Superior CDST-CMP, CDPF-CEP, CDST-CEP, CDCR-CEN, CDST-CMN User Manual

...

INSTALLATION

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NMC-TSDCNMC-LCDCNEC-TSDCNEC-LCDC PMC-TSDCPMC-LCDCPEC-TSDCPEC-LCDC NMC-FPDCNMC-RCDCNEC-FPDCNEC-RCDC PMC-FPDCPMC-RCDCPEC-FPDCPEC-RCDC

INSTRUCTIONS

DIRECT VENT

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

FOR YOUR SAFETY: What to do if you smell gas:

• DO NOT light any appliance.

• DO NOT touch any electrical switches.

• DO NOT use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow your gas suppliers instructions.

• If your gas supplier cannot be reached, call the fire department.

MULTI-OPEN SERIES

VENTED GAS FIREPLACE HEATERS - DIRECT VENT MODELS P/N 700,001M REV. H 09/2005

MODELS

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.

POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.

POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WH Report No. J20006712

A French manual is available upon request. Order Form Number 700,001CF.

Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 700,001CF.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

• Ne pas tenter d'allumer d'appareil.

• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le batiment où vous vous trouvez.

• Evacuez la piéce, le bâtiment ou la zone.

• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.

L'installation et service doit être exécuté par un qualifié installeur, agence de service ou le fournisseur de gaz.

TABLE OF CONTENTS

Packaging ........................................ page 2

Introduction ..................................... page 2

General Information......................... page 2

Location .......................................... page 3

Appliance and Vent Clearances ....... page 4

Vent Termination Clearances ........... page 4

Typical Installation Sequence .......... page 5

Detailed Installation Steps ............... page 5

Step 1. Framing ............................. page 5

Fireplace Specifications ................... page 8

Step 2. Routing Gas Line ............... page 10

Step 3. Install the Venting System. page 10

Vertical Termination Systems .......... page 11

Vent Section Length Chart ............... page 11

Vertical Vent Tables and Figures...... page 14

Horizontal Termination System ........ page 16

Horizontal Vent Tables and Figures . page 18

Venting Using Flexible Vent Pipe ..... page 21

Step 4. Field Wiring ....................... page 22

Step 5. Optional Blower Kit Wiring page 22

Step 6. Connecting Gas Line.......... page 23

Step 7. Installing Logs, Decorative Volcanic

Stone and Glowing Embers ........... page 23

Step 8. Checking Unit Operation ..... page 23

Step 9. Installing Glass

Enclosure Panels ........................... page 24

Step 10. Burner Adjustments........... page 24

Step 11. Hood Installation ............... page 25

Finishing Requirements ................... page 25

Cold Climate Insulation.................... page 25

Installation Accessories ................... page 26

Gas Conversion Kits.................. page 28

This installation manual will help you achieve a safe, efficient and dependable installation for your appliance and vent system.

and understand these instructions before beginning your installation.

DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.

Please read

PACKAGING

The assembled vented gas fireplace heater is packaged with:

1 - one cartoned log set located in firebox area;

decorative volcanic stone and glowing embers (rockwool) located inside the bottom cabinet compartment.

2 -one envelope containing the literature

package which consists of the homeowner's manual, installation instructions, warranty, and 8 (CDST), 4 (CDPF, CDCR and CDCL) nailing flanges; envelope is located on top of the unit.

3 - one vent restrictor to be applied as shown on

page 10

; restrictor is taped to the envelope.

4 - two hoods (CDST, CDCR, CDCL), or three

hoods (CDPF) taped to the top of the fireplace.

INTRODUCTION

These fireplaces are designed, tested and listed for operation and installation with, and only with,

Secure Vent™ Direct Vent System Components, Secure Flex™ Flexible Vent Components manu-

factured by Security Chimneys International and Z-Flex™ Model GA Venting Systems, listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited. These approved vent system components are labeled for identification. DO NOT use any other manufacturer's vent components with these appliances.

The millivolt appliances are designed to operate on either natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation. If any optional accessories which require electrical power are being installed, the electrical power must be provided at the time of appliance installation.

Electronic appliances are designed to operate on natural or propane gas. An electronic intermittent pilot ignition system provides safe, efficient operation. External electrical power is required to operate these units.

These appliances comply with National Safety Standards and are tested and listed by Warnock Hersey (Report No. J20006712) to ANSI Z21.88-2000 (in Canada, CSA-2.33-2000), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplace heaters.

Both millivolt and electronic versions of these appliances are listed by Warnock Hersey for installation in bedrooms and mobile homes.

Installation must conform to local codes. In the absence of local codes, installation must comply with the current National Fuel Gas Code, ANSI Z223.1. (In Canada, the current CAN-1 B149 installation code.) Electrical wiring must comply with the National Electrical Code ANSI/ NFPA 70 - (latest edition). (In Canada, the current CSA C22-1 Canadian Electrical Code.)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

GENERAL INFORMATION

Note: Installation and repair should be per-

formed by a qualified service person. The appliance should be inspected annually by a qualified professional service technician. More frequent inspections and cleanings may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.

S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instructions d'installation et d'utilisation qui accompagnent l'appareil.

Provide adequate clearances around air openings and adequate accessibility clearance for service and proper operation. Never obstruct the front, back and/or side viewing surfaces of the appliance.

These appliances are designed to operate on natural or propane gas only.

TYPICAL INSTALLATION

CDPF

Figure 1

Millivolt Models -

Millivolt models come standard with the manually-modulated gas valve; flame appearance and heat output can be controlled at the gas valve. Input of millivolt models is shown in the following table:

enaporPdnalarutaN

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PMC-RCDC,PMC-LCDC

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

CDST

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,NMC-FPDC,NMC-TSDC

,NMC-RCDC,NMC-LCDC

,PMC-FPDC,PMC-TSDC

)H/UTB(etartupnI

-yllaunaM detaludom

005,73OT000,03

Electronic Models -

Electronic models have a fixed rate gas valve. Input of electronic models is shown in the following table:

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enaporPdnalarutaN

sledoMsaG

,NEC-FPDC,NEC-TSDC

,NEC-RCDC,NEC-LCDC

,PEC-FPDC,PEC-TSDC

PEC-RCDC,PEC-LCDC

All Models -

Maximum manifold pressure is 3.5 in. w.c. (0.87 kPa) for natural gas and 10 in. w.c. (2.49 kPa) for LP/Propane gas.

Installations at Altitudes of 0 to 4500 ft.Units are tested and approved for elevations of 0 to 4500 feet (0 to 1372 meters).

Installations at Altitudes above 4500 ft.For elevations above 4500 feet (1372 meters), install the unit according to the regulations of the local authorities having jurisdiction and, in the USA, the latest edition of the National Fuel Gas Code (ANSI Z223.1) or, in Canada, the latest edition of the CAN1-B149.1 and .2 codes.

Table 1

shows the units' gas orifice size for

the elevations indicated.

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.oN

TSDC FPDC RCDC LCDC

* Each model has two burners. Each burner contains one of these orifices.

*ezisecifirO

.taN.porP

44#55#

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005,73

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0054-0

)0731-0(

Table 1

The millivolt appliances are manually controlled and feature a spark ignitor (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system will still function in the event of a power outage.

Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the control system and any gas control which have been under water.

Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'eau.

Cet appareil peut être installé dans un maison préfabriquée (É.-U. seulement) ou mobile déjà installée à demeure si les réglements locaux le permettent. Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifié est installé.

Test gage connections are provided on the front of the millivolt gas control valve (identified IN for the inlet and OUT for the manifold side). A ¹⁄₈" NPT test gage connection is provided at the inlet and outlet side of the electronic gas control valve.

Minimum inlet gas pressure to these appliances is 5.0 inches water column (1.24 kPa) for natural gas and 11.0 inches water column (2.74 kPa) for propane for the purpose of input adjustment.

Maximum inlet gas supply pressure to these appliances is 10.5 inches water column (2.61 kPa) for natural gas and 13.0 inches water column (3.23 kPa) for propane.

These appliances must be isolated from the gas supply piping system (by closing their individual manual shut-off valve) during any pressure testing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig (3.5 kPa).

These appliances and their individual shut-off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ¹⁄₂ psig (3.5 kPa).

These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.

Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Turn off the gas supply to the appliance and have it serviced by a qualified professional, as it may not be operating correctly.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPERATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OPERATING APPLIANCE, VOIDING ITS WARRANTY. ANY CHANGE TO THIS APPLIANCE AND/OR ITS OPERATING CONTROLS IS DANGEROUS. IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERIOUS INJURY OR DEATH FROM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.

WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES. USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

WARNING: DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THIS APPLIANCE.

AVERTISSEMENT: SURVEILLER LES ENFANTS. GARDER LES VÊTEMENTS, LES MEUBLES, L'ESSENCE OU AUTRES LIQUIDES À VAPEUR INFLAMMABLES À COTE DE L'APPAREIL.

LOCATION

In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the outside atmosphere and access to the fuel supply are also important. Consideration should be given to traffic ways, furniture, draperies, etc., due to high surface temperatures ( tion should also be free of electrical, plumbing or other heating/air conditioning ducting.

These direct vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace. Utility shelves like these are commonly used for locating television sets and decorative plants.

To achieve the lowest possible shelf height, use the alternative rear vent outlet. Do not insulate

the space between the appliance and the area above it. See

height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in the table in utility shelf and anything placed upon it may not be supported by the appliance in anyway.

Figure 3 on page 4

Figure 2

). The loca-

. The minimum

. The weight of the

Corner - Right

(CDCR)

Corner - Left

(CDCL)

See-Through

(CDST)

Peninsula

(CDPF)

Figure 2

The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bottom surface must be used.

APPLIANCE AND VENT CLEARANCES

The appliance is approved with zero clearance to combustible materials on all sides (as detailed in

Table 2 )

, with the following exception: When the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit. In addition, when the unit is installed in the middle of a room, the side walls surrounding the unit must not extend beyond the front or rear edge of the unit. See

Note: 3 in. (75 mm) above any horizontal/inclined

vent component.

Table 2

Figure 2

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VERTICAL VENT

HORIZONTAL VENT

- REAR

HORIZONTAL VENT

- TOP

See-Through one side flush with a wall

(CDST) -

TYPICAL LOCATIONS

)mm(sehcnithgieHflehS

area above it.

Shelf Above Fireplace

With Top Venting

TERMINATION HEIGHTS FOR VENTS ABOVE

FLAT OR SLOPED ROOFS

2 FT MIN.

Lowest

Discharge

Opening

1 inch (25.4 mm) Minimum Clearance to Combustibles

*H = MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT

Vertical

Wall

Roof Pitch is X/12

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21/6ottalF0.1

21/7ot21/6revO52.1 21/8ot21/7revO5.1 21/9ot21/8revO0.2

21/01ot21/9revO5.2

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Figure 3

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Shelf Height

(

see table)

tneVeruceSxelFeruceStneVeruceSxelFeruceS

2/135)9531(4/155)3041(8/114)5401(8/114)5401(

Do not insulate the

space between the

appliance and the

area above it.

