Superior CF5500-CMP, CF5500-CMN, CF6500-CMN, CF6500-CMP User Manual

STANDARD SERIES
Unvented Decorative Gas Fireplaces P/N 904538 REV. E 02/2004
MODELS
CF5500-CMN CF6500-CMN CF5500-CMP CF6500-CMP
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas sup­plier.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
FOR USE ONLY WITH DECORATIVE TYPE UNVENTED ROOM HEATERS.
DO NOT BUILD A WOOD FIRE.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, AL­TERATION, SERVICE OR MAINTENANCE CAN CAUSE IN­JURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CON­SULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
WARNING: DO NOT BURN WOOD OR OTHER MATERIAL IN THESE APPLIANCES.
CAREFULLY REVIEW THE INSTRUCTIONS SUPPLIED WITH THE DECORATIVE TYPE UNVENTED ROOM HEATER FOR THE MINIMUM FIREPLACE SIZE REQUIREMENT.
DO NOT INSTALL THE APPLIANCE IN THIS FIREBOX, UN­LESS THIS FIREBOX MEETS THE MINIMUM DIMENSIONS REQUIRED FOR THE INSTALLATIONS.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventila­tion air must be provided. Refer to Combustion and Ventilation Air Section, Page 3.
Due to high temperatures, the appliance should be located out of traffic and away from furniture or draperies.
Do not place clothing or other materials on or near this appli­ance.
IMPORTANT: READ AND UNDERSTAND THESE INSTRUCTIONS COMPLETELY BEFORE INSTALLING YOUR UNVENTED ROOM HEATERS.
1
TABLE OF CONTENTS
General Information......................... page 2
Inventory ......................................... page 2
Tools and Building Supplies ............ page 2
Installation Applications .................. page 2
Important Safety Information .......... page 2
Codes .............................................. page 3
Combustion and Ventilation Air ....... page 3
Location of Fireplace ....................... page 4
Clearances ....................................... page 4
Preinstallation.................................. page 5
Installation Steps ............................. page 5
Framing Dimensions........................ page 6
Connecting Gas Line........................ page 6
Electrical Wiring – Optional Blower . page 7
Gas Pressure Check......................... page 7
Finished Wall Details ....................... page 8
Log Installation ................................ page 8
Flame Appearance ........................... page 10
Optional Equipment ......................... page 11
Forced Air Kit ................................... page 11
Cleaning and Servicing .................... page 13
Accessories/Components ................ page 14
Appliance Specifications .................. page 15
Troubleshooting Guide .................... page 16
Lighting Instructions ....................... page 17
Replacement Parts List.................... page 18
Replacement Parts .......................... page 19
Warranty.......................................... page 20
This installation manual will help you obtain a safe, efficient, dependable installation for your CF-5500 or CF-6500 appliance. Please read and understand these instructions completely before beginning your installation.
This document covers four models of Catalytic Fireplaces. Instructions are provided for all models and many alternative installations for each. Therefore, certain details may not be applicable to your model and may not be re­quired for your application.
GENERAL INFORMATION
The Catalytic Fireplaces covered in this manual feature ceramic fiber split logs which glow realistically when the heater is operating.
The Millivolt appliances covered in this manual are manually controlled and can be incremen­tally adjusted through a range between High and Low settings.
Input of the CF5500 Millivolt appliance is 24,000 BTU/hr maximum modulated to 19,000 BTU/hr at the low flame setting for both natural and propane gas models.
Input of the CF6500 Millivolt appliance is 31,000 BTU/hr maximum modulated to 24,000 BTU/hr at the low flame setting for natural gas models. Input for propane gas models is 29,000 BTU/hr maximum modulated to 22,000 BTU/hr at the low flame setting.
Both CF5500 and CF6500 models feature a spark ignition system (piezo) that allows the appliances pilot gas to be lit without the use of matches or batteries. This manual systems provides continued service in the event of a power outage.
These appliances are fitted with a specially designed pilot oxygen depletion sensor (ODS) which responds to the amount of oxygen avail­able in the room and shuts the appliances off before the oxygen level drops below 18.5%. The pilot can be re-lit only when fresh air is available. Refer to the Combustion and Ventila­tion Air section.
The Catalytic Fireplace Models covered in this manual designed to be built into a framed wall, and finished out with standard construction materials and practices.
Inventory
Unvented Gas Fireplace Gas connection fittings Installation and Operating Instructions
Tools and Building Supplies Normally Required
Tools Should Include:
Phillips screwdriver Hammer Saw and/or Sabersaw Measuring tape Electric drill and bits Pliers Square Piping complying with local codes Pipe wrench Tee joint Pipe compound
Building Supplies Should Include:
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround materials
Check the inventory list to be sure that you have all the necessary parts in usable condition. Also check for concealed damage.
IMPORTANT SAFETY INFORMATION
INSTALLER: PLEASE LEAVE THESE INSTRUC­TIONS WITH THE OWNER.
OWNER: PLEASE RETAIN THESE INSTRUC­TION FOR FUTURE REFERENCE.
WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING IN­STRUCTIONS PROVIDED IN THIS DOCU­MENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OPERATING APPLI­ANCE, VOIDING ITS WARRANTY. ANY CHANGE TO THIS APPLIANCE AND/OR ITS OPERATING CONTROLS IS DANGER­OUS. IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERI­OUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MON­OXIDE POISONING.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air imme­diately. Turn off the gas supply too the appli­ance and have it serviced by a qualified profes­sional, as it may not be operating correctly.
WARNING: DO NOT USE A BLOWER INSERT, HEAT EXCHANGER INSERT OR OTHER ACCESSORY NOT APPROVED FOR USE WITH THIS HEATER.
IMPORTANT: BEFORE STARTING YOUR HEATER INSTALLATION, READ THESE IN­STALLATION INSTRUCTIONS CAREFULLY, IN THEIR ENTIRETY TO BE SURE YOU UN­DERSTAND THEM COMPLETELY. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE AN APPLIANCE MALFUNCTION RE­SULTING IN SERIOUS INJURY AND/OR PROPERTY DAMAGE.
IMPORTANT: THE INSTALLATION MUST CON­FORM WITH LOCAL CODES OR, IN THE AB­SENCE OF LOCAL CODES WITH THE NATIONAL FUEL GAS CODE, ANSI Z223.1.
Due to high temperatures, the appliance
should be located out of traffic and away from furniture and draperies.
2
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition.
Young children should be carefully super­vised when they are in the same room with the appliance.
Do not place clothing or other flammable material on or near the appliance.
Never operate this appliance without first ensuring that the glass enclosure panel is se­curely in place.
Do not burn solid fuels in this listed unvented gas room heater.
Installation and repair should only be com­pleted by a qualified service person. The appli­ance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding mate­rial, etc. It is important that control compart­ments, burners and circulating air passage­ways of the appliance be kept clean.
Allow the appliance to cool before servicing. Always shut off the gas to the appliance while performing service work.
Do not install these appliances in a bedroom or bathroom as all units exceed maximum allowable BTU/hr input of 10,000.
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system while performing any tests of the gas supply piping system at pressures in ex­cess of ¹⁄₂ psig.
The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure test­ing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig.
Keep appliance area clear and free from combustible materials, gasoline and other flam­mable vapors and liquids.
Do not use this appliance if any part has been under water. Immediately call a qualified ser­vice technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Operation of these catalytic systems at alti­tude will result in sporadic nuisance outages of the pilot system due to lack of sufficient oxygen, increasing in frequency as the altitude increases above 4,500 feet. Although this situation is not dangerous, pilot outages cannot be tolerated.
• These catalytic appliances are rated for use at altitudes no greater than 5,500 feet. Do not install and use this appliance in locations in excess of this altitude.
