suzuki VIVA R Diagram

PARTS CATALOGUE

VIVA-R EVOLUTION

FW110SDW L2

2012-3

ST EDITION

FW110SDW L2

PREFACIO

Cuando sea necesario reemplazar piezas en las MOTOCICLETAS de SUZUKI, sIrvase usar Siempre las PIEZAS GENUINAS DE SUZUKI que han pasado una estricta inspeccion de calidad y rendimiento. Este catalogo contiene todas las piezas de recambio para las SUZUKI FW110SDW L2.

INSTRUCCIONES SOBRE EL USO DEL CATALOGO

DIMENSIONES

2. ABREVIATURAS

Las abreviaturas usadas son las siguientes:

AR : Lo necesario NT : Numero de dientes ASSY : Conjunto OPT : Opcional E.No. : Numero de motor OS : Sobremedida F.No. : Numero de bastidor STD : Normalizado D : Diametro del material T : Espesor ID : Diametro interno US : Submedida OD : Diametro externo W : Ancho L : Longitud LH : Lado izquierdo RH : Lado derecho

~100045: Hasta F. No. 100045 100046~: Desde F. No. 100046

12 x 34 x 5.6 ...................... Los numeros en la columna de "Observaciones" muestran las

T T

ID OD T (or W, L)

12 3 45 C 56781 H 000

PIEZAS INTERNAS DEL CONJUNTO

dimensiones de las piezas.

Las letras C y H indican que la fabricación de las piezas es de origen Colombiano.

Las piezas marcadas con un punto (.) antes de la denominacion, forman parte de un conjunto.

4. NOTICIA DE MODIFICACIÓN

nuevas y viejas.

NOTA

5-1.Hay ciertas diferencias entre las piezas de producción en serie y las de recambio por razones administrativas y por su uso comun en otros modelos.

5-2.En cuanto a las mangueras de goma y los tubos de vinilo, sirvase usarlos cortando segun la longitud mencionada en el catalogo o segun la realmente requerida por el vehiculo.

5-3. Debe observarse que las ilustraciones son para una rapida referencia del número de pieza y no para usarse como un manual de montaje: para ello emplee siempre el "MANUAL DE SERVICIO DE SUZUKI".

CODIGO DE ESPECIFICACION

Código: P9

NUMERO DE SERIE DE MARCO O CHASIS

Chasis: MH8BE4DUACJ277116~

FW110SDW L2

FIG.1 CYLINDER HEAD

FIG.2 CYLINDER

FIG.3 CRANKCASE

FIG.4 CRANKCASE COVER

FW110SDW L2_001 CYLINDER HEAD

FIG.5 CRANKSHAFT

FW110SDW L2_005 CRANKSHAFT

FW110SDW L2 P9.

FW110SDW L2_002 CYLINDER

FIG.6 CRANKSHAFT

FW110SDW L2_006 STARTER CLUTCH

FW110SDW L2_003 CRANKCASE

FIG.7 CAMSHAFT/VALVE

FW110SDW L2_007 CAMSHAFT/VALVE

- 1 -

FW110SD L2_004 CRANKCASE COVER

FIG.8 CAMCHAIN

FW110SDW L2_008 CAMCHAIN

FIG.9 CARBURETOR

FIG.10 AIR CLEANER

FIG.11 MUFFLER

FIG.12 OIL PUMP

FW110SDW L2_009 CARBURETOR

FIG.13 2ND AIR

FW110SDW L2_013 2ND AIR

FW110SDW L2 P9.

FW110SDW L2_010 AIR CLEANER

FIG.14 CLUTCH

FW110SDW L2_014 CLUTCH

FW110SDW L2_011 MUFFLER

FIG.15 TRANSMISSION

FW110SDW L2_015 TRANSMISSION

- 2 -

FW110SDW L2_012 OIL PUMP

FIG.16 GEAR SHIFTING

FW110SDW L2_016 GEAR SHIFTING

FIG.17 KICK STARTER

FIG.18 STARTING MOTOR

FIG.19 MAGNETO

FIG.20 BATTERY

FW110SDW L2_017 KICK STARTER

FIG.21 ELECTRICAL

FW110SDW L2_021 ELECTRICAL

FW110SDW L2 P9.