Shelf Above Fireplace

With Rear Venting

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Do not insulate the space between the

appliance and the

Shelf Height

(

see table)

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srecaps)mm0(.ni0

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VENT TERMINATION CLEARANCES

These instructions should be used as a guideline and do not supersede local codes in any way. Install vent according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGAB149.1 and -B149.2 in Canada.

Vertical Vent Termination Clearances

Horizontal Overhang

2 FT MIN.

Vent

Termination

Storm Collar

Flashing

Terminate single vent caps relative to building components according to

SECNARAELCECIVRES

Figure 4.

Terminate multiple vent terminations according to the installation codes listed above.

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Horizontal Vent Termination Clearances

See

Figure 5 on page 5

for horizontal vent termination clearances to any overhead combustible projection less than or equal to 2 ¹⁄₂" (64 mm) and greater than 2¹⁄₂" (64 mm). For additional vent location restrictions refer to

Figure 8 on page 6

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Concentric

Vent Pipe

Figure 4

TYPICAL INSTALLATION SEQUENCE

The typical sequence of installation follows, however, each installation is unique resulting in variations to those described. See the page numbers references in the following steps for detailed procedures.

Step 1. (page 5) Construct the appliance framing. Position the appliance within the framing and secure with nailing brackets. Step 2. (page 10) Route gas supply line to appliance location. Step 3. (page 10) Install the vent system and exterior termination.

Step 4. (page 22) Field Wiring A. Millivolt Appliances – The operating control

switch is factory installed. B. Electronic Appliances – Connect 120 Vac electrical power to the appliance receptacle. Step 5. (page 22) Install blower kit (optional equipment). Step 6. (page 23) Make connection to gas supply. Step 7. (page 23) Install the log set, decorative volcanic stone and glowing embers. Step 8. (page 23) Checkout appliance operation. Step 9. (page 24) Install glass enclosure panels. Step 10. (page 24) Adjust burner primary air shutter to achieve proper flame appearance.

Step 11. (page 25) Install the hoods.

Horizontal Vent Termination Clearances

Combustible Projection

2¹⁄₂ inches or less in length

Combustible Projection

greater than 2¹⁄₂ inches in length

Unventilated

18"

(457 mm)

Soffit

12"

(305 mm)

(76 mm)

Ventilated

Soffit

3 - Lift the pressure relief plates and remove the cardboard from underneath each of them.

4 - Open the control compartment access panel

by actuating the spring loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free, allowing it to swing out and down to open.

5 - Open the two latches (located under the firebox floor) securing the glass enclosure panel. Remove the panel by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage.

See

Figure 57 on page 24.

Top Louver Panel

Control Compartment Access Panel

Unit Parts Identification

Figure 6

Step 1. FRAMING

Frame these appliances as illustrated in

Figures 9 (CDST), 10 (CDPF), 11 (CDCL) or 12 (CDCR).

CDST SHOWN

(CDPF - NO NAILING FLANGES

ON END WITH GLASS PANEL)

Remove these two screws and use them when installing the nailing flanges.

All framing details must allow for a minimum clearance to combustible framing members as shown in

Table 2 on page 4

Note: The CDST fireplace is installed in the

framing by cocking it at an angle, fitting the collar side in first and then twisting and pushing the other side in. To minimize the obstruction, it is helpful to make sure the cap is removed from the rear collar.

If the appliance is to be elevated above floor level, a solid continuous platform must be constructed. Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched to fit around them. All construction above the appliance must be self supporting,

DO NOT use the appliance for structural support.

Side Nailing Flanges

The fireplace should be secured to the framing at the side(s) and/or rear of the unit using the factory-provided nailing flanges. Install the nailing flanges - 8 (CDST), 4 (CDPF, CDCL and CDCR) - as shown in

Figure 7

using the existing screws. Position the fireplace within the framing. When required, the flanges may be bent 90 degrees by hand or with the assistance of a hammer. Use wood screws to secure the nailing flanges to the framing.

Table 2 on page 4

for clearances of framing

See

members to cabinet parts in the nailing flange area. The nailing flange itself is exempt from these clearances.

Floor Nailing Tabs

Secure the fireplace to the floor as shown in

Figure 7.

(FOR CDCR VIEW, INTERCHANGE SIDES)

CDCL SHOWN

Termination

Kit

Note - See Figure 39 on page 17 for the exterior

wall recess allowances of the square horizontal termination.

Figure 5 -

Side Elevation View

DETAILED INSTALLATION STEPS

The appliance is shipped with all gas controls and components installed and pre-wired.

1 - Remove the shipping carton.

2 - Remove the top louver panel

(see Figure 6)

Nailing Flanges

Turn tabs down and secure to the floor with 8d nails or other appropriate fasteners on all sides of the unit which do not have

viewing glass panels.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 7

See Item D in the Text Below.

Exterior Wall

Horizontal Termination

= Air Supply Inlet

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EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS

*18”

18”

Inside Corner

Detail D

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of Termination

Ventilated Soffit

Fixed

Closed

Window

= Vent Terminal = Area where Terminal is not Permitted

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Corner Detail

Inside

= 9” in U.S.

= 12” in Canada

Operable

Window

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Figure 8

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

FIREPLACE FRAMING SPECIFICATIONS

CDST (See-Through)

(178)

12¹⁄₈

(308)

(178)

5¹⁄₈

(130)

12¹⁄₈

(308)

5¹⁄₈

(130)

Gas Line

Center of gas line

is 3 in. (76 mm)

up from floor.

Dimension A

Secure Vent - 46 (1168)

Secure Flex - 47 ³⁄₄ (1213)

*This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing

Figure 9

spacers. (The 41¹⁄₂ in. dimension permits easier fireplace installation, if unit is installed after framing is erected.)

10¹⁄₂

(267)

11³⁄₈

26³⁄₄

(679)

(1108)

48¹⁄₂

inches (millimeters)

Minimum Framing Stud Size is 2x4

VENT FRAMING TOP VENT WITH ONE 90º ELBOW

VENT FRAMING REAR VENT WITH NO ELBOWS

6¹⁄₄

(159)

22³⁄₄

(578)

*41¹⁄₂

(1054)

CDPF (Peninsula)

(178)

12¹⁄₈

(308)

12¹⁄₈

(308)

Gas Line

Center of gas line

is 3 in. (76 mm)

up from floor.

Dimension A

Secure Vent - 46 (1168)

Secure Flex - 47 ³⁄₄ (1213)

5¹⁄₈

(130)

5¹⁄₈

(178)

Figure 10

11³⁄₈

10¹⁄₂

(267)

26³⁄₄

(679)

43⁵⁄₈

(1108)

*This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers. (The 41¹⁄₂ in. dimension permits easier fireplace installation, if unit is installed after framing is erected.)

inches (millimeters)

Minimum Framing Stud Size is 2x4

VENT FRAMING TOP VENT WITH ONE 90º ELBOW

VENT FRAMING REAR VENT WITH NO ELBOWS

6¹⁄₄

(159)

22³⁄₄

(578)

*41¹⁄₂

(1054)

CDCL (Corner-Left)

inches (millimeters) Minimum Framing

Stud Size is 2x4

5¹⁄₄

VENT FRAMING TOP VENT WITH ONE 90º ELBOW

(178)

5¹⁄₈

12¹⁄₈

(130)

(308)

*41¹⁄₂

(1054)

(610)

Figure 11

is installed after framing is erected.)

(133)

10¹⁄₂

(

267

10³⁄₈

(

264

)

(248)

9³⁄₄

Dimension A

Secure Vent - 46 (1168)

Secure Flex - 47 ³⁄₄ (1213)

VENT FRAMING TOP VENT WITH

5¹⁄₄

(133)

ONE 90º ELBOW

(178)

12¹⁄₈

5¹⁄₈

(308)

(130)

*41¹⁄₂

(1054)

9⁷⁄₈

(251)

(610)

12¹⁄₂

(318)

10³⁄₈

(

264

)

10¹⁄₂

(

267

)

Dimension A

)

12¹⁄₂ (318)

(133)

(679)

Secure Vent - 46 (1168)

Secure Flex - 47 ³⁄₄ (1213)

VENT FRAMING REAR VENT WITH NO ELBOWS

10¹⁄₂

(

267

)

5¹⁄₄

26³⁄₄

6¹⁄₄

(159)

43⁵⁄₈

(1108) Optional Gas Line Location

Center of gas line is

3 in. (76 mm) up from floor.

(178)

12¹⁄₈

(308)

5¹⁄₈

(130)

Gas Line

Center of gas line

is 3 in. (76 mm)

up from floor.

CDCR (Corner-Right)

inches (millimeters)

Minimum Framing Stud Size is 2x4

VENT FRAMING REAR VENT WITH NO ELBOWS

(178)

12¹⁄₈

(308)

5¹⁄₈

(130)

Gas Line Center of

gas line is 3 in. (76 mm)

up from floor.

*This dimension can be reduced to 41 inches (1041 mm). This results in 0 in. (0 mm) clearance between framing and unit framing spacers.

Figure 12

(The 41¹⁄₂ in. dimension permits easier fireplace installation, if unit is installed after framing is erected.)

(133)

43⁵⁄₈

(1108)

5¹⁄₄

10¹⁄₂

(

267

(679)

)

26³⁄₄

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

FIREPLACE SPECIFICATIONS

Figure 13

CDST (See-Through)

1/2

(13)

DETAIL OF

FINISH WALL

BRACKET

(610)

GAS INLET

ELECTRICAL INLETS

10¹⁄₂ (267)

(Front and back edge of unit top)

FRAMING SPACERS

(Top and Both Sides)

3¹⁄₂ (89)

(1041)

(76)

FINISH WALL BRACKET

¹⁄₂ (13)

4 (102)

(940)

FLUE

(Top or Side)

40¹⁄₈

(1019)

TOP VIEW

47¹⁄₈

(1197)

FRONT VIEW

(254)

3¹⁄₂ (89)

¹⁄₂ (13)

CONTROL COMPARTMENT ACCESS PANEL

12 (305)

NOTE - Unit has a factory-installed vent sea cap and vent cover plate (see Figures 17 and 18 on page 10) in each flue outlet. The vent seal

⁵⁄₈

(16)

Stepped to Accept Drywall on All 4 Corners

2¹⁄₂

(63.5)

3 (76)

cap is not shown in this figure.

2¹⁄₂

(63.5)

FLUE

(Top or Side)

6⁷⁄₈

(175)

(305)

RIGHT SIDE VIEWLEFT SIDE VIEW

10¹⁄₄

(260)

ELECTRICAL INLETS

GAS INLET

ELECTRICAL INLETS

CDPF (Peninsula)

NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 17 and 18 on page 10) in each flue outlet. The vent seal cap is not shown in this figure.

