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GATE AUTOMATION INSTALLATION SAFETY
While
the
comply with national
automation system. These include but are not limited to: safety standards established by entities like Underwriters Laboratory (UL), NFPA 70,
or codes and laws
manufacture"
stated
and
has
designed
local
laws, codes
by
corresponding
the system under strict safety
and safety
state, county or
While it may
not be compulsory, we highly recommend
UL
UL
For
pedestrians of the dangers of the automated gate system. For Class I and Class II installation, it is required to add a non-contact device, such as a photoelectric eye OR
a contact device such as a gate edge. For Class III installations it is required to add a non-contact device, such as a photoelectric eye, AND a contact device such as a
gate edge OR an audio alarm such as a siren, horn or buzzer.
VEHICULAR GATE AUTOMATION CLASSIFICATION
325
This
system
can be used In Class I, Class
CLASS
one-to
CLASS
intended for
store, or other building servicing the general public.
CLASS
in
general public.
CLASS
guarded industrial location or building such as an airport security area or other restricted access locations not servicing the general public, in which
unauthorized access is prevented via supervision by security personnel.
325 ENTRAPMENT PROTECTION REQUIREMENTS
all installation classes, it is required to properly adjust
I
-
RESIDENTIAL VEHICULAR GATE OPERATOR -
four
single
II
III
an industrial location or building such as a factory or
IV
family dwelling, or a garage or parking area
– COMMERCIAL/GENERAL ACCESS
use in a commercial location or building such as a multi-family housing unit (five or
– I
NDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR -
–
RESTRICTED ACCESS VEHICULAR GATE OPERATOR – A vehicular gate operator
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UL
325 INSTALLATION RECOMMENDATION
1.
Install the gate operator only when:
a. The operator is appropriate for the construction and the usage class of the gate.
b. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4’ (1.2m) above the ground to
prevent a 2-1/4” (6cm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that
the gate covers in the open position.
c. All exposed pinch points are eliminated or guarding is supplied for exposed rollers.
2. The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian
access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate
during the entire path of travel of the vehicular gate.
3. The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to
reduce the risk of entrapment. Swinging gates shall not open into public access areas.
4. The gate must be properly installed and work freely in both directions prior to the installation of the gate operator.
5. Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from
reaching over, under, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent
unauthorized use.
6. The Stop and/or Reset (if provided separately) must be located in the line-of-sight of the gate. Activation of the reset control shall not cause the
operator to start.
7. A minimum of two (2) WARNING SGNS (supplied with the gate operator) shall be installed, one on each side of the gate where easily visible.
8. For a gate operator utilizing a non-contact sensor:
a. Reference owner’s manual regarding placement of non-contact sensor for each type of application.
b. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
c. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a
moving gate or barrier.
9. For a gate operator utilizing a contact sensor such as an edge sensor:
a. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge and
post mounted both inside and outside of a vehicular horizontal slide gate.
b. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
c. A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not
subject to mechanical damage.
d. A wireless contact sensor such as the one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions
shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscaping or similar
obstruction. A wireless contact sensor shall function under the intended end-use conditions.
e. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing
gate is greater than 6” (152 mm) above the ground at any point in its arc of travel, one or more contact sensors shall be located on the bottom
edge.
f. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
INSTALLATION SAFETY
standards that apply to the mechanical, electrical
municipality.
following
ll
and Class
llI applications.
VEHICULAR
loading
standards,
UL
A vehicular gate operator (or
associated therewith.
dock area or other locations not intended to service the
it
325 safety
GATE
OPERATOR !
is ultimately the installers
standards.
A vehicular gate operator (or system)
responsibility to follow and
and operational aspects of the gate
system) intended
A vehicular gate
more single family units), hotel,
(or
system) i
for use In
operator (or system)
ntended
intended for use
the inherent obstruction sensing system and install warning signs on both sides of the gate, warning
a home of
garages, retail
for use
in
a
Page 3
OPERATIONAL SAFETY
#"
GENERAL SAFETY
WARNING! An incorrect installation or improper use of the product can cause damage to persons, animals or property.
Automation should be installed on a gate which is moving freely. Any issue with the smooth opening of closing of a gate will not be corrected by
adding automation.
