Sure Heat SGIR27 User Manual

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CANADIAN GAS ASSOCIATION
APPROVED
®
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27" Rear Infrared Model
Natural Gas Conversion Manual
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TINUM
TINUM
FOR OUTDOOR USE ONLY
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EDITION
EDITION
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TM
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Part No. Qty Description
1
44213827 1 Hose 27" - 3/8" Flare Both Ends for Side Burner (NG)
40276201
2
3 44110102 2 Connector 3/8" MNPT x 3/8" Flare
4 44133801 1 Tee Fitting - Galvanized 3/8" Flare
5 49900004 1 Sealant Pipe (4ml)
6 44183815 1 Nipple Pipe 3/8" NPT x 1.5"
7 47311010 1 Regulator 3/8" FNPT Threads (NG)
8 46210102 1 Side Burner Valve Assembly - 12K BTU (NG)
9 08338381 1 3/8" Street Elbow
10 08005201 1 Rear IR NG Orifice
1
NOTE: Images in this manual may differ slightly from your grill
Main Burner
Valve & Manifold Assembly with Valves (NG)
7
3
4
5
6
Page 2
SGIR27 Natural Gas Conversion Instructions
Tools Needed:
Phillips head screwdriver 1/4” nut driver * Channel locks Adjustable wrench
* 1/4” socket set with extension can also be used.
Be sure gas supply is off, the knobs are in the off position and the grill is cool.
1. Remove cooking grates and flavor grids. (See Fig. 1)
2. Remove the screws holding the rear heat shield in place. Lift out rear heat shield and set aside. (See Fig. 2)
ear Heat Shield
R
Igniter Heat Shield
Fig 2
Screws
Fig 3
Screws
3. Remove the two screws holding each igniter in place. (See Fig. 3)
4. Lay igniters on floor of grill. (See Fig. 4)
5. Loosen the four (4) screws from the bottom of the heat shield, holding the front heat shield in place. The screws are located under the bottom lip of the shield. (See Fig. 5)
6. Loosen the two (2) side heat shield screws located under the bottom lip of the heat shield. There is one screw on each side. (See Fig. 6)
Fig 1
Fig 4
Fig 5
Screws
under lip
Side Screw
(Repeat on left side)
Fig 6
Flavor Grids
2
Page 3
SGIR27 Natural Gas Conversion Instructions
7. Remove the front heat shield. (See Fig. 7)
8. Grasp and push the burner(s) towards the rear of the grill to detach the burner from the valves. (See Fig. 8)
9. Angle the burners up and remove. (See Fig. 8)
10. Remove the control knobs from the front of the grill. (See Fig. 9)
11. Remove the two (2) screws holding each bezel in place on the control panel. (See Fig. 10)
12. Remove the bezels from the front control panel. Note: The small bezel stays in place. (See Fig. 11)
Screws
Fig 9
Fig 10
13. Disconnect the right side flex line from the manifold using the adjustable wrench. This will free up the right side of the manifold. (See Fig. 12)
14. Disconnect the left side flexline from the back infrared valve using an adjustable wrench. This will free up the left side of the manifold. (See Fig. 13)
Heat Shield
Valves
Fig 7
Tabs
Bezels
Fig 11
Flex Line
Fig 12
Gas Inlet Flex Line
Manifold
Fig 8
Fig 13
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Page 4
SGIR27 Natural Gas Conversion Instructions
14. Remove manifold from grill body. (See Fig. 14)
You are now ready to install
the new NG manifold.
15. Start by placing the new manifold into the grill body with the control knob stems going outward through control panel front. (See Fig. 15)
16. Reattach the flex line on the right of the grill to the new manifold using the adjustable wrench. (See Fig. 12 on previous page)
17. Reattach the bezels to the manifold with the two (2) screws removed in Step 13. Make sure that “off” is facing up on the bezel. (See Fig. 10 & 11)
18. Reattach the control knobs onto the manifold stems, making sure the arrow is facing upwards. (See Fig. 9 on previous page)
anifold
M
Control Knob
Stems
Valves
ig 14
F
Fig 15
19. Reinstall burners into the grill body. Line up the burners with the valves on the manifold, making sure they are level. (See Fig. 16 & 17)
20. Reattach the igniters and their heat shields, removed in Step Four (4), to the burners. (See Fig. 3, on page 2)
21. Reattach the rear heat shield before attaching the front heat shield to be sure the burners remain over the valves. (See Fig. 18)
22. At this point of the conversion, a leak test should be performed on all fittings. See Use and Care manual for leak testing procedure.
23. Proceed with reattaching the front heat shield. (See Fig. 5 and 6 on page 2, and Fig 7 on previous page)
24. Reinstall the flavor grids. (See Fig. 1 on page 2)
Burners
Fig 16
Burners fully
over valves
Fig 17
Rear Heat Shield
Fig 18
25. Reinstall the cooking grates
4
Page 5
SGIR27 Natural Gas Conversion Instructions
Installing the NG regulator
1. Remove the LP regulator from the main gas pipe using an adjustable wrench. Located inside the cart on bottom of grill head. (See Fig. 19)
Remaining end still connected will be removed later.