Ensure that the appliance is clean when
operating. Excessive dust accumulation on the burner and logs will increase the amount of carbon monoxide formation and could lead to carbon monoxide poisoning and death.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
These appliances are designed to operate on natural or propane gas only. The use of other fuels will degrade the performance of this sys­tem and may be dangerous.
Do not tamper with the appliance in any way. Any modifications will result in a voided war­ranty and could result in CO poisoning or death.
CODES
These appliances comply with American Na­tional Safety Standards and are tested and listed by IAS Services to AGA/ANSI Z21.11.2b­1995 as an “Unvented Room Heater.”
Adhere to all local codes or in their absence the latest edition of The National Fuel Gas Code ANSI Z223.1 or NFPA54 which can be obtained from The American National Standards Insti­tute, Inc. (1430 Broadway, New York, NY,
10018) or National Fire Protection Association, Inc. (Batterymarch Park, Quincy, MA, 02269). All electrical wiring must be in accordance with local codes or in the absence of local codes the latest edition of the National Electrical Code, ANSI/NFPA 70.
COMBUSTION AND VENTILATION AIR
These heaters shall not be installed in a con­fined space. The heater may be located in unusually tight construction provided the space is unconfined, or if confined, is pro­vided with two permanent openings commu­nicating directly with an additional room(s) of sufficient volume so that the combined volume of all connected spaces meets the criteria for an unconfined space, (National Fuel Gas Code ANSI Z223.1 1992, Section
5.3). Generally 50 ft3 per 1,000 BTU input of all operating appliances in the space.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
The National Fuel Gas Code defines a con­fined space as a space whose volume is less than 50 ft
3
per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 ft3 per 1,000 BTU/Hr (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicat­ing directly with the space in which the appli­ances are installed, through openings not furnished with doors, are considered a part of the unconfined space.
Unusually tight construction is defined as con­struction where:
a. wall and ceilings exposed to the outside atmosphere have a continuous water vapor retarder with a rating of one perm or less with openings gasketed or sealed, and
b. weather stripping has been added on oper­able windows and doors, and
c. caulking or sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall­ceiling joints, between wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
Use the following equations to determine if you have a confined or unconfined space.
1. Determine the volume of space — ft3.
Length x Width x Height = _____ ft
3
(Include adjoining rooms with doorless pas­sageways or ventilation grills between rooms.)
Example: 24' (L) x 16' (W) x 8' (H) = 3072 ft
2. Divide the volume of space by 50 ft3 to
determine the maximum BTU/hr the space can support.
______ (volume of space – ft3)/ 50 ft3 x 1000 = (Maximum BTU/hr the space can support)
Example: 3072 ft3 / 50 ft3 x 1000 = 61.44 or 61,440 BTU/hr the space can support.
3
3
3. Add the BTU/hr of all the fuel burning appli-
ances in the space.
Vent-Free heater (Max.) ______ BTU/hr Gas appliance #1* ______ BTU/hr Gas appliance #2 + ______ BTU/hr
Total = ______ BTU/hr
Example:
CF6500 Catalytic heater 29,000 BTU/hr Gas appliance #1 34,000 BTU/hr (water heater)
Total = 63,000 BTU/hr
* Do not include direct-vent gas appliances. Direct-vent is sealed combustion and draws combustion air from the outdoors.
4. Compare the maximum BTU/hr the space
can support with the actual amount of BTU/ hr used.
_________ BTU/hr
(max. the space can support)
_________ BTU/hr
(actual amount of BTU/hr used)
Example:
61,440 BTU/hr
(max. the space can support)
63,000 BTU/Hr
(actual amount of BTU/hr used)
The space in the above example is a confined space because the actual BTU/hr used is more than the maximum BTU/hr the space can sup­port. You must provide additional fresh air.
WARNING: IF THE AREA IN WHICH THE HEATER MAY BE OPERATED IS SMALLER THAN THAT DEFINED AS AN UNCON­FINED SPACE OR IF THE BUILDING IS OF UNUSUALLY TIGHT CONSTRUCTION, PROVIDE ADEQUATE COMBUSTION AND VENTILATION AIR BY ONE OF THE METH­ODS DESCRIBED IN THE NATIONAL FUEL GAS CODE, ANSI Z223.1 1992, SECTION
5.3 OR APPLICABLE LOCAL CODES.
Your options are:
a. Rework equations adding the space of ad-
joining room(s). If the extra volume pro­vides an unconfined space, then remove door or add ventilation grills between rooms. Refer to National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
b. Vent room directly to the outdoors. Refer to
National Fuel Gas Code, ANSI Z223.1 1992, Section 5.3.
c. Install a lower BTU/hr heater, such as the
24,000 BTU/hr CF5500, to make the area an unconfined space.
If the actual BTU/hr used is less than the maximum BTU/hr the space can support, then the space is an unconfined space. You will need no additional fresh air ventilation for an uncon­fined space.
LOCATION OF FIREPLACE
Carefully select the best location for installation of your Catalytic Fireplace. The following fac­tors should be taken into consideration:
Clearance to side wall, ceiling, woodwork and windows.
Location must not be affected by drafts caused by kitchen exhaust fans, return air reg­isters for forced air furnaces/air conditioners, windows or doors.
Installation must provide adequate combus­tion air.
Do not install these appliances in a sleeping room or bathroom.
Never obstruct the front opening of the heater or restrict the flow of combustion air.
Minimize modifications to existing construc­tion. Refer to
This appliance may be installed in an after­market* manufactured (Mobile) Home, where not prohibited by state or local codes. *Aftermarket: Completion of sale, not for pur­pose of resale, from the manufacturer.
This appliance is only for use with the type of gas indicated on the rating plate. This appli­ance is not convertible for use with other gases.
Figure 1
for location suggestions.
To ensure even heat distribution, it is best to position the heater centrally against the longest wall of the room. Make sure there is adequate ventilation where the heater is installed. The gas appliance will shut off if the oxygen level falls below 18.5%.
These appliances are uniquely suited for instal­lations requiring a utility shelf positioned di­rectly above the fireplace. Utility shelves like these are commonly used for locating televi­sion sets and decorative plants.
To provide for the lowest possible shelf sur­face, combustible materials used to support a utility shelf directly above these appliances should be positioned just above the appliance top spacers. The minimum height from the base of the CF5500 to the underside of com­bustible materials used to construct a utility shelf is 37” (940 mm). The minimum height from the base of the CF6500 to the underside of combustible materials used to construct a util­ity shelf is 42” (1067 mm).
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom sur­face must be used.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
WARNING: MAINTAIN MINIMUM CLEAR­ANCES.
Do not install in the vicinity of gasoline or other flammable liquids. The heater must be kept clear and free from these combustible materi­als and may not be located near where they are stored.
Clearances
WARNING: DO NOT INSTALL THESE APPLIANCES IN SLEEPING QUARTERS, OR IN RECREATIONAL VEHICLES.
Figure 1
4
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: DO NOT INSTALL THESE APPLIANCES:
• WHERE CURTAINS, FURNITURE, CLOTHING OR OTHER FLAMMABLE OBJECTS ARE LESS THAN 42" FROM THE FRONT OF THE UNVENTED ROOM HEATER.
• IN HIGH TRAFFIC AREAS.
• IN WINDY OR DRAFTY AREAS.
Ensure the minimum clearances shown in
ures 2, 3 and 4 thru 9
(whatever applicable) are
maintained.
Minimum clearance to combustibles are:
Appliance: side and back - 0"
floor - 0" adjacent wall - 6" ceiling - 37 ¹⁄₂” (953 mm)
Combustible Finished Wall Materials
12"
(305mm)
10''
(254mm)
11 ¹⁄₄"
8''
(203mm)
6''
(152mm)
2"
(51mm)
7 ¹⁄₂"
(286mm)
CF5500 and CF6500 Models
Top of Hood
16 ⁵⁄₈"
(422mm)
14 ³⁄₄"
(375mm)
13"
(330mm)
(191mm)
Figure 2
A hearth extension is not required with this appliance. If a hearth extension is used, do not block the lower control compartment door. Any hearth extensions used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Note: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face.
