4.
Cancel select:cancel selection.
5.
Device Select:change the source of external device.
6.
Window Select: switch cursor between internal disk and external device.
b.
If a folder contains sub-folders and is going to be imported into \DiskA\NcFile, a hint “Sub-folder
detected, please note that the sub-folder will not be imported” will appear.
•
5 key: F2 Program→ F4 File Manager→ F4 File Transfer→ F2 File Export
•
8 key: F2 Program→ F8 File Manager→ F4 File Transfer→ F2 File Export
•
10+8 key: G2 Program→ F10 File Manager→ F4 File Transfer→ F2 File Export / G4 Monitor→ F8 File
Manager→ F4 File Transfer→ F2 File Export
•
Exports the files or folders in the controller to external device.
•
The external device options are shown on the screen, the options are:
•
USBDisk
•
DiskA
•
Network
•
USBDisk2
•
The bottom left is NC files currently saved in internal disk of the controller.
•
The bottom right is the file structure of external device.
•
Operation Method
a.
Pressing “File Export” will show the selection window.
b.
The default external device is USBDisk.
c.
If want to change the export destination, press “Device Select”, move the cursor to the external
device option, use arrow keys 【←】 【→】 to select the external device and press 【Enter】, the bottom
right part of the screen will also be updated.
d.
Press “Window Select” to switch cursor from external device to internal disk, vice versa.
e.
If want to switch to the folder in external device, use arrow keys 【↑】【↓】to move cursor to the target
folder and press 【Enter】.
f.
Use the arrow keys 【↑】 【↓】 to select the files to be exported from the internal disk.
g.
Move cursor to the exporting file and press "Select" or 【Space】to select the file.
h.
Press "Copy" after all the exporting files are selected, all the selected files and folders will be
exported from the internal disk to the external device.
i.
Please note that all files in the folder will be copied.
Execute
•
Path
•
5 key: F2 Program→ F4 File Manager→ F5 Execute
•
8 key: F2 Program→ F8 File Manager→ F5 Execute
•
10+8 key: G2 Program→ F10 File Manager→ F5 Execute / G4 Monitor→ F8 File Manager→ Execute
•
Explanation
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Fenubar and System Introduction– 26
•
This button can assign the current editing program as theprogram to be executed and change the
screen to "Monitor" page.
•
Operation Method
a.
Use arrow keys 【↑】 【↓】 to select the file. Press “Execute” after finished selecting, the selected file will
be assigned as the machining file.
b.
The screen will be switched to "Monitor” screen.
•
Attention
•
This button is disabled during machining.
Select DNC File
•
Path
•
5 key: F2 Program→ F4 File Manager→ Next→ F6 Select DNC File
•
8 key: F2 Program→ F8 File Manager→ F6 Select DNC File
•
10+8 key: G2 Program→ F10 File Manager→ F6 Select DNC File / G4 Monitor→ F8 File Manager→ F6
Select DNC File
•
Explanation
•
Specification modification
•
This function is a built-in FILEDNC file transfer function of the controller, which is independent and
different from NETDNC, which transfers through customized front-end.
•
With this function, larger files can be stored in external device (USB flash drive or network), and be
uploaded to the controller while machining.
•
In versions 10.116.26C, 10.116.36O, 10.116.44, 10.117.44 or earlier, the main program of this
function is called USBDNC .
•
In versions 10.116.26D, 10.116.36P, 10.116.45, 10.117.45 or later, the main program of this
function is renamed as FILEDNC.
•
Operation Method
•
Use arrow keys 【↑】 【↓】 to select the file, press "OK" after selecting.
•
The selected file will be assigned as the machining file, the file name will be DNC: + specified file name.
•
Attention
•
The function is supported from version 6MDs/6s: 2.2.0(10.116.10) 11s: 2.2.1(10.116.10A) 21s:
2.2.0(10.116.10) 20s: 10.116.24
•
When the file cannot be read, an error message will pop up after retrying 100 times.
•
In DNC mode, the main program needs to end with M30. Do not use M99 for repetitive machining,
otherwise it will cause unpredictable results.
•
The main program applying FILEDNC does not support MACRO syntax.
•
FILEDNC main programs does not support jumping syntax, such as GOTO.
•
FILEDNC main programs support the start block function (after 2.2.5), such as O888800, O999900 and
Pr.3851=0.
•
When M98, G65, and G66 are used to call a subprogram, the subprograms must be copied into the
controller first.
Folder Manager
•
Path
•
5 key: F2 Program→ F4 File Manager → Next→ F2 Folder Manager
•
8 key: F2 Program→ F8 File Manager→ F7 Folder Manager
•
10+8 key: G2 Program→ F10 File Manager→ F7 Folder Manager / G4 Monitor→ F8 File Manager→
F7 Folder Manager
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Fenubar and System Introduction– 27
•
Explanation
•
This button can switch to the next fenubar layer to add/delete/rename the folder.
•
Supporting version: 10.116.36, 10.117.36
•
Sub-Function key
•
New Folder: Add sub-folders in NcFiles.
•
Delete Folder: Move the cursor to the sub-folder to delete the sub-folder and all the files within.
•
Rename Folder: Move the cursor to the sub-folder to rename it.
•
Attention
•
Users can add new sub-folder under NcFiles, but cannot add sub-folder under sub-folder.
•
Restrictions of folder name
•
Cannot use "Delete Folder" function to delete a file.
•
Cannot use "Rename Folder" function to rename a file.
•
If the folder is in use, it'll be unable to delete or rename the folder.
•
If the main program and subprogram belong to different folders
•
The length cannot be more than 31 characters.
•
Special symbols are not allowed. Ex: ", "<", ">", "|", ":", "*", "?", "\", "/", " ".
•
Two folders with the same name is not allowed.
•
Folder with the same name as existing files is not allowed.
•
When a file in the folder is selected for machining or editing, the folder will be considered in
use.
•
The system will automatically find the subprogram in other folder. The level of the
subprogram must be equal to or higher than the one of main program.
•
EX: When the main program belongs to NcFiles folder
•
Subprograms under NcFiles and Macro folder will be executed normally.
•
Subprograms under sub-folder will not be executed normally.
•
•
MDIBlock file is always in NcFiles folder and is not supported in sub-folders.
•
When the main programs with same name exists in different folders, the one in chosen folder will be
executed first.
•
Record the directory of the last operation. (10.116.36O, 10.116.45, 10.117.45)
•
The operation actions include adding new file, selecting file and leaving file manager page.
•
Default directory after booting is NCFILES.
Appendix
•
Note 1 : The specification of 【6- ByName (Sort by number)】in the filelist sorting type are as following:
•
Sorted by letter (0~9~A~Z)
A0
AA
AB
CDE
•
Assume that the first half in English is the same, then it'll be sorted by number.
A1
A9
A10
A19
A20
A102
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The folder level from low to high are respectively: sub-folder, NcFiles folder and Macro
folder
Page 28
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Fenubar and System Introduction– 28
•
Assume that the first half in English is the same, and sorted by number, if the values of the number
are also the same, it will be sorted by the 0s.
A1
A01
A001
•
Assuming that the first half in English is the same, and sorted by number, if the values of the number
are the same, it will be sorted by 0.
A1
A01
A9
•
If the letters and numbers in the first half are the same, the second half will be sorted by the same
rules listed above.
A1 //There are no characters after 1, so it is listed before A01B3, just need to compare with A001
A001 //There are no characters after 1, so it is listed before A01B3, just need to compare with A1.
A01B3 //The letters and values of A01 and A1 are the same, so just compare B3 with B4 in the second
half.
A1B4 //The letters and values of A01 and A1 are the same, so just compare B4 with B3 in the second
half.
•
If the letters and numbers in the first half are the same, the second half will be sorted by the same
rules listed above.
A1B2 //The values of A1 and A01 are the same, so just compare B2 with B3, B4 and C in the second
half.
A01B3 //The values of A01 and A1 are the same, so just compare B3 with B2, B4 and C in the second
half.
A1B4 //The values of A1 and A01 are the same, so just compare B4 with B2, B3 and C in the second
half.
A1C //The values of A1 and A01 are the same, so just compare C with B2, B3 and B4 in the second
half.
2.4.9 Goto Line
•
Path
•
5 key：F2 Program → Next → F4 Goto Line
•
8 key：F2 Program → Next → F1 Goto Line
•
10+8 key：G2 Program→ F8 Goto Line
•
Explanation
•
Move the cursor to the specified line number of the NC file, it's suitable for editing or checking large
NC files.
•
Operation Method
a.
Input the line number and press "OK".
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Fenubar and System Introduction– 29
2.5 Offset/Setting
•
Path
•
F3 Offset/Setting
•
Explanation
•
Under this group of function key, the offset setting can be performed.
•
You can quickly switch to this page by using hotkey [Offset/Setting].
•
When the number of axes is more than 6, press the arrow key "→" to switch to the next page for
information of 6-12 axis. (supporting version 10.116.34 , 10.117.34)
•
When the number of axes is less than or equal to 4, the screen is displaying in type for 4 axes (upper
left), otherwise it will be in type for 6 axes (upper right).
•
Supporting version: 10.116.54A, 10.118.0A
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Fenubar and System Introduction– 30
2.5.1 Tool Wear Set
•
Path
•
F3 Offset/Setting -> F1 Tool Wear Set
•
Explanation
•
•
•
Parameter
•
•
Attention
•
Set the wear value of tools.
Real tool length = tool length + tool wear
Wear: little adjustment to tool length.
If the wear value is modified during machining, the new wear setting will be effective at the next
execution of T code.
