Superior BRT40STTMN Installation And Operation Instructions Manual

PFS
USC
P/N 900301-00 REV. C 05/2016
P900301-00
Installation and Operation Instructions
BRT40ST B-Vent Gas Fireplaces
Ce manuel est disponible en francais, simplement en faire la demande. Numéro de la pièce 900301-02.
®
Report No. F14-172
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Decorative Product: Not for use as a heating appliance.
WARNING:
Models
BRT40STTMN
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
NOTICE: Fireplace is not to be operated by a thermostat.
AVERTISSEMENT:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
RISQUED’INDENDIE OU D’EXPLOSION Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
Innovative Hearth Products BRT40ST See-Through B-Vent Gas Fireplaces
SAFETY AND YOUR FIREPLACE
See attached color flyer for proper color representation
General Information 900301-00 05/2016
DANGER
A barrier designed to reduce the risk of burns from the hot viewing glass is pro­vided with this appliance and shall be installed for the protection of children and other at-risk individuals.
Voir ci-joint tract pour une bonne représentation de la couleur
DANGER
L’écran pare-étincelles fourni avec ce foyer réduit le risque de brûlure en cas de contact accidentel avec la vitre chaude et doit être installé pour la protection Des enfants et Des personnes à risques.
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
VITRE CHAUDE
RISQUE DE BRÛLURES.
NE TOUCHEZ PAS UNE VITRE
NON REFROIDIE.
NE LAISSEZ JAMAIS UN ENFANT
DE TOUCHER LA VITRE.
Vea el volante adjunto para la representación de color adecuado
PELIGRO
CAUSARÁ QUEMADURAS.
TOCAR EL VIDRIO CALIENTE.
LOS NIÑOS DEBEN NUNCA
Una barrera diseñada para reducir el riesgo de quemaduras desde la mirilla (vidrio) caliente es proveida con este aparato y deberá instalarse para la protección de los niños y otros individuos en riesgo.
2
EL VIDRIO CALIENTE
USTED DEBE NUNCA
TOCAR EL VIDRIO.
Safety and Your
La sécurité et
Seguridad y su
Fireplace
All parts of your
IHP fireplace get
EXTREMELY HOT!
To prevent severe burns
and injuries, do Not remove the barrier on the appliance which prevents direct contact with the glass.
Follow the safety instructions below
and be sure everyone in your household understands this burn hazard:
• The surfaces on your fireplace get EXTREMELY HOT!
• The glass on the front of the fireplace reaches EXTREMELY HIGH temperatures and can cause severe burns if touched.
• Keep children away from an operating fireplace. Closely supervise children in any room where a fireplace is operating to prevent contact with glass.
• Keep clothing, furniture, gasoline, and other flammable liquids away from the fireplace.
• Even after the gas is turned off, fireplace surfaces remain extremely hot.
Be sure to attach the enclosed Safety-
in-Operation Warnings where you
turn on your fireplace, to help remind everyone of the dangers associated with high temperatures
Read Important Safety Information
(Page 28)
.
(Page 24)
.
votre foyer
Toutes les parties de votre
foyer IHP deviennent
EXTRÊMEMENT CHAUDES !
Afin d’éviter les brûlures
graves ou les blessures, ne pas retirer l’écran de protection de la foyer qui empêche tout contact direct avec la vitre.
Suivez les instructions de sécurité
ci-dessous et veillez à ce que tous les membres de votre famille soient conscients du danger de brûlure encouru :
• Les surfaces de votre foyer deviennent EXTRÊMEMENT CHAUDES !
• La vitre située à l'avant du foyer atteint des températures EXTRÊMEMENT ÉLEVÉES et peut causer de graves blessures en cas de contact.
• Tenez les enfants à l'écart du foyer lorsqu'il fonctionne. Surveillez attentivement les enfants dans les pièces où un foyer est utilisé afin d'éviter qu'ils ne soient en contact avec la vitre.
• Tenez tous les vêtements, les meubles, l'essence et tout autre liquide inflammable à l'écart du foyer.
• Même après fermeture du gaz, les surfaces du foyer restent extrêmement chaudes.