Scrap packing materials (plastic, cardboard, polystyrene etc.) according to the provisions set out by current standards. Keep nylon or polystyrene bags out of
children’s reach.
Keep this instruction manual for future reference.
This product was exclusively designed and manufactured for the use specified in the present documentation. Any other use not specified in this
documentation could damage the product and be dangerous.
The Company declines all responsibility for any consequences resulting from improper use of the product, or use which is different from that expected and
specified in the present documentation.
Do not install the product in explosive atmosphere.
The Company declines all responsibility for any consequences resulting from failure to observe Good Technical Practice when constructing closing structures
(door, gates etc.), as well as from any deformation, which might occur during use.
Follow and comply with national and/or local electrical codes when performing any electrical installation.
Disconnect the electrical power supply before carrying out any work on the installation. Also disconnect any buffer batteries, if fitted.
Fit all the safety devices (photo cells, electric edges etc.) which are needed to protect the area from any danger caused by squashing, conveying and
shearing, according to and in compliance with the applicable directives and technical standards.
It is recommended to position at least one luminous signal indication device (blinker) where it can be easily seen for additional safety.
The Company declines all responsibility with respect to the automation safety and correct operation when other manufacturer’s components are used.
Only use original parts for any maintenance or repair operation.
Do not modify the automation components, unless explicitly authorized in writing by the Company.
Instruct the product user about the control systems provided and the manual opening operation in case of emergency.
Anything which is not expressly provided for in the present instructions is not allowed.
Installation must be carried out using the safety devices and controls prescribed by the UL 325 Standard.
CHECKING INSTALLATION
Before the automated device is finally put into operation, perform the following checks meticulously.
Make sure all components are fastened securely.
Check that all safety devices (photocells, pneumatic safety edge, etc.) are working properly.
Check the emergency operation control device.
Check opening and closing operations with the control devices applied.
Check the electronic logic for normal (or personalized) operation in the control panel.
ADJUSTING OPERATING FORCE
WARNING: Operating force is adjusted with extreme precision by means of the control unit’s electronic control. Operation at the end of
travel is adjusted electronically in the control panel. To provide good anti-crush safety, the operating force must be slightly greater than
that required to move the leaf both to close and to open it.
CONTROL
There are various options when it comes to the control system (manual, remote control, access control with magnetic badge, etc.) depending on the
installation’s needs and characteristics. See the relevant instructions for the various control system options. People due to use the automated device
must be instructed how to control and use it.
OPERATIONAL SAFETY
The installer is responsible for communicating the following information to the end- user:
This product has been designed and built solely for the purpose indicated herein. Uses not contemplated herein
might result in the product being damaged and could be a source of danger.
The Firm disclaims all responsibility resulting from improper use or any use other than that for which the product
has been designed, as indicated herein, as well as for failure to apply Good Practice in the construction of entry
systems (doors, gates, etc.) and for deformation that could occur during use. If installed and used correctly, the
automated system will meet the required level of safety. Nonetheless, it is advisable to observe certain rules of
behavior so that accidental problems can be avoided:
Keep adults, children and property out of range of the automated system, especially while it is operating.
Operate the system when the full path of the gate is within sight.
It is essential to frequently check that all safety devices are in good working condition.
This application is not meant for use by people (including children) with impaired mental, physical or sensory capacities, or people who
do not have suitable knowledge, unless they are supervised or have been instructed by people who are responsible for their safety.
Children must be supervised to ensure they do not play with the system. Keep remote controls or other control devices out of reach of
children in order to avoid the automated system being operated inadvertently.
Check the system frequently, especially hinges, cables, springs or supports, to detect any loss of balance and signs of wear or
damage.
When cleaning the outside or performing other maintenance work, always cut off mains power.
Keep the photocells’ optics and illuminating indicator devices clean. Check that no branches or shrubs interfere with the safety devices
(photocells).
Do not use the automated system if it is in need of repair. In the event of a malfunction, cut off the power, activate the emergency
release to allow access and call in qualified technical personnel (professional installer).
If the automated system requires work of any kind, employ the services of qualified personnel (professional installer).
Anything that is not explicitly provided for in these instructions is not allowed.
The operator’s proper operation can only be guaranteed if the information given herein is complied with. The Firm shall not be
answerable for damage caused by failure to comply with the installation rules and instructions featured herein.
Have the complete system checked including all safety devices by a qualified professional technician at least once a year.