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Fenubar and System Introduction– 31
2.5.2 Tool Length Set
•
Path
•
F3 Offset/Setting -> F2 Tool Length Set
•
Explanation
•
•
•
Parameters
•
•
Attention
•
Set the tool length.
Real tool length = tool length + tool wear
tool length: for G43/G44 tool length compensation
Cannot modify while machining.
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Fenubar and System Introduction– 32
2.5.3 Tool Nose Set
•
Path
•
F3 Offset/Setting -> F3 Tool Nose Set
•
Explanation
•
•
•
Parameters
•
•
•
•
•
Attention
•
•
•
Set the radius of the tool tip.
Real tip radius = tool tip radius + radius wear
Tool tip radius: G41/G42 compensation of tool tip radius (not diameter).
Radius wear: G41/G42 little adjustment for tool tip radius .
Tool tip direction: Set the tool tip direction while machining.
Syntec controller supports eight directions to choose from, please refer to the introduction of G41/
G42 in Lathe Programming Manual.
The radius wear can be set during machining and FeedHold.
If the wear value is modified during machining or FeedHold, the new value will be valid at the next
execution of T code.
Tool tip radius and tool tip direction can't be set during machining.
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Fenubar and System Introduction– 33
2.5.4 User Param.
•
Path
•
F3 Offset/Setting -> F4 User Parameter
•
Explanation
•
•
Parameters
•
Syntec controller provides machining parameters in this screen for users to set parameters for
machining.
please refer to parameter manual for lathe.
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2.5.5 Working Shift
•
Path
•
F3 Offset/Setting -> F5 Working Shift
•
Explanation
•
Set the offset value of G92.
•
Operation Method
•
Absolute input
•
Incremental input
•
Input [X]/[Z] followed by the number and press [ENTER].
•
Move the cursor to the axis to be set.
•
Input the number directly and press [ENTER].
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Fenubar and System Introduction– 35
2.5.6 Workpiece Coord.
•
Path
•
5 key: F3 Offset/Setting -> Next -> F1 Workpiece Coordinate
•
8 key: F3 Offset/Setting -> F6 Workpiece Coordinate
•
Explanation
•
This button can switch to "Workpiece Coordinate" screen to set the workpiece coordinates system.
•
If users do not use any G54~G59.10 in NC program, the default coordinate is G54.
•
External Shift: the offset value set in external shift can take effect on all workpiece coordinate
systems (G54~G59.10).
•
Operation Method
•
Use the arrow keys [↑] [↓] [←] [→] to move the cursor.
•
Use [PageUp] [PageDown] to switch the pages.
•
Attention
•
After setting the workpiece coordinate, users need to confirm the tool length compensation again.
Apply Machine Coordinate
•
Path
•
5 key: F3 Offset/Setting -> Next -> F1 Workpiece Coordinate -> F1 Apply Machine Coordinate
•
8 key: F3 Offset/Setting -> F6Workpiece Coordinate -> F1 Apply Machine Coordinate
•
Explanation
•
The offset value where the cursor is located will be changed to the corresponding machine
coordinate value in the way of absolute input.
•
Operation Method
•
Move the machine to the target position.
•
Move the cursor to the workpiece coordinate to be modified
•
Press “Apply Machine Coordinate”.
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•
The offset value where the cursor is located will be changed to the corresponding machine
coordinate value.
•
Example
a.
The current machine coordinate of X-axis is 5.000.
b.
The current offset value of G54 of X-axis is 0.000.
c.
Move the cursor to the offset value of G54 of X-axis.
d.
Press “Apply Machine Coordinate”.
e.
The offset value of G54 of X-axis is changed to 5.000.
Apply Machine Coordinate Incrementally
•
Path
•
5 key: F3 Offset/Setting -> Next -> F1Workpiece Coordinate -> F2 Apply Machine Coordinate
Incrementally
•
8 key: F3 Offset/Setting -> F6 Workpiece Coordinate -> F2Apply Machine Coordinate Incrementally
•
Explanation
•
The offset value where the cursor is located will be changed to the value which is the sum of the
corresponding machine coordinate value and the entering value.
•
Operation Method
a.
Move the machine to the target position.
b.
Move thecursor to the workpiece coordinate to be modified
c.
Input the value to be added in.
d.
Press “Apply Machine Coordinate Incrementally”.
e.
The offset value where the cursor is located will be changed to the value which is the sum of the
corresponding machine coordinate value and the entering value.
•
Example
a.
The current machine coordinate of X-axis is 5.000.
b.
The current offset value of G54 of X-axis is 0.000.
c.
Move the cursor to the offset value of G54 of X-axis.
d.
Input 10.000.
e.
Press “Apply Machine Coordinate Incrementally”.
f.
The offset value of G54 of X-axis is changed to 15.000.
Incremental Input
•
Path
•
5 key: F3 Offset/Setting -> Next -> F1 Workpoiece Coordinate →F3 Incremental Input
•
8 key: F3 Offset/Setting -> F6 Workpiece Coordinate ->F3Incremental Input
•
Explanation
•
Add a value to the offset value where the cursor is located.
•
Operation Method
a.
Move the cursor to the offset value you want to modify.
b.
Input a value.
c.
Press "Incremental Input".
d.
The value will be added into the offset value where the cursor is located.
•
Example
a.
The current offset value of G54 of X-axis is 5.000.
b.
Move the cursor to the offset value of G54 of X-axis.
c.
Input 10.000.
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d.
Press “Incremental Input”.
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Fenubar and System Introduction– 37
e.
The offset value of G54 of X-axis is changed to 15.000.
2.6 Monitor
•
Path:
•
F4 Monitor
•
Explanation
•
This group of function key provides all necessary information for monitoring and setting during
machining.
Introduction of Function Key
•
F1: Edit
Explanation: Load machining file into the program editor, and switch the screen to "Program".
•
F2 : Simulation Switch
Explanation:Display the simulation path of the NC program.
•
F3 : MDI Input
Explanation:Edit the content of MDIBlock in MDI mode.
•
F4 : Parameter Set
Explanation: Displaymachining information and machining setting, switch to relative screens at the same
time.
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Fenubar and System Introduction– 38
•
Screen1: Start Block, G code state, Run time
•
Screen2: Line number of NC program, machine parameter,Part count of workpiece
•
Screen3: Spindle speed, Override, and Loading, display according to the number ofspindle. (3 types:
6, 8, more than 8)
•
F5: Tool Wear Set
Explanation:Display the screen of tool wear setting.
•
For ARM system: The buttons of "Tool Wear Set" and "Parameter Set" are in the same fenubar.
•
Press F5 to display "Tool Wear Set" screen, press F5 again to switch back to "Monitor" page.
•
F7: Work Record
Explanation:Display work record list.
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Fenubar and System Introduction– 39
•
F8: Clear Accumulated Cycle Time
Explanation: Clearaccumulated machining time to 0.
2.6.1 Screen Description
Machine State Monitor
•
This area displays current machine state.
•
Absolute coordinate
•
Remaining distance to go during machining.
•
Feedrate
•
Spindle speed
Program Content Monitor
•
This area displays the program content being executed.
•
The yellow cursor indicates the block which is executing.
Machining Information Monitor
•
Explanation
•
This area is overlapped with "Machining Parameter Setting".
•
Use “Parameter Set” to switch screens.
•
Screen Description
a.
G Code
•
Displays G code state in execution.
b.
Run Time
•
Machining time for single workpiece.
•
The counting will reset when machining starts.
c.
Accumulated Time
•
Accumulated machining time.
d.
Override
•
G00 override
•
G01override
•
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Spindleoverride
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e.
Accumulated part
•
The total number of workpiece that have been machined.
•
Won't reset automatically.
•
To manually reset, press "Parameter Set" to switch to Screen 2, and set "Accumulated Part" to
0.
f.
Part Count
•
Displays the number of workpiece completed for single NC program executed currently.
•
The number will reset when the executed NC program changes.
g.
Start Block
•
To set the start block of machining.
•
Operation Method
h.
Tool Number
•
4 digit number
•
The first 2 are the tool number currently used.
•
The last 2 are the tool compensation number currently used.
•
n: Specify the start block as the nth line. (Ex: 20)
•
L+n: Specify the start block as the nth line. (Ex: L20)
•
N+n: Search for the line where N+n is located and specify it as the start block. (Ex:N3)
•
T+n: Search for the line where T+n is located and specify it as the start block. (Ex:T01)
•
If the specified line number exceeds the maximum line number of NC program, the last
line number will be specified as the start block.
•
Please refer to chapter "Program Preparation and Cycle Start" for the detail
information of Start Block.
Machining Parameter Display
•
Explanation
•
This area overlaps with “Machining Information Monitor”.
•
Use “Parameter Set” to switch between these displays.
•
Screen Description
a.
Line number of break point
•
Show the line number (L) when the machining was interrupted last time.
b.
Serial number of break point
•
Show the serial number (N) when the machining was interrupted last time.
c.
Feed Rate
•
Set the feed rate of machining.
•
Can be set during machining.
•
The new feed rate will take effect when the pre-loaded blocks are all executed.
d.
Spindle speed
•
Set the speed of the spindle.
•
Can be set during machining and take effect instantly.
e.
Accumulated Count
•
Set the total number of workpiece machined.
•
It can only be reset to zero manually by the user.
f.
Part Count
•
Set the current number of workpiece machined.
•
The Part Count will be reset to zero when the executing NC file is changed.
•
When the specified M code is executed ( set by Pr3804 ), Part Count will automatically add 1,
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and Run Time will reset.
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Fenubar and System Introduction– 41
•
g.
Required Part Counting
•
•
Simulation Display
•
Explanation
•
This area shows the tool path of the current machining file.
•
Refer to "Simulation Setting" for more details.
