Proper service and repair is important to the safe, reliable operation of all
Funai Equipment. The service procedures recommended by Funai and
described in this service manual are effective methods of performing
service operations. Some of these service special tools should be used
when and as recommended.
It is important to note that this service manual contains various CAUTIONS
and NOTICES which should be carefully read in order to minimize the risk
of personal injury to service personnel. The possibility exists that improper
service methods may damage the equipment. It also is important to
understand that these CAUTIONS and NOTICES ARE NOT EXHAUSTIVE.
Funai could not possibly know, evaluate and advice the service trade of all
conceivable ways in which service might be done or of the possible
hazardous consequences of each way. Consequently, Funai has not
undertaken any such broad evaluation. Accordingly, a servicer who uses a
service procedure or tool which is not recommended by Funai must first
use all precautions thoroughly so that neither his safety nor the safe
operation of the equipment will be jeopardized by the service method
selected.
Manufactured under license from Dolby Laboratories.
Dolby and the double-D symbol are trademarks of Dolby Laboratories.
SPECIFICATIONS
1-1-1E5E20SP
LASER BEAM SAFETY PRECAUTIONS
This BD player uses a pickup that emits a laser beam.
Do not look directly at the laser beam coming
from the pickup or allow it to strike against your
skin.
The laser beam is emitted from the location shown in the figure. When checking the laser diode, be sure to keep
your eyes at least 30 cm away from the pickup lens when the diode is turned on. Do not look directly at the laser
beam.
CAUTION: Use of controls and adjustments, or doing procedures other than those specified herein, may result in
hazardous radiation exposure.
Drive Mechanism Assembly
Laser Beam Radiation
Laser Pickup
Turntable
Location: Inside Top of BD mechanism.
1-2-1B1NLSP
IMPORTANT SAFETY PRECAUTIONS
Product Safety Notice
Some electrical and mechanical parts have special
safety-related characteristics which are often not
evident from visual inspection, nor can the protection
they give necessarily be obtained by replacing them
with components rated for higher voltage, wattage,
etc. Parts that have special safety characteristics are
identified by a # on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or other
hazards. The Product’s Safety is under review
continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are carefully inspected to confirm
with the recognized product safety and electrical
codes of the countries in which they are to be sold.
However, in order to maintain such compliance, it is
equally important to implement the following
precautions when a set is being serviced.
Precautions during Servicing
A. Parts identified by the # symbol are critical for
safety. Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations
applying to spurious radiation. These must also be
replaced only with specified replacements.
Examples: RF converters, RF cables, noise
blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation tape
2) PVC tubing
3) Spacers
4) Insulators for transistors
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before
soldering.
F.Observe that the wires do not contact heat
producing parts (heat sinks, oxide metal film
resistors, fusible resistors, etc.).
G. Check that replaced wires do not contact sharp
edges or pointed parts.
H. When a power cord has been replaced, check that
5 - 6 kg of force in any direction will not loosen it.
I.Also check areas surrounding repaired locations.
J. Be careful that foreign objects (screws, solder
droplets, etc.) do not remain inside the set.
K. When connecting or disconnecting the internal
connectors, first, disconnect the AC plug from the
AC outlet.
1-3-1B1N_ISP
Safety Check after Servicing
Examine the area surrounding the repaired location for damage or deterioration. Observe that screws, parts, and
wires have been returned to their original positions. Afterwards, do the following tests and confirm the specified
values to verify compliance with safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d’) between
soldered terminals, and between terminals and
surrounding metallic parts. (See Fig. 1)
Table 1: Ratings for selected area
Chassis or Secondary Conductor
Primary Circuit
AC Line VoltageClearance Distance (d), (d’)
120 V≥ 3.2 mm (0.126 inches)
Note: This table is unofficial and for reference only. Be
sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current
between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals,
antenna terminals, video and audio input and output
terminals, microphone jacks, earphone jacks, etc.) is
lower than or equal to the specified value in the table
below.