Veillez à coller les Étiquettes de mise
en garde relatives à la sécurité d'utilisation à l'endroit où vous
utilisez le foyer, pour rappeler à tous les utilisateurs les dangers liés aux
températures élevées
Lisez L’information de sûreté importante (Page 28)
(Page 24)
.
.
chimenea
¡Todas las partes de la
chimenea IHP se ponen
MUY CALIENTES!
Para evitar quemaduras y lesiones
graves, no quite el protector de malla o guardia de seguridad que evita el contacto directo con el vidrio.
Siga las instrucciones de seguridad
a continuación y asegúrese de que todos en su hogar sepan acerca de este peligro de quemadura:
• ¡Las superficies de la chimenea se ponen MUY CALIENTES!
• El vidrio delante de la chimenea alcanza temperaturas EXTREMADAMENTE ALTAS y puede causar quemaduras graves si se toca.
• Mantenga a los niños alejados de la chimenea en funcionamiento. Supervise en forma cercana a los niños en cualquier cuarto donde haya una chimenea funcionando para impedir el contacto con el vidrio.
• Mantenga la ropa, mobiliario, gasolina y otros líquidos inflamables alejados de la chimenea.
• Aún después de haber apagado el gas, las superficies de la chimenea permanecen extremadamente calientes.
Asegúrese de colocar las Etiquetas de
advertencia de seguridad de operación
en el lugar donde enciende la chimenea, para que todos recuerden los peligros asociados con las altas temperaturas (Página 28)
Lea Información importante de
seguridad (Página 28).
.
[FRENCH][ENGLISH]
[SPANISH]
3
Innovative Hearth Products BRT40ST See-Through B-Vent Gas Fireplaces
General Information 900301-00 05/2016
TABLE OF CONTENTS
Safety and Your Fireplace ..................Page 2
Packaging .........................................Page 4
Introduction ......................................Page 4
General Information ..........................Page 4
Requirements for the Commonwealth of Massachusetts .Page 6
Cold Climate Insulation .....................Page 7
Location ............................................Page 7
Vent Termination Clearances ............ Page 8
Appliance and Vent Clearances .........Page 9
Pre-Installation Steps ........................Page 10
Typical Installation Sequence ...........Page 10
Step 1. Framing .................................Page 11
Fireplace Specifications .....................Page 12
Step 2. Routing Gas Line ..................Page 13
Step 3. Install The Venting System ...Page 13
Step 4. Field Wiring .........................Page 14
Step 5. Connecting Gas Line ...........Page 15
Step 6. Outside Air Kit .....................Page 16
Step 7. Verifying Appliance Operation Page 17
Step 8. Installing Logs ...................Page 18
Step 9. Remove/Install Glass Door .Page 21
Step 10. Burner Adjustments ............Page 21
Step 11. Hood Installation .................Page 22
Finishing Requirements ....................Page 22
Step 12. Spillage Test/Safety Switch .Page 23
Step 13. Installer - Attaching Safety-
in-Operation Warnings .............. Page 24
Gas Conversion Kits .................. Page 25
Operation/Care of Your Appliance .....Page 27
Gas Controls Access .........................Page 27
Important Safety Information ....... Page 28
Homeowner- Attaching Safety-
in-Operation Warnings .............. Page 29
Maintenance ......................................Page 34
Front Glass Enclosure Panel,
Removal and Installation ...............Page 35
Install Vermiculite, Embers and LogsPage 36 Burner Flame Appearance/Sooting ...Page 39
Burner Flame Adjustments ...............Page 40
Millivolt Appliance Checkout .............Page 40
Wiring Diagrams ...............................Page 41
Accessory Components ....................Page 42
Maintenance Schedule ......................Page 44
Lighting Instructions – Millivolt ........Page 45
Troubleshooting Guide – Millivolt......Page 47
Replacement Parts List .....................Page 48
Warranty ...........................................Page 51
Please read and understand these instructions before beginning your
installation.
4
PACKAGING
The assembled vented gas fireplace is pack­aged with:
1 - One log set located within the firebox. 2 - One plastic bag containing the literature
package, which consists of Installation and Operations manual (this manual), Safety Flyer, Glass and Barrier Flyer and Safety-in­Operation Warning Labels, 8 nailing flanges;
plastic bag is located on top of the fireplace. 3 - Two hoods (installed). 4 - One plastic bag of glowing embers, one
plastic bag of decorative volcanic stone
and one bag of vermiculite is located in the
bottom compartment. 5 - Barrier 6 - Front Face Assembly
NOTE:
• If the barrier becomes dam-
aged, the barrier shall be re­placed with the manufacturer’s barrier for this appliance.