Descriptions and illustrations herein are not binding. While we will not alter the product’s essential features, the Firm reserves the right, at any time,
to make those changes deemed necessary to improve the product from a technical, design or commercial point of view, and will not be required to
update this publication accordingly.
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Page 4
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Limit Switch Functions
FC1
FC2
Pull to Open
Open
Close
Push to Open
Close
Open
!
!
for gates over feet
$"
%&!""""""""""""""""""""""%&#"
WARNING
Please read and follow all instructions before installing and operating this
Follow all local and federal building and electrical. TS Distributors is not responsible for faults or
damage cause by improper installation, application, or failure to comply with building codes.
!
Important. This
professional
serviced by an
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APPLICATIONS & CAPACITIES
product
technician. The
unqualified
is
intended
product warranty
person
.
to be
installed
may be voided
and serviced by
if installed or
product.
a
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FC2
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Page 5
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USE THE CENTER PIVOT POINT OF THE GATE HINGE AS THE REFERENCE POINT
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MOUNTING THE ACTUATOR
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Attach the actuator to the mounting brackets as shown on the images above.
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Place them in a secure
completely
!
!
MAKE
!
finalized the
SURE THAT THE BODY OF THE ACTUATOR DOES NOT HIT THE MOUNTING
location.
installation
BRACKET WHEN THE GATE IS FULLY CLOSED
Install
and
the snap rings only once you have
all
adjustments.
Page 7
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ADJUSTING AUTO
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!!
WITH GATES IN THE CLOSE
PRESS THE S 3
FLASHES.
BUTTON UNTIL S 2 LIGHT
!
THE GATE (S) WILL CYCLE 2
AUTOMATICALLY SETTING THE
NEEDED
TO
OPERATE.
!
THE
PROGRAMMING
IS
THE SET LIGHT TURNS
!
IF SET LIGHT
REPEAT
PROCESS.
FLASHES STEADILY PLEASE
FINE TUNE THE LIMIT SWITCHES TO
DESIRED OPEN AND CLOSED POSITIONS
AND TIGHTEN SCREWS.
POSITION
TIMES
COMPLETE
SOLID.
FORCE
WHEN
!
!
!
!
SET*
MEMORIZING
STEP- 1
PRESS
THE
THE RADIO
WILL
!
STEP-2
!
PRESS AND HOLD THE
BUTTONS
TRANSMITTER
SIMULTANEOUSLY
UNTIL THE RADIO LIGHT GOES ON
RELEASE THE TWO
buttons on four button remote)
AND
RELEASE
S1 BUTTON
LIGHT
START
FLASHING
ON THE HAND
TWO
BUTTONS. (Top two
REMOTE
HELD
SOLID.
!
STEP-3
PRESS
TRANSMITTER
FOR
(RETURN TO STEP 2 TO
MEMORIZE
REMOTES.)
THE
BUTTON ON THE
ACTIVATION.
ADDITIONAL
YOU
DESIRE
CONTROLS TRANSMITTERS
!
!
!
STEP-4
!
WHEN COMPLETED
THE RADIO LIGHT WILL GO OUT.
PRESS
!
TEST EACH TRANSMITTER FOR OPERATION.
4,K804,"*1"*86-"+,6"6-"L,"3,4%-4A,JM"
THE
S1
BUTTON.
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Page 12
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TIMMER
Parameter
Min.
Max.
Description
Automatic
Closing time [s]
Waiting time before automatic closing.
NOTE: Set to 0 if not used.
Force exerted by leaf/leaves. This is the percentage of force delivered, beyond the force stored during the
the set value (*). Install anti-crush safety devices where necessary.
Slow-down
distance [%]
Set slow-down speed as a percentage of total travel. This distance is traveled at low speed.
NOTE: When this parameter is edited, a new Autoset cycle must be run to confirm it.
Motor 1 Closing
Delay time [s]
Motor 1 closing delay time with respect to motor 2.
NOTE: set 0 for single motor operations (leaf 1)
Cross out
Setting used
Enables wireless memorizing of transmitters:
IMPORTANT: Enables the automatic addition of new transmitters, clones and replays.
Disables wireless memorizing of transmitters and automatic addition of clones.
IMPORTANT: Disables the automatic addition of new transmitters and clones.
