Suzuki Swift 2000 User Manual

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suzuki :: Suzuki Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Control Module > Component Information > Diagrams
Power Door Lock Control System (If Equipped)
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> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Control Module > Component Information > Diagrams > Page 7
Power Door Lock Control Module: Description and Operation POWER DOOR LOCK CONTROL SYSTEM (If equipped)
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> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Control Module > Component Information > Testing and Inspection > Power Door Lock Control System (If Equipped)
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> Relays and Modules > Relays and Modules - Body and Frame > Power Door Lock Control Module > Component Information > Testing and Inspection > Power Door Lock Control System (If Equipped) > Page 10
Power Door Lock Control Module: Testing and InspectionPower Door Lock Controller Inspection
12 V
1. Disconnect power door lock controller coupler.2. Connect (+) cord and (-) cord of battery to coupler terminal A, B and C as shown in figure.3. Disconnect cord from terminal C and connect it to terminal D.4. Repeat Steps 2) and 3) several times and if relay operation is heard every time, it means that controller is operating.
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> Relays and Modules > Relays and Modules - Brakes and Traction Control > ABS Main Relay > Component Information > Service and Repair > ABS Check Relay
ABS Main Relay: Service and RepairABS Check Relay REMOVAL
1. Disconnect negative cable at battery. 2. Remove relay mounting bolt and ABS check relay.3. Disconnect ABS check relay at coupler.
INSTALLATION
Install parts in reverse order of REMOVAL procedure.
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> Relays and Modules > Relays and Modules - Brakes and Traction Control > ABS Main Relay > Component Information > Service and Repair > ABS Check Relay > Page 16
ABS Main Relay: Service and RepairABS Enable Relay REMOVAL
1. Disconnect negative cable at battery.2. Remove relay box cover.3. Remove ABS enable relay.
INSTALLATION
Install parts in reverse order of REMOVAL procedure.
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> Relays and Modules > Relays and Modules - Brakes and Traction Control > Electronic Brake Control Module > Component Information > Service and Repair
Electronic Brake Control Module: Service and Repair REMOVAL
As EBCM consists of precision parts, be careful not to expose it to excessive shock.CAUTION:
1. Disconnect negative cable at battery.2. Remove steering column hole cover, knee bolster absorber and knee bolster panel.3. Remove junction/fuse block.
4. Remove EBCM from vehicle.5. Disconnect couplers from EBCM.
INSTALLATION
Install parts in reverse order of REMOVAL procedure.
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> Relays and Modules > Relays and Modules - Cooling System > Radiator Cooling Fan Motor Relay > Component Information > Testing and Inspection
Radiator Cooling Fan Motor Relay: Testing and Inspection
Radiator Fan Control Relay (RFC Relay)
1. Disconnect negative cable at battery.2. Remove RFC relay from relay box.3. Structure of RFC relay is the same as that of main relay. Check its resistance and operation using the same procedure as that for main relay. If found defective, replace.
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> Relays and Modules > Relays and Modules - HVAC > Compressor Clutch Relay > Component Information > Testing and Inspection
Compressor Clutch Relay: Testing and Inspection
A/C COMPRESSOR RELAY INSPECTION
1. Disconnect negative (-) cable at battery.2. Disconnect its connector to remove relay out of position.3. Wire as shown to check whether proper continuity is obtained between terminals (3) and (4). If found defective with no continuity, replace relay.
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> Relays and Modules > Relays and Modules - HVAC > Control Module HVAC > Component Information > Description and Operation
Control Module HVAC: Description and Operation
AIR CONDITIONING (A/C) ON SIGNAL OUTPUT FOR A/C AMPLIFIER (VEHICLE WITH A/C ONLY)
ON
ECM (PCM) outputs A/C signal (one of the signals for A/C amplifier to control the air conditioning) to A/C amplifier when A/C signal inputted toECM (PCM) and conditions listed below are satisfied.
Throttle valve opening : below 60
Engine coolant temp. : below 106 C (223 F)
Engine speed : between and 650 r/min 5600 r/min
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ON 10 seconds OFF
106 C (223 F) to 112 C (233 F) ON OFF
Even when throttle valve opening exceeds the above specified value, the A/C turns after although it remains unless the vehiclespeed is increased. Also, when the engine coolant temperature is , A/C turns and at cycles of repeatedly. At this time, the lower the coolant temperature is, the longer the A/C time becomes.20 - 30seconds ON
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> Relays and Modules > Relays and Modules - Instrument Panel > Fuel Gauge Module > Component Information > Description and Operation
Fuel Gauge Module: Description and Operation FUEL LEVEL METER AND GAUGE UNIT
DESCRIPTION OF CIRCUIT
The fuel level meter circuit consists of the fuel level meter installed inside the combination meter and the fuel level gauge installed to the fuel tank.