• For use with barrier(s) Part
No(s). J7420.
INTRODUCTION
The Millivolt appliances have a millivolt gas control valve with piezo ignition system. If any optional accessories that will require electrical power are to be installed, the electrical power must be provided at the time of appliance installation.
These vented gas fireplaces are designed for residential applications. They must be installed with approved type-B, 6" double wall vent pipe systems routed to the outside atmosphere.
GENERAL INFORMATION
WARNING
B-Vent appliances are not designed to operate in negatively pressured environments (pres­sure within the home is less than pressures outside). Significant negatively pressured environ­ments caused by weather, home design, or other devices may impact the operation of these appliances. Negative pres­sures may result in poor flame appearance, sooting, damage to property and/or severe personal injury. Do not operate these appliances in negatively pres­sured environments.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
WARNING
Young children should be care­fully supervised when they are in the same room as the appli­ance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.
AVERTISSEMENT
Les jeunes enfants devraient être surveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des brûlures s’ils viennent en contact avec la sur­face chaude. Il est recommandé d’installer une barrière physique si des personnes à risques habi­tent la maison. Pour empêcher l’accès à un foyer ou à un poêle, installez une barrière de sécu­rité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Les enfants et les adultes devraient être infor­més des dangers que posent les températures de surface élevées et se tenir à distance afin d’éviter des brûlures ou que leurs vêtements ne s’enflamment.
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CER­TIFICATION AND LISTINGS OF THIS UNIT.
Innovative Hearth Products BRT40ST See-Through B-Vent Gas Fireplaces
WARNING
Improper installation, adjust­ment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
WARNING
Failure to comply with these installation instructions will result in an improperly installed and operating appliance, voiding its warranty. Any change to this appli­ance and/or its operating controls is dangerous.
WARNING
Clothing or other flammable material should not be placed on or near the appliance.
AVERTISSEMENT
On ne devrait pas placer de vêtements ni d’autres matières inflammables sur l’appareil ni à proximité.
WARNING
Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.
AVERTISSEMENT
Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.
WARNING
THIS APPLIANCE MAY ONLY BE FITTED WITH DOORS CERTIFIED FOR USE WITH THE APPLIANCE.
WARNING
Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.
AVERTISSEMENT
Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spécifiquement approuvées avec cet appareil sont utilisées.
Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etcetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean.
L’installation et la réparation devrait être confiées à un technicien qualifié. L’appareil devrait faire l’objet d’une inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de pous­sière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.
Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Ne pas utiliser cet appareil s’il a été plongé, même partiellement, dans l’eau. Ap­peler un technicien qualifié pour inspecter l’appareil et remplacer toute partie du système de commande et toute commande qui a été plongée dans l’eau.
Only trim kit(s) supplied by the manufacturer shall be used in the installation of this ap­pliance.
Seules les trousses de garniture fournies par le fabricant doivent être utilisées pour l’installation de cet appareil.
General Information 900301-00 05/2016
These appliances comply with National Safety Standards and are tested and listed by PFS (Report No. F14-172) to ANSI Z21.50 (in Canada, CSA-2.22), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplaces.
These appliances may be used in bedrooms (USA only) when the room is an "unconfined space" as defined by the National Fuel Gas Code. Use in bedrooms may not be allowed by your local building codes. You should ob tain prior approval from the Authority having jurisdiction prior to installation.
Misc. Codes / Standards -
The Installation must conform to local codes or, in the absence of local codes, with the National
Fuel Gas Code, ANSI Z223.1/NFPA 54 - latest edition (In Canada, the current CAN/CGA-B149.1
installation code). The appliance, when installed, must be electri
cally grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA
70 - latest edition, or the Canadian Electrical Code, CSA C22.1 - latest edition.
Provide adequate clearances around air open ings and adequate accessibility clearance for service and proper operation. Never obstruct the front or back openings of the appliance.