Input configured as BAR 8K2 (Fig. H, ref. 5). Input for resistive edge 8K2.
The command reverses movement for 2 sec..
Input configured as BAR, safety edge (Fig. H, ref. 3-4).
The command reverses movement for 2 sec..
In the event beam is broken, photocell operation is disabled during opening. During closing, movement
is reversed immediately.
When beam is broken, photocells are active during both opening and closing. When beam is broken
during closing, movement is reversed only once the photocell is cleared.
Switches to 3-step logic; during closing start
reverses movement.
3 step
4 step
CLOSED
opens
DURING CLOSING
stop
OPEN
closes
closes
DURING OPENING
stop +
TCA
stop +
TCA
AFTER STOP
opens
opens
Movement is stopped only when the closing limit switch trips: in this case, the tripping of the closing
limit switch must be adjusted accurately (Fig. G Ref. B).
Use when there is a mechanical stop in closed position.
the mechanical stop. In this way, the leaves come to rest perfectly against the stop
3(??#>K!,=!<(>&D('!V,@>F!
INSTALLATION MANUAL
"A"-
TABLE
(*) In the European Union, apply standard EN 12453 for force limitations, and standard EN 12445 for measuring method.
TABLE “B” – LOGICS
DIP Logic Default
1
2 BAR/8K2 OFF
3
PARAMETERS
T1
T2 Leaf Force [%] 10 100
T3
T4
Transmitter
Programming
Photocell input
check
0 120
5 50
0 25
ON
OFF
autoset cycle (and subsequently updated), before an obstacle alarm is generated.
WARNING: It affects impact force directly: make sure that current safety requirements are met with
Description
1 – Press in sequence the hidden key and normal key (T1-T2-T3-T4) of a transmitter that has already
been memorized in standard mode via the radio menu.
2 – Press within 10 sec. the hidden key and normal key (T1-T2-T3-T4) of a transmitter to be
ON
OFF
ON
OFF
ON Enable safety check on the PHOT input.
OFF Safety check on PHOT input not enabled
memorized.
The receiver exits programming mode after 10 sec.: you can use this time to enter other new
transmitters.
This mode does not require access to the control panel.
Transmitters are memorized only using the relevant Radio menu or automatically with replays.
4 Edge input check OFF
5
6 Fast closing OFF
7
8 3-step logic OFF
9
10
Photocells
during closing
Block pulses
During opening
Hammer during
Opening
Closing limit
Switch pressure
OFF
OFF
OFF
OFF
ON Enable safety check on the BAR input.
OFF Safety check on BAR input not enabled.
ON
OFF
ON Closes 3 seconds after the photocells are cleared before waiting for the set TCA to elapse.
OFF Logic not enabled.
ON The start pulse has no effect during opening.
OFF The start pulse has effect during opening.
ON
OFF Switches to 4-step logic.
OFF Logic not enabled.
ON
OFF
ON
Before opening completely, the gate pushes for approx. 2 seconds as it closes. This allows the
solenoid lock to be released more easily.
IMPORTANT – Do not use this function if suitable mechanical stops are not in place.
This function allows leaves to press against the mechanical stop without the Amperostop sensor
interpreting this as an obstacle.
Thus the rod continues its stroke for a few seconds after meeting the closing limit switch or as far as
11
opens
Page 13
1) GENERAL INFORMATION
Terminal
Definition
Description
L
LINE
N
NEUTRAL
JP2
JP5
Board power supply:
2aV= Buffer battery power supply
10
MOT 1+
11
MOT 1 -
14
MOT 2+
15
MOT 2 -
20
BLINKER
24V (MAX. 1A)
21
28
29
40
Not used
41
Not used
45
Not used
51
24V+
Tested safety device power supply output (photocell transmitter and safety edge transmitter).
Output active only during operating cycle.
START command button (N.O.).
Operation according to “3/4-STEP” logic
OPEN command button (N.O,).
When the contact is open, the automated device closes following the TCA time, where activated.
The command stops movement, (N.C.)
If not used, leave jumper inserted
PHOTOCELL input (N.C.).
Operation according to “PHOTOCELL/PHOTOCELL DURING CLOSING” logic if not used, leave jumper inserted
BAR safety edge input (N.C.)
If not used, leave jumper inserted.
min.