Figure 14

(610)

LEFT SIDE VIEW

FINISH WALL BRACKET (Front, back, and left edge of unit top)

(Top or Side)

(1041)

FLUE

40¹⁄₈

(1019)

TOP VIEW

43⁵⁄₈

(1108)

FRONT VIEW

(254)

(89)

3¹⁄₂

(13)

¹⁄₂

2¹⁄₂

(63.5)

CONTROL COMPARTMENT ACCESS PANEL

4 (102)

Stepped to Accept Drywall on Two Corners

FRAMING SPACERS (Top and Side)

12 (305)

DETAIL OF

FINISH WALL BRACKET

¹⁄₂

(13)

(305)

FLUE (Top or Side)

ELECTRICAL

INLETS

GAS INLET

RIGHT SIDE VIEW

(16)

(940)

⁵⁄₈

2¹⁄₂

(63.5)

3 (76)

6⁷⁄₈

(175)

10¹⁄₄

(260)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

FIREPLACE SPECIFICATIONS CONTINUED

CDCL (Corner-Left)

NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 17 and 18 on page 10) in each flue outlet. The vent seal cap is not shown in this figure.

FINISH WALL BRACKET

(Front and left edge of unit top)

Figure 15

LEFT SIDE VIEW

(610)

(1041)

OPTIONAL GAS INLET

(Top or Side)

(1108)

FRONT VIEW

FLUE

40¹⁄₈

(1019)

TOP VIEW

43⁵⁄₈

(254)

3¹⁄₂

(89)

¹⁄₂

(13)

2¹⁄₂

(63.6)

CONTROL COMPARTMENT ACCESS PANEL

9¹⁄₄

(235)

4 (102)

(940)

(305)

⁵⁄₈

(16)

Stepped to Accept Drywall

FRAMING SPACERS

(Top, Side and Back)

3 (76)

(175)

DETAIL OF FINISH

WALL BRACKET

2¹⁄₂

(63.6)

FLUE (Top or Side)

ELECTRICAL INLETS

6⁷⁄₈

¹⁄₂

(13)

(305)

GAS INLET

RIGHT SIDE VIEW

¹⁄₂

(13)

10¹⁄₄ (260)

OPTIONAL GAS INLET AT CABINET REAR

3 (76)

CDCR (Corner-Right)

GAS INLET AT REAR OF UNIT

Figure 16

¹⁄₂

(13)

10¹⁄₄

(260)

3 (76)

FRAMING SPACERS

(Top, Side and Back)

DETAIL OF FINISH WALL BRACKET

¹⁄₂

(13)

(305)

FLUE (Top or Side)

6⁷⁄₈

(175)

Stepped

to Accept

Drywall

2¹⁄₂

(63.5)

ELECTRICAL

INLETS

LEFT SIDE VIEW

12 (305)

5/8

(16)

(63.5)

2¹⁄₂

¹⁄₂

(13)

3 ¹⁄₂

(254)

(89)

TOP VIEW

FLUE

(Top or Side)

40¹⁄₈

(1019)

43⁵⁄₈

(1108)

FRONT VIEW

9⁷⁄₈

(251)

CONTROL COMPARTMENT ACCESS PANEL

Gas Line Location

FINISH WALL BRACKET

(Front and right edge of unit top)

4 (102)

(940)

NOTE - Unit has a factory-installed vent seal cap and vent cover plate (see Figures 17 and 18 on page 10) in each flue outlet. The vent seal cap is not shown in this figure.

(610)

(1041)

RIGHT SIDE VIEW

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

VENT RESTRICTOR INSTALLATION

(REAR VENT)

RESTRICTOR

APPLIANCE SIDE

VENT OUTLET

Step 2. ROUTING GAS LINE

Route a ¹⁄₂" (13 mm) gas line as shown in

9 (CDST), 10 (CDPF), 11 (CDCL) or 12 (CDCR) on pages 8 and 9

. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and ¹⁄₂ inch shutoff valve. (See step 6 on page 23).

Step 3. INSTALL THE VENT SYSTEM

GENERAL INFORMATION

These fireplaces are designed, tested and listed for operation and installation with, and only with, Secure Vent™ Direct Vent System Components, Secure Flex™ Flexible Vent Components manufactured by Security Chimneys International and Z-FLEX™ Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited. These approved vent system components are labeled for identification.

DO NOT use any other manufacturer's vent components with these appliances.

These fireplaces must be vented directly to the outside.

The vent system must not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosure (such as a chase). There is no requirement for inspection openings in the enclosure at any of the joints in the vent pipe.

Preparing the Appliance Vent Collar

Each of the unit's two vent collars are sealed with a cover plate and a seal cap. The cover plate and seal cap must be removed from the vent collar being used. Refer to top vent usage and following steps to prepare the appropriate collar for use.

Figure 18

for rear, and the

Figure

Figure 17

for

When the top vent collar is being used, from inside the firebox, loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate. Reinstall

and securely tighten all four screws.

When the rear vent collar is being used, from

inside the firebox, loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws. Remove and discard the cover plate. Reinstall

and securely tighten all four screws.

WARNING: FAILURE TO REINSTALL AND SECURELY TIGHTEN COVER PLATE SCREWS COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO THE LIVING SPACE. VENT COVER PLATE AND VENT SEAL CAP MUST REMAIN SECURELY INSTALLED ON UNUSED VENT COLLAR. FAILURE TO DO SO COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO LIVING SPACE.

TOP VENT SEAL CAP & COVER PLATE

REMOVAL WHEN USING THE TOP VENT

SECURING SCREWS

(OUTSIDE UNIT)

INSULATION

CABINET TOP

FIREBOX TOP

(INSIDE UNIT)

TOP VENT

VENT COVER PLATE

CROSS SECTION

VENT SEAL CAP

COVER PLATE

SECURING SCREW

Figure 17

REAR VENT SEAL CAP & COVER PLATE

REMOVAL WHEN USING THE REAR VENT

COVER PLATE

SECURING SCREWS

COVER PLATE

(INSIDE UNIT)

REAR VENT

CABINET BACK

INSULATION

CROSS SECTION

VENT SEAL CAP

(OUTSIDE UNIT)

SECURING SCREWS

Figure 18

Preparing the Appliance Top or Rear Vent Outlet when vertically terminating the vent system above the roof

A vent restrictor may be needed with this appliance, install a vent restrictor (provided) in the appliance top flue outlet as shown in

Figure 19 Figure 20

or side flue outlet as shown in

when vertically terminating the vent system above the roof. It may be installed either from inside or outside the unit, in the inner fireplace collar. It is press-fitted in place.

VENT RESTRICTOR INSTALLATION

RESTRICTOR

(TOP VENT)

APPLIANCE TOP

VENT OUTLET

Figure 19

Figure 20

Select Venting System - Horizontal or Vertical

With the appliance secured in framing, determine vent routing and identify the exterior termination location. The following sections describe vertical (roof) and horizontal (exterior wall) vent applications. Refer to the section relating to your installation. A list of approved venting compo-

nents is shown in the two tables on page 27.

From the vent collar being used, remove the

two screws securing the vent cap. Twist the cap counterclockwise. Pull it away from the unit and discard, along with the piece of insulation.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

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0515.21010034

5.451578.21110035

5.061573.31020035

5.271573.41000505

77157.41100506

38152.51010506

6815.51000044

5.091578.51100045

5.691573.61010045

5.502521.71011507

70252.71000606

5.112526.71100607

5.712521.81010607

5.922521.91001607

5.232573.91000055

73257.91100056

5.142521.02000707

6425.02100708 25212010708 46222001708 67232000808

97252.32000066

5.082573.32100809

5.382526.32100067

5.982521.42010067

5.103521.52001067

5.013578.52000909

5135.621009001

5.523521.72000077

0335.72100078 63382010078

54357.8200001001

5.943521.9210001011

27313000088

5.673573.13100089

5.973526.1300011011

5.814578.43000099

32452.531000901

56457.8300000101

VERTICAL TERMINATION SYSTEMS (ROOF)

Figure 21, and Figures 32 through 36 on pages 14 and 15

and their associated Vertical Vent Tables illustrate the vertical venting configurations that are allowed to be used with these appliances. Secure Vent pipe applications are shown in these figures; Secure Flex pipe may also be used.

See page 21

. A Vertical Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both these vertical vent systems terminate through the roof. In the USA, the minimum vent height above the roof and/or adjacent walls is specified in ANSI Z223.1(latest edition); in Canada, by the current CAN-1 B149 installation code. It is also specified in major building codes. Always consult your local codes for specific requirements. A general guide to follow is the Gas Vent Rule (refer to

Figure 4

Vertical (Straight) Installation

Determine the number of straight vent sections required. 4 ¹⁄₂" (114 mm), 10 ¹⁄₂" (267 mm), 22 ¹⁄₂" (572 mm), 34 ¹⁄₂" (876 mm) and 46 ¹⁄₂" (1181 mm) net section lengths are available. Plan the vent lengths so that a section joint does not occur within the space defined by ceiling joists or roof rafters. Refer to the Vent Section Length Chart.

Figure 21

SV4.5CGV-1 Termination

40' Max

(12.2 M)

on page 4).

SV4.5FA OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR

1" (25.4 mm) Minimum Clearance to Combustibles

*SV4.5VF Firestop/Spacer

SV4.5L6/12/24/36/48 Vent Sections

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

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5.4573.0100001

957.0200002

5.01578.0010001

5152.1110002

5.91526.1210003

1257.1020002

5.22578.1001001

5.52521.2120003

5.13526.2030003

5.43578.2000101

5.73521.3111003

5.34526.3021003

5457.3002002

5.64578.3000011

5.94521.4102003

1552.4100012

5.55526.4012003

7557.4001102

6652.5022004

5.76526.5003003

9657.5000202 27 6103004

5.37521.6100203

5.97526.6010203

1857.6000112

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5.19526.7002013

3957.7000022 69 8101204

5.79521.8100023

2015.8200024

5.301526.8000303

801 9100304

4115.9020024

71157.9105006

5.811578.9110305

6215.01001304

5.031578.01101305

53152.11006006

8315.11000404

5.931526.11000033

5.241578.11100405

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

T O T A L

Q T Y

TRAHCHTGNELNOITCESTNEV

Vertical (Offset) Installation

Analyze the vent routing and determine the number of vent sections and elbows required. Refer to Vertical Vent Figures and Tables on page 14 and 15 to select the type of vertical installation desired. Vent sections are available in net lengths of 4 ¹⁄₂" (114 mm), 10 ¹⁄₂" (267 mm), 22 ¹⁄₂" (572 mm), 34 ¹⁄₂" (876 mm) and 46

¹⁄₂" (1181 mm). Refer to the Vent Section Length Chart on page 11 for an aid in selecting

length combinations. Elbows are available in 45° and 90° configurations. Refer to for the SV4.5E45 and SV4.5E90 elbow dimensional specifications. Where required, a telescopic vent section (SV4.5LA) may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location, or will not build up to the required length. The SV4.5LA Telescopic Vent Section has an effective length of from 1 ¹⁄₂" (38 mm) to 7 ¹⁄₂" (191 mm). The SV4.5LA is fitted with a locking inclined channel end (identical to a normal vent section component) and a plain end with 3 pilot holes. Slip the plain end over the locking channel end of a standard SV4.5 vent component the required distance and secure with three screws.

Maintain a minimum 1" (25 mm) clearance to combustible materials for all vertical elements. Clearances for all horizontal elements are 3" (76 mm) on top, 1" (25 mm) on sides and 1" (25 mm) on the bottom.