These appliances are designed to operate on natural gas only. The use of other fuels or combination of fuels will degrade the perfor mance of this system and may be dangerous.
These fireplaces are designed as decorative appliances and are not intended for use as area heaters. They must Not be equipped with wall thermostats or remote controls with thermostat functions.
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
The appliance area be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids.
Millivolt Models - The millivolt appliances are
manually controlled and feature a spark igniter (piezo) that allows the appliance's pilot gas to be lit without the use of matches or batteries. This system provides continued service in the event of a power outage. A manually-modulated gas valve is stan dard. Flame appearance and heat output can be controlled at the gas valve. The BTU Input for these appliances is shown in Table 1.
Input (BTU) Gas Valves (all models)
All Models Fuel Type Input Rate (BTU / HR)
Millivolt Natural 37,500 high - 30,000 low Millivolt Propane 34,000 high - 27,000 low
Table 1
-
-
-
-
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
5
Innovative Hearth Products BRT40ST See-Through B-Vent Gas Fireplaces
Gas Pressure - All Models
Tables 2 and 3 show the appliances' inlet and manifold gas pressure requirements:
Inlet Gas Supply Pressure
Fuel # Minimum Maximum
Natural Gas
Propane*
4.5" WC
(1.12 kPa)
11.0" WC
(2.74 kPa)
Table 2
10.5" WC
(2.62 kPa)
13.0" WC
(3.24 kPa)
*if field converted
Manifold Gas Supply Pressure
Fuel # Low High
Natural
Gas
Propane*
Table 3
2.2" WC
(0.55 kPa)
6.3" WC
(1.57 kPa)
3.5" WC
(0.87 kPa)
10.0" WC
(2.49 kPa)
*if field converted
Test gauge connections are provided on the front of the millivolt gas control valve (identi­fied IN for the inlet and OUT for the manifold side). The control valves have a 3/8" (10mm) NPT thread inlet and outlet side of the valve (refer to Figure 1).
Propane tanks are at pressures that will cause damage to valve components. Verify that the tanks have step down regulators to reduce the pressure to safe levels.
The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
Orifice Sizes - Sea Level to High Altitude (All Models)
These appliances are tested and approved for installation at elevations of 0-4500 feet (0-1372 meters) above sea level using the standard burner orifice sizes (marked with an "*" in Table 4). For elevations above 4500 feet, contact your gas supplier or qualified service technician.
Deration - At higher elevations, the amount of BTU fuel value delivered must be reduced by either:
• Using gas that has been derated by the gas
company.
• By changing the burner orifice to a smaller
size as regulated by the local authorities having jurisdiction and by the (USA) National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition or, in Canada, the CAN/CGA-B149.1 codes - latest edition.
Install the appliance according to the regulations of the local authorities having jurisdiction and, in the USA, the National Fuel Gas Code NFPA 54 / ANSI Z223.1 - latest edition or, in Canada, the CAN/CGA-B149.1 - latest edition.
Flame breadth, height and width will diminish 4% for every 1,000 feet of altitude.
In Canada - CAN/CGA-2.17-M91 (R2009) (high altitude): THE CONVERSION SHALL BE CAR­RIED OUT BY A MANUFACTURER’S AUTHO­RIZED REPRESENTATIVE, IN ACCORDANCE WITH THE REQUIREMENTS OF THE MANU­FACTURER, PROVINCIAL OR TERRITORIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN/CGA-B149.1 OR CAN/CGA-B149.2 INSTALLATION CODES.
Burner Orifice Sizes (all models)
Elevation
Feet (meters)
0-4500
(0-1372)
**If field converted.
Table 4
• Part /Cat. Number
Natural
Gas
drill size (inches)
#32 (0.116")
37L82 •
* Standard size installed at factory
drill size (inches)
1.65mm (.065")
*
Propane
Gas**
74L88 •
**
General Information 900301-00 05/2016
Gas Valve Diagrams
See Figure 1 for Millivolt models.
