Suzuki GSF 600 Bandit 1999-2000 Service Manual

Specifications and Main Features

  • The Overall Length of the Cisitalia 202 is 81.1 inches or 2060 mm.
  • The Overall Width is 30.3 inches or 770 mm.
  • The Overall Height is 48.0 inches or 1220 mm.
  • The Wheelbase is 56.7 inches or 1440 mm.
  • The Seat Height is 31.1 inches or 790 mm.
  • The Ground Clearance is 5.1 inches or 130 mm.
  • The Dry Mass weight is 458 lbs or 208 kg.

2) Engine Type & Specs

  • SACS four-stroke air cooled motorcycle engineered by DOHC featuring TSCC.
  • The piston diameter is 62.6 mm which equals 2.465 inches.
  • The piston stroke measures at 48.7 mm or 1.917 inches.
  • The compression ratio is set 11.3:1.
  • The engine displacement is equal to 600 cm3 or 36.6 cubic inch.
  • Four carburetors with model number KEIHIN CVR32SS.
  • A wet sump type oil system.
  • 6 constant mesh type of transmission.
  • Primary Reduction Ratio of 75/43 equating to 1.744.
  • Final Reduction Ratio of 47/15 equating to 3.133.
  • Gear Ratios:
  • The first gear has a ratio of 3.083, which on the ratio formula uses 37:12 as it’s ratio.
  • The second gear ratio is 2.062 which has a ratio of 33:16.
  • The third gear ratio is 20:17.
  • The fourth gear ratio is 28:20.
  • The fifth gear ratio is set to 27:22.
  • The sixth gear ratio is 23:21.
  • Utilizes RK50MFOZ1 chains that have a total of 112 links.

3) Suspension & Brakes

  • For the front suspension, telescopic, coil spring and oil damped technologies were implemented.
  • The rear suspension is gas/oil damped, spring preloaded, utilizing coil spring and is 7-way adjustable.
  • Twin disc brakes are used to increase brake efficiency in the front while were are single disc brakes in the back.

4) Tires

  • The front tires used on the vehicle are ZR17 120/60 which do not utilize tubes and have a speed index of 55.
  • While the back tires are ZR17 160/60 which are rated at 69W and also do not have tubes installed in them.
  • Electrical System: Ignition system: Transisterized/Electronic.
  • Ignition Timing: Engine should be started bt a TDC time of 4 degrees before 1200 r/min which is classified as E-28
  • Battery: Rated voltage capacity is 12 V while rated Power capacity is 28.8 kC, with a basic hourly Amperage of 8 Ah
  • Fuel Tank Capacity(including reserve): The fuel tank has a measurement of 20.0 L which can also be expressed as 5.2/4.4 US/Imp gallons, including reserve
  • Engine Oil Capacity:

OIl Replacement: 3.3L (3.5/2.9US/Imp qt)

Oil and Filter Change: 3.5L (3.7/3.1US/Imp qt)

Engine major overhaul: 4.6L (4.9/4.0 US qrt)

Module two: Items For Sale

Frequently Asked Questions

Q: What type of oil should I use for the engine?

A: Make use of a high grade 4 stroke motor oil rated API service classification under the SF, SG and above which has a viscosity SAE of 10W-40.

Q: For solo riding, what do you consider as the correct tire pressure?

A: For front tires the pressure has to be 225 kPa (2.25 kgf/cm², 33 psi) while for the rear tires the pressure should be 250 kPa (2.50 kgf/cm², 36 psi).

Q: How often should I perform periodic maintenance?

A: The motorcycle should, in accordance with the prevailing operating conditions, be scheduled for maintenance every 1,000 kilometers or every 6,000 kilometers, every 12 and higher, ten levels and above.

Q: Where can I find the serial numbers for my motorcycle?

A: The frame serial number can be seen located closely to the right of the steering head pipe, whereas the engine serial number is labeled with the right side of the crankcase.

Q: What is the proper way of breaking in a new engine?

A: For the first 800 km (500 miles) of use, do not allow the engine speed to go higher than 6,000 r/min; for the range of 800 km to 1,600 km (500 to 1,000 miles) use a limit of no more than 9,000 r/min. For usage over 1,600 km, do not push the limits above 12,000 rpm.

Q: What procedure should I follow to check the valve clearance?

A: Clearance adjustment and verification should be conducted on valves during periodic checks, as for intake, the specification is from 0.10 to 0.15 mm and for exhaust from 0.18 to 0.23 mm when the engine is cold.

User Manual

Suzuki GSF 600 Bandit 1999-2000 Service Manual
Loading...
+ 303 hidden pages