A. Frame ceiling opening - Use a plumb

line from the ceiling above the appliance to locate center of the vertical run. Cut and/or frame an opening, 10¹⁄₂" x 10¹⁄₂" (267mm x 267mm) inside dimensions, about this center mark

(Figure 22)

10¹⁄₂” Min. (267 mm)

Figure 22

B. Attach vent components to appliance - Secure Vent SV4.5 direct vent system components

are unitized concentric pipe components featuring positive twist lock connections (

). All of the appliances covered in this document are fitted with collars having locking inclined channels.

Figure 27

10¹⁄₂” Min. (267 mm)

see Figure

The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.

First Vent Component

Align the dimple (four places) with the opening of the locking incline channel on appliance collar. Twist vent component clockwise to engage and seal.

Dimple

Locking Incline Channel

Appliance collar

Vent / Appliance Collar

Connection

Figure 23

Arrow

Align the dimple (four places) of the upper vent section with the opening of the locking incline channel on the lower vent section. Twist vent component clockwise to engage and seal until arrow and dimple align.

Dimple

Locking Incline Channel

Connected

Vent Sections

Vent / Vent Section

Connection

Arrow

Figure 24

To attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar (

23)

. Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe without the need for sealant or screws. If desired, a #6 x ¹⁄₂" screw may be used at the joint, but is not required as the pipe will securely lock when twisted.

C. Attach vent components to each other - Other vent sections may be added to the previously installed section in accordance with the requirements of the vertical vent figures and tables. To add another vent component to a length of vent run, align the dimpled end over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

refer to Figure

This seating position is indicated by the alignment of the arrow and dimple as shown in

Figure 24.

D. Install firestop/spacer at ceiling - When

using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner. Remember to maintain 1" (25 mm)

clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield (96K94) may be used to obtain the required clearances indicated here. See installation accessories table on page 26.

E. Support the vertical vent run sections -

Note - Proper venting support is very impor-

tant. The weight of the vent must not be supported by the firplace in any degree.

Support the vertical portion of the venting system every 8 feet (2.4m) above the fireplace vent outlet. One method of support is by utilizing field provided support straps (conventional plumber's tape). Secure the plumber's tape to the framing members with nails or screws. Loop the tape around the vent, securing the ends of the tape to the framing. If desired, sheet metal screws #6 x ¹⁄₂" length may be used to secure the support straps to the vent pipe. See

Figure 25.

Another method, where the vent is not adjacent to a wall, is illustrated in

Figure 26

. Here, support straps (96K93) and support plates (96K92) can be used to support the weight of the vent.

Support

Straps

(Plumber’s

tape)

Blocking

8 feet (2.4 m)

Maximum

1 inch (25.4 mm)

minimum

clearance to

combustibles

Figure 25

SV4.5CGV-1

SV4.5FA OR SV4.5FB Flashing AND SV4.5SC STORM COLLAR

Ceiling Framing

SV4.5SP *Support Plate

*SV4.5SU Support Strap

Termination

1" (25.4 mm) Minimum Clearance to Combustibles

**When using Secure Flex,

use Firestop/Spacer

SF4.5VF

**SV4.5VF Firestop/Spacer

8 feet (2.4 m)

Maximum

*Secured to Vent With Appropriate

Fasteners

Figure 26

F. Change vent direction to horizontal/inclined run - At transition from or to a horizon-

tal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a clock-

wise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections. See

4 ¹³⁄₁₆"

(122 mm)

Swivel Joint

(360

swivel)

SV4.5E45

(45° Elbow)

Figure 27

Swivel Joint

(360

swivel)

SV4.5E90

(90° Elbow)

7 ⁵⁄₈"

(194 mm)

Figure 27

Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.

It is important to maintain the required clearances to combustibles: 1" (25 mm) at all sides for all vertical runs; and 3" (76 mm) at the top, 1" (25 mm) at sides, and 1" (25 mm) at the bottom for all horizontal/inclined runs.

H. Frame roof opening - Identify location for

vent at the roof. Cut and/or frame opening per Roof Framing Chart and

Figure 28

Framing Dimensions for Roof

Pitch C D 0/12 10¹⁄₂ in. 10¹⁄₂ in.

(267 mm) (267 mm)

6/12 10¹⁄₂ in. 12 in.

(267 mm) (305 mm)

12/12 10¹⁄₂ in. 17 ³⁄₄ in.

(267 mm) (451 mm)

Figure 28

I. Install the roof flashing - Extend the vent

sections through the roof structure. Install the roof flashing over the vent section and position such that the vent column rises vertically (use carpenters level) ( perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary. Seal the top and both sides of the flashing with waterproof caulking.

Figure 29

). Nail along

J. Install the storm collar - Install the storm collar, supplied with the flashing, over the vent/ flashing joint. See

Figure 30.

Loosen the storm collar screw. Slide collar down until it meets the top of the flashing. Tighten the adjusting screw. Apply non-combustible caulking or mastic around the circumference of the joint to provide a water tight seal.

Storm Collar

Figure 30

K. Install the vertical termination - The final step

involves installation of the SV4.5CGV-1 Vertical Termination. Extend the vent sections to the height as shown in the "Vertical vent termination section" on page 4. The SV4.5CGV-1 Vertical Termination exact same fashion as any other Secure Vent section. Align the termination over the end of the previously installed section, adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section. Push the termination down until it fully engages, then twist the termination clockwise running the dimples down and along the incline channels until they are seated at the end of the channels.

(Figure 31)

can be installed in the

G. Continue installation of horizontal/inclined sections - Continue with the installation of the

straight vent sections in horizontal/inclined run as described in Step C. Install support straps every 5 ft. (1.52 m) along horizontal/inclined vent runs using conventional plumber’s tape.

See page 16, Figure 37.

It is very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of ¹⁄₄" rise per foot (20

mm per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

Figure 29

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 31

If the vent system extends more than 5' (1.5 m) above the roof flashing, stabilizers may be necessary. Additional screws may be used at section joints for added stability. Guide wires may be attached to the joint for additional support on multiple joint configurations.

VERTICAL VENT FIGURES/TABLES

Note: Secure Vent (rigid vent pipe) is shown

in the figures; Secure Flex (flexible vent pipe) may also be used (see page 21).

WARNING: UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER.

Note: It is very important that the horizontal/ inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the

¹⁄₄

fireplace of

meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

" rise per foot (20 mm per

MUMINI

teef)m(teef)m(

1)503.0(2)16.0(

2)16.0(4)222.1(

3)419.0(6)68.1(

4)22.1(8)4.2(

Figure 33

Rear Vent - ONE 90 DEGREE ELBOW

AELBAT

mumixaMH

*Ceiling

Firestop/Spacer

(SV4.5VF)

Firestop/Spacer

(SV4.5HF)

*When using Secure Flex,

use Firestop/Spacer

**When using Secure

Flex, use Firestop/Spacer

**Wall

SF4.5VF

SF4.5HF

.xaM)m4.21(teef04=H+V

.xaM)m4.2(teef8=H

A Vent Restrictor, as

shown in Figure 20,

page 10, must be used

in this application

Note: SV4.5VF (Secure Vent), SF4.5VF (Secure

Flex) firestop/spacer must be used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex)firestop/spacer must be used anytime vent pipe passes through a combustible wall.

Note: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used.

*Ceiling

Firestop/Spacer

(SV4.5VF)

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

40 feet (12.2 meters)

Maximum

*Ceiling

Firestop/Spacer

(SV4.5VF)

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

BELBAT

1*)503.0(5)25.1(

2)016.0(01)1.3(

3)419.0(51)56.4(

4)22.1(02)2.6(

*When developing chimney systems with horizontal runs (H) that end with a vertical run (V1), it is allowable to use an elbow attached directly to the top collar. Count the elbow attached to the collar as 1 foot of (V) run.

MUMINI

HmumixaM

teef)sretem(teef)sretem(

V+V

H.xaM)m2.6(teef02=

.xaM)m4.21(teef04=H+

Figure 32

A Vent Restrictor, as

shown in Figure 19,

page 10, must be used

in this application

- Top Vent - STRAIGHT

**Wall

Firestop/Spacer

(SV4.5HF)

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

Figure 34

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Top Vent - TWO 90 DEGREE ELBOWS

A Vent Restrictor, as

shown in Figure 19,

page 10, must be used

in this application

VERTICAL VENT FIGURES/TABLES

(continued)

CELBAT

muminiMVmumixaMHH+H

teef)m(teef)m(teef)m(

1)503.0(2)016.0(5)25.1(

2)016.0(4)22.1(01)1.3(

3)419.0(6)68.1(51)56.4(

4)22.1(8)84.2(02)2.6( H+H+

V+V

H+H

Figure 35

- Rear Vent - THREE ELBOWS

mumixaM

*Ceiling

Firestop/Spacer

(SV4.5VF)

**Wall

Firestop/Spacer

.xaM)m4.21(teef04=

(SV4.5HF)

.xaM)m84.2(teef8=H

.xaM)m2.6(teef02=

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

A Vent Restrictor, as

shown in Figure 20,

page 10, may be used in

this application

*Ceiling

Firestop/Spacer

(SV4.5VF)

**Wall

Firestop/Spacer

(SV4.5HF)

MUMINI

teef)m(teef)m(

1)503.0(5)25.1(

2)016.0(01)1.3(

3)419.0(51)56.4(

4)22.1(02)2.6( H+H

V+V

H+H+

Figure 36-

Top Vent - THREE ELBOWS

HH+

*When using Secure Flex,

use Firestop/Spacer

DELBAT

mumixaM

.xaM)m2.6(teef02=

.xaM)m4.21(teef04=

A Vent Restrictor, as

shown in Figure 19,

page 10, may be used in

this application

SF4.5VF

*Ceiling

Firestop/Spacer

(SV4.5VF)

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

**Wall

Firestop/Spacer

(SV4.5HF)

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

HORIZONTAL (OUTSIDE WALL) TERMINATION SYSTEM

Figure 37, and Figures 40 to 46 on page 18 to

and their associated Horizontal Vent Table

illustrate the horizontal venting configurations that are allowed to be used with these appliances. Secure Vent pipe applications are shown in these figures; Secure Flex pipe may also be used.

page 21.

A Horizontal Vent Table summarizes each system’s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications.

Both of these horizontal vent systems terminate through an outside wall. Building Codes limit or prohibit terminating in specific areas. Refer to

Figure 8

on page 6 for location guidelines.

Secure Vent SV4.5 direct vent system compo-

nents are unitized concentric pipe components featuring positive twist lock connection, (

refer to Figure 23

on page 12). All of the

appliances covered in this document are fitted with collars having locking inclined channels. The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection.

A. Plan the vent run - Analyze the vent routing and determine the types and quantities of sections required 4 ¹⁄₂" (114 mm), 10 ¹⁄₂" (267 mm), 22 ¹⁄₂" (572 mm), 34 ¹⁄₂" (876 mm) and 46 ¹⁄₂" (1181 mm) net section lengths are available. Make allowances for elbows as indicated in

page 13

Maintain a minimum 1" (25 mm) clearance to combustibles on the vertical sections. Clearances for the horizontal runs are; 3" (76 mm) on top, 1" (25 mm) on sides, and 1" (25 mm) at the bottom.