HI/LO Variable Flame Height Adjustment
HTPTHTPT
I
L
O
T
Pilot Adjustment
Screw
Manifold Pressure Tap
P
Inlet Pressure Tap
IN
OUT
I
H
L
O
W
Main Gas Control Knob
F
F
O
P
I
L
it
O
T
O
N
OFF/PILOT/ON
Figure 1 - SIT Millivolt Gas Valve
REQUIREMENTS FOR THE COMMON­WEALTH OF MASSACHUSETTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
• Installation and repair must be done by a plumber or gas fitter licensed in the Com­monwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
6
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products BRT40ST See-Through B-Vent Gas Fireplaces
COLD CLIMATE INSULATION
For cold climate installations, seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room. It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests, if floor is above ground level. Gas line holes and other open­ings should be caulked or stuffed with unfaced fiberglass insulation.
If the fireplace is being installed on a cement slab in cold climates, a sheet of plywood or other raised platform can be placed underneath to prevent cold transfer to the fireplace and into the room. It also helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops.
MANUFACTURED HOUSING
General Information 900301-00 05/2016
B-Vent Fireplaces are not approved for use in OEM or aftermarket manufactured housing built to HUD standards.
LOCATION
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies (Figure 2).
En raison des températures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures (Figure 2).
The location should also be free of electrical, plumbing or other heating/air conditioning ducting.
Be aware that this is a heat producing ap­pliance. Objects placed above the unit are exposed to elevated temperatures.
Vertical Venting
Figure 2 - Typical Locations
**See-Through
* See-Through
side flush with a wall
Offset Venting
** When the see-through fireplace is installed in the middle of a room, do not extend side walls beyond either viewing side of the fireplace.
* When the see-through fireplace is installed with one side flush with a wall, the op­posite wall must not extend beyond either viewing side of the fireplace.
Do not insulate the space between the appli­ance and the area above it.
The appliance must be mounted on a fully sup­ported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materials. However, if installed on combustible materials, such as carpeting, vinyl tile or other combustible material other than wood flooring, the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance.
7
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products
Roof Pitch is X/12
12
X
Minimum Height from Roof to Lowest Discharge Opening
BRT40ST See-Through B-Vent Gas Fireplaces
General Information 900301-00 05/2016
VENT TERMINATION CLEARANCES
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Vertical Vent Termination Clearances
Gas Vent Rule - Gas vent caps are not permitted
within 8 ft. (2.4 m) of a vertical wall or similar obstruction. Gas vent caps that are located 8 ft. or more from a portion of a building which extends at an angle greater than 45° upward from the horizontal may terminate in accordance with Figure 4 , provided that in no case shall any discharge opening on the cap be less than 2 ft. (.6 m) horizontally from the roof surface (National Fuel Gas Code ANSI Z223.1 (NFPA
54) (CAN/CGA B149.1).
Multiple Terminations
These appliances may vent adjacent to and at the same level with any other gas appliances (including direct-vent appliances) provided that there is at least 2 ft. (0.6m) between the proximal edges of the vent caps. These appliances may be vented adjacent to a chimney vent servicing a solid fuel fireplace provided the B-vent cap is at least 2 ft. (0.6m) away from the nearest point of the chimney opening.
Vertical Vent Termination Clearances
The vent / air intake termination clearances above the high side of an angled roof is as shown in the following chart:
Figure 4
Termination Heights For Vents
Above Flat Or Sloped Roofs Ref. NFPA 54 / ANSI Z223.1
Roof Pitch * Feet * Meters
Flat to 6/12 1.0 0.3 6/12 to 7/12 1.25 0.38 7/12 to 8/12 1.5 0.46 8/12 to 9/12 2.0 0.61
9/12 to 10/12 2.5 0.76 10/12 to 11/12 3.25 0.99 11/12 to 12/12 4.0 1.22 12/12 to 14/12 5.0 1.52 14/12 to 16/12 6.0 1.83 16/12 to 18/12 7.0 2.13 18/12 to 20/12 7.5 2.29 20/12 to 21/12 8.0 2.44
Multiple Terminations
2 ft.
(0.6m)
Minimum
Figure 3
8
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products BRT40ST See-Through B-Vent Gas Fireplaces
MINIMUM CLEARANCES TO COMBUSTIBLES
Appliance And Vent Clearances
The appliance is approved with zero clearance to combustible materials on all sides (as detailed in Table 5), with the following exception: When
the unit is installed with one side flush with a wall, the wall on the other side of the unit must not extend beyond the front edge of the unit (see Figure 2).