Measuring Method (Power ON):
Insert load Z between B (earth ground, power cord plug
prongs) and exposed accessible parts. Use an AC
voltmeter to measure across the terminals of load Z.
See Fig. 2 and the following table.
d'd
Fig. 1
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Earth Ground
B
Power Cord Plug Prongs
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)Earth Ground (B) to:
120 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
0.15 µF CAP. & 1.5 kΩ RES.
Connected in parallel
i ≤ 0.5 mA PeakExposed accessible parts
1-3-2B1N_ISP
Fig. 2
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is
indicated as shown.
Top Vi ew
Out
2. For other ICs, pin 1 and every fifth pin are
indicated as shown.
Pin 1
3. The 1st pin of every male connector is indicated as
shown.
Pin 1
Input
In
Bottom View
5
10
Pb (Lead) Free Solder
When soldering, be sure to use the Pb free solder.
How to Remove / Install Flat Pack-IC
1. Removal
With Hot-Air Flat Pack-IC Desoldering Machine:
1. Prepare the hot-air flat pack-IC desoldering
machine, then apply hot air to the Flat Pack-IC
(about 5 to 6 seconds). (Fig. S-1-1)
Fig. S-1-1
Instructions for Connectors
1. When you connect or disconnect the FFC (Flexible
Foil Connector) cable, be sure to first disconnect
the AC cord.
2. FFC (Flexible Foil Connector) cable should be
inserted parallel into the connector, not at an
angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
2. Remove the flat pack-IC with tweezers while
applying the hot air.
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
CAUTION:
1. The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering
machine, whose shape matches that of the Flat
Pack-IC.
2. Do not supply hot air to the chip parts around the
flat pack-IC for over 6 seconds because damage
to the chip parts may occur. Put masking tape
around the flat pack-IC to protect other parts from
damage. (Fig. S-1-2)
1-4-1BDN_SN
3. The flat pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or the solder lands under the IC when
removing it.
With Soldering Iron:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
CBA
Masking
Ta pe
Tweezers
Hot-air
Flat Pack-IC
Desoldering
Machine
Flat Pack-IC
Fig. S-1-2
Flat Pack-IC
Desoldering Braid
Soldering Iron
Fig. S-1-3
2. Lift each lead of the flat pack-IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air desoldering
machine. (Fig. S-1-4)
Sharp
Pin
Fine Tip
Soldering Iron
3. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
4. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Fig. S-1-4
1-4-2BDN_SN
With Iron Wire:
1. Using desoldering braid, remove the solder from
all pins of the flat pack-IC. When you use solder
flux which is applied to all pins of the flat pack-IC,
you can remove it easily. (Fig. S-1-3)
2. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
3. While heating the pins using a fine tip soldering
iron or hot air blower, pull up the wire as the solder
melts so as to lift the IC leads from the CBA
contact pads as shown in Fig. S-1-5.
4. Bottom of the flat pack-IC is fixed with glue to the
CBA; when removing entire flat pack-IC, first apply
soldering iron to center of the flat pack-IC and heat
up. Then remove (glue will be melted). (Fig. S-1-6)
5. Release the flat pack-IC from the CBA using
tweezers. (Fig. S-1-6)
Note: When using a soldering iron, care must be
taken to ensure that the flat pack-IC is not
being held by glue. When the flat pack-IC is
removed from the CBA, handle it gently
because it may be damaged if force is applied.
Hot Air Blower
2. Installation
1. Using desoldering braid, remove the solder from
the foil of each pin of the flat pack-IC on the CBA
so you can install a replacement flat pack-IC more
easily.
2. The “●” mark on the flat pack-IC indicates pin 1.
(See Fig. S-1-7.) Be sure this mark matches the 1
on the PCB when positioning for installation. Then
presolder the four corners of the flat pack-IC. (See
Fig. S-1-8.)
3. Solder all pins of the flat pack-IC. Be sure that
none of the pins have solder bridges.