B. Frame exterior wall opening -

Locate the center of the vent outlet on the exterior wall according to the dimensions shown in

9 (CDST), 10 (CDPF), 11 (CDCL), or 12 (CDCR)

page 7. Cut and/or frame an opening, 10¹⁄₂" x 12¹⁄₈"

(267 mm x 308mm) inside dimensions, about this center.

C. Frame ceiling opening - If the vertical route is to penetrate a ceiling, use plumb line to locate the center above the appliance. Cut and/or frame an opening, 10¹⁄₂" x 10¹⁄₂" (267 mm x 267 mm) inside dimensions, about this center (refer to

Figure 22

on page 12 ).

D. Attach vent components to appliance - To

attach a vent component to the appliance collar, align the dimpled end over the collar, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar (

refer to Figure 23

on page 12).

See

Figure 27 on

Figures

Building

Support

Framing

SV4.5E90

Elbow

Vertical

Rise

Figure 37

Support

Brackets

Ceiling

Horizontal / Inclined Run

*Firestop/Spacer SV4.5VF

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

See Figure 25 on page 12

or Figure 26 on page 13

for vertical vent section

support.

Fireplace

Push the vent component against the collar until it fully engages, then twist the component clockwise, running the dimples down and along the incline channels until they seat at the end of the channels. The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure. Sealant and securing screws are not required.

E. Attach vent components to each other -

Other vent sections may be added to the previously installed section in accordance with the requirements of the vent tables. To add another vent component to a length of vent run, align the dimpled end of the component over the inclined channel end of the previously installed section, adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section. Push the vent component against the previous section until it fully engages, then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels.This

seating position is indicated by the alignment

TYPICAL HORIZONTAL VENT INSTALLATION

of the arrow and dimple as shown in

Figure 24

on page 12.

F. Install firestop/spacer at ceiling -

When using Secure Vent, use SV4.5VF firestop/spacer at ceiling joists; when using Secure Flex, use SF4.5VF firestop/spacer. If there is living space above the ceiling level, the firestop/ spacer must be installed on the bottom side of the ceiling. If attic space is above the ceiling, the firestop/ spacer must be installed on the top side of the joist. Route the vent sections through the framed opening and secure the firestop/spacer with 8d nails or other appropriate fasteners at each corner.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

SV4.5 HT Termination

SV4.5L6/12/24/36/48

Vent Sections

Support Bracket Spacing Every 5 ft (1.52 m)

Exterior Wall

SV4.5 HTS Termination

Remember to maintain 1" (25 mm) clearance to combustibles, framing members, and attic or ceiling insulation when running vertical chimney sections. Attic insulation shield (96K94) may be used to obtain the required clearances indicated here. See installation accessories table on page 27.

G. Support the vertical run sections -

See section E on page 12.

H. Change vent direction - At transition from

or to a horizontal/inclined run, install the SV4.5E45 and SV4.5E90 elbows in the same manner as the straight vent sections. The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element. Twist elbow sections in a clockwise

direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections.See

Figure 27 on page 12

I. Continue installation of horizontal/inclined sections - Continue with the installation of the

straight vent sections in horizontal/inclined run as described in Step E. Install support straps every 5 ft. (1.52 m) along horizontal/ inclined vent runs using conventional plumber’s tape. See

Figure 37.

per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level. Use a carpenter’s level to measure from a constant surface and adjust the support straps as necessary.

J. Assemble vent run to exterior wall - If not

previously measured, locate the center of the vent at the exterior wall. Prepare an opening as described in Step B. Assemble the vent system to point where the terminus of the last section is within 7¹⁄₂ in. (191 mm) to 11³⁄₄ in. (298 mm) inboard of the exterior surface to which the SV4.5HT termination is to be attached, see

ure 39

. If the terminus of the last section is not

Fig-

within this distance, use the telescopic vent section SV4.5LA, as the last vent section. For

wall thicknesses greater than that shown in

Figure 38

, refer to

Table 3 on page 18

. This table lists the additional venting components needed (in addition to the termination and adapter) for a particular range of wall thicknesses.

K. Attach termination adapter - Attach the adapter (adapter - SV4.5RCH - provided with the termination) to the vent section or telescoping vent section), elbow or appliance collar as shown in

Figure 38

in the same manner

as any SV4.5 vent component (refer to Step E).

L. Install Firestop/Spacer at exterior wall - When using the square termination, install SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) Firestop/Spacer over the opening at the exterior side of the framing, long side up, with the 3 inch spacer clearance at the top as shown in

Figure 38

, and nail into place.

(The Firestop/Spacer may also be installed over the opening at the interior side of the framing.) When using the round termination, a separate firestop/spacer is not required since this termination has integral spacers which provide the same function as a separate firestop/spacer.

M. Install the termination -

12¹⁄₈"

(308 mm)

5¹⁄₈"

(130 mm)

Adapter

SV4.5RCH

6 to 48 inch Vent Section,

Telescopic vent section,

Elbow or Appliance Collar

*When using Secure Flex, use

Firestop/Spacer SF4.5HF

Figure 38

*Cut termination collar for wall

thicknesses less than 7¹₂ in. (191 mm)

Siding

Firestop/Spacer (SV4.5HF) shown

on the exterior side of the wall. It

may also be installed on the

interior side.

(178)

10¹⁄₂"

(267 mm)

Note: Centerline of Vent Piping

is NOT the Same as the

Centerline of the Framed

Opening.

Base of Appliance

See Figure 9 (CDST), 10 (CDPF), 11 (CDCL) or 12

(CDCR) on page 7 for Min.

Distance to Base of Appliance.

Installing the Square Horizontal Termination (SV4.5HT)

Minimum wall thickness

*5 in. (127 mm)

Maximum wall thickness

Interior Surface of

Finished Wall

Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing

Last Vent Section. Use Telescopic Vent Section (SV4.5LA), If Necessary

11³₄ in. (298 mm)

Exterior Surface of Siding

Exterior Surface of

SV4.5HT

Termination

(76 mm)

(25.4 mm)

Framing

7¹₂ in. (191 mm) to

11³₄ in. (298 mm)

SV4.5HT Square Termination

Install the square termination (SV4.5HT)- For

the last step , from outside the exterior wall, slide the collars of the termination onto the adapter until the termination seats against the exterior wall surface to which it will be attached. Orient the housing of the termination with the arrow pointed upwards. Secure the termination to the exterior wall. The horizontal termi-

nation must not be recessed into the exterior wall or siding by more than the 1 ¹⁄₄" (32 mm)

as shown in

Figure 39

SFHRK Snorkel Cap –The snorkel cap is designed to be fitted into a basement window box. The SFHRK cap is for use with flex vent pipe. Vertical distance between the inlet and outlet of the cap is 28 in. (711 mm).

Stucco

SV4.5HT

Square Termination

Stucco and Siding Installation shown

Note - Firestop/Spacer (SV4.5HF) required but not shown for clarity.

Note - When using Secure Flex,

use Firestop/Spacer SF4.5HF

Venting Connection and Exterior Wall Recessing of the

Figure 39

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Square Horizontal Termination (SV4.5HT)

Adapter

SV4.5RCH

*1¹⁄₄" Maximum Recess of Square Termination into Exterior Finishing Material

EELBAT

wobleeerged09en0=V

.xaM)m419.0(teef3=H

ELBATF

muminiMVmumixaMH

teef)m(teef)m(

1)503.0(5)25.1(

2)16.0(01)1.3(

3)419.0(51)56.4(

4)22.1(02)2.6( .xaM)m4.21(teef04=H+V

.xaM)m2.6(teef02=H

HORIZONTAL VENT FIGURES/TABLES

Note: Secure Vent components (rigid vent pipe and terminal) are shown

in the figures; Secure Flex components (flexible vent pipe and terminal) may also be used.

Note: Two 45 degree elbows may be used in place of one 90 degree elbow. The same rise to run ratios, as shown in the venting figures for 90 elbows, must be followed if 45 degree elbows are used.

Note: It is very important that the horizontal/inclined run be maintained in a straight (no dips) and recommended to be in a slightly elevated plane, in a direction away from the fireplace of

per meter) which is ideal, though rise per foot run ratios that are smaller are acceptable all the way down to at or near level.

¹⁄₄

" rise per foot (20 mm

Note: SV4.5VF (Secure Vent), SF4.5VF (Secure Flex) firestop/spacer must be

used anytime vent pipe passes through a combustible floor or ceiling. SV4.5HF (Secure Vent), SF4.5HF (Secure Flex) firestop/spacer must be used anytime vent pipe passes through a combustible wall.

WARNING: UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER.

suoiraVrofderiuqeRstnenopmoCgnitneV-3ELBAT

ehTgnisUnehW,sessenkcihTllaWroiretxE

)TH5.4VS(noitanimreTerauqS

deriuqeRstnenopmoCgnitneV

mm(sehcni )

ylnOtiKnoitanimreT2/171ot4/31)892ot191(

tnev.ni6dnatiKnoitanimreT

)6L5.4VS(noitces

14/31)914ot892(2/161ot

tnev.ni21dnatiKnoitanimreT

)21L5.4VS(noitces

)565*

cipocseleTdnatiKnoitanimreT

.ni6dna)AL5.4VS(noitces

31)195*ot033(4/132*ot

)6L5.4VS(noitcestnev

*Note: See Figure 39 for wall thickness range reductions when using SV4.5HT termination.

sessenkcihTllaWroiretxE

ot464(4/122*ot4/181

*Wall Firestop/Spacer

(SV4.5HF)

*When using Secure Flex, use

Firestop/Spacer SF4.5HF

Square termination (SV4.5HT) shown.

Figure 41

Top Vent -

ONE 90 DEGREE ELBOW - ELBOW CONNECTION AT APPLIANCE

7 in. (711 mm)

Only the square termination (SV4.5HT) may be used.

See

Table 3

range of exterior wall thicknesses.

Figure 40

H = 28 in. (711 mm)

Maximum

21 in. (533 mm)

Maximum

*Wall Firestop/Spacer

(SV4.5HF)

*When using Secure Flex, use

Firestop/Spacer SF4.5HF

as an aid in venting component selection for a particular

- Rear Vent - NO ELBOWS

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

*Ceiling

Firestop/Spacer

**Wall Firestop/Spacer

(SV4.5HF)

**When using Secure Flex,

use Firestop/Spacer

SF4.5HF

*When using Secure Flex,

use Firestop/Spacer

(SV4.5VF)

SF4.5VF

Square termination (SV4.5HT) shown.

Figure 42

Top Vent - ONE 90 DEGREE ELBOW - ELBOW

CONNECTION NOT DIRECTLY AT APPLIANCE

HORIZONTAL VENT FIGURES/TABLES

(continued)

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

**Wall Firestop/Spacer

(SV4.5HF)

*Ceiling

Firestop/Spacer

(SV4.5VF)

**Wall

Firestop/Spacer

(SV4.5HF)

GELBAT

muminiMVmumixaMHH+H

teef)m(teef)m(teef)m(

1)503.0(2)016.0(5)25.1(

2)016.0(4)22.1(01)1.3(

3)419.0(6)68.1(51)56.4(

4)22.1(8)84.2(02)2.6( H+H+V

H+H

.xaM)m4.21(teef04=

.xaM)m84.2(teef8=H

.xaM)m2.6(teef02=

mumixaM

See

Table 3

as an aid in venting component selection for a particular range of exterior wall thicknesses.