A combustible mantel shelf projecting a maxi­mum of 8" (203 mm) from the wall may be installed a minimum distance of 13" (330 mm) from the top of the hood (
Fig-
Spacer
¹⁄₄" Gap Required
Top of Appliance
Figure 3
).
6" Clearance to Combustible Side Wall
Max. Projection (See Fig 2)
37 ¹⁄₂" Min.
to Ceiling
Combustible Mantel
(953 mm)
(See Fig 2)
Figure 3
PREINSTALLATION
Check that all listed parts have been received.
Carefully inspect the heater case and contents for shipping damage and immediately inform the dealer from whom you purchased the gas fireplace if any damage is found.
The appliance is shipped with all gas controls and components installed and pre-wired. Re­move the shipping carton, exposing the op­tional (if installed) front glass door frame. Re­move wood slats and remove and discard the wood slat mount brackets. Loosen and remove the three (3) ¹⁄₄"-20 x 1" Phillips pan head screws at the three (3) tabs located along the door frame top edge. Tilt the glass door frame assembly outward and disengage the three (3) tabs along the bottom of the door from the three (3) brackets at the bottom of the firebox open­ing. Remove the door and set the panel aside protecting it from inadvertent damage. Retain the three (3) screws for use on reassembly.
Check Gas Type
This appliance can only be connected to the gas type specified on the appliance data plate. This appliance can not be modified in the field for a different gas type. If the gas type to be used is not the one specified contact the dealer to obtain the correct gas appliance.
Note: Illustrations shown in this manual reflect “typical” installations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain minimum clearances to combustible materials and do not violate any specific installation re­quirements.
Note: The following steps represent the normal sequence of installation. Each installation is unique, however, and might require a different sequence.
CAUTION: HEATERS CREATE WARM AIR CUR­RENTS. THESE CURRENTS MOVE HEAT TO WALL SURFACES NEXT TO HEATER. INSTALL­ING HEATER NEXT TO VINYL OR CLOTH WALL COVERINGS OR OPERATING HEATER WHERE IMPURITIES IN THE AIR (SUCH AS TOBACCO SMOKE) EXISTS, MAY DISCOLOR WALLS.
Step 1. Position heater in desired location
(onto surround base or into prepared framing) and secure.
Step 2. Plumb gas line. (Gas connections should only be performed by an experienced, licensed/ certified tradesman.)
Step 3. Assemble logs and test flame appear­ance.
Step 4. Complete finish wall material, surround and optional hearth extension to your individual taste.
INSTALLATION STEPS
WARNING: DO NOT ALLOW FANS TO BLOW DIRECTLY INTO THE FIREPLACE. AVOID ANY DRAFTS THAT ALTER BURNER FLAME PATTERNS.
WARNING: DO NOT USE A BLOWER IN­SERT, HEAT EXCHANGER INSERT OR OTHER ACCESSORY NOT APPROVED FOR USE WITH THIS HEATER.
This appliance must not be operated without a front glass panel installed.
Do not burn solid fuels in this listed unvented gas room heater.
Step 1. Frame CF5500 appliance enclosures as illustrated in CF6500 appliance enclousures as illustrated in
Figures 7, 8 and 9
Note: The framed depth (15
³⁄₄
" for a corner CF5500 and 19 for a CF6500) must always be measured from a finished surface. If a wall covering such as drywall is to be attached to the rear wall, then the dimension must be measured from the drywall surface.
Figures 4, 5 and 6
.
¹⁄₂
" for a flat wall, 29
¹⁄₂
" and 33
. Frame
⁷⁄₈
"
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
5
Note: Framing dimensions in Figures 4 - 9 are calculated for a nailing flange depth of
3"
(76 mm)
CF6500 - 8¹⁄₂" (216 mm) CF5500 - 7¹⁄₂" (191 mm)
¹⁄₂
" (13 mm).
Outside Wall
Figure 4
41"
(1041mm)
37" (940mm)
Back Wall of Chase/Enclosure Including Finishing Materials If Any.
37" (940mm)
58 ¹₂" (1473mm)
Back Wall of Chase/Enclosure Including Finishing Materials If Any.
15¹⁄₂"
(394mm)
CF5500
13 ¹₂"
(343mm)
29"
(737mm)
CF5500
Outside Wall
Figure 7
47 ⁷₈"
(1216mm)
41" (1041mm)
Back Wall of Chase/Enclosure Including Finishing Materials If Any.
41" (1041mm)
67 ³₄" (1721mm)
Back Wall of Chase/Enclosure Including Finishing Materials If Any.
19 ¹⁄₂"
(495mm)
CF6500
14 ¹₄"
(362mm)
33 ⁷₈"
(860mm)
CF6500
Figure 10
Step 3. Remove the nailing flanges from the
lower control compartment and install in place with three (3) screws each. Align with the three holes on each side of the appliance (see
Figure 11
).
Nailing Flange
Figure 5
37 ¹⁄₄"
(946 mm)
15 ¹⁄₂"
(394 mm)
37"
(940 mm)
CF5500
Figure 6
The header may be in direct contact with the top metal spacers, but must not rest on them or be notched to fit around them.
Step 2. Route a ¹⁄₂" (13 mm) gas line along the left or right side framing (
see Figure 10
).
Figure 8
42 ³⁄₈"
(1076 mm)
19 ¹⁄₂"
(495 mm)
41"
(1041 mm)
CF6500
Figure 9
All appliances have a 3" long ³⁄₈" NPT nipple installed at the valve. To quickly and easily complete the gas line routing, use the gas flex line kit, Model GFLV.
Figure 11
All units come complete from the factory with an installed hood. Ensure that the hood is installed. If required, position the hood in the open area above the appliance door covering the diverter baffles. Insert the tabs, on each end of the hood, into the bracket at each end. Bend the two tabs over to secure.
Step 4. Position appliance into prepared fram­ing, secure with 6d nails at the nailing flange along each side.
Step 5. Connecting Gas Line – Make gas line connections. All codes require a shut-off valve mounted in the supply line.
Figure 12
illus­trates two methods for connecting the gas supply. Installation methods and materials must be in compliance with local codes.
6
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
¹₂" x ³₈" Flare
Shut-Off Valve
Gas Flex Line Kit, Model GFLV
³₈" Flex Tubing
³₈" NPT x ³₈"
Flare Fitting
Gas Valve
³₈" Nipple, Standard with all Units
Standard Wiring Diagram
If any of the original wire as supplied must be replaced, it must be replaced with Type AWM 105°C – 18 GA. wire.
TPTH TP TH
Blu
Red
Wht
Blk
Thermopile
Gas Stub
³₈" Shut-Off Valve
¹₂" x ³₈" Reducer
Figure 12
The gas control valve is located in the lower control compartment. To access the valve open the lower control compartment door (
13
). The control valve has a ³⁄₈" NPT thread inlet
Figure
port and is fitted with a 3" (76 mm) long nipple, ³⁄₈" NPT on both ends. Plan the connections accordingly.
Control Valve
Lower Control Compartment Door
Figure 13
Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resis­tant compounds are used in propane applica­tions). Turn on gas supply and test for gas leaks using a soapy water solution. Never use an
open flame to check for leaks.
A. Mix a 50% dish soap, 50% water solution.
B. Light the appliance (refer to safety and
lighting instructions on page 17).
C. Brush all joints and connections with the soapy water solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob to the “OFF” position. Either tighten or refasten the leaking connec­tion and retest as described above.
³₈" Union
³₈" Close Nipple
D. When the gas lines are tested and leak free, observe the individual tongues of flame on the burner. Make sure all ports are open and pro­ducing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.