•
Use "Simulation Switch" to display or hide it.
2.6.2 Edit
•
Path
•
5 key, 8 key: F4 Monitor → F1 Edit
•
10+8 key: G4 Monitor→ F1 Edit
•
Explanation
•
Load current machining file into the program editor and switch the screen to "Program".
•
Note
•
The screen will be switched to "Program" if this button is pressed during machining, but it's unable to
edit the current executing file.
When it reaches the number of required parts, the controller will automatically switch to BStop state.
Set the upper limit of the workpiece quantity.
When the required quantity is reached, a hint window will pop up and the controller will
switch to B-Stop state.
2.6.3 Simulation Switch
•
Path
•
5 key, 8 key: F4 Monitor → F2 Simulation Switch
•
10+8 key: G4 Monitor→ F2 Simulation Switch
•
Explanation
•
Show/Hide the simulation area.
•
The button "Graph Adjust" will only be enabled when simulation area is displayed on the screen.
2.6.4 MDI Input
•
Path
•
5 key, 8 key: F4 Monitor → F3 MDI Input
•
10+8 key: G4 Monitor→ F3 MDI Input
•
Explanation
•
Edit the MDI executing program
•
Operation Method
•
Switch to MDI mode.
•
An editing block will appear after selected "MDI Input"
•
Edit the program and press OK to save the content in MDIBLOCK.
•
Press Cycle Start to execute the MDI program.
•
Note
•
This function is only enabled in MDI mode.
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Fenubar and System Introduction– 42
2.6.5 Param. Set
•
Path
•
5 key, 8 key: F4 Monitor → F4 Param. Set
•
10+8 key: G4 Monitor→ F4 Param. Set
•
Explanation
•
Switch the screen between "Machining Parameter" and "Machining Information"
2.6.6 Tool Wear Set
•
Path
•
F4 Monitor->F5 Tool Wear Set
•
Explanation
•
Display the interface of tool wear set, user can set tool wear here.
2.6.7 Work Record
•
Path
•
5 key: F4 Monitor → Next → F2 Work Record
•
8 key: F4 Monitor → F7 Work Record
•
10+8 key: G4 Monitor→ F9 Work Record
•
Explanation
•
Displaying Screen
•
The current machining record can be checked with this table, the records can be exported to external
storage devices. It can record up to 500 sets of machining files.
•
Item in the table
•
No., User (authority), Program, Start DateTime, Total Time, Total Part Count and Comment.
•
New saving timing for work record
•
When the accumulated part counts is not recorded and the following conditions are satisfied:
1.
2.
3.
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Change machining NC program
Whether reached the target part count or not, the current machining data will be
recorded when changing the machining NC program.
Reached the required parts count
After reaching the required part count, the machining data will be recorded.
Change operator (please refer toAccount Management Application Manual. for
operator login/logout)
When the operator logs out, the machining data of current user will be recorded.
a.
If no one has logged in before, the user name will be recorded as "DEFAULT".
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Fenubar and System Introduction– 43
b.
The machining data will be recorded after every log out, but the required part
count and the machined parts will not be affected.
c.
Example:
i.
ii.
iii.
•
After new data is saved, the cursor will be on the first data row, which shows the latest recorded data.
•
The working record of a machined part belongs to the worker who finishes the machining. For
example, if the worker is changed during the machining. the machined part will belong to the latter
worker.
2.6.8 Clear Accum. Cycle Time
•
Path
•
5 key：F4 Monitor → Next → F3 Clear Accum. Cycle Time
•
8 key：F4 Monitor → F8 Clear Accum. Cycle Time
•
10+8 key：G4 Monitor→ F10 Clear Accum. Cycle Time
•
Explanation
•
Clear the accumulated machining time.
Set the required part count as 100 pieces. When worker 1 logged out
after completed 30 pieces, a data set of worker 1 with 30 machined parts
will be recorded.
Then worker 2 logged in and completed the remaining pieces (70),
another data set of worker 2 with 70 machined pieces will be saved.
At last there will be 2 records on the table, "Worker 1, 30 parts" and
"Worker 2, 70 parts".
2.6.9 Graph Adjust
•
Path
•
5 key: F4 Monitor → Next → F4 Graph Adjust
•
8 key: F4 Monitor → Next → F1 Graph Adjust
•
10+8 key: G4 Monitor→ F7 Graph Adjust
•
Explanation
•
Zoom in/out the simulation graph, enabled when the simulation area is displayed.
•
Operating Introduction
•
Please refer to Simu. Setting
2.6.10 Set Shift Angle
•
Path
•
5 key: F4 Monitor-> Next -> F5 Set Shift Angle
•
8 key: F4 Monitor-> Next -> F2Set Shift Angle
•
Explanation
•
To set the shift angle for the spindle synchronization function.
•
Press the button, a pop up window of spindle degree monitor appears, then press the relative button
to set the shift angle for the specified group.
•
Note
•
Supporting version:10.116.36E, 10.116.39, 10.117.39
•
Pr4021~Pr4026 should be enabled for master and slave spindle before setting shift angle on this
screen.
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Fenubar and System Introduction– 44
2.7 Maintain
•
Path
•
5 key, 8 key: F5 Maintain
•
10+8 key: Maintain
•
Explanation
•
This function page displays system alarms, network settings, fast diagnosis, PLC parameter settings,
and controller software information.
2.7.1 Alarm
•
Path
•
5 key, 8 key: F5 Maintain → F1 Alarm
•
10+8 key: G5 Maintain→ F1 Alarm
•
Explanation
•
Display alarm messages on the screen.
Pending Alarm
•
Path
•
5 key, 8 key: F5 Maintain → F1 Alarm → F1 Pending Alarm
•
10+8 key: G5 Maintain→ F1 Alarm→ Pending Alarm
•
Explanation
•
Display current system alarm.
History Alarm
•
Path
•
5 key, 8 key: F5 Maintain → F1 Alarm → F2 History Alarm
•
10+8 key: G5 Maintain→F1 Alarm → F2 History Alarm
•
Explanation
•
Display the alarm history of the system.
•
Attention
•
Some alarm types will not be recorded here, ex: MACRO alarm
Save Alarm
•
Path
•
5 key, 8 key: F5 Maintain → F1 Alarm → F3 Save Alarm
•
10+8 key: G5 Maintain→F1 Alarm → F3 Save Alarm
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Fenubar and System Introduction– 45
•
Explanation
•
Export the alarm contents of current screen to external device.
•
Ex: the screen is showing "Pending Alarm", the contents of current alarm can be exported to external
device with this function.
•
Default name of the exported files:
•
Pending Alarm: Actalm.txt
•
History Alarm: Histalm.txt
2.7.2 Set Kernel Server
•
Path
•
5 key, 8 key: F5 Maintain → F2 Set Kernel Server
•
10+8 key: G5 Maintain → F2 Set Kernel Server
•
Explanation
•
Set up the system network
•
Parameters
a.
IP Address Setting
•
Select "Specify an IP Address" when using a crossover cable
•
Select "Obtain an IP Address via DHCP" when using a normal cable, "IP Address" and "Subnet
Mask" can then be skipped
b.
IP Address
•
Enter the applicable IP address in the domain
c.
Subnet Mask
•
Enter the subnet mask of the IP address
•
Should be the same as the setting at PC end
d.
PC Name
•
Name of the connecting PC
•
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Should be the same as the setting at PC end
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Fenubar and System Introduction– 46
e.
Dir Name
f.
User Name
g.
Password
Set Kernel Server
•
Name of the shared folder at PC end (should be the same as the setting at PC end).
•
Can be skipped if no account and password is set to protect the folder shared by the Internet
disk; if do, set the corresponding account and password.
•
Same situation as "User Name"
•
Path
•
F5 → Maintain → F2 Set Kernel Server → F5 Set Kernel Server
•
Explanation
•
Set the related function of kernel server.
•
Parameters
•
Start server while boot
•
Start the server after booting or not
•
Timeout(ms)
•
Set the acceptable timeout for connection failure
Start Server
•
Path
•
F5 Maintain → F2 Set Kernel Server → F5 Set Kernel Server →F1 Start Server
•
Explanation
•
Start the kernel server immediately.
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Fenubar and System Introduction– 47
2.7.3 Fast Diag.
•
Path
•
5 key, 8 key: F5 Maintain → F3 Fast Diagnosis
•
10+8 key: G5 Maintain→ F3 Fast Diagnosis
•
Explanation
•
Display basic system information for diagnosis.
System Data
•
Path
•
55 key, 8 key: F5 Maintain → F3 Fast Diagnosis → F1 System Data
•
10+8 key: G5 Maintain→ F3 Fast Diagnosis→ F1 System Data
•
Explanation
•
Display basic system and spindle information for diagnosis.
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Fenubar and System Introduction– 48
Axes Data
•
Path
•
5 key, 8 key: F5 Maintain → F3 Fast Diagnosis → F2 Axes Data
•
10+8 key: G5 Maintain→ F3 Fast Diagnosis→ F2 Axes Data
•
Explanation
•
Display basic axes information for diagnosis.
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Fenubar and System Introduction– 49
2.7.4 PLC Param.
•
Path
•
5 key, 8 key: F5 Maintain → F4 PLC Param.
•
10+8 key: G5 Maintain→ F4 PLC Param.
•
Explanation
•
Syntec controllers provide R81~R100 total 20 registers for machinery to use, each register can be
divided into 16 Bits.
•
With the 20 register sets, machinery can provide users the control flag of specific PLC functions.
•
Extended parameters(Pr3401~Pr3420) with value out of the range of 0~65535 are not able to set its
corresponding register in this screen.
•
Operation Method
a.