Current flowing through the meter coil is changed to control the meter pointer. That is, when fuel is full, the fuel level gauge unit resistance is decreasedwith more current flowing into the meter coil, causing the meter pointer to point at the "F" position.
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> Relays and Modules > Relays and Modules - Instrument Panel > Fuel Gauge Module > Component Information > Description and Operation > Page 35
Fuel Gauge Module: Testing and Inspection FUEL LEVEL METER
12 V, 3.4 W
1. Remove rear seat.2. Disconnect Y/R (Yellow/Red) lead wire going to gauge unit.3. Use a bulb () in position to ground lead wire as illustrated.4. Turn ignition switch .ON
Make sure that bulb is lighted with meter pointer fluctuating several seconds thereafter. If meter is faulty, replace.
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component Information > Diagrams
Engine Control Module: Diagrams
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component
Information > Diagrams > Page 41
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component
Information > Diagrams > Page 42
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component
Information > Diagrams > Page 43
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component
Information > Diagrams > Page 44
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Page 45
Engine Control Module: Description and Operation
Engine Control Module (ECM), Powertrain Control Module (PCM)
ECM (PCM) is installed to the underside of the instrument panel at the passenger's seat side. ECM (PCM) is a precision unit consisting of microcomputer, A/D (Analog/Digital) converter, I/O (Input/Output) unit, etc..
It is an essential part of the electronic control system, for its functions include not only such a major function as to control fuel injector, IAC valve, fuelpump relay, etc. but also on-board diagnostic system (self-diagnosis function) and fail-safe function as described.
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Page 46
Engine Control Module: Testing and Inspection
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component
Information > Diagrams > Page 47
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component
Information > Diagrams > Page 48
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component
Information > Diagrams > Page 49
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component
Information > Diagrams > Page 50
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Engine Control Module > Component Information > Diagrams > Page 51
Engine Control Module: Service and Repair ENGINE CONTROL MODULE (ECM), POWERTRAIN CONTROL MODULE (PCM)
As ECM (PCM) consists of precision parts, be careful not to expose it to excessive shock.CAUTION:
REMOVAL
1. Disconnect battery negative cable at battery.2. Disable air bag system, refer to "DISABLING THE AIR BAG SYSTEM".3. Open glove box, then while pressing glove box stopper, pull out glove box from instrument panel.4. Remove ECM (PCM) from body after removing its bolts.5. Disconnect couplers from ECM (PCM) while releasing coupler lock.
INSTALLATION
1. Connect couplers to ECM (PCM) securely.2. Install ECM (PCM) to body.3. Install glove box.4. Connect battery negative cable at battery.
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Fuel Cut Control Unit > Component Information > Testing and Inspection
Fuel Cut Control Unit: Testing and Inspection
FUEL CUT OPERATION
NOTE: OFF
Before inspection, check to make sure that gear shift lever is in neutral position (with A/T model, selector lever in "P" range), A/C is andthat parking brake lever is pulled all the way up.
3,000 r/min
1. Warm up engine to normal operating temperature.2. While listening to sound of injector by using sound scope or such, increase engine speed to higher than .3. Check to make sure that sound to indicate operation of injector stops when throttle valve is closed instantly and it is heard again when engine
speed is reduced to less than about .2,500 r/min
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Computers and Control Systems > Main Relay (Computer/Fuel System) > Component Information > Testing and Inspection
Main Relay (Computer/Fuel System): Testing and Inspection MAIN RELAY
1. Disconnect negative cable at battery.2. Remove main relay from relay box.
3. Check resistance between each two terminals as in table. If check results are as specified, proceed to next operation check. If not, replace.
4. Check that there is continuity between terminals "A" and "B" when battery is connected to terminals "C" and "D".
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If found defective, replace.
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Fuel Delivery and Air Induction > Fuel Pump Relay > Component Information > Testing and Inspection
Fuel Pump Relay: Testing and Inspection
1. Disconnect negative cable at battery.2. Remove fuel pump relay from relay box.3. Structure of fuel pump relay is the same as that of main relay. Check its resistance and operation using the same procedure as that for main relay. If found defective, replace.