MINIMUM CLEARANCES* Inches (millimeters)
Back and Sides 1/2" (13)
0 (0) from Spacers Or Dimples **
Top Spacers 0 (0)
Floor 0 (0)
From Bottom of Unit To Ceiling 64 (1626)
Vent 3 (77)
Top * / 1 (26) Sides & Bottom
SERVICE CLEARANCES Feet (meters)
Front, Back, Sides 3 feet (0.9 meters)
Table 5
Mantel Depth
14 (356)
12 (305)
10 (254)
8 (203)
6 (152)
4 (102)
12
(305)
8
10
(203)
(254)
Front or Rear Face
of Appliance
(152)
6
(102)
2
4
(51)
Figure 5 - Minimum Mantel Clearances
General Information 900301-00 05/2016
inches (millimeters)
Top of
Appliance
*NOTE: 3" (77 mm) above any inclined vent component.
**NOTE: See Page 11, Step 1 and Figure 8 for clearance requirements to the nailing flange located at each side of the unit and any screw
heads adjacent to it.
Hearth Extension - A hearth extension is not required with this appliance.
If a hearth extension is used, do not block the lower control compartment door. Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements.
Wall Finishes / Surrounds / Mantels
NOTE: Combustible wall finish materials and/or surround materials must not be allowed to encroach the area defined by the appliance front face (black sheet metal). Never allow combustible materials to be positioned
in front of or overlapping the appliance face (see Figure 6 on Page 9 and Figure 27 on Page 22).
Non-combustible materials, such as surrounds and other appliance trim, may be installed on the appliance face with these exceptions: they must not cover any portion of the removable glass panel or control compartment.
Vertical installation clearances to combustible mantels vary according to the depth of the mantel. See Figure 5. Mantels constructed of non­combustible materials may be installed at any height above the appliance opening; however, do not allow anything to hang below the fireplace hood.
Combustible Materials Allowed In Shaded Area Safe Zone
12"
45°
17"
Side Wall
Side Wall
14"
Min. Distance To Unprotected Side Wall
5"
8-1/4"
Top View of
Fireplace
Min. Distance To Protected Side Wall
Figure 6 - Minimum Distance to Unprotected Side Wall
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
NOTE: To avoid heat-related finish damage, we recommend the use of high temperature paint (rated 175° F or higher) on the underside of the mantel.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
9
Innovative Hearth Products
Turn tabs down and secure to the floor with 8d nails or other appropriate fasteners on all sides of the unit which do not have viewing glass panels.
EDVST SHOWN
(EDVPF - NO NAILING FLANGES
ON END WITH GLASS PANEL)
EDVCL SHOWN
(FOR EDVCR VIEW, INTERCHANGE SIDES)
Remove these two screws and use them when installing the nailing flanges.
Nailing Flanges
ith
BRT40ST See-Through B-Vent Gas Fireplaces
PRE-INSTALLATION STEPS
Front face assembly
Control Compartment (behind assembly)
Figure 7 - Unit Parts Identification
The appliance is shipped with all gas controls and components installed and pre-wired.
1. Remove the shipping carton.
2. Remove hood buy pulling away from unit (see Figure 7).
3. Remove front face assembly and barrier by
lifting approimately 1/2" and pulling away from unit (see Figure 7).
4. Remove the modesty panel by pulling the bottom right corner of the modesty panel out slightly to disengage the snap-fit fea­ture; lift the modesty panel by the tab on the panel's right end, pull the right end of the panel away from the cabinet and then pull the panel diagonally out of the left side cabinet panel slots. Remove the modesty panel carefully, so that none of the wires become loose or disconnected.
5. Open the latch (located under the firebox floor) securing the glass enclosure panel. Remove the panel by tilting it outward at the bottom and lifting it up. Set the door aside protecting it from inadvertent damage.
See Figure 24 on Page 21.
6. Remove log set box from firebox. Next, remove embers, vermiculite and volcanic stone from control compartment. Handle logs carefully to prevent breakage.
Hood
Barrier
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation is outlined below. However, each installation is unique and may result in variations to the steps described.
See the page numbers references in the follow­ing steps for detailed procedures.
Step 1. (Page 11) Construct the appliance framing. Position the appliance within the framing and secure with nailing brackets and floor anchor tabs.