An external regulator must be used on all pro­pane (L.P.G.) heaters, in addition to the regula­tor within the gas valve, to reduce the supply tank pressure to 13" w.c. (maximum).
WARNING: CONNECTING DIRECTLY TO AN UNREGULATED PROPANE TANK CAN CAUSE AN EXPLOSION.
Step 6. Wiring – The wiring diagram is detailed
Figure 14
in optional wall switch. All electrical wiring must be in accordance with local codes or, in the absence of local codes the latest edition of the National Electrical Code, ANSI/NFPA 70. The heater must be electrically grounded.
Step 7. Installing the Optional Remote Wall Switch – The standard millivolt system comes
from the factory wired as shown in Select a convenient location for the remote wall switch and connect the wiring to the appliance (
Figure 15
CAUTION: DO NOT CONNECT THE OP­TIONAL REMOTE SWITCH TO A 120V POWER SUPPLY.
Note: The optional rocker switch is mounted to
the appliance and wired in the same way as the remote wall switch.
. Refer to
Figure 15
to field wire
Figure 14
).
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Door
Switch
Red
* For On/Off Switch Attachment.
*
Blk
Figure 14
Optional Wiring Diagram
If any of the original wire as supplied must be replaced, it must be replaced with Type AWM 105°C – 18 GA. wire.
TPTH TP TH
Door
Switch
Blu
Red
Red
Factory Wired
Wht
Blk
Optional
ON/OFF
Rocker Switch
Figure 15
Step 8. Installing the Optional Forced Air Blower Kit Wiring – An electrical outlet box is provided
for the installation of the FAB-1100 forced air blower kit (optional). Electrical power must be provided to this box to operate the blower.
.
Route a 3-wire, 120Vac power line with control switch to the lower right rear corner of the appliance. Make connections to the receptacle as shown in
Figure 16
.
IMPORTANT: Ground lead must be connected to the green screw located on the junction box cover plate. Failure to do so will prevent the appliance from operating. The appliance must
be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70- latest edition. (In Canada, the current CSA C22-1 Cana­dian Electrical Code.)
Thermopile
Field Wired
7
OFF/ON Blower
Wall Switch
Note: The header may rest on the top spacers
but must not be notched to fit around them.
To Fuse or Circuit Breaker
Blower Wiring Diagram
120V
AC
}
60Hz
120 Vac 60 Hz
Ground Wire Connection
White (Supply)
Black (Supply)
Red Wire
Bipolar Terminal Screw
Receptacle
Fireplace Junction Box
Black
White
Black Wire
Blower (Lower) Outlet
Mating Connectors
Note: Supply wires may be alternatively connected to the outlet using the screw terminals, however
the black supply wire must be ganged wired to the same terminal that the pre-wired black wire is attached to and the white supply wire must be connected to the opposite side of the outlet.
Figure 16
Evenly Spread Dime Sized Pieces Of Rockwool Over 85% Of This Area (Small Burner Holes)
No Rockwool Material Behind This Point
In order to install the appliance facing flush with the finished wall, position the framework to accommodate the thickness of the finished wall (
Refer to Figures 2 and 3
).
If you live in a cold climate, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level.
WARNING: DO NOT ADD EXTRA LOGS OR ORNAMENTS SUCH AS PINE CONES, VER­MICULITE OR ROCK WOOL. USING THESE ADDED ITEMS CAN CAUSE SOOTING.
WARNING: DO NOT PLACE ANY LAVA ROCK ON LOGS OR BURNERS. THIS MAY CAUSE SOOTING.
Step 9. Ember Coal, Rockwool and Log In­stallation – The logs are packaged in a carton
packed inside the firebox. Remove the ce­ramic fiber coals from their packaging and spread evenly in the area in front of the burner. Place the rockwool over the front half of the burner ports, avoiding the two groups of five larger holes ( coals in the confined area in front of the burner and behind the appliance front lip. Reinstall the log grate removed in preparing the insert. Secure the grate with the two (2) screws previously removed.
refer to Figure 17
). Place ember
Keep Both Of These Five Hole Pattern Areas Free Of Rockwool Materials
Figure 17
The forced air blower kit may be mounted at initial appliance installation or at any time thereafter. Follow the instructions provided with the blower kit.
8
Burner
Top View
Front
Ember Chunks In This Confinement
Finished Wall Details
It is sometimes best to frame the appliance after it has been positioned in place. Frame with 2 x 4s or heavier lumber. Always frame in accordance with local building codes.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
WARNING: FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS HEATER MAY RESULT IN PROP­ERTY DAMAGE OR PERSONAL INJURY.
Carefully position and center the fiber logs onto the burner in the manner illustrated (
ure 18
). Positioning pins indicate log location.
The flames should not impinge on the logs.
Install the logs beginning with the right rear log first (a). Engage it as shown over the pin located at the back of the right log rack bar (
Figure 18
).
Next, install the main log assembly (b) over the pin located at the back of the left log rack bar. The charred right nose of the main log rests directly on the burner pan positioned against the extension protruding from the right log rack bar, and the end of the short (second from the right) log rack bar.
Fig-
a.
Step 10. Checking the System – After the gas
line is installed, logs are in place and the system is leak checked, run initial system checkout before closing up the front of the unit. Follow the pilot lighting instructions on pages 16 and 17.
On propane models the last ³⁄₈" (10mm) of the pilot generator should be engulfed in the pilot flame. The propane thermocouple is attached to the side of the pilot burner tube.
Replace logs if removed for pilot inspection.
c.
c.
d.
b.
d.
b.
a.
Note: Instructions are also found on the pull out
panel located on the bottom surface of the appliance.
When first lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the in­struction manual.
Subsequent lightings of the appliance will not require such purging. Inspect the pilot flame (remove logs, if necessary, handling carefully).
The flame should be steady, not lifting or float­ing. Flame should be blue in color with traces of orange at the outer edge.
For natural gas units the last ³⁄₈" (10 mm) of the pilot generator (thermopile) and the top ¹⁄₈" (3.2 mm) min (tip) of the quick drop out thermo­couple should be engulfed in the pilot flame (
Figure 19
).
³⁄₈"
Min
Thermopile
Pilot Flame
¹
Thermocouple
Natural Shown
⁄₈"
Min
Figure 19
To light the pilot, manually depress and hold the door safety switch (
Figure 21
) and rotate the control knob counterclockwise to the “PILOT” position and press in and light by pressing the piezo button (refer to lighting instructions on page 17 and
Figure 20
).
Note: The door safety switch must be held closed and the rocker switch must be "ON" for burner operation (Figure 21 ).
Door Swtich
Rocker Swtich (Optional)
Figure 21
To obtain proper operation, it is imperative that the main burner characteristics are steady. The flame should produce a clear, bright or­ange/yellow flame. No smoke or soot elements should be visible. If questionable, check with your service man or gas supplier. The flames should not impinge on the logs, reposition them if necessary.
Figure 18
Position the front log assembly (c) over the pin located at the front of the left log rack bar and the back pin of the short (second from the right) log rack bar. Install the remaining right front log (d) over he last two pins located at the front of the right log rack bar and the short log rack bar respectively.
The installation of the logs should be complete and resemble
Figure 18
.
Gas Control Knob
Piezo Ignitor
Figure 20
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
N
O
T
O
it
L
I
P
O
F
F
EA
Honeywell Millivolt Valve
Flame Adjustment Knob
T
O
L
I
P
Gas Control Knob
SIT Millivolt Valve
TPTH TP TH
O
N
P
I
L
O
O
F
F
T
L
O
I
H
Spark Ignitor
9
The flame height and BTU input may be altered by rotating the flame control valve from low to high.
CAUTION: DO NOT ATTEMPT TO REDUCE OR ALTER THE FLAME BY POSITIONING THE GAS VALVE IN OTHER THAN THE FULL “ON” POSITION.