Example :
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
Fig. S-1-7
To Solid
Mounting Point
CBA
Tweezers
Iron Wire
Soldering Iron
Fig. S-1-5
Fine Tip
Soldering Iron
Flat Pack-IC
or
Presolder
Flat Pack-IC
CBA
Fig. S-1-8
Fig. S-1-6
1-4-3BDN_SN
Instructions for Handling Semiconductors
Electrostatic breakdown of the semi-conductors may
occur due to a potential difference caused by
electrostatic charge during unpacking or repair work.
1. Ground for Human Body
Be sure to wear a grounding band (1 MΩ) that is
properly grounded to remove any static electricity that
may be charged on the body.
2. Ground for Workbench
Be sure to place a conductive sheet or copper plate
with proper grounding (1 MΩ) on the workbench or
other surface, where the semi-conductors are to be
placed. Because the static electricity charge on
clothing will not escape through the body grounding
band, be careful to avoid contacting semi-conductors
with your clothing.
<Incorrect>
<Correct>
1MΩ
CBA
Grounding Band
1MΩ
CBA
Conductive Sheet or
Copper Plate
1-4-4BDN_SN
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps to gain
access to item(s) to be serviced. When reassembling,
follow the steps in reverse order. Bend, route, and
dress the cables as they were originally.
[1] Top Cover
[2] Front Assembly
[3] Front CBA
[4] FE Main CBA &
BD Mechanism Assembly
[5] BE Main CBA Unit
[6] Power Supply CBA
[7] Rear Panel
[9] AV CBA
[11] Front Bracket R
[8] Fan
[10] SD CBA
2. Disassembly Method
ID/
Loc.
No.
Part
Fig.
No.
[1]Top CoverD1 6(S-1)---
[2]
Front
Assembly
*5(L-1), *3(L-2),
D2
*CN2001
[3]Front CBAD2 *4(S-3), *CN3001---
FE Main
[4]
CBA & BD
Mechanism
4(S-4),
D3
*CN2601,*CN6401
Assembly
(S-5a),(S-5b),
[5]
BE Main
CBA Unit
*CN7001,*CN7401,
D3
*CN7602,
Locking Card Spacers
3(S-6a)(S-6b),
D4
(S-7),2(S-8) *CN2006,
Power PCB Holder
[6]
Power
Supply CBA
3(S-9), 3(S-10),
[7]Rear Panel D5
(S-11), (S-12),
*CN2004
[8]FanD5 2(S-13), Fan Holder--[9]AV CBAD5 5(S-14), (S-15), ---
[10] SD CBAD5
Front
[11]
Bracket R
2(S-16),2(S-17),
SD Card Holder
D5 (S-18)---
Removal
Remove/*Unhook/
Unlock/Release/
Unplug/Desolder
Note
1
2
---
---
---
---
ID/
Loc.
No.
↓
(1)
Part
↓
(2)
Remove/*Unhook/
Fig.
No.
Unlock/Release/
Unplug/Desolder
↓
(3)
↓
(4)
Note
↓
(5)
Note:
(1) Identification (location) No. of parts in the figures
(2) Name of the part
(3) Figure Number for reference
(4) Identification of parts to be removed, unhooked,
unlocked, released, unplugged, unclamped, or
desoldered.
P = Spring, L = Locking Tab, S = Screw,
CN = Connector
* = Unhook, Unlock, Release, Unplug, or Desolder
e.g. 2(S-2) = two Screws (S-2),
2(L-2) = two Locking Tabs (L-2)
(5) Refer to “Reference Notes.”
Reference Notes
1. CAUTION 1: Locking Tabs (L-1) and (L-2) are
fragile. Be careful not to break them.
2. The FE Main CBA & BD Mechanism Assembly is
adjusted as a unit at factory. Therefore, do not
disassemble it. Replace the FE Main CBA & BD
Mechanism Assembly as a unit.