Move the cursor with arrow keys【↑】【↓】【←】【→】
b.
Use【PageUp】【PageDown】 to switch pages.
c.
Users can only input 0 or 1.
d.
Users can add comments to each Bit.
e.
Corresponding file name for the comments is ParamExt_RBit_(L).xml
f.
(L) = COM/CHT/CHS/language
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Fenubar and System Introduction– 50
2.7.5 Sys. Setting
•
Path
•
5 key, 8 key: F5 Maintain → F5 Sys. Setting
•
10+8 key: G5 Maintain→ F5 Sys. Setting
•
Explanation
•
This page is used for system environment setting.
•
Operation Method
•
Move the cursor with【↑】【↓】【←】【→】
•
Switch pages with【PageUp】【PageDown】
Input/Display Unit
•
Explanation
•
Set the unit of input and display.
•
0: SI Units
•
1: Imperial Units
System Date/Time Setting
•
Explanation
•
Date format: YYYY/MM/DD
•
YYYY: year
•
MM: month
•
DD: day
•
Time format: HH/MM/SS
•
HH: hour
•
MM: minute
•
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SS: second
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Fenubar and System Introduction– 51
Set MMIConfig
•
Path
•
5 key, 8 key:F5 Maintain → F5 Sys. Setting → F8 Set MMIConfig
•
10+8 key: G5 Maintain → F5 Sys. Setting → F8Set MMIConfig
•
Explanation
•
This page is used for other system environment setting. ( 9 pages in total )
•
Operation Method
•
Move the cursor with【↑】【↓】【←】【→】
•
Switch pages with【PageUp】【PageDown】
Set Default
•
Path
•
5 key, 8 key:F5 Maintain → F5 Sys. Setting → F8 Set MMIConfig → F4 Set Default
•
10+8 key: G5 Maintain → F5 Sys. Setting → F8 Set MMIConfig → F4 Set Default
•
Explanation
•
Reset the value of where the cursor is located to default
•
Attention
•
The setting only takes effect after reboot
Set Default All
•
Path
•
5 key, 8 key:F5 Maintain → F5 Sys. Setting → F8 Set MMIConfig → F5 Set Default All
•
10+8 key: G5 Maintain → F5 Sys. Setting → F8 Set MMIConfig → F5 Set Default All
•
Explanation
•
•
Note
•
Reset all parameters to default.
The setting only takes effect after reboot
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Page 52
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 52
My Favor
•
Path
•
5 key, 8 key: F5 Maintain → F5 Sys. Setting → F8 Set MMIConfig → F6(F7, F8) My Favor
•
10+8 key: G5 Maintain → F5 Sys. Setting → F8 Set MMIConfig → F6(F7, F8) My Favor
•
Explanation
•
For 8 key system of ARM controller, provides user-define function to F6/F7/F8 of first fenubar layer
•
Operation Method
•
Move the cursor with【↑】【↓】【←】【→】to choose the page to set as My Favor and press F1.
•
Note
•
The setting only takes effect after reboot
•
Valid version: 11/21 series above 2.2.0
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Page 53
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 53
2.7.6 Backup Sys.
•
Path
•
5 key, 8 key: F5 Maintain → Next → F1 Backup Sys.
•
10+8 key: F5 Maintain → F6 Backup Sys.
•
Explanation
•
Backup system data as a compressed file and saved into the assigned external device.
Online Backup
•
Path
•
5 key: F5 Maintain → Next → F1 Backup Sys. → F5 Online Backup
•
8 key: F5 Maintain → F6 Backup Sys. → F8 Online Backup
•
10+8 key: G5 Maintain → F6 Backup Sys. → F10 Online Backup
•
Explanation
•
Upload the system backup data to the cloud for related technicians to help diagnose the problem.
2.7.7 Use Time Setting
•
Path
•
5 key: F5 Maintain ->Next-> F3 Use Time Setting
•
8 key: F5 Maintain -> F8 Use Time Setting
•
Explanation
•
To set the time limitation of the controller.
•
The password is provided by Syntec or machine maker.
2.7.8 Login
•
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Path
Page 54
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 54
•
5 key: F5 Maintain → Next → Next → F1 Login
•
8 key: F5 Maintain → Next → F1 Login
•
10+8 key: G5 Maintain→ F7 Login
•
Explanation
•
Enter user account and password to login the system.
•
Different permissions can be set for each user account
•
Permissions of each account can be set in “Authority Management” page.
2.7.9 Logout
•
Path
•
5 key: F5 Maintain → Next → Next → F2 Logout
•
8 key: F5 Maintain → Next → F2 Logout
•
10+8 key: G5 Maintain→ F8 Logout
•
Explanation
•
Logout the currently logged in account.
2.7.10 Forget Password
•
Path
•
5 key: F5 Maintain → Next → Next → F3 Forget Password
•
8 key: F5Maintain → Next → F3 Forget Password
•
Explanation
•
For general users, please contact the administrator to reset the password.
•
For machinery or administrator, please contact Syntec to reset the password.
2.7.11 Authority Mgt.
•
Path
•
5 key: F5Maintain → Next → Next → F4 Authority Management
•
8 key: F5Maintain → Next → F4 Authority Management
•
10+8 key: G5 Maintain → F9 Authority Management
•
Explanation
•
Set user's access to each function.
•
Please refer to Account Management Application Manual.for further details
Change Password
•
Path
•
5 key: F5Maintain → Next → Next → F4Authority Management → F1 Change Password
•
8 key: F5Maintain → Next → F4Authority Management → F1 Change Password
•
10+8 key: G5 Maintain→ F9 Authority Management→ F1 Change Password
•
Explanation
•
Change the password of the currently logged in user.
•
The original password is required
Default Authority
•
Path
•
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5 key: F5 Maintain → Next → Next → F4Authority Management → F2 Default Authority
Page 55
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 55
•
8 key: F5 Maintain → Next → F4Authority Management → F2Default Authority
•
10+8 key: G5 Maintain→ F9 Authority Management→ F2 Default Authority
•
Explanation
•
Set the authorities of each function when no user logs in.
User Authority
•
Path
•
5 key: F5 Maintain → Next → Next → F4Authority Management → F3 User Authority
•
8 key: F5 Maintain → Next → F4Authority Management → F3 User Authority
•
10+8 key: G5 Maintain→ F9 Authority Management→ F3 User Authority
•
Explanation
•
The machinery or administrator can set the authorities of each user account.
2.7.12 Reset Password
•
Path
•
5 key: F5 Maintain → Next → Next → F5 Reset Password
•
8 key: F5 Maintain → Next → F5 Reset Password
•
10+8 key: G5 Maintain→ Next→ F1 Reset Password
•
Explanation
•
Can be used to reset the password of the machinery
2.7.13 About
•
Path
•
5 key: F5 Maintain ->Next -> Next ->Next -> F5 About
•
8 key:F5 Maintain ->Next -> F8 About
•
Explanation
•
Provide system information of the controller.
•
Provide information of axial driver and motor.
•
Provide information of spindle driver and motor.
•
System permissions related settings.
•
Machine builder information.
About
•
Path
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F1 About
•
8 key: F5 Maintain -> Next -> F8 About -> F1 About
•
Explanation
•
Display system information
•
CPU board type
•
Serial number of the controller
•
Controller model
•
Machine type
•
Controller software version
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Page 56
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 56
Normal Axis Information
Normal Axis
•
Path
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F2 Normal Axis Information -> F1 Normal Axis
•
8 key: F5 Maintain -> Next -> F8 About -> F2 Normal Axis Information -> F1 Normal Axis
•
Explanation
•
Display information of normal axis.
•
Displays invalid content as N/A.
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Page 57
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 57
SPLCA
•
Path
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F2 Normal Axis Information -> F2 SPLCA
•
8 key: F5 Maintain -> Next -> F8 About -> F2 Normal Axis Information -> F2 SPLCA
•
Explanation
•
Display information of SPLCA axis.
•
Displays invalid content as N/A.
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Page 58
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 58
ROT
•
Path
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F2 Normal Axis Information -> F3 ROT
•
8 key: F5 Maintain -> Next -> F8 About -> F2 Normal Axis Information -> F3 ROT
•
Explanation
•
Display information of ROT axis.
•
Displays invalid content as N/A.
ATC ( Support from 10.118.22 )
•
Path
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F2 Normal Axis Information -> F4 ATC
•
8 key: F5 Maintain -> Next -> F8 About -> F2 Normal Axis Information -> F4 ATC
•
Explanation
•
Display information of ATC axis.
•
Displays invalid content as N/A.
Spindle Information
•
Path
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F3 Spindle Information
•
8 key: F5 Maintain -> Next -> F8 About -> F3 Spindle Information
•
Explanation
•
Display information of spindle.
•
Displays invalid content as N/A.
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Page 59
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 59
Fitting Information ( Support from 10.118.22 )
Driver
•
Path
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F4 Fitting Information -> F1 Driver
•
8 key: F5 Maintain -> Next -> F8 About -> F4 Fitting Information -> F1 Driver
•
Explanation
•
Display information of driver fittings.
•
Displays invalid content as N/A.
SRI
•
Path
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F4 Fitting Information -> F2 SRI
•
8 key: F5 Maintain -> Next -> F8 About -> F4 Fitting Information -> F2 SRI
•
Explanation
•
Display information of SRI fittings.
•
Displays invalid content as N/A.
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Page 60
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 60
System Permissions
•
Path
•
Before 10.118.12x
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F4 System Permissions
•
8 key: F5 Maintain -> Next -> F8 About -> F4System Permissions
•
After 10.118.22x
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> Next -> F2 System Permissions
•
8 key: F5 Maintain -> Next -> F8 About -> F7 System Permissions
•
Serial Number Setting
•
Path (Under System Permissions)
•
F1 Serial Number Setting
•
Explanation
•
To set the serial number of the controller.