Square termination (SV4.5HT) shown.

Figure 43

Rear Vent - TWO 90 DEGREE ELBOWS

**Wall Firestop/Spacer

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

(SV4.5HF)

**Wall Firestop/Spacer

(SV4.5HF)

*Ceiling Firestop/Spacer

(SV4.5VF)

HELBAT

MUMINI

H+H

teef)m(teef)m(

1)503.0(5)25.1(

2)016.0(01)1.3(

3)419.0(51)56.4(

4)22.1(02)2.6( H+H+V

H+H

mumixaM

.xaM)m4.21(teef04=

.xaM)m2.6(teef02=

See

Table 3

as an aid in venting component selection for a particular range of exterior wall thicknesses.

Square termination (SV4.5HT) shown.

Figure 44

Top Vent - TWO 90 DEGREE ELBOWS

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

HORIZONTAL VENT FIGURES/TABLES

(continued)

**Wall Firestop/Spacer

(SV4.5HF)

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

JELBAT

muminiMVmumixaMH

teef)m(teef)m(teef)m(

1)503.0(2)016.0(5)25.1(

2)016.0(4)22.1(01)1.3(

3)419.0(6)68.1(51)56.4(

4)22.1(8)84.2(02)2.6( H+H+V

1H+2

H+H

1H+2

See

Table 3

as an aid in venting component selection for a particular range of exterior wall thicknesses.

Square termination (SV4.5HT) shown.

Figure 45

- Rear Vent - THREE 90 DEGREE ELBOWS

**Wall

Firestop/spacer

(SV4.5HF)

**Wall Firestop/Spacer

H+H

1H+2

*Ceiling Firestop/Spacer

mumixaM

(SV4.5VF)

(SV4.5HF)

.xaM)m4.21(teef04=

.xaM)m84.2(teef8=H

.xaM)m2.6(teef02=

KELBAT

*Ceiling Firestop/spacer

(SV4.5VF)

MUMINI

teef)m(teef)m(

1)503.0(5)25.1(

2)016.0(01)1.3(

3)419.0(51)56.4(

4)22.1(02)2.6( H+H

V+V

H+H+

HmumixaM

.xaM)m2.6(teef02=

.xaM)m4.21(teef04=

*When using Secure Flex,

use Firestop/Spacer

SF4.5VF

**When using Secure

Flex, use Firestop/Spacer

SF4.5HF

Square termination (SV4.5HT) shown.

Figure 46

Top Vent - THREE 90 DEGREE ELBOWS

**Wall

Firestop/spacer

(SV4.5HF)

*Ceiling Firestop/spacer

(SV4.5VF)

See range of exterior wall thicknesses.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Table 3

as an aid in venting component selection for a particular

VERTICAL OR HORIZONTAL VENTING USING

SECURE FLEX

KITS AND COMPONENTS

Secure Flex venting kits and components may be

used in any venting application in place of rigid Secure Vent (SV4.5) direct vent components. All restrictions, clearances and allowances that pertain to the rigid piping apply to the flexible venting.

Secure Flex

kits may not be modified; also, under no circumstances may separate sections of flex pipe be joined together.

Using adapter (SV4.5RF), Secure Flex kits may be added to the end of a vent run made up of rigid Secure Vent (SV4.5) vent sections provided that doing so does not violate any of the venting length, height, routing, horizontal to vertical ratio requirements or clearance considerations detailed in this manual.

Secure Flex kits come with an adapter that can be fitted to the inclined channel end of the last Secure Vent (SV4.5) vent section in a rigid system in the exact same fashion as any other Secure Vent section.

Align the dimpled end of the adapter over the previously installed section or appliance collar, adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline channels of the last vent section or collar. Push on the adapter until it fully engages, then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels.

Attach the flexible vent to the adapter as follows

(also see Figure 47 ):

A. Install the Inner Flex Pipe -

1. Install the small gear clamp loosely around

the inner flexible vent pipe, push it back out of the way.

2. Apply a bead of Mill-Pac Black (700

°F)

high temperature sealant - Catalog No. 10K81) to the inner adapter collar, approxi-

mately ¹⁄₂ inch from the end.

3. Pull and extend the inner flexible vent pipe.

4. Slide the inner flex pipe over the adapter

collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1³⁄₄ inches from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately ³⁄₄ inch from the end of the flex.

6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection.

B. Install the Outer Flex Pipe -

1. Install the large gear clamp loosely around

the outer flexible vent pipe, push it back out of the way.

NOTE: OUTER PIPE IS PULLED AWAY TO SHOW THE DETAIL OF THE INNER PIPE

Apply ONLY MIL-PAC BLACK HIGH TEMPERATURE SEALANT (Catalog No. 10K81) to the outside surface of both collars of the adapter (be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe) and slide flexible pipe over inner and outer adapter collars.

1³⁄₄ in. (44 mm)

Flexible Pipe and

Adapter Outer Collar Overlap

Adapter

(SV4.5RF)

Attach Adapter to Appliance

Figure 47

2. Apply a bead of Mill-Pac Black (700

Collar, or Secure Vent Sections

°F) high

temperature sealant - Catalog No. 10K81) to the outer adapter collar; to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface, approximately 1³⁄₈ inches from the end.

3. Pull and extend the outer flexible vent pipe.

4. Slide the outer flex pipe over the adapter

collar. Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1³⁄₄ inches from the end, and that it is free from damage or tears.

5. Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately ³⁄₄ inch from the end of the flex.

6. Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection.

C. Route Flex Vent -

Ensure that the flex vent is properly routed to provide the required clearance. Do not allow the flexible vent to bend in a radius tighter than 5" (127 mm). Refer to

Figure 48

. Space out the internal flex vent spacers evenly - approximately every 6 inches - and avoid kinking of inner pipe. Support horizontal sections of flex with metal straps at 2 foot (0.61m) intervals.

D. Install Firestop/Spacers at ceilings and walls -

When Secure Flex penetrates a wall or ceiling, a firestop/spacer is required: use the SF4.5 VF firestop/spacer for ceilings and the SF4.5 HF firestop/spacer for walls.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

FLEX VENT

SECURING SCREW

(3 PLACES EQUIDISTANT

JUST BELOW GEAR CLAMP)

GEAR CLAMPS

1³⁄₄ in. (44 mm)

Flexible Pipe and

Adapter Inner

Collar Overlap

SECURING SCREW

(3 PLACES EQUIDISTANT

JUST BELOW GEAR CLAMP)

See the appropriate sections and figures shown throughout the venting section for their installation requirements.

Flexible Vent Section

5" (127 mm)

Radius Minimum

Figure 48

E. Attach Flex Vent to Termination Secure Flex components can be purchased

separately and attached to bulk lengths of Secure Flex flexible tubing cut to size at the job site. Secure the flexible vent to the Secure

Flex terminations in the same manner (see

Figure 47 )

Note:

Secure Flex

stitute

cure Vent

nents. The collars of tions and adapters have a different diameter than that used with the Additionally, an extended length center tube for use in attaching the flexible vent.

as it was attached to the adapter.

Secure Flex

vent must be attached to

terminations only. DO NOT sub-

Secure Vent

adapter for

terminations or the

Secure Flex

Secure Vent

Secure Flex

components have

Se-

compo-

termina-

pipe.

Step 4. FIELD WIRING

1. If any of the original wire as supplied must be replaced,

1. it must be replaced with Type AWM 105°C – 18 GA. wire.

2. 120V, 60Hz – Less than 3 amps.

Junction Box

Transf. 120 V.

24 V

Factory Wired Field Wired

Electronic Wiring Diagram (Honeywell)

Showing the Blower Wiring for the Optional FBK-

100 and FBK-200 Kits

OPT

BLOWER

*OPTIONAL

ACCESSORY

SWITCH

120

VAC.

Gas Valve

IGNITER

PILOT

ASSEMBLY

Break Off

Tab

*Blower speed control switch is provided in FBK200 blower kit.

Outlet Box

Green Ground

Screw

Hot side of Outlet

Schematic Representation Only

**ON/OFF Switch (Integral

with Gas Valve)

**Leave the ON/OFF switch, which is integral

with the gas valve, in the ON position.

OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH

OR OPTIONAL WALL SWITCH OR OPTIONAL

THERMOSTAT OR OPTIONAL REMOTE RECEIVER

Red pigtail

Black pigtail

White Wire to Opposite

Side

Refer to Section A for millivolt appliances and Section B for electronic appliances. The gas valve is set in place and pre-wired at the factory on both models.

A. Millivolt Wiring

1. Select any of the following optional con-

trols: appliance-mounted (rocker switch) or wall-mounted switch, thermostat, or one of the optional remote control kits. If appliancemounted ON/OFF control is selected mount it in the gas valve mounting bracket.

2. If wall-mounted ON/OFF control or thermostat is selected mount it in a convenient location on a wall near the fireplace.

3. Wire the control switch within the millivolt control circuit using the 15 feet of 2 conductor wire supplied with the unit.

Caution: do not connect the optional wall switch to a 120V power supply.

4. Alternatively, the appliance may be oper-

ated without the use of the controls indicated in step 1, solely by manipulating the gas valve control knob. In order to use this method, twist the free ends of the two conductor wire (located in the bottom compartment of the unit) together as shown in

Note: The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment of the unit.

If any of the original wire as supplied must be replaced, it must be replaced with Type AWM 105°C, 18 GA. wire.

(See Figure 49 )

Figure 49

Millivolt Wiring Diagram

–

2. Open the control compartment access panel by actuating the spring-loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free, allowing it to swing out and down to open.

3. Remove the junction box/outlet receptacle assembly by removing the securing screw at the front right corner of the unit. See

Figure 50.

(The left and right designations used here are reversed in CDCR applications.)

OUTLET RECEPTACLE

JUNCTION BOX

FIELD-PROVIDED METAL JUNCTION BOX

COVER PLATE WITH SCREW

AND CDCL OUTLET RECEPTACLE SHOWN.

CDCR HAS THE OUTLET RECEPTACLE LOCATED IN

CDST, CDPF

THE LEFT CORNER OF THE UNIT

JUNCTION BOX

MOUNTING BRACKET

JUNCTION BOX

SECURING SCREW

VIEW OF RIGHT BOTTOM CORNER OF UNIT

Receptacle, Junction Box and

Cover Plate Installation

10. After wiring is complete, reinstall the outlet

receptacle, junction box/outlet receptacle assembly; install the field-provided the metal junction box cover plate.

Note: The gas valve ON/OFF switch is shown in Figure 51, or 52 on page 23. It is integral with

the gas valve and should be set to the ON position.

IMPORTANT: Ground supply lead must be connected to the wire attached to the green ground screw located on the outlet receptacle. See

Figures 51, and 52 on page 23

. Failure to do so will result in a potential safety hazard. The appliance must be electrically grounded in accordance with local codes or, in the absence of local codes, the National Electrical Code, ANSI/NFPA 70-(latest edition). (In Canada, the current CSA C22-1 Canadian Electrical Code.)