FW110SDW L2_018 STARTING MOTOR

FIG.22 SPEEDOMETER

FW110SDW L2_022 SPEEDOMETER

FW110SDW L2_019 MAGNETO

FIG.23 FRONT COMBINATION LAMP

FW110SDW L2_023 FRONT COMBINATION LAMP

- 3 -

FW110SDW L2_020

BATTERY

FIG.24 FRONT TURNSIGNAL LAMP

FW110SDW L2_024

FRONT TURNSIGNAL LAMP

FIG.25 REAR COMBINATION LAMP

FIG.26 WIRING HARNESS

FIG.27 FRAME

FIG.28 STAND

FW110SDW L2_025

REAR COMBINATION LAMP

FIG.29 FOOTREST

FW110SDW L2_029

FOOTREST

FW110SDW L2 P9.

FW110SDW L2_026 WIRING HARNESS

FIG.30 FUEL TANK

FW110SDW L2_030 FUEL TANK

FW110SDW L2_027 FRAME

FIG.31 FRAME COVER

FW110SDW L2_031 FRAME COVER

- 4 -

FW110SDW L2_028

STAND

FIG.32 LEG SHIELD

FW110SDW L2_032

LEG SHIELD

FIG.33 FRAME HEAD COVER

FIG.34 FRONT FENDER

FIG.35 HANDLEBAR

FIG.36 HANDLE COVER

FW110SDW L2_033 FRAME HEAD COVER

FIG.37 HANDLE LEVER

FW110SDW L2_037 HANDLE LEVER

FW110SDW L2 P9.

FW110SDW L2_034

FRONT FENDER

FIG.38 REAR FENDER

FW110SDW L2_038

REAR FENDER

FW110SDW L2_035 HANDLEBAR

FIG.39 LUGGAGE BOX

FW110SDW L2_039

LUGGAGE BOX

- 5 -

FW110SDW L2_036

HANDLE COVER

FIG.40 LABEL

FW110SDW L2_040

LABEL

FIG.41 SEAT

FIG.42 FRONT DAMPER

FIG.43 STEERING STEM

FIG.44 FRONT WHEEL

FW110SDW L2_041 SEAT

FIG.45 FRONT CALIPER

FW110SDW L2_045

FRONT CALIPER

FW110SDW L2 P9.

FW110SDW L2_042

FRONT DAMPER

FIG.46 FRONT MASTER CYLINDER

FW110SDW L2_046

FRONT MASTER CYLINDER

FW110SDW L2_043 STEERING STEM

FIG.47 REAR SWINGING ARM

FW110SDW L2_047

REAR SWINGING ARM

- 6 -

FW110SDW L2_044

FRONT WHEEL

FIG.48 CHAINCASE

FW110SDW L2_048

CHAINCASE

FIG.49 REAR WHEEL

FW110SDW L2_049 REAR WHEEL

FW110SDW L2 P9.

- 7 -

FIG.1

FIG.1 CYLINDER HEAD

REF NO. PART NO. DESCRIPTION

1 11110B45H00N000 HEAD, CYLINDER 1 2 09381B10004N000 ･RING 2

3 11115B09G20N000 GUIDE, VALVE (OS: 0.3) 2 4 11141B45H00N000 GASKET, CYLINDER HEAD 1 5 04211B11129N000 PIN 2 6 09159-08137 NUT 4 7 09168B08021N000 GASKET 2 8 09160-08120 GASKET 2 9 09103-06501 BOLT, CYLINDER HEAD (6X100) 2

10 01547B0612AN000 PLUG 2

11 09168B06004N000 GASKET 2 12-1 09482-00710L000 SPARK PLUG (NGK, C6HSA) 1 12-2 09482-00810L000 SPARK PLUG (ND, U20FS-U) 1 13 11175B28G40N000 CAP, INSPECTION 2

14 09280B50007N000 O RING, INSPECTION CAP 2

(D: 2.4, ID: 33.6X84.6)