The air shutter on the venturi tube has been set at the factory for both natural and propane gas models, refer to
Figure 22
for air shutter set-
tings.
Orifice
Air Shutter Opening
Burner Manifold
Air Shutter Opening (Not Adjustable)
CF-5500 Natural Gas - ¹⁄₁₆" Open Propane Gas - ¹⁄₈" Open
CF-6500 Natural Gas - ¹⁄₁₆" Open Propane Gas - ³⁄₁₆" Open
Figure 22
Flame Appearance
REFER TO THE OPERATING INSTRUCTIONS LOCATED AT THE BACK OF THIS MANUAL BEFORE LIGHTING THE HEATER TO OBSERVE THE FLAMES.
Note: Instructions are also found on the pull-
out panel located in the l ower control compart­ment of the appliance.
Note: The door switch must be held closed for burner operation when testing.
Flames from the pilot and main burner should be visually checked when the appliance is installed. In addition a periodic visual check of the flames should be made throughout the life of the appliance. The pilot flame should always be present when the heater is in operation and should just envelope the tip of the thermo­couple (
Figure 23
). The main burner flames must not impinge on the logs with the excep­tion of the charred areas, flame appearance should be as shown in
Figure 24
.
Thermopile
Pilot Flame
Thermocouple
Natural Pilot
Thermopile
Pilot Flame
Thermocouple
Propane Pilot
Figure 23
WARNING: NO ADJUSTMENTS ARE TO BE MADE TO THE ODS PILOT SYSTEM. TAMPERING WITH THIS SYSTEM WILL VOID THE WARRANTY AND CAN BE EX­TREMELY HAZARDOUS.
A pilot flame that does not envelope the ther­mocouple tip, will cause the main burner to function improperly. If the pilot flame does not envelope the thermocouple tip as shown in
Figure 23
, contact your service representative. In normal operation after 15 minutes the fol­lowing main burner flame appearance should be observed (
Figure 24
).
Low Flame
High Flame
Figure 24
Rear Burner Flames – The rear flames rising in
front of center and rear logs should be yellow and extend about 2 ¹⁄₂ – 3" above the large logs for natural gas and 1 ¹⁄₂ – 2 ¹⁄₂” above for propane gas.
Front Burner Flames – The flames at the front of the main burner will be blue becoming yellowish as they hit the bark-like texture on the front face of the front base log.
Low flame setting observable characteristics are approximately 2" to 2 ¹⁄₂” shorter than the flames are on high.
Refer to the Operation and Maintenance in­structions on page 12 of this manual for flame adjustment procedures.
Appliance Operation
WARNING: THE LOWER CONTROL COM­PARTMENT AREA AND LOWER CONTROL COMPARTMENT ACCESS DOOR ARE EX­TREMELY HOT WHEN THE APPLIANCE IS IN OPERATION. EXERCISE EXTREME CARE WHEN ACCESSING THIS AREA. TOUCH ONLY THE FAR ENDS OF THE LOWER CONTROL COMPARTMENT DOOR WHEN OPENING WHILE THE APPLIANCE IS HOT.
Step 11. Checking the System – With gas line
installed run initial system checkout before closing up the front of the unit. Follow the pilot lighting instructions on pages 17.
Note: Instructions are also found on the pull out panel located in the lower control compart­ment of the appliance.
To light the burner; turn “ON” the optional remote wall switch (if installed) and rotate the gas valve control knob counterclockwise to the “ON” position.
Note: The door switch must be held closed for burner operation when testing.
When first lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the instruc­tion manual. Subsequent lightings of the appli­ance will not require such purging. Inspect the pilot flame (remove logs, if necessary, handling carefully).
The pilot flame should be steady, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge.
10
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
The last ³⁄₈" (10 mm) of the pilot generator (thermopile) should be engaged with the pilot flame.
Replace logs if removed for pilot inspection.
Step 11. Installing the Glass Door Frame –
Retrieve the glass door frame visually. Position the door frame in front of the firebox opening, with the joint in the gasket down. Locate the three (3) tabs at the bottom edge of the door frame into the three (3) brackets at the base of the fireplace front opening. Lean the door frame back towards the fireplace ensuring that the frame seats evenly as it draws shut.
Install the three (3) ¹⁄₄"-20 x 1" Phillips pan head screws removed previously and tighten to se­cure. Ensure that the tab on the bottom of the door frame engages the door switch.
Make sure the screws are tightened equally to avoid torquing the door (
Screws
Figure 25
).
Figure 25
OPTIONAL EQUIPMENT
An incomparable package of options are avail­able for use with these appliances. These op­tions can both customize the operation of these unique appliances and enhance their beauty and charming appeal. All options are available in kit form, are easy to install and are packaged complete with all required parts and instruc­tions. Some of the option kits need to be fitted prior to completing the installation of the appli­ance. The following paragraphs detail the kit options available for use with the appliances covered in this manual.
These outstanding optional items can be added individually or in sets of two or more to custom­ize your appliance to fit your homes unique needs. Kit model numbers are provided on page 14 along with descriptive illustrations.
The appliances covered in this manual are heater rated and produce a great deal of heat. Decorative brass trim pieces and hoods may tarnish because of their proximity to the heater opening and front face. Tarnishing of these pieces is normal, unavoidable and should be expected.
Forced Air Kit
The FAB-1100 assembly ( a forced air circulation feature for your appli­ance. This kit mounts directly into the lower intake chamber, behind the blower shield, with an electrical connection made at the recep­tacle provided (
Figure 27
must have an independent 120Vac power line incorporated at the time of installation. Place the blower against the back wall of the appli­ance within its chamber behind the blower shield. The blower shield has to be removed for blower insertion and replaced before the installation is complete. The instructions pro­vided with the blower kit detail all wiring and operation concerns.
The blower shield located at the back of the appliance lower control compartment isolates the blower chamber from the control area in front. The blower shield is secured in place with two screws that must be removed and retained for reuse. Pull the bottom of the shield forward and bring the top down to remove the shield horizontally, flat against the appliance bottom and below the gas controls, piping, and wiring. The blower may be in­serted around the right side of the gas controls after any intervening connecting field installed gas line has been re-routed or removed. Place the blower within the chamber, (Refer to the diagrams provided with the blower Kit) and reinstall the blower shield. Ensure the blower wire is routed through the notch in the bottom edge of the shield.
Access to the blower chamber at the rear of the lower control compartment in CF-5500 appli­ances is restricted due to its compact design, by the interfering tubing of the gas controls assembly. To provide clearance for the blower, the spudplate assembly must be lifted up slightly to allow the blower to be inserted into its chamber under it. To allow the spudplate to be lifted, remove the four screws securing it to the appliance firebox floor. The screws must be accessed from within the firebox. Refer to Page 5 and Step 11 for door removal and replacement, refer to Step 9 for log removal, handling and placement instructions.
Figure 26
)provides
). The appliance
Figure 26
Blower Motor
Grounded
to Appliance
Motor Plug
Receptacle
120V
Appliance Junction Box
Figure 27
Wall Switch Kit
An optional wall switch kit can be installed along with all CF appliances. The kit consists of a standard UL wall switch with cover plate. This kit provides for remote (wall) operation of the appliance. Replace the wall switch and cover plate of this kit with the components of the RCK and you can have true remote control of your direct vent appliance, turning it on and off from your favorite easy chair. The wall switch kit should be installed along with the appliance. Refer to
Figure 15
and Step 7 for detailed
installation instructions.
Rocker Switch Switch Kit
An optional rocker switch kit can be installed directly on all CF series appliances to provide for On and Off operation in lieu of a wall switch. This kit is designed to install in the lower control compartment out of view and is perfect for use in high volume areas such as lobbies and model homes where limited access to the appliance On/Off switch is desirable. This kit can be retrofitted to previously installed appliances and may be temporarily installed in place of other switch circuitry.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
11
Screen Panel Kit
An optional screen panel can be installed on the CF door. This screen panel is easy to install using the provided hardware. The screen panel can be installed with both ceramic and tem­pered glass in the door. This kit can be retrofit­ted to previously installed appliances. The screen panel kit may not be used in conjunction with the one piece decorative arch kits.