•
The password is provided by Syntec.
•
Option Setting
•
Path (Under System Permissions)
•
F2 Option Setting
•
Explanation
•
To enable optional function of the controller.
•
The password is provided by Syntec.
•
Option Information Restore
•
Path (Under System Permissions)
•
F3 Option Information Restore
•
Explanation
•
To restore the option setting of the controller.
•
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The password is provided by Syntec.
Page 61
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 61
Machine Builder Information
Machine Builder Information
•
Path
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F5 Machine Builder Information -> F1
Machine Builder Information
•
8 key: F5 Maintain -> Next -> F8 About-> F5 Machine Builder Information -> F1 Machine Builder
Information
•
Explanation
•
To provide the page to set and display machine builder related information.
•
The valid version starts from 10.116.36J, 10.116.42, 10.117.42 (included)
•
Items:
•
Machine Model
•
Machine Serial Number
•
Machine Built Date
•
Wiring Serial Number
•
Machine Builder Phone
•
Machine Builder Code
•
PLC Version
•
Editing authority management of machine builder information
•
All users are permitted to edit machine builder information after logging in, the cursor will
appear when entering this page.
•
If the authority of editing needs to be limited, please switch to “Authority Management” and
set “[About] Maker Info.” to “Display Only”.
Product Registration
•
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Path
Page 62
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 62
•
5 key: F5 Maintain -> Next -> Next -> Next -> F5 About -> F5 Machine Builder Information -> F2Product
Registration
•
8 key: F5 Maintain -> Next -> F8 About-> F5 Machine Builder Information -> F2 Product Registration
•
Explanation
•
To provide 2D bar code and register the products online after scanning.
•
Operation Method
•
Enter the page and wait for the controller to create 2D bar code.
•
Use APP to scan 2D bar code and register the products.
•
If the product information is too much to display in one 2D bar code, all the bar codes need to be
scanned before you leave this page by "Finish" button.
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Page 63
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 63
Online Service
•
Path
•
5 key:F5 Maintain -> Next -> Next -> Next -> F5 About -> F6 Online Service
•
8 key: F5 Maintain -> Next -> F8 About -> F6 Online Service
•
Explanation
•
Provide a 2D bar code for scanning, which can upload the controller related information to the
website of customer service.
•
The valid version starts from 10.116.36O, 10.116.45, 10.117.45 (included)
•
The information contained in the bar code
•
For Wechat user
•
•
•
For Common user
•
•
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URL of customer service of Syntec
Controller information
•
CNC Information: bar code version, controller information, CPU board type,
image file version, software version
•
Machine Builder Information: What you can see in "Machine Builder
Information" Screen
•
Axis Information:
•
Yaskawa (YAS):drive model, motor model
•
Syntec (SYN); driver serial number, motor serial number, driver firmware
version, encoder firmware version
•
History Alarm Information: Up to 30 History Alarms
URL of customer service of Syntec
Controller information
•
CNC Information: bar code version, controller information, CPU board type,
image file version, software version
Page 64
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 64
•
Operation Method
•
For Wechat user
•
•
Select Wechat User
Machine Builder Information: What you can see in "Machine Builder
Information" Screen
•
Add Syntec Wechat official account, if you have already added, please skip this step.
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 65
•
Wait for 2D bar code
•
Scan 2D bar code
1.
2.
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Please select "客户专区" → "客服申请" via Wechat APP.
Press OK and the scan box of Wechat will appear, then scan 2D bar code and the
controller information will be uploaded to the customer service request page.
Page 66
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 66
3.
4.
•
For Common user
•
Select Common User
Fill in required fields.
Press “Save” to send the information and press “Finish” to leave the screen on the
controller.
•
Wait for 2D bar code
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Fenubar and System Introduction– 67
•
Scan 2D bar code
•
Note
1.
Prepare a scanning APP with 2D bar code function. ( The APPs showed on the
controller screen are recommended. )
2.
Scan 2D bar code and the controller information will be uploaded to the customer
service request page.
3.
Fill in required fields.
4.
Press “Save” to send the information and press “Finish” to leave the screen on the
controller.
•
When the controller information is too much to display in one bar code, two or more bar codes will be
created. When scanning, the system will notify to scan the remaining bar codes.
•
If two or more bar codes are created, the code number will be shown on the screen like [1/2]
and [2/2], also “Next” and "Previous" buttons can be used to switch.
•
The hotkeys on the operation panel will be disabled when applying the online service action.
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Page 68
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Introduction of Control Panel– 68
3 Introduction of Control Panel
3.1 Operation Panel
•
POWER ON
•
Turn on the controller's power, get ready to operate the machine.
•
POWER OFF
•
Turn off the controller's power after the machine is used up.
•
Emergency Stop
•
For the safety consideration of users and machine, controller would stop all motion and all main
power will be cut off after this button is pressed. Therefore the safety of users and machine will be
guaranteed.
•
Home mode
•
When CNC( or the machine) power is on, the home points of all axes must be located at first under
home mode.
•
JOG mode (Rapid JOG)
•
Users can move the machine with the JOG buttons of each axis under JOG mode.
•
INJOG mode
•
Users can move the machine incrementally with the JOG buttons of each axis under INJOG mode.
•
MPG mode
•
Users can use MPG (Manual Pulse Generator) to move the machine under MPG mode.
•
AUTO mode
•
Users can execute NC program by Cycle Start button under AUTO mode.
•
MDI mode
•
Users can execute the program in MDIBLOCK by Cycle Start button under MDI mode.
•
MPG Simulation
•
Explanation:
•
Operation Method:
•
Users can use this function to check NC file.
•
This function can be "Enable", " Disable" immediately.
•
This function is easy to use for checking purpose
•
Select AUTO mode
•
Press MPG simulation button, and the corresponding led will be "ON"
•
Press "CYCLE START" to start running the NC file
•
CNC would change state from "READY" to "BUSY"
•
Machine does not move
•
User can rotate MPG to run NC file
•
The faster user rotates MPG, the faster the feedrate is
•
MPG stops, machine stops too.
•
Single Block
•
Explanation:
•
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Users can use this function to check NC file.
Page 69
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Introduction of Control Panel– 69
•
Operation Method:
•
Optional Stop
•
Explanation:
•
Operation Method:
•
This function is used to check NC file by checking each Block of NC file.
•
Select AUTO mode
•
Press single block button, and the corresponding led will be "ON"
•
Press "CYCLE START" to start running the NC file
•
CNC will execute NC file only one block and STOP
•
CNC will change state from "BUSY " to "B_STOP"
•
Press "CYCLE START" again ,then CNC executes next block
•
Users can use this function to pause the execution of NC file when executing M01.
•
This function is used to change tool or check workpiece.
•
Select AUTO mode
•
Press optional stop button, and the corresponding led will be "ON"
•
Press "CYCLE START" to start running the NC file
•
When CNC is executing "M01", CNC would STOP
•
CNC would change state from "BUSY" to "Feedhold"
•
Optional Skip
•
Explanation:
•
Operation Method:
•
Spindle control
•
Users can use this function to skip specified block when executing " / " in NC file.
•
Select AUTO mode
•
Press optional skip button, and the corresponding led will be "ON"
•
Press "CYCLE START" to start running the NC file
•
When executing " / " in program ,CNC would skip this block
•
If this function is not enabled, CNC will execute this block
Spindle CW rotation
Spindle stop
Spindle CCW rotation
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Page 70
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Introduction of Control Panel– 70
•
Working Light & Air Blow
•
Working Light ON/OFF
•
Air Blow ON/OFF
•
Working Liquid
•
Working Liquid ON/OFF
•
Auxiliary Function
•
Machine table forward
Spindle rotates with zero floating speed, set by Pr1721~.
•
Machine table backward
3.2 Text Key
26 keys of English letter
～
Numerical keys
～
Delete key to delete a character
Insert key
Switch to the other character of the same key
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Introduction of Control Panel– 71
Space key
Backspace key to delete a character
To reset the action or state of the controller
To input data or change line when editing NC program
To show online help on the screen
For optional skip or comment in NC program
End of the block in NC program
Decimal point
All symbols above are used for program editing.
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Page Up /Page Down
Arrow keys for moving cursor
Page 72
机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Operation– 72
4 Operation
4.1 System State
Syntec controller displays different state under different situations, the following content will introduce the
triggering conditions of each state.
(For multi-system interface, the controller will display the state of the system with smallest number.)
4.1.1 Not Ready
System cannot implement any operation under Not Ready state.
Conditions:
•
Emergency stop button is pressed
•
Serious alarm happens
System will switch to "Not Ready" state from any state and stop all actions to ensure the safety of users and
machine.
4.1.2 Ready
System can implement all operations under Ready state.
Conditions:
•
"Emergency stop" button is released and no alarm exists, system will switch state from "Not Ready" to
"Ready".
•
Under "Busy"/ "FeedHold"/ "B-stop" state, if user presses "Reset", system will switch to "Ready" state.
4.1.3 Busy
System is executing NC program.
Conditions:
•
Under "Ready"/ "FeedHold"/ "B-stop" state, if Cycle Start function is triggered; system will switch to "Busy"
state.
4.1.4 Feed Hold
System pauses the motion of the machine while executing NC program.
Conditions
•
Press Stop (or FeedHold) button under "Busy" state, system will switch to "Feedhold" state.
Note:
•
Spindle will keep rotating under "Feedhold" state.
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Operation– 73
4.1.5 B-Stop
System pauses the motion of the machine at the end of the block in NC program.