Thermopile

*UNIT-MOUNTED ON/OFF SWITCH (Accessory Option)

OR WALL-MOUNTED ON/OFF SWITCH (Accessory Option)

OR REMOTE CONTROL RECEIVER (Accessory Option)

*TWIST WIRES “A” AND “B” TOGETHER TO OPERATE UNIT SOLELY BY MANIPULATING THE GAS VALVE CONTROL KNOB; OR CONNECT WIRES TO OPTIONAL UNIT-MOUNTED ON/OFF

SWITCH OR WALL-MOUNTED ON/OFF SWITCH OR

Figure 49

B. Electronic Wiring

(See either Figure 51, or 52 on page 23) Note: The electronic appliance must be con-

nected to the main power supply.

OR THERMOSTAT (Accessory Option)

THERMOSTAT TO OPERATE UNIT.

1. Route a 3-wire 120Vac 60Hz 1ph power

supply to the appliance junction box.

Figure 50

4. Remove the outlet receptacle from the junc-

tion box by removing the two securing screws.

5. Install a field-provided strain relief in the cabinet knockout opening for the protection of the power supply wires.

6. Connect the power supply wires to the receptacle as shown in

Figure 51, or 52 on page 23.

7. Connect the ground supply wire to the green wire attached to the outlet receptacle's green ground screw.

8. Install a wall-mounted ON/OFF switch or

thermostat (not supplied) in a convenient location near the fireplace.

9. Wire the wall-mounted ON/OFF switch or thermostat to the low voltage circuit as shown in

Figure 51, or 52 on page 23.

Note: The supplied 15 feet of 2 conductor wire

has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom compartment of the unit.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 51

Step 5. WIRING - OPTIONAL FORCED AIR BLOWER KIT

FBK-100, FBK-200 and FBK250 Kits

(See Figure 51 for FBK-100, FBK-200 and Figure 52 on page 23 for FBK-250 wiring)

An electrical receptacle is provided for the installation of the FBK-100, FBK-200 and FBK-250 forced air blower kits. Electrical power must be connected to this receptacle in order to operate these blowers. Install the blower kits according to the installation instructions provided with the kits.

Electronic Wiring Diagram (Honeywell)

Showing the Blower Wiring for the Optional

1. If any of the original wire as supplied must be replaced,

1. it must be replaced with Type AWM 105°C – 18 GA. wire.

2. 120V, 60Hz – Less than 3 amps.

*ON/OFF Switch

(Integral with Gas Valve)

BLOWER

Gas Valve

IGNITER

Optional FBK-250

OPT

Hot side of Outlet

FBK-250 Kits

*Leave the ON/OFF switch, which is integral

with the gas valve, in the ON position.

Outlet Box Green

Ground Screw

ASSEMBLY

Module

PILOT

White Wire To Opposite

Transf. 120 V.

24 V

VAC.

Side

Step 7. INSTALLING LOG SET, VERMICULITE AND CERAMIC FIBER CHUNKS

Gas Valve

Gas Flex Line Connector

³₈" NPT x ³₈ Flare Fitting

³₈" Flare

¹₂" x

Shut-Off Valve

The log set, a bag of decorative volcanic stone

³₈" Flex Tubing

Gas Stub

³₈ "

¹₂

³₈" Nipple

³₈"

120

Union

³₈" Close Nipple

Figure 53 -

³₈" Shut-Off Valve

GAS CONNECTION

Reducer

and a bag of glowing embers (rockwool) is supplied in the unit. Refer to the Homeowner's Care and Operating Instructions for detailed placement instructions for the logs, decorative volcanic stone and glowing embers.

Step 8. CHECKING APPLIANCE OPERATION

With gas line installed, run initial system checkout before closing up the front of the unit. Follow the pilot lighting instructions provided in the Homeowner's Care and Operation Instructions. For piezo ignitor location see

Figure 54

(millivolt appliances only).

Note: Lighting instructions may also be found on the pull out lighting instruction labels attached to the gas control valve. To access the

label, see the procedure on the previous page described for accessing the gas control valve.

OPTIONAL APPLIANCE-MOUNTED ON/OFF SWITCH

OR OPTIONAL WALL SWITCH OR OPTIONAL

THERMOSTAT OR OPTIONAL REMOTE RECEIVER

Factory Wired Field Wired

Schematic Representation Only

Figure 52

Step 6. CONNECTING GAS LINE

Make gas line connections. All codes require a shut-off valve mounted in the supply line.

ure 53

illustrates two methods for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes.

These appliances are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply. The gas flex line can only be used where local codes permit. See for flex line description. The flex line is rated for both natural and propane gas. A manual shut off valve is also provided with the flex line.

The gas control valve is located in the lower control compartment. To access the valve proceed as follows: Open the control compartment access panel

(Figure 54)

by actuating the spring-loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free, allowing it to swing out and down to open.

The millivolt control valve has a ³⁄₈" (10 mm) NPT thread inlet port. The electronic control valve has a ¹⁄₂" (13 mm) NPT thread inlet port and is fitted with a ¹⁄₂" x ³⁄₈" (13 mm x 10 mm) NPT fitting.

Fig-

Figure 53

Gas Valve

Hinge Pin

Piezo Ignitor

Control

Compartment

Access panel

Figure 54

Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications).

Turn on gas supply and test for gas leaks using a soapy water solution. Never use an open

flame to check for leaks.

A. Mix a 50% dish soap, 50% water solution.

B. Light the appliance (refer to the lighting

instructions provided in the Homeowner's Care and Operation Instructions).

C. Brush all joints and connections with the soapy water solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob to the “OFF” position. Either tighten or refasten the leaking connection and retest as described above.

D. When the gas lines are tested and leak free, observe the individual tongues of flame on the burner. Make sure all ports are open and producing flame evenly across the burner. If any ports are blocked, or partially blocked, clean out the ports.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

When first lighting the appliance, it will take a few minutes for the line to purge itself of air. Once purging is complete, the pilot and burner will light and operate as indicated in the instruction manual. Subsequent lightings of the appliance will not require such purging. Inspect the pilot flame (remove logs, if necessary, handling carefully).

Millivolt Appliance Checkout

The pilot flame should be steady and, not lifting or floating. Flame should be blue in color with traces of orange at the outer edge.

The top ³⁄₈" (10 mm) at the pilot generator (thermopile) and the top ¹⁄₈" min (tip) of the quick drop out thermocouple should be engulfed in the pilot flame. The flame should project 1" (25 mm) beyond the hood at all three ports

(Figure 55)

Replace logs after pilot inspection. To light the burner: turn “ON” the unit-mounted ON/OFF switch or the wall-mounted ON/OFF switch or the thermostat (depending on the type of control installed), and rotate the gas valve control knob counterclockwise to the “ON” position.

MILLIVOLT HONEYWELL

¹⁄₈" Min (3 mm)

Pilot

Nozzels

Thermopile

Thermocouple

Ignitor Rod

Hood

³⁄₈" Min (9 mm)

Figure 55

Electronic Appliance Checkout

To light the burner, turn ‘ON’ the the wallmounted ON/OFF switch or the thermostat (depending on the type of control installed), and turn the gas control switch to the “ON” position. Ensure the ignitor lights the pilot. The pilot flame should engulf the flame rod as shown in

Figure 56

ELECTRONIC

Proper Flame

Adjustment

Pilot Nozzle

3/8 To 1/2 Inch

(9 mm to 13 mm)

Ground Electrode

Flame Rod

Hot Surface

Igniter

Figure 56

Step 9. INSTALLING GLASS ENCLOSURE PANELS

1. Visually inspect the gasket on the backside

of the panels. The gasket surface must be clean, free of irregularities and seated firmly.

2. Position the glass enclosure panel in front of the firebox opening at a 45 degree angle and engage the top flange over the lip at the top of the firebox opening.

See Figure 57.

3. Swing the glass enclosure panel down and

back. Ensure the gasket seats evenly as the panel draws shut. Engage the Vee-flange at the bottom of the panel with the latches and close the latches to secure the panel.

Control Compartment Access Panel and Hinge

Bottom Vee-flange Glass Door Frame

CDST SHOWN

Top Flange Glass Door Frame

Glass Door Latch

Front Glass Enclosure Panel

Modesty Panel

Firebox Floor

INSTALLING THE GLASS DOOR

Figure 57

WARNING: HANDLE THE GLASS WITH EXTREME CARE! TEMPERED GLASS IS SUSCEPTIBLE TO DAMAGE (SCRATCHES, FOR EXAMPLE) – HANDLE GLASS DOORS (GLASS ENCLOSURE PANELS) GENTLY WHILE REINSTALLING THEM.

WARNING: NEVER OPERATE THE APPLIANCE WITHOUT THE GLASS ENCLOSURE PANELS IN PLACE AND SECURE.

Step 10. BURNER ADJUSTMENTS

Flame Appearance and sooting

Proper flame appearance is a matter of taste. Generally, most people prefer the warm glow of a yellow to orange flame. Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent. These weak, blue and transparent flames are termed anemic. If the air shutter opening is too small sooting may occur.

Sooting is indicated by black puffs developing at the tips of very long orange flames. Sooting results in black deposits forming on the logs, appliance inside surfaces and on exterior surfaces adjacent to the vent termination. Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening. To achieve a warm yellow to orange flame with an orange body that does not soot, the shutter opening must be adjusted between these two extremes. No smoke or soot should be present. Reposition the log set if flames impinge on any part of it. If the log set is properly positioned and sooting conditions exist, the air shutter opening on the main burner tube should be adjusted. Normally, the more offsets in the vent system, the greater the need for the air shutter to be opened further.

Burner Adjustment

WARNING: AIR SHUTTER ADJUSTMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN.

IMPORTANT: ENSURE THAT THE GLASS ENCLOSURE PANELS ARE IN PLACE AND SEALED DURING ADJUSTMENT.

CAUTION: THE AIR SHUTTER DOOR AND NEARBY APPLIANCE SURFACES ARE HOT. EXERCISE CAUTION TO AVOID INJURY WHILE ADJUSTING FLAME APPEARANCE.

To adjust the flame, rotate the adjustment rod (located in the lower control area) counterclockwise to increase or clockwise to reduce the air shutter opening. Adjust the air shutter to the

recommended setting as shown in

Figure 58

Allow the burner to operate for at least 15 minutes. Observe the flame continuously. If it appears weak or sooty as previously described, adjust the air shutter by rotating the adjustment rod until the flame appearance is as desired.

The adjustment rod and associated adjustable air shutter is patented technology. Flame adjustments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 15 minutes after each adjustment.

Propane models may exhibit a flame pattern that may candle or appear stringy. If this is problematic or persists as the appliance is continually operated, adjust the air shutter closed as described in the previous paragraphs. Operate the appliance for a period of time as the effect diminishes, ensuring that the appliance does not develop sooty flames.

When satisfied that the appliance operates properly, proceed to finish the installation. Leave the control knob in the ON position and the remote switch OFF. Close the lower control compartment door.