Remote Control Kit
The Model RCK adds the convenience of re­mote control for your appliance. The kit in­cludes a wireless, hand held transmitter and a receiver that replaces the wall switch. This special receiver permits either manual or re­mote control modes. Both receiver and trans­mitter operate on standard 9 volt batteries (not included). Refer to the RCK installation instruc­tion for specific details.
Brass Hood Kit
An attractive brass hood is available to be used on the CF appliance. These hoods are designed to be fitted to the face of the appliance above the door. In addition to providing an aesthetically pleasing appearance to your appliance installa­tion, the hood reduces heat effects to decora­tive mantles and finish materials located di­rectly above the fireplace opening. The hood kit includes the necessary attaching hardware. This kit can be retrofitted to previously installed appliances.
Brass Square Surround Kit
Decorative brass square surround kits are avail­able for use with these appliances. The BSK-5 and BSK-6 are designed to attach directly to the front face of the appliance at its extreme edges. The brass square surround kits provide a pic­ture frame finish for the appliance 2 ¹⁄₂" wide. Use the BSK-5 with CF5500 appliances and the BSK-6 with CF6500 appliances. The brass square surround kit can be retrofitted onto previously installed appliances.
Brass Louver Kit
Decorative brass louvers are available for use these appliances. These louvers are designed to replace the standard black louvers that are provided with the appliance. The brass louver louver kit includes three (3) plated louvers and a fourth (black) louver, that simply snap into place. They provide a touch of elegance to the CF appliance. This kit can be retrofitted to previously installed appliances.
Wall Thermostat Kit
A wall thermostat kit is available for use with these appliances. The wall thermostat is de­signed to be wired directly to the appliance millivolt gas control circuit and provide auto­matic On/Off control of the appliance to main­tain a desired temperature within the room.
Decorative Volcanic Stone
The decorative volcanic stone, Model DVS, can be used to enhance the look of your appliance. Spread the decorative volcanic stone evenly around the bottom of the firebox.
One Piece Arch Kit
A one piece complete door arch kit is available for use with these CF appliances. The kit is easy to install and does not require hardware to attach it to the standard door frame. This kit can be retrofitted to previously installed appliances. The one piece decorative arch kit can not be used in conjunction with the screen panel kit.
Gas Flex Line with Valve
A gas flex line kit is available to aid in attaching this appliance to the gas supply. This kit can only be used where local codes permit. The kit includes a ¹⁄₂" NPT to ³⁄₈" flare in line shut-off valve, a 12" flex line ³⁄₈" female flare through and a ³⁄₈" flare to ³⁄₈" NPT fitting. The components of this kit are rated for both natural and propane gas. This kit is designed to be used as an aid in installing the appliance.
WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES. USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE SUPER­VISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
OPERATION AND CARE OF YOUR APPLIANCE
1. Appliance operation is controlled through
an on/off switch. Separate switches may provide independent control for the optional forced air kit and fireplace operation (see Optional Equipment).
2. To light the appliance refer to the lighting instructions located at the back of this manual.
Note: Instructions are also found on the pull­out panel located in the lower control compart­ment of the appliance.
3. Flame Adjustments – These appliances are equipped with a two stage, High (HI), Low (LO) gas control valve. This valve provides for easy flame height adjustment. To adjust the burner between the HI and LO settings, rotate the HI/LO knob, located in the center of the valve front face, clockwise and counter­clockwise respectively.
4. When lit for the first time, the appliance will emit a slight odor for an hour or two. This is due to the “burn-in” of the internal paints and lubricants used in the manufacturing process. Additionally, when lit for the first time, this appliance may produce smoke, this is normal and should be expected. For the first few hours, operate the appliance with doors and windows open to encourage the dissipation of smoke and fumes.
5. Upon each lighting of the appliance, conden­sation may occur and fog the inside of the glass enclosure panel. This condition is normal and will disappear as the glass surface heats.
6. Always keep the appliance area clear and free from combustible materials, gasoline and other flammable liquids.
7. Remember, these appliances have a con­tinuous burning pilot flame. Exercise caution when using products with combustible vapors.
WARNING: OBSERVE CAUTION NEAR THE GLASS ENCLOSURE PANEL. THE GLASS MAY SHATTER UNEXPECTEDLY OR IF STRUCK WITH AN OBJECT.
8. CAUTION: DO NOT OPERATE THIS APPLI­ANCE WITH A BROKEN GLASS PANEL. Where
broken glass exists, the complete glass enclo­sure panel must be replaced. See the Replace­ment Parts List on page 18 for correct replace­ment part numbers. Glass enclosure panel re­moval and installation instructions are described on pages 5 and 10 respectively.
12
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Maintenance
CAUTION: DO NOT OPERATE THE APPLIANCE WITH A BROKEN, DAMAGED OR MISSING CATALYTIC COMPONENT.
The appliance should be inspected before use and at least annually by a professional service person. Replace the catalytic component if CO levels measured at the appliance vent outlet exceed 1/1000 of 1% after (10 Min) of burn­ing. Replacement of the catalytic component should only be completed by a qualified ser­vice person at least every 20 years.
Ensure the air shutter openings are not ob­structed (
see Figure 22
).
Alternatively, at least annually, the glass enclo­sure panel should be removed and the inside of the firebox and the control compartments cleaned using a vacuum cleaner to remove dust. Remove the top and bottom logs, gently handling by holding each log at each end and set on a piece of paper or cloth to avoid getting any debris on carpet or floor. Use the vacuum cleaner to remove the embers from the base and walls of the firebox and from around the burners. More frequent cleaning may be re­quired due to excessive lint from carpeting material, etc. It is important that control com­partments, burners and circulating air pas­sageways of the heater be kept clean. Replace the logs as detailed in Step 9 Log Assembly. Place Rockwool on screen of front burner.
Intentional misuse or deliberately fragmenting the material could be hazardous to health by inhaling.
These CF appliances are intended for use as a gas heater as described in these instructions and should not be used for any other purpose.
Repair and work involving replacing parts should only be carried out by a qualified ser­vice person.
Always shut off the gas supply and allow the appliance to cool before beginning any service work.
Always check for gas leaks after servicing.
Cleaning and Servicing
WARNING: TURN OFF THE APPLIANCE AND ALLOW TO COOL BEFORE CLEAN­ING.
WARNING: ALWAYS TURN OFF THE GAS SUPPLY TO THE PILOT BEFORE CLEAN­ING. BEFORE RE-LIGHTING, REFER TO THE LIGHTING INSTRUCTIONS IN THIS MANUAL. INSTRUCTIONS ARE ALSO FOUND ON THE PULL-OUT PANEL LO­CATED IN THE APPLIANCE LOWER CON­TROL COMPARTMENT. ONLY LIMITED CLEANING WILL BE REQUIRED UNDER THE NORMAL USE OF THE APPLIANCE. THE EXTERNAL CASE SHOULD BE OCCA­SIONALLY DUSTED AND WIPED WITH A DAMP SOAPY CLOTH.
Clean the glass only when necessary. Wipe surface with a clean, dampened, soft cloth. Follow with a dry, soft towel as desired. Take care not to scratch the glass surface.
WARNING: DO NOT USE ABRASIVE CLEANERS. NEVER CLEAN THE GLASS WHEN IT IS HOT.
If, after a period of use, the flames start to exhibit unusual shapes and behavior, or the burners fail to ignite smoothly, then the burner holes may require some cleaning. If this oc­curs, it is preferable to contact your nearest dealer to service the appliance.