15 01547B0620BN000 BOLT 4 16 11121B23F01N000 COVER, CYLINDER HEAD LH 1 17 09280B84002N000 O RING (D: 2.4, ID: 84.6) 1

18 01547B0620BN000 BOLT 2

19 13110B45H20N000 PIPE, INTAKE 1 20 13129-20G00-000 INSULATOR, CARBURETOR 1 21 09280B24011N000 O RING 1 22 09280B26011N000 O RING 1

23 01421-0620A BOLT, CYLINDER HEAD STUD 1

24 01547B0625AN000 BOLT, INTAKE HEAD 1 25 01547B0625AN000 BOLT, INTAKE CARBURETOR 2 26 08310-0006A NUT, INTAKE PIPE 1

Q'TY

REMARKS

OPT

FW110SDW L2_001

CYLINDER HEAD

FW110SDW P9

FIG.2

FIG.2 CYLINDER

REF NO. PART NO. DESCRIPTION

1 11210B45H00N0F0 CYLINDER 1 2 09108B08L01N000 STUD, BOLT (8X192) 4

3 11241B16H10N000 GASKET, CYLINDER 1 4 04211B11129N000 PIN 2

Q'TY

REMARKS

FW110SDW L2_002

CYLINDER

FW110SDW P9

FIG.3

FIG.3 CRANKCASE

REF NO. PART NO. DESCRIPTION

1 11300B45H10N000 CRANKCASE ASSY 1 2 04211-13189 PIN 2 3 01547B0640AN000 BOLT 2 4 01547B0650AN000 BOLT 3 5 01547B0675AN000 BOLT 4

6 16910-23F00 UNION, BREATHER HOSE 1 7 09352-70113-600 HOSE, BREATHER 1 8 09401B10401N000 CLIP 2 9 09103-10110 BOLT (10X110) 2 10 08319B3110AN000 NUT 2 11-1 01547B0612AN000 PLUG, OIL GALLERY 1 11-2 01550B0612AN000 PLUG, OIL GALLERY 1 12 09168B06004N000 GASKET (6.2X11X1.2) 1 13 09247-10008 PLUG, OIL GALLERY 1 14 09168-10002 GASKET 1 15 01500B1020AN000 PLUG, DRAIN 1 16 09168-10002 GASKET 1

Q'TY

REMARKS

L: 600

—›340

FW110SDW L2_003

CRANKCASE

FW110SDW P9

FIG.4

FIG.4 CRANKCASE COVER

REF NO. PART NO. DESCRIPTION

1 11341B09G30N000 COVER, CLUTCH 1 2 11482B09G30N000 GASKET, CLUTCH COVER 1 3 04211-13189 PIN 2 4 01547B0630AN000 SCREW 6 5 01547B0640AN000 SCREW 2 6 11971B09403N000 GAUGE, OIL LEVEL 1 7 09280-17003L000 O RING (D: 3.1, ID: 16.8) 1 8 01550B0812AN000 LUG, OIL CHECK 1 9 09168B08015N000 GASKET 1 10 11383B20G00N000 CAP, CLUTCH COVER 1 11 02142-0508A SCREW, CAP 2 12 11351B45H00N000 COVER, MAGNETO 1 13 11483B45H20N000 GASKET, MAGNETO COVER 1 14 04211B09149N000 PIN 2 15 01547B0680AN000 BOLT 2 16 01547B0630AN000 BOLT 2 17 01547B0640AN000 BOLT 1 18 01547B0650AN000 BOLT 3 19 09247-12102 PLUG, TOP (12X12) 1 20 09168B12002N000 GASKET (12.1X16.2X1.2) 1 21 11360B20G00N000 COVER, ENGINE SPROCKET 1 22 01547B0630AN000 SCREW 2

Q'TY

REMARKS

FW110SDW L2_004

CRANKCASE COVER

FW110SDW P9

FIG.5

FIG.5 CRANKSHAFT

REF NO. PART NO. DESCRIPTION

1 12200B45H30N000 CRANKSHAFT ASSY 1 2 12161B46G00N000 ･ROD, CONNECTING 1 3 12211B20G00N0A0 ･PIN, CRANK 1 4 09263-28040-0B0 ･BEARING 1 5 09262B35L04N000 BEARING, LH 1 6 09262B25L02N000 BEARING, RH 1 7 16321-23F01-000 GEAR, OIL PUMP DRIVE 1 8 12111B45H00N0F0 PISTON (STD) 1 9 12140B45H10N0F0 RING SET, PISTON 1