Low voltage/mains insulation
> 2MOhm 500V
Thermal overload protection
Software
!#"
The ZARA BTL2 control panel comes with standard factory settings. Any change
must be set by means of the TRIMMER and DIP SWITCH settings.
The Control unit completely supports the EELINK protocol.
Its main features are:
Control of 1 or 2 24V BT motors
Note: 2 motors of the same type must be used
Electronic torque control with obstacle detection
Separate inputs for safety devices
Built-in radio receiver rolling code with transmitter cloning.
The board has a terminal strip of the removable kind to make maintenance or
replacement easier. It comes with a series of prewired jumpers to make the
installer’s job on site easier.
The jumpers concern terminals: 70-71, 70-72, 70-74. If the above-mentioned
Terminals are being used, remove the relevant jumpers. (*other voltages to order)
TESTIING
The ZARA BTL2 panel controls (checks) the start relays and safety devices (photo- Usable transmitter versions:
cells) before performing each opening and closing cycle. All ROLLING CODE transmitters compatible with ((ER-Ready))
If there is a malfunction, make sure that the connected devices are working properly 3) TUBE ARRANGEMENT Fig. A
and check the wiring.
Intsall the electrical system referring to the standards in force for electrical systems
2) TECHNICAL SPECIFICATIONS
Power supply 220-230V 50/60 Hz
Operating temperature range -20/ +55 !C
Dielectric rigidity Mains/LV3750V~for 1 minute
Motor relay switching current 10A
Maximum motor power 40W + 40W (24V )
Accessories power supply
24V ~ (demand max. 0,2A)
24V ~ safe
Solenoid lock 24V ~ max. 15W
Flashing light 24V max. 25W
Fuses See Fig. C
N ! of combinations 4 billion
Max. n ! of transmitters that can be memorized 63
Maximum work time 3 minutes
Maximum power 130W
Maximum cycle
CEI 64-8, IEC 364, harmonization document HD 384 and other national standards.
4) TERMINAL BOARD WIRING Fig. C
WARNINGS – When performing wiring and installation, refer to the standards in
force and, whatever the case, apply good practice principles.
Wires carrying different voltages must be kept physically separate from each other
or they must be suitably insulated with at least 1mm of additional insulation.
Wires must be secured with additional fastening near the terminals, using devices
such as cable clamps.
All connecting cables must be kept far enough away from the dissipater.
WARNING! For connection to the mains power supply, use a multicore cable
With a cross-sectional area of at least 3x1.5mm of the kind provided for by
the regulations in force.
To connect the motors, use a cable with a cross-sectional area of at least
1.5mm of the kind provided for by the regulations in force. Byway of example,
if the cable is run outside (unprotected), it must be at least type H07RN-F,
while if it is run inside (in a raceway), it must be at least type H05 VV-F.
S3 13s-1-13s-1x30 pause 90
!
Power supply
Motor
Aux
Limit switches
Power
Supply
Accessories
Commands
TRANSF PRIM Transformer primary winding connection, 220-230V~
JP4
42 SW1
43 SW2
44 Not used
50 24V-
52 24Vsafe+
60 Common
61 START
62 OPEN
70 Common
71 STOP
72 PHOT (**)
73 FAULT 1
TRANSF SEC
Solenoid lock
Single phase power supply 220-230V ~ 50/60 Hz
24V~ Transformer secondary winding
Connection motor 1. Time lag during closing. (14)
Connection motor 2. Time lag during opening. 2s
Flashing light 24V output max. 25W. Contact stays closed while leaf is operating
24V ~ max. 15W
Limit switch motor 1
Limit switch motor 2
Accessories power supply output
START and OPEN inputs common
Gate opened with this command. If the input stays closed, the leaves stay open until the contact is opened
STOP, PHOT and BAR inputs common
Test input for safety devices connected to PHOT.
Safety devices
Antenna
74 BAR (**)
75 FAULT 2
Y ANTENNA
# SHIELD
Configurable according to the “BAR/8K2” logic
The command reverses movement for 2 sec.
Test input for safety devices connected to BAR.
Antenna input.
Use an antenna tuned to 433MHz. Use RG58 coax cable to connect the Antenna and Receiver. Metal bodies close to the antenna can
interfere with radio reception. If the transmitter’s range is limited, move the antenna to a more suitable position.
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