CAUTION: REPLACE THE GLASS ENCLOSURE PANEL BEFORE USING THE APPLIANCE (RE­FER TO STEP 11).
IMPORTANT SAFEGUARDS
Even though your CF appliance gives a very realistic appearance of a wood-burning fire, it must not be used for burning wood or other similar materials. To avoid damage to the appli­ance or possible personal injury, matches, pa­per, garbage or any other material must not be placed or thrown on top of the logs or into the flames. Always ensure that the appliance glass enclosure panel is firmly fixed in place. Do not remove the glass enclosure panel during nor­mal operation of the appliance.
To avoid personal injury, do not touch hot surfaces when the appliance is operating. Close supervision of children is necessary when the appliance is in use.
SPECIAL WARNINGS
Do not open the louvered control compartment access panel from the middle when unit is hot. Only the ends of the louvers are cool to the touch.
The glowing logs are manufactured from bonded ceramic fiber which is commonly used material in the heating industry worldwide.
If any major repair or service is required, the qualified service person must contact the SFC, INC. service department before proceeding.
REPLACEMENT PARTS
Exploded views of the appliances with num­bered parts and parts lists can be found on pages 18 and 19. All parts should be ordered through your SFC distributor or dealer. Parts will be shipped at prevailing prices at time of order. When ordering repair parts, always give the following information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any questions concerning the installation of this system, please contact your distributor. For the name of your nearest distributor contact:
SFC 1110 West Taft Avenue Orange, CA 92865
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
13
ACCESSORIES AND COMPONENTS
Forced Air Kit FAB-1100
Remote Control Kit RCK
Decorative Volcanic Stone DVS
CO Sensor Kit CMSK
SPK-5000
Screen Panel Kits SPK-6000
VF5-PBH
Brass Hood Kit VF6-PBH
Gas Flex Line Kit GFLV
Brass Square BSK-5 Surround Kits BSK-6
Wall Switch Kit WSK
Rocker Switch Kit RS
Bottom Brick Liner (CF-5500) BBL-5
14
Brass Louver Kits VF6-BRLK
VF5-BRLK
Bottom Brick Liner (CF-6500) BBL-6
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
1-Piece Decorative DAT-5000-1 Arch Frame Kit DAT-6000-1
Thermostat WTK
42 ¹⁄₈"
(1070 mm)
40" (1016 mm)
34" (864 mm)
36 ⁵⁄₈"
(930 mm)
20"
(508 mm)
Front View
(CF6500)
40" (1016 mm)
19 ¹⁄₂"
(495 mm)
Top View
28 ¹⁄₂"
(724 mm)
Left Side View
(Right Side View - Opposite)
Gas Line Opening
11"
(279 mm)
19 ¹⁄₂" (495 mm)
¹⁄₂"
(13 mm)
5 ¹⁄₂"
(140 mm)
J Box Opening (Left Side Only)
3 ³⁄₄"
(95 mm)
3 ¹⁄₂"
(89 mm)
3"
(76 mm)
42 ¹⁄₈"
(1070 mm)
36 ⁵⁄₈"
(930 mm)
CF5500 SPECIFICATIONS
31 ¹⁄₂"
(800 mm)
30" (762 mm)
36" (914 mm)
Front View
(CF5500)
15"
(381 mm)
37"
(940 mm)
CF6500 SPECIFICATIONS
37"
(940 mm)
Gas Line
(203 mm)
Opening
(Right Side View - Opposite)
¹⁄₂"
(13 mm)
(95 mm)
8"
3"
(89 mm)
(76 mm)
15 ¹⁄₂" (394 mm)
Left Side View
27"
(686 mm)
3 ³⁄₄"
3 ¹⁄₂"
(140 mm)
(800 mm)
5 ¹⁄₂"
31 ¹⁄₂"
J Box Opening (Left Side Only)
Figure 28
36"
(914 mm)
Top View
15 ¹⁄₂"
(394 mm)
Figure 29
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
15
TROUBLESHOOTING THE CF MILLIVOLT GAS CONTROL SYSTEM
Note: Before troubleshooting the gas control system, be sure external gas shut off valve (located at gas supply inlet) is in the “ON” position.
1. Spark ignitor will not light
pilot after repeated triggering of black button.
2. Pilot will not stay lit after
carefully following the lighting instructions.
3. Pilot burning, no gas to
burner, Valve knob “ON,” Wall Switch “ON.”
POSSIBLE CAUSES
A. Defective ignitor
(no spark at electrode).
B. Defective or misaligned electrode
at pilot (spark at electrode).
C. Gas supply pressure errant.
D. Pilot orifice plugged.
A. Defective pilot generator (thermo-
couple).
A. Wall switch or wires defective.
CORRECTIVE ACTIONSYMPTOM
Check for spark at electrode and ODS; if no spark and electrode wire is properly connected, replace ignitor.
Using a match, light pilot. If pilot lights, turn off pilot and trigger the red button again. If pilot lights, an improper gas mixture caused the bad lighting and a longer purge period is recommended. If pilot will not light – check gap at electrode and pilot - should be ¹⁄₈" to have a strong spark. If gap measures ¹⁄₈", replace ODS system (
Check inlet gas pressure. It should be within the limits as marked on the rating plate.
Clean or replace ODS orifice.
Check pilot flame, it must impinge on thermocouple (
19
). Clean and/or replace or adjust ODS for maximum flame on thermocouple. Ensure that the connection between the valve and thermocouple are tight and secure.
Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch, if burner comes on, replace defective wall switch. If okay, jumper wires across wall switch wires at valve, if burner comes on, wires are faulty or connections are bad.
Figure 19
).
Figure
16
4. Frequent pilot outage
problem.
5. Frequent burner outage
problem.
B. Thermopile may not be generating
sufficient millivoltage.
C. Plugged burner orifice.
D. Defective door switch (located at
lower right corner of door frame).
A. Pilot flame may be too low or
blowing (high) causing the pilot safety to drop out.
A. Pilot flame may be too low or
blowing (high) causing the valve safety to drop out.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
Check thermopile with millivolt meter. Take reading at ther­mopile terminals of gas valve. Should read 325 millivolts minimum with optional wall switch “OFF.” Replace faulty ODS system if reading is below specified minimum.
Check burner orifice for stoppage and remove.
Remove door frame (see instructions).
Remove two (2) screws from switch mounting bracket, pull switch out.
Jumper wire across terminals of door switch.
If burner comes on, door switch is defective. Replace.
Clean and/or adjust pilot flame for maximum flame impinge­ment on thermocouple (
Clean and/or adjust pilot flame for maximum flame impinge­ment on thermopile (
Figure 19
Figure 19
).
).
LIGHTING INSTRUCTIONS – MILLIVOLT
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A. This appliance has a pilot which must be lighted by hand.
When lighting the pilot, follow these instructions exactly.
B. BEFORE OPERATING smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Extinguish any open flame.
Open windows.
Do not light any appliance.
Do not touch any electrical switches.
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above on this page.
2. Access left side louver.
3. Turn remote wall switch to “OFF.”
4. Verify main line shut-off valve is open.
5. Push in gas control knob slightly and turn clockwise
to “OFF.”
N
O
T
O
it
L
I
P
O
F
F
EA
Gas Control Knob
Flame Adjustment Knob
T
O
L
I
P
O
N
P
I
L
O
O
F
F
T
SIT Millivolt Valve
TPTH TP TH
Spark Ignitor
L
O
I
H
Gas Control Knob
Piezo Ignitor
Honeywell Millivolt Valve
Note: Knob cannot be turned from “PILOT” to “OFF”
unless the knob is pushed in slightly. Do not force.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone.
If your gas supplier cannot be reached, call the fire department.
C. Use only your hand to push in or turn the gas control knob.
Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Force or attempted repair may result in a fire or an explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
6. Wait five (5) minutes to clear out any gas. If you then smell
gas, STOP! Follow “B” in the safety information above on this page. If you do not smell gas, go to the next step.