2. Remove the LP nipple brass fitting from main gas pipe. (See Fig. 20)
Note: For the following steps, the supplied pipe
dope needs to be applied to all indicated fittings before the fittings are screwed in.
Pipe dope should not be used on any flared fittings!
3. Remove the grommet in the side of the cart by pressing in on the side with your fingers. (See Fig. 21)
4. Attach the “T” fitting to the main gas pipe as shown. Tighten with wrench. (See Fig. 22)
Main Gas
ipe
P
LP Nipple
Main Gas
Pipe
Fig 20
Fig 21
Fig 22
5. Attach the 3/8” to flared fitting to the “T” fitting as shown. Remember to apply pipe dope to the non-flared end. Tighten with wrench. (See Fig. 23)
6. Attach the 3/8” street elbow to the bottom of the “T” connector (See Fig. 24)
Main Gas
Pipe
Fig 19
Fig 23
3/8” To
Flare
Fitting
Fig 24
Street Elbow
5
Page 6
SGIR27 Natural Gas Conversion Instructions
7. Attach the 3/8" nipple to the 3/8" street elbow. (See Fig. 25)
8. Attach the NG regulator to the nipple (See Fig. 26).
Note: pay attention to arrow on the NG regulator indicating direction of gas flow. The arrow should point toward the grill.
Remember to apply pipe dope!
9. Attach one end of the supplied hose to the flared fitting on the side of the “T” connector. (See Fig. 27)
The other end of the hose will be attached to the side burner later.
10. Replace the grommet in the side of the cart by pressing with your fingers. (See Fig. 28)
This completes the NG regulator installation.
Converting the Side Burner to NG
Fig 26
Fig 27
Fig 28
1. Remove side burner grate, porcelain cap and burner head. (See Fig. 29)
2. Remove the LP regulator hose attached to the side burner LP valve assembly. (Located on the under side of the side burner.) (See Fig. 30)
3. Remove the control knob from the front of the side burner. (It should pull off by hand.) (See Fig. 9 on page 3)
Fig 25
Fig 29
Underside of side
burner shelf
Fig 30
Valve Assembly
6
Page 7
SGIR27 Natural Gas Conversion Instructions
4. Remove the two (2) screws holding the bezel and valve in place. Remove bezel from the front of the side burner. (See Fig. 11 on page 3)
5. Remove the two (2) screws holding the side burner LP valve assembly in place. This will free up the assembly. (See Fig. 31)
6. Holding the assembly securely, remove side burn­er assembly from casting. Replace with new side NG side burner assembly. (See Figs. 32 & 33)
7. Install the NG valve assembly to the under side of the side burner with the two (2) screws previously removed. (See Fig. 34).
Note: Make sure the NG valve is facing towards
the front of the side burner and the valve stem is inserted into the hole.
8. Reattach the bezel to the front of the side burner and the NG valve with the two (2) screws previously removed. (See Fig. 35).
Casting
Casting
Screw
Side Burner Assy
Fig 32
Side Burner Assy
Fig 33
Fig 34
Note: Make sure the bezel is installed in the
correct position. The “H” will be facing the igniter.
10. Reattach the control knob. Carefully run the supplied hose from the inside of the cart through the grommeted hole in the cart to the side burner assembly. Connect the end of the new gas supply hose to the NG valve assembly. (See Fig. 36).
This completes the side burner conversion.
Screw
Fig 31
“H”
Bezel
Fig 35
Screws
Fig 36
Underside of side
burner shelf
7
Page 8
SGIR27 Natural Gas Conversion Instructions
Converting the Rear Infrared Burner to NG
1. Remove the four (4) screws on the inside of the grill that hold the rear infrared cover in place. (See Fig. 37)
Rear
2. Close the grill hood slowly,
3. Remove the two (2) screws from the back infrared cover, located on the back of the grill. (See Fig. 38)
Screws
Fig 37
4. Grasp rear infrared cover and remove it from the grill. (See Fig. 38)
5. Disconnect flex line and twist orifice elbow to remove LP orifice.
6. Completely remove the LP orifice from the flared fitting and set aside. (See Fig. 39)
7. NG orifice (See Fig. 40)
8. Install the NG orifice into the flared fitting and tighten completely with an adjustable wrench. (See Fig. 38)
9. Replace the rear infrared cover (See Fig. 38, again)
10. Install the two (2) screws on the back infrared cover, located on the back of the grill. (See Fig. 38)
Fig 38
Fig 39
Fig 40
11. Open the grill hood slowly. Reinstall the screws that hold the rear infrared cover in place. (See Fig. 37, again)
Note: At the completion of the conversion, a leak
test should be performed on all fittings. See Use and Care manual for leak testing procedure.
Installation is now complete.
Enjoy your grill safely.
51053002
3.24.06
8
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