Conditions:
•
Executing M00 under "Busy" statue.
•
Single block function is triggered under "Busy" state.
Note:
•
Under "B-Stop" state, spindle will keep rotating.
4.2 Machine Preparation
4.2.1 Manual Function
SYNTEC controller provides 4 functions used to control axis movement including JOG, INC JOG, MPG and Rapid JOG
JOG
•
Function:
•
Control the axis movement toward the selected direction
•
Can control more than one axis at the same time
•
Condition:
•
Operation:
Rapid JOG
•
Function:
•
Condition:
•
Operation:
•
Note:
•
System is on "Ready" state
•
JOG mode is selected
•
Press axis direction key (X+,X-,Y+,Y-,Z+…)
•
Hold the axis direction key to keep the axis moving uninterrupted
•
JOG speed can be adjusted by G01%
•
Control axis movement toward the selected direction with G00 speed
•
Can control more than one axis at the same time
•
System is on "Ready" state
•
JOG mode is selected
•
Press rapid key "～ ", then press axis direction key (X+,X-,Y+,Y-,Z+…) at the same time ,machine will
move with G00- rapid speed
•
Hold the axis direction key to keep the axis moving uninterrupted
•
Rapid JOG speed can be adjusted by G00%
•
Rapid JOG is usually much faster than JOG, so when operating, please confirm the axis position to
ensure human and machine safety.
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INC JOG (incremental JOG)
•
Function:
•
Control axis movement toward the selected direction with fixed distance(incremental distance)
•
Condition:
•
System is on "Ready" state
•
INC JOG mode is selected
•
Operation:
•
Press axis direction key (X+, X-,Y+,Y-,Z+…) and machine moves toward the selected direction.
•
Cannot be constantly triggered like JOG or rapid JOG mode, INC JOG mode only moves once with a
fixed distance when axis direction key is pressed once
•
The fixed distance in INC JOG mode can be selected by percentage movements as below:
•
X1 ：Distance 0.001mm
•
X10 ：Distance 0.010mm
•
X100：Distance 0.100mm
•
These percentage movements are shared with MPG mode
MPG
•
Function:
•
Control axis movement toward the selected direction
•
Condition:
•
System is on "Ready" state
•
MPG mode is selected
•
Operation:
•
Press axis direction key (X+, X-,Y+,Y-,Z+…) or turn the direction switch on the manual pulse generator
for the direction to move.
•
Turn the dial on manual pulse generator clockwise / counterclockwise for forward / reverse
direction.
•
The moving distance when turning one track in MPG mode can be selected by percentage
movements as below:
•
X1 ：Distance 0.001mm
•
X10 ：Distance 0.010mm
•
X100：Distance 0.100mm
•
These percentage movements are shared with INC JOG mode
4.2.2 Machining Process
Auto
•
Description:
•
Execute "Machining Program"
•
Condition:
•
System is on "Ready" state
•
AUTO mode is selected
•
Operation:
•
Press "CYCLE START" button
•
System will machine the current machining program
•
System state will be switched from "Ready" to "Busy" when machining is started and back to
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"Ready" when finished
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Operation– 75
Single Block
•
Description:
•
Execute each single block in program
•
Condition:
•
System is on "Ready" state
•
Single block mode is selected
•
Operation:
•
Press "CYCLE START" button
•
System will execute the current program in single block
•
System state will be switched from "Ready" to "Busy" when machining is started and back to
"Ready" when finished
4.2.3 HOME
Because tool and workpiece coordinate setting is based on Machine zero point, it is necessary to confirm where the
machine zero point(HOME) is. Therefore, when CNC restarts, return to reference point (search HOME) is very
important. Otherwise, SYNTEC CNC controller will not execute AUTO NC files.
•
Condition:
•
System is on "Ready" state
•
"Home" mode is selected
•
Operation:
•
Release emergency stop button, CNC state will change "NOT READY" to " READY "
•
Select HOME mode
•
Press axis direction key(X+,X-,Y+,Y-,Z+…) ,each axis would start HOMING
•
Home direction is defaulted in the CNC parameter
•
Home function can run 3 axes at the same time
•
After HOMING, all machine coordinates will be zero.
•
Warning:
•
Stroke protection in software is activated only after Homing is finished, so please make sure the
machine does not run too fast before Homing.
4.3 Tool Preparation
While editing machining program, users usually value the relative position between tool and workpiece, and regard
the real position and difference of length between tools are not important. Hence, it is vital to measure each tool
accurately, record data in the controller, and finish offset setting, before machining. By doing this, users are able to
avoid disturbing result from difference of tool length while machining with multi-tools.
Syntec lathe controller provides: tool length set, tool wear set, tool nose set and workpiece coordinate offset set.
•
Tool length set:
•
Activate tool number and tool length compensation with T code
•
compensate the tool offset with G43/G44
•
Tool wear set:
•
Compensate tool wear with T code
•
Usually applied on tool wear, thermal expansion and extraction, or tweak to tool length
•
Tool nose set:
•
Specify the tool number and compensation number with T code
•
Activate the tool length compensation with G41/G42 in NC program
•
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Compensate the tool nose radius
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Operation– 76
•
Workpiece coordinate offset set:
•
Set up coordinate offset (G92)
4.3.1 Tool Length Set
•
Operation:
•
Path: F3 Offset/Setting -> F2 Tool length set
•
Switch the cursor to the position wants to set by using page up/down keys and arrow keys
•
There are 3 methods to input: absolute, incremental and teaching
•
Enter「A***」to input absolute value, here *** is input value; generally, this method is used to
input tool radius compensation or tool length compensation.
•
Enter「I***」to input incremental value, here *** is input value; generally, this method is used to
input tool radius wearing compensation or tool length wearing compensation.
•
Enter「X**」 or 「Z**」 to input teaching value. User can input other axis name as Y**, X1=**,
X2=**, here ** is teaching value; generally, this method is used to input tool length
compensation.
•
Fomula calculated compensation value
•
( Tool radius compensation + radius wear compensation ) is real G41/G42 compensation value
•
( Tool length compensation + length wear compensation ) is real G43/G44 compensation value
•
Using teaching method, user does not need to move cursor to desired input position, only need move
cursor to right tool number and enter axis name, controller will automatically enter setup value
according to axis name.
•
After setting tool length by teaching method, tool wear value is set to zero automatically.
4.3.2 Tool Length Measurement
Once NC file has T code, G43 will enable automatically. Therefore, users must set tool length before machining.
Before measuring, please confirm whether
•
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workpiece shift(G92) is correct
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Operation– 77
•
workpiece coordinate system offset is correct
Z axis tool length measurement
Use MDI mode and enter the tool No. you want to measure, for example, T0101.
•
Path:
•
F3 Offset/Setting -> F2 Tool length set
•
Operation:
a.
b.
c.
Move cursor to tool No. wants to set tool length, e.g., tool No. 1
Use manual mode (JOG, INJOG, MPG mode) to move the cutting tool until it touches the end face of
workpiece. The value of coordinate Z-axis now is the workpiece zero point, i.e zero point of absolute
coordinate. Use teaching method, entering "Z0" to set current position as workpiece zero point.
Input Z axis cutting measuring
i.
Normally, it is not easy to move tool nose to Z axis work piece zero point in manual mode. In
this case, user usually inputs Z axis cutting value to measure tool length
ii.
Operation:
1.
Clamp the round workpiece in spindle
2.
Use manual mode to move tool nose touchign the end face of workpiece. Ensure that
workpiece can be cut by moving X axis
3.
Spindle rotates CW direction, using MPG mode controlling spindle to move in X-axis
direction and cut workpiece
4.
Move X axis in opposite direction, and do not move Z axis
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Operation– 78
5.
Use teaching method, enter "Z0", the end face of workpiece now is the workpiece zero
point
•
Note: After setting Z axis tool length by teaching method, Z axis tool wear value is set to zero automatically.
X axis Tool Length Measurement
•
Input X axis cutting measuring
•
Normally, it is not easy to move tool nose to X axis work piece zero point in manual mode. In this
case, user usually inputs X axis cutting value to measure tool length
•
Operation:
a.
b.
c.
d.
•
Example:
Switch to MDI mode and enter the tool No. you want to measure, for example: T0101
Path: F3 Offset/Setting => F2 Tool length set
Move cursor to tool No. you wants to set tool length, e.g., tool No. 1
Switch to manual mode (JOG, INJOG, MPG mode) and move the tool nose until it touches the X axis
work piece zero point. Use teaching method, entering "X0" to set current position as workpiece zero
point
•
Clamp the round workpiece (diameter14mm) in spindle
•
Move tool nose to position where X equals to 14mm and ensure workpiece can be cut by moving tool
in Z axis
•
Rotate spindle, and cut workpiece along Z axis
•
Retract cutting tool along Z axis, and do not move X axis
•
Measure cutting diameter "D "
•
Input this value "X+/-D" in teachingmethod. For example, after cutting, the workpiece diameter is
13.5mm, input X13.5
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Operation– 79
•
The plus/minus sign depends on tool nose position. If tool nose locates at X+ or on central line, sign is
"+"; If tool nose locates at X-, the sign is "-"
•
Note:
•
After setting X-axis tool length with teaching method, X-axis tool wear value is set to zero
automatically.
Tool Wear Setting
Tool wear setting is commonly applied to tool wear compensation, tool thermal expansion and contraction, or
tweak to correction of tool length. After completing tool length setting, do not modify tool length value randomly.
Use tool wear setting to correct the error in machining process.