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> Relays and Modules > Relays and Modules - Powertrain Management > Relays and Modules - Fuel Delivery and Air Induction > Main Relay (Computer/Fuel System) > Component Information > Testing and Inspection
Main Relay (Computer/Fuel System): Testing and Inspection MAIN RELAY
1. Disconnect negative cable at battery.2. Remove main relay from relay box.
3. Check resistance between each two terminals as in table. If check results are as specified, proceed to next operation check. If not, replace.
4. Check that there is continuity between terminals "A" and "B" when battery is connected to terminals "C" and "D".
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If found defective, replace.
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Specifications
Sensing and Diagnostic Module: Specifications
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Specifications > Page 69
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Instrument Panel/Floor
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Service Precautions > Technician Safety Information
Sensing and Diagnostic Module: Technician Safety Information
Check vehicle body, forward (discriminating) sensor and SDM, and if any one of following symptoms is applicable, replace.
Sensor or SDM is in the area of accident damage.The "area of accident damage" is defined as that area of the vehicle which is crushed, bent, or damaged in other ways.An example might be a significant front-end collision in which the forward portions of the vehicle have contacted another vehicle, tree, guardrail, etc. Inthis example, a sensor on the front of the vehicle, such as the hood lock member, would require replacement, since that portion of the vehicle wasdamaged in the accident. A SDM in the passenger compartment would not require mandatory replacement. Of course, if the SDM sets a diagnostictrouble code and the diagnostic chart leads to a malfunctioning sensor or SDM that was not in the area of accident damage, that sensor or SDM shouldalso be replaced.Sensor or SDM in the area of accident damage should be replaced even if it does not appear to be damaged. Do not attempt to determine whether asensor or SDM is OK-ALWAYS replace it if it is in the area of accident damage.Also, if a sensor or SDM is in an area of accident damage, but the air bag system has NOT been deployed, replace the sensor or SDM. The sensor orSDM bracket may be slightly bent, wiring may be damaged, etc., and the sensor or SDM might not work properly in another collision. Again, do notattempt to determine whether a sensor or SDM is OK-ALWAYS replace it if it is in the area of accident damage. An external damage such as deformation, scratch, crack, peeled paint, etc. is found through visual appearance check of sensor and SDM.
Sensor or SDM cannot be installed properly due to a cause in itself. (There is a gap between sensor or SDM and its mounting bracket, or it cannot befixed securely.) Connector or lead wire of sensor or SDM has a scorching, melting or damage, or connector cannot be connected securely or locked.
SDM sets a diagnostic trouble code and the diagnostic chart leads to a malfunctioning sensor or SDM.
Sensor or SDM has been dropped from a height of or more.91.4 cm (3 ft)
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Service Precautions > Technician Safety Information > Page 72
Sensing and Diagnostic Module: Vehicle Damage Warnings Air Bag System
Do not apply power to the air bag system unless all components are connected or a diagnostic chart requests it, as this will set a diagnostic trouble code.
The "Air Bag Diagnostic System Check" must be the starting point of any air bag diagnostics. The "Air Bag Diagnostic System Check" will verifyproper "AIR BAG" warning lamp operation and will lead you to the correct chart to diagnose any air bag malfunctions. Bypassing these procedures mayresult in extended diagnostic time, incorrect diagnosis, and incorrect parts replacements.
91.4 cm (3 feet)
When handling the air bag (inflator) modules (driver and passenger), forward (discriminating) sensor or SDM, be careful not to drop it or apply animpact to it. If an excessive impact was applied (e.g., dropped from a height of or more.), never attempt disassembly or repair butreplace it with a new one. Never use air bag component parts from another vehicle.
When servicing, if shocks may be applied to air bag system component parts, remove those parts beforehand. When using electric welding, be sure to disconnect air bag (inflator) module connectors (driver and passenger) respectively. Never expose air bag system component parts directly to hot air (drying or baking the vehicle after painting) or flames. WARNING/CAUTION labels are attached on each pant of air bag system components. Be sure to follow the instructions.
SDM WARNING: Never power up air bag system when SDM is not rigidly attached to the vehicle. Otherwise, personal injury may result.
Never attempt disassembly of SDM.
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When storing SDM, select a place where neither high temperature nor high humidity is anticipated and oil, water and dust are kept off.