Air Shutter

Adjusting

Rod

Increase Shutter Opening In This

Decrease Shutter

Opening In This

Direction

Note - Both air shutters open and close simultaneously when the air shutter adjusting rod is moved.

Note - Burners are omitted in this view for clarity.

Direction

Air Shutter

Opening

Air Shutter

Adjusting

Arms

Burner

Venturi

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sledoM

sehcni

)mm( TSDC FPDC RCDC LCDC

OWT*

8/1)3(

STOLS

Adjustment Rod Positions (when viewed from above):

*Natural Gas **Propane

- fully clockwise

- fully counter clockwise

*** Settings are shown for each burner.

Figure 58

Tube

Orifice

RENRUBNIAM***

GNITTESRETTUHSYROTCAF

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STOLS

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Step 11. HOOD INSTALLATION

All of these appliances must have hoods installed on all sides with glass enclosure panels prior to operating.

On all clean face units, slide the hoods into the slots on the lower edges of the radiant panels

(Figure 59)

On louvered face units, slide the hoods into the slots on the lower edges of the cabinet top.

(Figure 60)

FINISHING REQUIREMENTS Wall Details

Complete finished interior wall. To install the appliance facing flush with the finished wall, position framework to accommodate the thickness of the finished wall (

Combustible Wall

Framing

Combustible Finished Wall Materials

Combustible

Wall Framing

Spacer

Drywall

Bracket/Spacer

Hood must be installed as shown.

Clean Face Models

Figures 59 and 60

This Area Must Remain Clear of Combustible Materials

1" Min

(25 mm)

Top of Appliance

Radiant panel

Top of Door Frame

Figure 59

Combustible Wall

Framing

Combustible Finished Wall Materials

Combustible

Wall Framing

Spacer

Drywall

Bracket/Spacer

This Area Must Remain Clear of Combustible Materials

1" Min

(25 mm)

Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas illustrated in

Figure 61

Combustible Materials Allowed In Shaded Area “Safe Zone”

17"

Side Wall

12"

14"

Top View Of

Fireplace

45°

Side Wall

8 ¹⁄₄"

Min. Distance To Unprotected Side Wall

)

Figure 61

A hearth extension is not required with this appliance. If a hearth extension is used, do not block the control compartment access panel. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.

(356)

(305)

(254)

(203)

NOTE - Hood shown as positioned in flush faced model. The hood position in the louvered front model is higher than shown.

Note: Combustible wall finish materials and/

or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned in front of or overlapping the appliance front face. See Figures 59 or 60.

Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance front face with these exceptions: they must not cover any portion of the glass or louvers; they may

Min. Distance To Protected Side Wall

cover any portion of the top radiant panel or the air gaps surrounding the top radiant panel up to the installed hood.

Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See structed of non-combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the hood.

MANTEL CLEARANCES

Inches (mm)

12 (305) MANTEL

10 (254) MANTEL

8 (203) MANTEL

6 (152) MANTEL

4 (102) MANTEL

(152)

(102)

2 (51) MANTEL

TOP OF

APPLIANCE

Figure 62

. Mantels con-

Hood must be installed as shown.

Louver Face Models

Figure 60

Top of Appliance

Louvers

Top of Door Frame

Figure 62

COLD CLIMATE INSULATION

If you live in a cold climate, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

INSTALLATION ACCESSORIES

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NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

FRONT OF FIREPLACE

REAR BURNER

FRONT BURNER

VENTURI

TUBE ARM

VENTURI

TUBE ARM

AIR SHUTTER

ADJUSTMENT LEVER

FIREBOX SUBFLOOR

NOTE: REMOVE FRONT BURNER FIRST,

THEN REAR BURNER.

GAS CONVERSION KITS

WARNING: THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER'S INSTRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION. IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY, A FIRE, EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. THE INSTALLATION IS NOT PROPER AND COMPLETE UNTIL THE OPERATION OF THE CONVERTED APPLIANCE IS CHECKED AS SPECIFIED IN THE OWNER INSTRUCTIONS SUPPLIED WITH THE KIT. THE QUALIFIED SERVICE AGENCY PERFORMING THIS INSTALLATION ASSUMES RESPONSIBILITY FOR THIS CONVERSION.

In Canada: THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1-B149.1 AND .2 INSTALLATION CODE.

LA CONVERSION DEVRA ÊTRE EFFECTUÉE CONFORMÉMENT AUX RECOMMANDATIONS DES AUTORITÉS PROVINCIALES AYANT JURIDICTION ET CONFORMÉMENT AUX EXIGENCES DU CODE D'INSTALLATION CAN1B149.1 ET.2.

Gas conversion kits are available to convert your appliance from the use of one type of gas to the use of another. These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation.

Kit part numbers are listed here and the following steps detail the conversion procedure.

TSDC FPDC

RCDC

LCDC

TSDC FPDC

RCDC

LCDC

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cinortcele68L58

AVERTISSEMENT: CET ÉQUIPEMENT DE CONVERSION SERA INSTALLÉ PAR UNE AGENCE QUALIFIÉE DE SERVICE CONFORMÉMENT AUX INSTRUCTIONS DU FABRICANT ET TOUTES EXIGENCES ET CODES APPLICABLES DE L'AUTORISÉS AVOIR LA JURIDICTION. SI L'INFORMATION DANS CETTE INSTRUCTION N'EST PAS SUIVIE EXACTEMENT, UN FEU, EXPLOSION OU PRODUCTION DE PROTOXYDE DE CARBONE PEUT RÉSULTER LE DOMMAGES CAUSER DE PROPRIÉTÉ, PERTE OU BLESSURE PERSONNELLE DE VIE. L'AGENCE QUALIFIÉE DE SERVICE EST ESPONSABLE DE L'INSTALLATION PROPRE DE CET ÉQUIPMENT. L'INSTALLATION N'EST PAS PROPRE ET COMPLÉTE JUSQU'À L'OPÉRATION DE L'APPAREIL CONVERTI EST CHÉQUE SUIVANT LES CRITÈRES ÉTABLIS DANS LES INSTRUCTIONS DE PROPRIÉTAIRE PROVISIONNÉES AVEC L'ÉQUIPEMENT.

Step 1. Turn off the gas supply to the appliance.

a. Open the control compartment access panel,

by actuating the spring-loaded magnetic catches securing the panel, gently depressing the outer top corners of the panel until the catches "pop" the panel free and allowing it to swing out and down to open.

b. Locate the two (2) latches at the top of the control compartment. To disengage the two latches from the bottom vee-flange of the glass enclosure panel, reach for the handles located towards the back of the latches and pull the handles down toward the front of the unit.

c. Swing the bottom of the door out and raise it slightly to lift the top flange of the door frame away from the appliance.

Step 2. Carefully remove the log set. Exercise care as not to break the log set.

Step 3. Referring to

front burner and then the rear burner.

tiKnoisrevnoCsaGenaporPoTlarutaN

Millivolt Appliances

Step 4. Refer to

provided with the kit. Using a Torx T20, remove and discard the three pressure regulator mounting screws. Remove the pressure regulator, spring, poppet, diaphragm and bushing. Dis-

card all removed components. Ensure the

tiKnoisrevnoCsaGlarutaNotenaporP

rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regulator using the new screws supplied with the kit. Tighten screws to 25 In. lb. torque.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

Figure 63

Figure 64

and the instructions

, remove the

Figure 63

Figure 64

Pressure Regulator

Remove These Components

Step 5. Attach manometer to the manifold side

pressure test fitting and verify manifold pressure reads 3.5 inches water column (0.87 KPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.

Step 6. Refer to remove the pilot hood assembly to access the hexed pilot orifice. Remove and replace the orifice with the one provided with the kit.

Figure 65 on page 28

and

Pilot

Orifice

Figure 65

Electronic Appliances

Step 7. Honeywell Electronic Valves - See

Figure 66

and the instructions provided with the kit. Remove the slotted cap screw, o-ring, pressure-regulating adjusting screw and spring. Retain all parts for possible later use. Install new components from the kit. Black cap and red spring for propane gas units. Silver cap and stainless steel spring for natural gas units. Before installing the cap, attach manometer to the manifold side pressure test fitting and adjust screw until pressure reads

3.5 inches water column (0.87 kPa) for natural gas, and 10.0 inches water column (2.49 kPa) for propane gas.

CONTROL

IG N ITE

Manifold Pressure Test Port

Slotted Cap

OFFION

Inlet Pressure Test Port

PSI

Spring

Adjusting Screw

Figure 66

See

Figure 67

follows: Remove the ignitor assembly retainer clip, and carefully remove the ignitor assembly.

Exercise extreme care to prevent damage to or breakage of the ignitor assembly.

and replace the pilot orifice as

Remove the screw securing the pilot assembly to its mounting bracket. Back off the flare nut at the end of the pilot gas line to free the pilot assembly from the gas line. Remove the pilot orifice and replace it with the one provided with the conversion kit. Reinstall the pilot assembly by reversing the steps detailed here.

When reinstalling the ignitor assembly, use extreme care to prevent damage and breakage. Do not apply any leverage to the ignitor assembly while restoring the retainer clip to its original position.

Clip

Pilot Assembly

Ignitor Assembly

Pilot Orifice

Flare Nut

Retaining

Note: If the ignitor is damaged, a replacement kit is available, order Catalog No. 87L54.

Figure 67

All Models

Step 8. (Refer to

A. Remove the two orifices from the manifold and replace them with the ones provided in the kit. The following table shows the orifice sizes for natural and propane models illustrates the orifice.

B. Install rear burner first, followed by front burner, as shown in arm of the venturi of each burner is hooked onto the air shutter adjustment lever (refer to

Figure 63 on page 27).

ing can be adjusted by rotating the adjustment lever from beneath the firebox floor. Refer to

Figure 58 on page 23

minimum primary air opening setting.

Figure 63 on page 27

. Figure 68

Figure 69

. Ensure that the

The primary air open-

for the recommended

)

ledoM

.oN

TSDC FPDC

RCDC

LCDC

* Each model has two burners. Each burner contains one of these orifices.

*ezisecifirO

.taN.porP

44#55#

Figure 68

BURNER POSITIONING

NOTE: INSTALL REAR BURNER FIRST,

THEN FRONT BURNER.

BRACKET A

Note: The burners are not identical. Position them so that the circular burner ports run as shown. Note especially the vertical run of ports relative to the pilot burner. Bracket A on the rear burner will interfere with the pilot burner if an attempt is made to install the rear burner in the front burner’s position.

REAR BURNER

FRONT BURNER

BURNER

PORTS

PILOT

BURNER

Figure 69

Step 9. Reassemble the remaining compo-

nents by reversing the procedures outlined in the preceding steps. Use pipe joint compound or Teflon tape on all pipe fittings before installing (ensure propane resistant compounds are used in propane applications, do not use pipe joint compounds on flare fittings).

Step 10. Attach the conversion label provided in the conversion kit to the rating plate on the appliance.

Step 11. Turn on gas supply and test for gas leaks.

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.

P/N 700,001M REV. H 09/2005

NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.

LHP 1110 West Taft Avenue • Orange, CA 92865

Superior CDST-CMP, CDPF-CEP, CDST-CEP, CDCR-CEN, CDST-CMN User Manual

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