After setting tool length, tool wear value is set to zero automatically. If machining result is wrong after machining
process, users can compensate tool length with tool wear setting. Actually, tool length = tool length + tool wear
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Operation– 80
•
Path:
•
F3 Offset/Setting -> F1Tool wear set
•
Input method:
•
Absolute: enter absolute value of tool wear by entering "A**". Tool wear would equal this value
•
Incremental: enter incremental value of tool wear by entering "I** ". Tool wear will be changed to
pre-value plus this value
•
Description:
•
Input "A" or "I" single character, then "absolute "or "incremental" setting would be kept. After this,
Users can directly input only setting value.
•
Input value can be assigned the sign "+/-," whichdecide the direction of adjustment of tool nose
•
If adjusted direction of tool nose is "Plus" direction, then enter tool wear value with plus sign
•
If adjusted direction of tool nose is "Minus" direction, then enter in tool wear value with minus sign
•
Example:
If machining result is bigger than diameter 10um, tool nose is adjusted to X-. Then input "I–0.01" to tool wear
and "-10um" diameter will be added to current tool wearing value. The next cutting, tool nose cutting path
would move "10um" toward "X-"direction in diameter.
•
Parameter
No Descriptions Range Unit initial occasion
3245 Max increment value of input
[1~200000] BLU 1000 Press Reset
for tool wear compensation
(BLU)
•
This parameter limits the maximum increment of adjusting tool wear by operator to avoid excess
input and cause mechanical interference.
Tool Nose Setting
Because tool nose is circular, tool length measurement only measures tool length. For precision machining, users
can set radius of tool nose to compensate error of tool nose dimension. Operation methods are shown as below:
•
Path:
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机床产品/Machine Tool Products – 6D-H/7/21/21-H/22/220 Series_Serial Bus Lathe Operation Manual.
Operation– 81
•
F3-Offset/setting-> F3 tool nose set
•
There are 3 categories of data:
•
Radius: tool nose radius
•
R.wear: tool nose radius wear. Real tool nose equals to Radius + R.wear
•
Nose: direction of tool nose. Depending on tool nose shape, there are 8 tool nose directions to be
selected. Please see SYNTEC programming manual to know more detail (G41/G42).
•
Using G41/G42 in NC files to enable tool nose compensation
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Operation– 82
4.3.3 Working Shift
During programming process, user often uses the workpiece coordinate system, which needs to be set properly in
CNC before machining. Machining program will modify the relation between the workpiece coordinate system and
machine coordinate system according to the shift of workpiece coordinate system
•
Syntec's controller provides 2 methods to set workpiece coordinate system
•
Use NC program or MDI execute G92 code
•
Use working shift function
•
Path:
•
F3 "Offset/Setting" => F5 "Working shift"
•
There are 2 input methods for working shift function.
•
•
•
Note: Working shift function shares the same result with G92. While entering X15. in absolute method, it is
same to executing program of "G92X10."
4.3.4 Tool Manager Function
•
Purpose:
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Incremental：Move cursor to axis you want to set, enter shift value. This value is the
relation, shift distance, between absolute coordinate system and machine corrdinate
system.
Absolute：Enter「X**」or「Z*」.「**」is the value of position in absolute coordinate system
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Operation– 83
•
Provide user with a page managing the information about cutting tool. Because the real function
requests PLC setting, in this case, please contact the machinery.
•
Condition
•
•
Operation
•
•
Description
•
•
•
Both auto and manual can be use.
Press "Tool management" ( if not enable, please check Pr.3228 )
Turret
•
Tool set No. that current tool belongs to.
Group
•
Tool in same type is classified into same group.
•
If the first tool of that group is on lock state or 「Tool life」is end, whenever user use T code to
change the tool, system will skip the first tool and use the second one, when the second one is
lock or「Tool life」is end, system will use the third one, and so on.
Tool information ( state )
•
L—Lock / U—Unlock
•
If the state of a tool is lock, that tool can not be used. If T code is execute, system will
skip that tool.
•
B—Large diameter Tool/ N—Normal Diameter Tool
•
Tool pocket adjacent to large diameter tool must be empty ( display only )
•
T—working time / C—Number of working times
•
Decide the current lifetime, the maximum lifetime, lifetime prediction, unit( in time or
number of times ).
•
R—effective value / - —non effective value.
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•
Current tool is using tool manager or not.
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Operation– 84
•
Current Lifetime
•
Condition of current tool
•
Maximum LifeTime
•
Maximum lifetime of tool.
•
Lifetime prediction
•
When lifetime of tool is longer than lifetime prediction, alarm shows up.
•
Current State of Tool
•
(0) Without management: setting value will not be effective.
•
(1) Without use: lifetime of tool is zero.
•
(2) Usable: 0 < tool lifetime < lifetime prediction
•
(3) End prediction: lifetime prediction < tool lifetime < maximum lifetime
•
(4) End of lifetime: maximum lifetime < tool lifetime
•
(5) Wear of tool.
4.4 Program Preparation and Cycle Start
4.4.1 Select NC Program
•
Condition:
•
Except single block mode
•
Specify current programming file as machining program
•
Operation:
i.
Switch to edit page
ii.
Press F1 "Excute", and the program will be designated as the machining program
•
Specify machining program in file manager.
•
Operation:
i.
Switch to the "File Management" page
ii.
Move the cursor to the expected program and press Enter
iii.
Press F1 "Excute", and the program will be designated as the machining program
•
Confirmation:
•
There are two ways to confirm whether machining program is specified successfully.
•
The screen displays the correct machining program name
•
The content of machining program is displayed when pressing F4-Monitor
4.4.2 Simu. Setting
SYNTEC's controller provides simulation program, after editing machining program, users can easily simulate the
path of machining process. This feature also includes checking function that help user quickly find out the syntax
error in machining program or unreasonable actions. We suggest user make good use of this feature after
programming.
•
Condition
•
Except single block mode
•
Operation
•
In the "File Management" page, select the program you want to edit after programming, and press F7
"Simulation"
•
Screen will switch to the page "graphic simulation" and scan the content of the program
•
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Description
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Operation– 85
a.
In simulation screen
•
The solid line represents the cutting path
•
The dashed line represents the moving path
b.
During the checking, if there is any syntax or error of content, they will be displayed on the screen
with corresponding line number
c.
F1( Step ): Check NC files once a line
d.
F2( Continue ): Simulate the machining process
e.
F3( Zoom ): To zoom in/out the simulation. Users can use the arrow key "←", "↑", "→", "↓" to move
the frame to the expected area, use "PageUp" "PageDn" to zoom in/out this area. After selecting
zoom scales, press "enter" to finish.
f.
F5( Simu. Setting ): Set simulation parameter
4.4.3 Machining Test
MPG Simulation
This chapter is going to introduce how to do machining test with MPG
•
Condition:
•
Only for single block( MDI ) and auto mode
•
Operation:
a.
Press MPG simulation button on operation panel
b.
"Cycle Start"
c.
Turn MPG dial to execute machining
d.
If MPG is turned in CW direction, program will be run from current NC line down to the next NC line
e.
If MPG is turned in CCW direction, program will be run from current NC line up to the last NC line
•
Confirm:User could check whether MPG simulation is activated successfully or not with two methods
•
No "Cycle Start."
After activate MPG function, the G01 percentage in "Monitor" page is zero/nonzero while user does
not/does turning MPG dial
•
Already "Cycle Start."
After activate MPG function, machine starts decelerating immediately until 0, unless user turn MPG
dial or cancel MPG function.
Single Block
This chapter is going to introduce how to do machining test with single block
•
Condition:
•
Only for single block( MDI) and auto mode
•
Operation:
a.
Press single block button on operation panel
b.
"Cycle Start"
c.
After executing a single block, machine decelerates to 0, state of system is switched to B-stop
d.
Press "CYCLE START" again
e.
After completing next single block in NC file, state of system is in B-stop again
MPG Shift
This chapter is going to introduce the MPG shift function
•
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Condition
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Operation– 86
•
Only for single block( MDI) and auto mode
•
Operation
a.
Press "MPG Shift – Enable" in "MDI" or "auto" mode
b.
MPG shift widow will be displayed
c.
Switch to MPG axis assign
d.
Rotate the MPG and the value will be shown in the MPG shift window
•
Confirmation
•
Switch to coordinate system screen and make sure the value in MPG shift column is correct.
•
Related Parameters
a.
Pr.3201 set lathe, MPG shift function can't be enabled when the parameter is not 0
b.
When the path of axes Pr.701~716 has axes belonging to different path, the MPG shift function can;t
be enabled.
•
Notifications
•
Other enabling method
•
•
•
Press "MPG Shift – Enable" in non-"MDI" or non-""Auto" mode"
•
Besides enabling with the MDI button, the MPG shift window can also be called by the risingedge trigger which makes R606.0 changes to 1 from 0 in "MDI" or "Auto" mode.
Only accepts MPG command, JOG and INJOG commands are invalid
The reminder window will pop up
•
Close the MPG shift window：
•
Press ESC when the window is displayed
•
When R606.0 turns to 0 from 1
•
Being switched to other modes except for "MDI" or "Auto" mode.
•
Able to be operated when the machine is locked
•
Dismiss timing
i.
Save the MPG shift coordinate when power-on
ii.
Skip clear after changing the coordinate (G54/G55)
iii.
Skip clear while changing the machining process
iv.
Skip clear after home searching
v.
Skip clear after G28/G29/G30 return to reference point actions
•
Limitation
•
When MPG shift function is enabled under MPG simulation, the commands will be sent to MPG shift
function when rotating the MPG. After the MPG shift function is done, the commands will then be sent
to MPG simulation function.
4.4.4 Mid-Program Restart
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Timing to use
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Operation– 87
1.
Tool fractures during machining process.
2.