If SDM was dropped from a height of or more or if it is found to be damaged or deformed, replace it with a new one.91.4 cm (3 ft)
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Description and Operation > Component Description
Sensing and Diagnostic Module: Description and OperationComponent Description
SENSING AND DIAGNOSTIC MODULE (SDM)
WARNING: During service procedures, be very careful when handling a Sensing and Diagnostic Module (SDM). Never strike or jar the SDM.Never power up the air bag system when the SDM is not rigidly attached to the vehicle. All SDM and mounting bracket fasteners must becarefully torqued to ensure proper operation of the air bag system. The SDM could be activated when powered while not rigidly attached to thevehicle which could cause deployment and result in personal injury.
The Sensing and Diagnostic Module (SDM) is designed to perform the following functions in the air bag system:
1. Energy Reserve The SDM maintains a reserve energy supply to provide deployment energy when ignition voltage is lost in a frontal crash.2. Frontal Crash Detection - The SDM monitors vehicle velocity changes to detect frontal crashes which are severe enough to warrant deployment.3. Air Bag Deployment - When a frontal crash of sufficient force is detected, the SDM will cause enough current to flow through the air bag (inflator) modules to deploy the air bags.
4. Malfunction Detection - The SDM performs diagnostic monitoring of the air bag system electrical components and sets a diagnostic trouble code when a malfunction is detected.
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5. Malfunction Diagnosis
- The SDM displays air bag diagnostic trouble codes and system status information through the use of special tool (Tech-1, scan tool).
- The SDM provides air bag diagnostic trouble codes by flashing "AIR BAG" warning lamp when on-board diagnosis function is used.
6 Driver Notification - The SDM warns the vehicle driver of air bag system malfunctions by controlling the "AIR BAG" warning lamp.
"ON" "ON"
The SDM is connected to the air bag wiring harness by a 12-way connector. This harness connector uses a shorting bar across certain terminals in thecontact area. This shorting bar connects the "AIR BAG" warning lamp to ground when the SDM harness connector is disconnected.This will cause the "AIR BAG" warning lamp to come steady whenever the ignition switch is at the or START position with the SDMdisconnected.
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Description and Operation > Component Description > Page 75
Sensing and Diagnostic Module: Description and OperationSystem Description
30 degrees
The air bag system consists of the Sensing and Diagnostic Module (SDM), the forward (discriminating) sensor, the driver air bag (inflator) module, thecontact coil assembly, the passenger air bag (inflator) module and the "AIR BAG" warning lamp in the instrument cluster. The SDM, contact coilassembly (driver side only), driver air bag (inflator) module, passenger air bag (inflator) module and connector wires makeup the deployment loops. Thefunction of the deployment loops is to supply current through the air bag (inflator) modules, which will cause deployment of the air bags in the event of afrontal crash of sufficient force, up to off the centerline of the vehicle. The air bag (inflator) modules are only supplied enough current todeploy when the SDM or the SDM and the forward (discriminating) sensor detect vehicle velocity changes severe enough to warrant deployment.
The SDM contains a sensing device which converts vehicle velocity changes to an electrical signal. The electrical signal generated is processed by theSDM and then compared to a value stored in memory. When the generated signal exceeds the stored value, additional signal processing is performed andthe generated signals are compared to signals stored in memory. When two of the generated signals exceed the stored values or when one of thegenerated signals exceeds the stored value and the forward (discriminating) sensor closes, the SDM will cause current to flow through the air bag(inflator) modules deploying the air bags.
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Testing and Inspection > Diagnostic Trouble Code Tests and
Associated Procedures
Sensing and Diagnostic Module: Diagnostic Trouble Code Tests and Associated Procedures
51 - Frontal Crash Detected (Deployment Command Output) DTC WILL SET WHEN:
The SDM detects a frontal crash of sufficient force to warrant deployment of the air bags. (SDM outputs a deployment command.)
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Testing and
Inspection > Diagnostic Trouble Code Tests and Associated Procedures > Page 78
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
Diagnostic Chart
DTC CHART TEST DESCRIPTION:
Number(s) below refer to circled number(s) on the diagnostic chart.
1. If air bag (inflator) module(s) has not deployed, DTC 51 may have set falsely.2. If DTC 51 has set with no signs of fontal impact, the diagnostic trouble code has set falsely.
53 - Frontal Crash Detected With Initiator Circuit Fault
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DTC WILL SET WHEN:
The SDM detects a frontal crash of sufficient force to warrant deployment of the air bags (SDM outputs a deployment command) with initiator circuitfault.
Diagnostic Chart
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Testing and
Inspection > Diagnostic Trouble Code Tests and Associated Procedures > Page 79
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
DTC CHART TEST DESCRIPTION:
Number(s) below refer to circled number(s) on the diagnostic chart.