12151B20G00N000 PIN, PISTON 1

11 09381B14001N000 CIRCLIP 2 12-1 09181-25051 SHIM (T: 0,60) 1 12-2 09181-25052 SHIM (T: 0,65) 1 12-3 09181-25160 SHIM (T: 0,70) 1 12-4 09181-25054 SHIM (T: 0,75) 1 12-5 SHIM (T: 0,80)09181-25162 1 12-6 09181-25056 SHIM (T: 0,85) 1 12-7 09181-25057 SHIM (T: 0,90) 1 12-8 09181-25058 SHIM (T: 0,95) 1 12-9 09181-25059 SHIM (T: 1,00) 1 12-10 09181-25060 SHIM (T: 1,05) 1 12-11 09181-25061 SHIM (T: 1,10) 1 12-12 09181-25062 SHIM (T: 1,15) 1 12-13 09181-25063 SHIM (T: 1,20) 1 12-14 09181-25179 SHIM (T: 1,25) 1 12-15 09181-25181 SHIM (T: 1,30) 1

Q'TY

REMARKS

FW110SDW L2_005

CRANKSHAFT

FW110SDW P9

FIG.6

FIG.6 CRANKSHAFT

REF NO. PART NO. DESCRIPTION

1 12611B45H00N000 GEAR, STARTER IDLE 1 2 12612B45H00N000 SHAFT, STARTER IDLE GEAR 1 3 12620B45H00N000 GEAR, STARTER CLUTCH 1 4 12630B45H00N000 CLUTCH, STARTER ONE WAY 1 5 09160-13010-000 WASHER 1 6 02122B0616AN000 SCREW 2 7 07130B0612AN000 BOLT 3 8 08331-3113A CIRCLIP 1

Q'TY

REMARKS

FW110SDW L2_006

STARTER CLUTCH

FW110SDW P9

FIG.7

FIG.7 CAMSHAFT/VALVE

REF NO. PART NO. DESCRIPTION

1 12710B45H10N000 CAM SHAFT COMP 1 2 09206B08008N000 PIN 1 3 09261-05005-000 PIN 1 4 12741B16H00N000 SPROCKET, CAM SHAFT 1 5 12954B09G20N000 STOPPER, DECOMP CAM 1 6 09106B05028N000 BOLT 2 7 12955B33G00N000 WASHER, DECOMP CAMSHAFT 1 8 12725B20G00N000 SPRING, DECOMP CAM 1 9 12951B20G01N000 CAM, DECOMPRESSION 1 10 09262B15041N000 BEARING 1 11 12840-28G50-000 ARM, VALVE ROCKER 2 12 12842-49201-000 ･SCREW, ADJUSTING 2 13 12843-27A00 ･NUT, ADJUSTING 2 14 12861B45H00N000 SHAFT, ROCKER ARM INTAKE 1 15 12871B45H00N000 SHAFT, ROCKER ARM EXHAUST 1 16 09164-10012-000 WASHER 2 17 12862B28G00N000 RETAINER 1 18 02122-0612A SCREW 1 19 12911B45H00N000 VALVE, INTAKE 1 20 12912B45H00N000 VALVE, EXHAUST 1 21 12921B28G50N000 SPRING, VALVE 2 22 12931B09G00N000 RETAINER, VALVE SPRING 2 23 12932-09G00-000 COTTER, VALVE 4 24 12933B09G00N000 SEAT, SPRING 2 25 09289B05008N000 OIL SEAL 2

Q'TY

REMARKS

FW110SDW L2_007

CAMSHAFT/VALVE

FW110SDW P9

FIG.8

FIG.8 CAMCHAIN

REF NO. PART NO. DESCRIPTION

1 12760-20G01-000 CHAIN, CAM SHAFT DRIVE 1 2 12771B33GB0N000 GUIDE, CAM CHAIN 1 3 12811-28G10-000 TENSIONER, CAM CHAIN 1 4 09103B06247N000 BOLT, CAM CHAIN TENSIONER 1

(6X32)