Removal
(S-1)
[1] Top Cover
(S-1)
(S-1)
Fig. D1
1-5-1E5E20DC
(L-1)
CN2001
(L-1)
(S-3)
CN3001
(S-3)
(S-6a)
(S-8)
Power PCB
Holder
(S-7)
(S-6a)
(S-6b)
[6] Power
Supply CBA
CN2006
(L-2)
(L-2)
[2] Front Assembly
(S-4)
[4] FE Main
CBA& BD
CN6401
Mechanism
Assembly
Locking Card
Spacers
Wire
(S-5b)
Wire
[3] Front CBA
(L-1)
[5] BE Main CBA
CN7401
CN7602
CN2601
Fig. D2
Unit
(S-5a)
CN7001
Fig. D3
(S-15)
(S-14)
[9] AV CBA
Fan Holder
[7] Rear Panel
[11] Front
Bracket R
CN2004
(S-9)
(S-18)
SD Card Holder
[8] Fan
(S-12)
(S-17)
(S-14)
(S-13)
(S-14)
(S-9)
(S-16)
Fig. D4
(S-10)
(S-11)
(S-10)
(S-9)
Wire
[10]
SD CBA
(S-17)
Fig. D5
1-5-2E5E20DC
3. How to Eject Manually
1. Remove the Top Cover.
2. Insert a screwdriver, etc. into the Hole A straightly so that the Portion A is pushed.
3. Pull the tray out manually and remove a disc.
Portion A
Hole A
Screwdriver,
hexagon wrench
1-5-3E5E20DC
HOW TO INITIALIZE THE BLU-RAY DISC PLAYER
To put the program back at the factory-default,
initialize the BD player as the following procedure.
1. Turn the power on by pressing the [POWER]
button and the tray will close.
2. Press [1], [2], [3], [4], and [DISPLAY] buttons on
the remote control unit in that order.
Fig. a appears on the screen.
"
" differ depending on the models.
*******
Version Info
Model Name
Version
Region
: *******
: *.***
: *-*
EXIT <POWER>EEPROM CLEAR <STOP>
Fig. a
3. Press [STOP] button on the remote control unit.
Fig. b appears on the screen and Fig. c appears
on the VFD.
"
" differ depending on the models.
*******
Version Info
Model Name
Version
Region
EEPROM CLEAR : OK
: *******
: *.***
: *-*
EXIT <POWER>EEPROM CLEAR <STOP>
Fig. b
Fig. c
4. To exit this mode, press [POWER] button.
1-6-1E5E20INT
FIRMWARE RENEWAL MODE
)
g
1. Turn the power on and remove the disc on the tray.
2. To put the BD player into version up mode, press
[9], [8], [7], [6], and [POP MENU/MENU] buttons
on the remote control unit in that order. The tray
will open automatically.
Fig. a appears on the screen and Fig. b appears
on the VFD.
"
" differs depending on the models.
*******
F/W VERSION UP MODE Model No : ******* VERSION : *.***
Please insert a Disc
For F/W Version Up
Fig. a Version Up Mode Screen
Fig. b VFD in Version Up Mode
The BD player can also enter the version up mode
with the tray open. In this case, Fig. a will be
shown on the screen while the tray is open.
3. Load the disc for version up.
4. The BD player enters the F/W version up mode
automatically. Fig. c appears on the screen and
Fig. d appears on the VFD. If you enter the F/W for
different models, “Disc Error” will appear on the
screen, then the tray will open automatically.
"
" differs depending on the models.
*******
F/W VERSION UP MODE Model No : ******* V ERSION : *.***
1. ALL
VERSION : *.** ***********FA1.bin
(*1)
Now Loading...
The appearance shown in (*1) of Fig. c is
described as follows:
No.AppearanceState
1Now Loading... Loading the disc
Sending files into the
2Reading...
memory.
After reading, automatically
the tray opens.
Remove the
3
disc
Reading has finished.
Remove the disc and close
the tray.
Writing new version data,
4See FL display
the progress will be displayed
as shown in Fig. e.
Fig. e VFD in Version Up Mode
5. After programming is finished, the checksum on
the VFD (Fig. F).
Fig. f VFD upon Finishing the Programming Mode (Example)
At this time, no button is available.
6. Unplug the AC cord from the AC outlet. Then plug
it again.