The power is cut off abnormally and rebooting the system is necessary.
3.
User want to execute part of machining program separately.
4.4.5 Related Setting
Controller Parameter Pr3851：
The way to return fractured tool (0 or 888800 or 999900 or Customize Macro)
Operation
1.
Push "Reset" button to clear alarm and "Busy" state.
2.
After tool fractures, move tool aside in MPG mode.
After replacing tool, in MPG mode, move tool to the neighborhood of X-axis and Y-axis position which is
specified by the first line in machining program.
3.
Switch to ‘Machining Execution’ screen. Input program Serial number (N) and Row number (L), which is the
position of program restarting. (Note two)
4.
Start MPG simulation function, and "Cycle Start". Slowly rotate MPG and check whether the starting point of
machining is correct or not.
5.
If user need to slightly adjust tool length, please enter ‘Tool Setting’ and change ‘Tool length Wear’. Wear
amount is able to be adjusted during machining, and it is enabled immediately.
6.
If user need to adjust Machining Speed (F) and Spindle Speed (S), please enter ‘Machine Parameter Setting’.
(Note Four)
7.
If every movement is normal, please cancel MPG simulation setting, and system will return to normal
machining.
Note one：
If user want to use the broken tool return function, please use absolute coordinate (G90) to do program coding, and
it will be easier to check.
Note Two：
How to assign middle starting position in a program(N/L)
EX：
•
Input N10 means executing program from N10. System will automatically translate N10 into row number
and display on screen.
•
Input L10 means executing from the tenth row.
•
Input 10 (the same as L10) means executing from the tenth row.
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Operation– 88
Note Three：
Press ‘Tool Setting’ and change tool wearing value (be able change it at any time during machining).
Note Four：
There must be corresponding spindle speed and machining speed to start execution from the middle. User can
input spindle speed and machining speed, which should be same as that at row number of restarting program,
again in screen ‘Machine Parameter Setting.’
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Page 89
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4.4.6 Fractured Tool Return Function Precautions
1.
Pr3851 Tool break handle program No: number of fractured tool process program (will be effective after
9.118 version)
2.
The serial number for restarting in the middle of program must be bigger than zero.
3.
After setting serial number and "Cycle Start"( executing machining ), Start Block will show "1."
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4.
If Pr3851 equals to "888800", user shouldn’t click Cycle Start during scanning. If so, there will be alarm that
file does not exist.
5.
Pr3851 = "888800" do not support the framework of dipole.
4.4.7 Machining Monitor
This section will introduce the function of workpiece counting and work record.
Part Count Manager
•
Condition:
•
None
•
Description:
a.
Accumulated Part Count
•
The total workpiece number machined by CNC.
b.
Required Part Count
•
The specified number from a machining program. If system runs machining program with
M99,CNC stops once the required number of part is reached and informs user that the
required number is reached.
c.
Part Count
•
Once CNC runs machining program with M99, this number will be accumulated until reset
•
Condition to reset part count( clear to 0 )
1.
Change machining files
2.
Required part count is reached( clear to 0 while "Cycle Start" again )
3.
Modify the required part count, and the required part count is smaller than part
count( clear to 0 while "Cycle Start" again )
Work Record Function
•
Condition:
•
None
•
Description:
•
Once CNC continues machining when it meets M99, work record function will automatically record it.
•
Recording timing:
•
Required part count is reached
•
If 0 < part count < required part count, at the time of changing machining files
•
At the moment of modifying the required part count which must be smaller than the part count.
4.5 Operation Difference of Dual-system
4.5.1 Preface:
User usually do follow preparations sequentially before machining:
Machine Preparation>Program Preparation and Machining Execution>Tool Preparation
For two systems’ user, please refer to previous section for three preparations mentioned above.
The followings are supplement for distinction in operation to versions later than 10.116.36. They will explain and
display screens ofProgram Editor, Graph Simulation, MDI Input and Fractured Tool Return (Program Leaping
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Machining)in new dual-system.
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Program Editor
•
Through the ‘System Choice Rotating button’ on the machine panel.
(Because there is difference between each machine, please ask machinery if you don’t know how to
operate.)
•
•
Full screen for editting.
The string in red box will be marked in yellow in order to display assigned system after switching.
(Like the red box as below)
•
Assigning the system that you want to edit by pressing F6 "Choosing Program."
The editing screen is still split into two screen now.
•
White cursor will move to assigned system after switching.
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Graph Simulation
Through the "System Choice Dial"on the machine panel.
(Because it’s different between each machine, please ask machinery if you don’t know how to operate.)
•
If user do not choose system 1 or system 2 particularly by turning "System choice dial", after pressingF7
"Graph Simulation", the default system is system 1.
•
The string in red box will be marked in yellow in order to display assigned system is system 1, as below.
•
Use "System Choice Dial"to choose system 1.
Press F7 "Graph Simulation"to conduct simulation on system 1.
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•
The string in red box will be marked in yellow in order to display assigned system is system 1, as below.
•
Use "System Choice Dial"to choose system 2.
Press F7‘Graph Simulation’ to conduct simulation on system 2.
•
The string in red box will be marked in yellow in order to display assigned system is system 2, as below.
•
Specify the system through F6 "Choosing Program."Move the white cursor in program editor to system 2.
Press F7 "Graph Simulation."
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MDI Input
•
If user do not choose system 1 or system 2 particularly by turning "System choice dial", the default systems
are both of them. Assign the system that user want to edit through F3 ‘Choosing Program’, the editor screen
is still split into two windows.
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•
Use "System Choice Dial" choosingsystem 1 to edit the content in system 1. Only system 1 will be executed
after "Cycle Start" and displayed on the screen.
The string in red box will be marked in yellow in order to display the assigned system is system 1, as below.
•
Use "System Choice Dial" choosing system 2 to edit the content in system 2. Only system 2 will be executed
after "Cycle Start" and displayed on the screen.
The string in red box will be marked in yellow in order to display the assigned system is system 2, as below.
Broken Tool Return Function (Program Leaping Machining)
•
In the "Machining Monitor", use left and right button to switch cursor between system 1 and 2. Enter serial
number, the executing row number of the program, in the red box.
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•
The method to assign the serial number in dual-system is same as that in single system. We provide
following instruction-searching functions.
•
n：Program execute from n-th row. for example input 20. If n is larger than the maximum row
number, the last row is assigned automatically.
•
L+n：same as "n" method above.
•
T+n：Searching T+n. Search down from the yellow cursor in the program to get the row number
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where T+n first shows up, and assign that row as starting row, for example, T0101.
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•
M+n：Searching M+n. Search down from the yellow cursor in the program to get the row number
where M+n first shows up, and assign that row as starting row, for example, M303.
•
G+n：Searching G+n. Search down from the yellow cursor in the program to get the row number
where G+n first shows up, and assign that row as starting row, for example, G01.
•
User is able to search instructions above in both systems separately.
For example, user search T03 in system 1 and M08 in system 2.
•
Dual-system also support N code searching.
•
N+n：Searching N+n. Search down from the yellow cursor in the program to get the row number
where N+n first shows up, and assign that row as starting row, for example N1.
•
Although user input N code in $1 or $2 only ( system 1/2 ), however, the executing row in program in
both systems leaps at the same time to where N code shows up.
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•
If there is not corresponded N code in both systems, a message box pops up.
•
If user search N code twice, the result will be the same. However, if another code is input, system will
search again. (The back instruction will cover the front instruction.)
•
As the following figures, user is able to execute broken tool return function in one system through turning"S
ystem Choice Dial"on the machine panel.
(Because there is difference between each machine, please ask machinery if you don’t know how to
operate.)
(The string in red box will be marked in yellow in order to display assigned system.)
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Operation– 99
4.6 Alarm Processing
To avoid wrong operation causes danger to human and damage to machine, the system and PLC are equipped with
much of protection. When conditions are reached, system issue warning or alarm to user. This section introduces
how to inspect and troubleshooting alarm.
4.6.1 Emergency Stop
Machine failure or unexpected movements may cause unsafety for human and machine. Pressing emergency stop
button, you can immediately stop the machine. The button is locked after it is pressed down. There may be
difference between the method of unlocking button of emergency stop. Normally, turning the button should be
able to unlock it.
Because emergency stop button would stop machine movement, please trouble shooting before you unlock the
button.
4.6.2 Alarm Display
Alarm is basically divided into the pending alarm and history alarm.
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Pending Alarm
•
The current state of system alarm
•
Once an alarm occurs, an alarming window will pop up on screen with current alarm content
•
Press ESC to jump out of that window
•
If the alarm is not removed, press reset button, and alarm window will be displayed again
•
Press F5 "Maintain" to display pending alarm contents automatically
History Alarm
Accessing to this page enables user to see all system alarms which have occurred to find out the causes.
•
Path: F5 "Maintain" => F1 "Alarm" =>F2 "History alarm", and controller will display history alarm on screen
•
In the No. column, the smaller number it is, the later the alarm occurs
4.6.3 Save Alarm
In case user need support from machinery for repairing once alarm occurs. User can export the alarm to an external
storage device, and send it to machinery. In this way, machinery could do trouble shooting first.
•
Operation:
•
Connect the external storage device to controller, or set the corresponding network folder
•
Switch to "Alarm" page ( F5 "Maintain" => F1 "Alarm" )
•
To export the pending alarm, press F1 "Pending alarm" => F3 "Save alarm"
•
To export the history alarm, press F2 "History alarm" => F3 "Save alarm"
•
External storage device will be displayed on screen, select the destination folder
•
Select OK to complete alarm exporting
•
File name:
•
Pending alarm：Actalm.txt
•
History alarm：Histalm.txt
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