1. This test checks if DTC concerning initiator circuit which is shorted to ignition is set when a deployment command was output.2. If air bag (inflator) module(s) has not deployed, DTC 53 may have set falsely.3. If DTC 53 has set with no signs of fontal impact, the diagnostic trouble code has set falsely.
71 - Internal SDM Fault
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Diagnostic Chart
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Testing and
Inspection > Diagnostic Trouble Code Tests and Associated Procedures > Page 80
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
DTC SET WILL WHEN:
An internal SDM fault is detected by the SDM.
DTC 71 can never be cleared once it has been set.NOTE:
D - SDM Cannot Communicate Through the Serial Data Circuit CHART D - SDM CANNOT COMMUNICATE THROUGH THE SERIAL DATA CIRCUIT
CAUTION:
­When measurements are requested in this chart use specified digital multimeter with correct terminal adapter from special tool (Connector testadapter kit).
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- When a check for proper connection is requested refer to "INTERMITTENTS AND POOR CONNECTIONS".
­When an open in air bag wire harness, damaged wire harness, connector or terminal is found, replace wire harness, connectors and terminals as anassembly.
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Testing and
Inspection > Diagnostic Trouble Code Tests and Associated Procedures > Page 81
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Testing and
Inspection > Diagnostic Trouble Code Tests and Associated Procedures > Page 82
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
Diagnostic Chart
CHART TEST DESCRIPTION:
Number(s) below refer to circled number(s) on the diagnostic chart.
1. An improper connection to the data link connector will prevent communications from being established.2. This test checks for an open in the "Serial Data" circuit.
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3. This test checks whether an abnormality is in SDM or in any other part. Once the integrity of the "Serial Data" circuit including proper connections has been confirmed and ABS control module can communicate, the SDM must be malfunctioning.
4. This test check for a short to ground in the "Serial Data" circuit.5. This test checks for a short to B+ or other power circuit in the "Serial Data" circuit.6. This test checks whether the malfunction is caused by a short in ABS control module (if equipped). With ABS control module disconnected from "Serial Data" circuit, if SDM and the scan tool can communicate, ABS control module may be malfunctioning. Once the integrity of the "SerialData" circuit including proper connections has been confirmed and SDM cannot communicate, the SDM must be malfunctioning.
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Testing and Inspection > Diagnostic Trouble Code Tests and
Associated Procedures > Page 83
Sensing and Diagnostic Module: Component Tests and General Diagnostics
CAUTION: 91.4 cm (3 ft)
Do not connect a tester whatever type it may be. Never repair or disassemble SDM. If SDM was dropped from a height of ormore, it should be replaced.
1. Check SDM and its bracket for dents, cracks or deformation.2. Check SDM connector or lock mechanism for damage or cracks.3. Check SDM terminal for bent, corrosion or rust. If any faulty condition is found in above checks, replace.
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Service and Repair > Removal and Installation
Sensing and Diagnostic Module: Service and RepairRemoval and Installation
WARNING: During service procedures, be very careful when handlingSensing and Diagnostic Module (SDM).Never strike or jar the SDM.Never power up the air bag system when the SDM is not rigidly attached to the vehicle. All SDM and mounting bracket fasteners must becarefully torqued to ensure proper operation of the air bag system. The SDM could be activated when powered while not rigidly attached to thevehicle which could cause deployment and result in personal injury. REMOVAL
1. Disconnect negative cable at battery.2. Disable air bag system. Refer to 3. Remove center console."Air Bag(s) Arming and Disarming".
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Service and
Repair > Removal and Installation > Page 86
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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4. Disconnect SDM connector from SDM. Remove Connector Position Assurance (CPA) first and then disconnect connector while pushing connector lock.
5. Remove SDM from vehicle.
-CAUTION:
Handle SDM carefully so that no impact is applied to it.
- Store SDM in a clean, dry area.
INSTALLATION
Proper operation of the SDM requires the SDM be rigidly attached to the vehicle structure.CAUTION:
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Service and
Repair > Removal and Installation > Page 87
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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1. Check that none of following faulty conditions exists.
- Bend, scratch, deformity in SDM bracket
- Foreign matter or rust on mating surface of SDM bracket with SDM
- Loosened SDM bracket bolts
When retightening, check that bolt thread is tree from corrosion and rust. If any, replace.NOTE:
2. Install SDM bracket to vehicle.
Tightening Torque:(a): 5.5 Nm (0.55 kg.m, 4.0 lb.ft)
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Service and
Repair > Removal and Installation > Page 88
Swift GL L4-1298cc 1.3L SOHC MFI (2000)
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3. Install SDM to SDM bracket.