7. Turn the power on by pressing the [POWER]
button and the tray will close.
8. Press [1], [2], [3], [4], and [DISPLAY] buttons on
the remote control unit in that order.
Fig. g appears on the screen.
"
" differ depending on the models.
*******
Version Info
Fig. c Programming Mode Screen (Example
Fig. d VFD in Programming Mode (Example)
Model Name
Version
Region
: *******
: *.***
: *-*
EXIT <POWER>EEPROM CLEAR <STOP>
Fig.
1-7-1E5E20FW
9. Press [STOP] button on the remote control unit.
Fig. h appears on the screen and Fig. i appears on
the VFD.
"
" differ depending on the models.
*******
Version Info
Model Name
Version
Region
EEPROM CLEAR : OK
: *******
: *.***
: *-*
EXIT <POWER>EEPROM CLEAR <STOP>
Fig. h
Fig. i
10. To exit this mode, press [POWER] button.
1-7-2E5E20FW
FIRMWARE RENEWAL MODE (for User)
1. Turn off the power of BD-Player.
2. Press [OPEN/CLOSE] to turn on the power of BDPlayer. The tray will open automatically.
3. Load the disc for version up. Fig. A appears on the
screen and Fig. B appears on the VFD.
Software Upgrade
Select 'Yes' and press 'OK' button to start upgrading.
Press 'No' to exit software upgrade.
Yes No
Fig. A
Fig. B
4. Press [OK] to carry out “YES”. The display will be
replaced by Fig. C and Fig. D.
Software Upgrade
7. When the tray has closed, it will renew data
automatically. Then the display is replaced by Fig.
F. Progress degree is displayed like Fig. G on VFD.
Software Upgrade
Do not turn off the power or interrupt upgrading process.
Front display will indicate FINISH upon successful upgrade.
Please turn off and on mains to restart.
---Upgrading in process---
Fig. F
Fig. G
8. After programming is finished, Fig. H appears on
the VFD.
Fig. H
Loading Software ...
Fig. C
Fig. D
5. Load the disc for version up. The display will be
replaced by Fig. E when it finishes reading the
data of the disc.
Software Upgrade
New upgrade data verified.
Please remove the disc and close tray to continue
OK
Fig. E
9. Unplug the AC cord from the AC outlet. Then plug
it again. The player menu language is maintained,
and the other items are set by default.
6. Please remove the update disc, and press [OK].
The tray will close automatically.
1-7-3E5E20FW
FLOW CHART NO.1
The power cannot be turned on.
TROUBLESHOOTING
Is the fuse normal?
Ye s
Is normal state restored when once unplugged
power cord is plugged again after several seconds?
Ye s
Is the AL+5V line voltage normal?
Ye s
Check each rectifying circuit of the secondary circuit
and service it if defective.
FLOW CHART NO.2
The fuse blows out.
Check the presence that the primary component
is leaking or shorted and service it if defective.
After servicing, replace the fuse.
FLOW CHART NO.3
When the output voltage fluctuates.
Does the photo coupler circuit on the secondary
side operate normally?
Ye s
Check IC1001, IC1003, D1006 and their periphery,
and service it if defective.
No
No
No
No
See FLOW CHART No.2 <The fuse blows out.>
Check if there is any leak or short-circuiting on the
primary circuit component, and service it if defective.
(IC1001,Q1003, T1001, D1001, D1002, D1003,
D1004,D1007, D1008, C1010, R1013)
Check the presence that the rectifying diode or
circuit is shorted in each rectifying circuit of
secondary side, and service it if defective.
Check IC1003, D1009 and their periphery,
and service it if defective.
FLOW CHART NO.4
When buzz sound can be heard in the vicinity of power circuit.
Check if there is any short-circuit on the rectifying diode and the circuit in each rectifying circuit of the secondary
side
, and service it if defective.
Q2603, Q2604, Q2606, Q2607)
FLOW CHART NO.5
FL is not outputted.
Is 30V voltage supplied to the emitter of Q2012?
Is the "L" signal outputted to the collector of
Q2013?