5 09168B06004N000 GASKET 1 6 12830B09G00N000 ADJUSTER ASSY, TENSIONER 1 7 12837-09G10-000 GASKET, TENSIONER ADJUSTER 1 8 01547B0620AN000 BOLT (6X20) 2

Q'TY

REMARKS

FW110SDW L2_008

CAMCHAIN

FW110SDW P9

FIG.9

FIG.9 CARBURETOR

REF NO. PART NO. DESCRIPTION

1 13200B45H20N000 CARBURETOR ASSY 1 2 13260B20G00N000 ･TOP CAP ASSY 1 3 13249B20G00N000 ･･GASKET 1 4 13573B20G00N000 ･SPRING 1 5 13551B20G00N000 ･PISTON VALVE 1 6 13382B23F00N000 ･WASHER 1 7 13481B45H20N000 ･SPRING, COMPRESSION 1 8 13389B20G00N000 ･HOLDER 1 9 13533B98410N000 ･E RING 1 10 13387B23F00N000 ･RING 1 11 13258B30A00N000 ･PACKING 1 12 13254B20010N000 ･PIN 1 13 13370B20G00N000 ･NEEDLE ASSY 1 14 02112B34123N000 ･SCREW 2 15 09492B15011N000 ･JET, PILOT (#15) 1 16 09491B95004N000 ･JET, MAIN (#95) 1 17 13385B09G20N000 ･PIPE 1 18 09494B45H20N000 ･JET, NEEDLE (E-3M) 1 19 13250B30D00N000 ･FLOAT ASSY 1 20 13247B09G10N000 ･SCREW, DRAIN 1 21 13418B43410N000 ･HOLDER, GUIDE 1 22 13417B01010N000 ･SPRING 1 23 13411B01010N000 ･PLUNGER ASSY 1 24 13267B09G20N000 ･ADJUSTER 1 25 13267B20G00N000 ･ADJUSTER 1

Q'TY

REMARKS

FW110SDW L2_009

CARBURETOR

FW110SDW P9

FIG.9

FIG.9 CARBURETOR

REF NO. PART NO. DESCRIPTION

26 13268B35010N000 ･SPRING 1 27 13268B09G20N000 ･SPRING 1 28 13291B29900N000 ･WASHER 2 29 13295B29900N000 ･O RING 2 30 13601B04148N000 ･SCREW 4 31 13278B29C50N000 ･O RING 1 32 13480B09G10N000 ･DIAPHRAGM ASSY 1 33 13481B09G10N000 ･SPRING 1 34 13502B09G10N000 ･DIAPHRAGM COVER 1 35 13601B20G00N000 ･SCREW 2 36 13487B20G00N000 ･ROD 1 37 13387B47010N000 ･RING 1 38 13394B40D20N000 ･E RING 1 39 13387B20G00N000 ･RING 1 40 13481B20G00N000 ･SPRING 1 41 13331B20G00N000 ･RING 1 42 13683B34A10N000 ･HOSE 1 43 13684B09400N000 ･HOSE 1 44 13278B47090N000 ･O RING 1 45 13383B16H00N000 ･NEEDLE, JET 1 46 13827B09G00N000 CLAMP 1

Q'TY

REMARKS

FW110SDW L2_009

CARBURETOR

FW110SDW P9

FIG.10

FIG.10 AIR CLEANER

REF NO. PART NO. DESCRIPTION

1 13700B20G81N000 CLEANER ASSY, AIR 1 2 13740B20G60N000 ･CAP, AIR CLEANER 1 3 13746B09G00N000 ･･GASKET, AIR CLEANER CAP 1 4 13756B09G00N000 ･GASKET 1 5 13780B09G60N000 ･FILTER, AIR CLEANER 1 6 13871B09G00N000 ･PLUG, DRAIN 1 7 13824B18910N000 ･CLIP 1 8 13826B16H00N000 ･CLAMP 1 9 03541B0520AN000 ･SCREW 4 10 13881B16H10N000 ･TUBE, OUTLET 1 11 09136B06017N000 SCREW, AIR CLEANER (6X16) 2

Q'TY

REMARKS

FW110SDW L2_010

AIR CLEANER

FW110SDW P9

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