7. Push in gas control knob slightly and turn counterclockwise
to “PILOT.”
8. Push in control knob all the way and hold in. Immediately
light the pilot by triggering the spark ignitor (pushing red button) until pilot lights. Continue to hold the control knob in for about 1 ¹⁄₂ minutes after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
If knob does not pop up
Thermopile
when released, stop and immediately call your
Thermocouple
service technician or gas supplier.
Ignitor
If pilot will not stay lit after
several tries, turn the control knob to “OFF” and call your service technician or gas supplier.
9. Turn gas control knob counterclockwise to “ON.”
10. Close the side louver.
Note: If the gas valve is turned directly from the “ON” to “OFF”
position, the valve will latch in the “OFF” position for 60 seconds.
TO TURN OFF GAS TO APPLIANCE
1. Turn remote wall switch “OFF.” The pilot will remain lit for
normal service.
2. For complete shutdown, turn remote wall switch to “OFF.”
3. Access the left side louver.
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
4. Depress gas control knob slightly and turn clockwise
to “OFF.” Do not force.
5. Close the side louver.
17
REPLACEMENT PARTS LIST — MILLIVOLT
CF5500-CMN CF5500-CMP CF6500-CMN CF6500-CMP
No. DESCRIPTION Part No. Qty. Part No. Qty. Part No. Qty. Part No. Qty.
1. Gas Fireplace Assembly 128231 1 128232 1 128551 1 128552 1
2. Bar, Louver (Black) 024504 4 024504 4 104951 4 104951 4
3. Hood (Black), Clean Face 108951 1 108951 1 108971 1 108971 1
4. Screw 000861 3 000861 3 000861 3 000861 3
5. Replacement Glass Panel with Gasket 064099 1 064099 1 064101 1 064101 1
6. Door Switch 094468 1 094468 1 094468 1 094468 1
7. Pan Burner Assembly 128281 1 128281 1 128661 1 128661 1
8. Log Grate 126461 1 126461 1 128831 1 128831 1
9. Log Set (Split, Complete) 904555 1 904555 1 904556 1 904556 1 a. Log, Rear Right 903923 1 903923 1 904563 1 904563 1 b. Log, Rear 903921 1 903921 1 904561 1 904561 1 c. Log, Front 903922 1 903922 1 904562 1 904562 1 d. Log, Front Right 903924 1 903924 1 904564 1 904564 1
10. Venturi Tube 097506 1 097506 1 097506 1 097506 1
11. Gasket 900272 1 900272 1 900272 1 900272 1
12. Bag of Rockwool/Ember Coals 125013 1 125013 1 125013 1 125013 1
13. Refractory Liner, Rear 903502 1 903502 1 903499 1 903499 1 Refractory Liner, Side Panel 903500 2 903500 2 903497 2 903497 2
18
GAS CONTROLS — MILLIVOLT
CF5500-CMN CF5500-CMP CF6500-CMN CF6500-CMP
No. DESCRIPTION Part No. Qty. Part No. Qty.
20. Gas Valve - SIT 901916 1 901917 1 Gas Valve - Honeywell 67L0101 1 67L0201 1
21. Piezo Igniter 111061 1 111061 1
22. Orifice/CF5500 903461 1 901694 1 Orifice/CF6500 903883 1 901699 1
23. Pilot Assembly (ODS) 901914 1 901915 1
24. Regulator 903218 1 112081 1
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
REPLACEMENT PARTS
11
9
3
a.
2
8
b.
c.
1
d.
7
13
10
24
22
23
20
(SIT Valve Shown)
7
6
21
12
2
5
4
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
19
Catalytic Gas Fireplace
Manufacturer's Limited Warranty 10 Years
THE WARRANTY
The manufacturer warrants the components of this Catalytic Gas Fireplace manufactured by SFC, INC. (hereinafter, SFC) to be free from defects in materials and workmanship at the time of manufacture.
REMEDY AND EXCLUSIONS
The coverage of this Warranty is limited to all components of the Catalytic Gas Fireplace manufactured by SFC. SFC warrants the components of this factory-built system manufactured by SFC to be free from defects in material and workmanship at the time of manufacture.
1) During the first five years of this warranty, SFC will, at its option and except for the components listed in subparagraphs (a) through (e) below provide replacement or repair components of the factory-built gas insert manufactured by SFC, at no charge, and will also pay for reasonable labor costs incurred in replacing or repairing such components. If repair or replacement is not commercially practicable, SFC will, at its option, refund the purchase price of the gas insert and chimney components and accessories. With respect to the components listed below, the remedies of this paragraph (1) are available only for the period of time indicated. Thereafter, however, until the expiration of 10 years from the date of installation, SFC will provide replacement parts at no charge but will not pay any labor costs. All replacement parts will be shipped F.O.B. factory. (a) Gas logs, ember coals, brass-tone finishes, paint and fiber ceramic simulated brick side panels are not warranted with the exception of defects
in material or workmanship.
(b) Unvented Gas Room Heater electrical components, such as fan motors and blowers, electrical cord and electrical switches – one year from the
date of installation. (c) Gas components, such as gas valves, pilot assembly, igniter, micro door switch and CO Sensor kit – one year from the date of installation. (d) Tempered glass – one year from the date of installation. (e) Catalyst assembly – 2 years parts and labor, 3-5th. year, parts only from the date of installation.
This warranty covers only parts and labor as provided above. In no case shall SFC be responsible for materials, components, or construction which are not manufactured or supplied by SFC, or for the labor necessary to install, repair or remove such materials, components or construction.
QUALIFICATIONS TO THE WARRANTY
The Unvented Gas Room Heater Warranty outlined above is further subject to the following qualifications: (1) The Unvented Gas Room Heater must be installed in accordance with SFC installation instructions and local building codes. The Warranty on this
Unvented Gas Room Heater covers only the component parts manufactured by SFC. The use of components manufactured by others with this Unvented Gas Room Heater (except for a listed venting system as prescribed in the installation instructions) could create serious safety hazards, may result in the denial of certification by recognized national safety agencies, and could be in violation of local building codes. This Warranty does not cover any damages occurring from the use of any components not manufactured or supplied by SFC.
(2) The Unvented Gas Room Heater must be subjected to normal use. The gas inserts are designed to burn either natural or propane gas only. Burning
conventional fireplace fuels such as wood, coal, or any other solid fuel will cause damage to the gas insert, will produce excessive temperatures and will result in a fire hazard.
LIMITATION ON LIABILITY
It is expressly agreed and understood that SFC sole obligation and purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above.
In no event shall SFC be responsible for any incidental or consequential damages caused by defects in its products, whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by SFC's negligence. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to this Superior gas insert is limited to the duration of the foregoing warranty. Some states do not allow limitations on how long an implied warranty lasts, so the above may not apply to you.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
SFC reserves the right to investigate any and all claims against this Warranty and to decide upon method of settlement.
SUPERIOR FIREPLACE COMPANY NOT RESPONSIBLE FOR WORK DONE WITHOUT WRITTEN CONSENT
SFC shall in no event be responsible for any warranty work done without first obtaining SFC’s written consent.
DEALERS HAVE NO AUTHORITY TO ALTER THIS WARRANTY
SFC employees and dealers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this Warranty to be valid, SFC must be notified of the claimed defect in writing to SFC, attention Customer Service Department, 1110 West Taft Avenue, Orange, California 92865, as soon as reasonably possible after the defect is discovered. Claims against this Warranty in writing should include the date of installation, and a description of the defect.
OTHER RIGHTS
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
SFC
Printed in U.S.A. © 1999 by SFC
P/N 904538 REV. E 02/2004
20
NOTE: DIAGRAMS & ILLUSTRATION NOT TO SCALE.
1110 West Taft Avenue Orange, CA 92865
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