Tightening Torque:(b): 5.5 Nm (0.55 kg.m, 4.0 lb.ft)
4. Connect SDM connector to SDM and install CPA to connector securely.5. Install center console.6. Connect negative cable to battery.7. Enable air bag system. Refer to "Air Bag(s) Arming and Disarming".
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> Relays and Modules > Relays and Modules - Restraint Systems > Sensing and Diagnostic Module <--> [Air Bag Control Module] > Component Information > Service and Repair > Removal and Installation > Page 89
Sensing and Diagnostic Module: Service and RepairHandling and Storage Sdm Air Bag System
Do not apply power to the air bag system unless all components are connected or a diagnostic chart requests it, as this will set a diagnostic trouble code.
The "Air Bag Diagnostic System Check" must be the starting point of any air bag diagnostics. The "Air Bag Diagnostic System Check" will verifyproper "AIR BAG" warning lamp operation and will lead you to the correct chart to diagnose any air bag malfunctions. Bypassing these procedures mayresult in extended diagnostic time, incorrect diagnosis, and incorrect parts replacements.
91.4 cm (3 feet)
When handling the air bag (inflator) modules (driver and passenger), forward (discriminating) sensor or SDM, be careful not to drop it or apply animpact to it. If an excessive impact was applied (e.g., dropped from a height of or more.), never attempt disassembly or repair butreplace it with a new one. Never use air bag component parts from another vehicle.
When servicing, if shocks may be applied to air bag system component parts, remove those parts beforehand. When using electric welding, be sure to disconnect air bag (inflator) module connectors (driver and passenger) respectively. Never expose air bag system component parts directly to hot air (drying or baking the vehicle after painting) or flames. WARNING/CAUTION labels are attached on each pant of air bag system components. Be sure to follow the instructions.
SDM WARNING: Never power up air bag system when SDM is not rigidly attached to the vehicle. Otherwise, personal injury may result.
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Never attempt disassembly of SDM. When storing SDM, select a place where neither high temperature nor high humidity is anticipated and oil, water and dust are kept off.
If SDM was dropped from a height of or more or if it is found to be damaged or deformed, replace it with a new one.91.4 cm (3 ft)
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> Relays and Modules > Relays and Modules - Wiper and Washer Systems > Wiper Relay > Component Information > Description and Operation
Wiper Relay: Description and Operation INTERMITTENT WIPER RELAY CIRCUIT
ON ON
When the wiper switch is set to the intermittent position with the ignition switch (the condenser is charged at this time), current from the batteryflows through the Y/BI wire, generates magnetic force in the coil in the relay and causes the switch in the relay to turn . Then current is transmitted inthe sequence of Y/BI, BI/W, wiper switch and BI, and causes the wiper motor to rotate (meanwhile, the condenser discharges). By the time the wipermotor makes one rotation and the contact plate in the motor comes to the automatic stop position P(1),the condenser in the relay has finished discharging(no magnetic force in the coil in the relay). Then the switch in the relay turns and the wiper stops.OFF
ON
They remain that way until the condenser is fully charged. As soon as the condenser begins discharging after being fully charged, magnetic forcegenerated in the coil in the relay causes the switch to turn . As described above, intermittent operation of the wiper motor is controlled by chargingand discharging of the condenser.
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> Relays and Modules > Relays and Modules - Wiper and Washer Systems > Wiper Relay > Component Information > Description and Operation > Page 94
Wiper Relay: Testing and Inspection INTERMITTENT WIPER RELAY (Optional)
12 V
1. Disconnect combination switch coupler.2. Connect (+) cord and (-) cord of battery to coupler terminals as shown.3. Turn intermillent switch to "" position.OFF
If an operating sound is heard from relay, it is at work properly.
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> Sensors and Switches > Sensors and Switches - Body and Frame > Power Door Lock Switch > Component Information > Testing and Inspection
Power Door Lock Switch: Testing and Inspection
Inspect switch continuity between terminals.
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> Sensors and Switches > Sensors and Switches - Brakes and Traction Control > Brake Fluid Level Sensor/Switch > Component Information > Testing and Inspection
Brake Fluid Level Sensor/Switch: Testing and Inspection BRAKE FLUID LEVEL SWITCH
Use an ohmmeter to check switch for continuity.If found defective, replace switch.
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