Step 2. (Page 13) Route gas supply line to appliance location.
Step 3. (Page 13) Install the vent system and exterior termination.
Step 4. (Page 14) Field Wiring
a. Millivolt Appliances - The operating control
switch is factory installed.
Step 5. (Page 15) Make connection to gas
supply.
Nailing
Flanges
Turn tabs down and secure to the floor w 8d nails or other appropriate fasteners on all sides of the unit which do not have viewing glass panels.
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Step 6. (Page 16) Install and verify outside air kit operation.
Step 7. (Page 17) Checkout appliance opera­tion.
Step 8. (Page 18) Install the log set, vermicu­lite, volcanic stone and glowing embers.
Step 9. (Page 21) Removing and Installing glass enclosure panels.
Step 10. (Page 21) Adjust burner primary air shutter to achieve proper flame appearance.
Step 11. (Page 22) Install front face assembly with barrier and hoods.
Step 12. (Page 23) Conduct limit switch spillage test.
Step 13. (Page 24) Attach safety in operation warnings.
NOTE: Front Face Assembly with barrier installed must be rein­stalled prior to operation.
Remove these two screws and use them when installing the nailing flanges.
10
Note: The nailing flanges, combustible members and screw heads located in areas directly adjacent to the nailing flanges, are EXEMPT from the 1/2” clearance to combustible requirements for the firebox outer wrapper Combustible framing may be in screw heads and the firebox wrapper in areas adjacent to the nailing flanges. Frame the opening to the exact dimensions specified in the framing details of this manual.
direct contact with the nailing flanges and may be located closer than 1/2” from
.
Figure 8 - Nailing Flanges
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products
Gas Line
Center of gas line
is 3” (76 mm)
up from floor.
*41-1/2
(1054)
41-1/2
(1054)
22-3/4**
(578)
(See-Through)
inches (millimeters)
6-1/4 (159)
Minimum Framing Stud size is 2 x 4
BRT40ST See-Through B-Vent Gas Fireplaces
Step 1. FRAMING
Frame this appliance as illustrated in Figure 9. All framing details must allow for a minimum clearance to combustible framing members as shown inTable 5 on Page 9. If the appliance is to be elevated above floor level, a solid continuous platform must be constructed. Headers may be in direct contact with the appliance top spacers but must not be supported by them or notched
to fit around them. All construction above the appliance must be self supporting, DO NOT use the appliance for structural support.
Side Nailing Flanges
The fireplace should be secured to the framing at the side(s) and/or rear of the unit using the factory-provided nailing flanges. Install the 8 nailing flanges as shown in Figure 8 using the existing screws.
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Position the fireplace within the framing. When required, the flanges may be bent 90 degrees by hand or with the assistance of a hammer. Use wood screws to secure the nailing flanges to the framing. See Table 5 on Page 9 for clear­ances of framing members to cabinet parts in the nailing flange area. The nailing flange itself is exempt from these clearances.
Floor Nailing Tabs
Secure the fireplace to the floor as shown in
Figure 8.
*This dimension can be reduced to 41" (1041 mm). This results in 0" (0mm) clear­ance between framing and unit framing spacers (The 41-1/2" dimension permits easier fireplace installation, if unit is installed after framing is erected).
** Based on 5/8” drywall. Use 23" for 1/2" drywall.
Figure 9 - Fireplace Framing Specifications
11
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products BRT40ST See-Through B-Vent Gas Fireplaces
FIREPLACE SPECIFICATIONS
(See-Through)
Inches (millimeters)
FRAMING SPACERS
(Top and
both sides)
48-1/4 (1200)
48 (1219)
FINISHED WALL BRACKET
(Front and back edge of unit top)
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Figure 10
37-3/4 (959)
40-1/4 (1022)
Stepped to accept drywall
on all four corners
TOP VIEW
27-3/4 (705) 23-7/8 (607)
GAS INLET
ELECTRICAL
INLETS
OUTSIDE AIR
SHUTTER
CONTROL
COMPARTMENT
ACCESS PANEL
23-1/2
(597)
34-1/8
(867)
37
(940)
41
(1041)
1/2
(13)
DETAIL OF
FINISHED
WALL BRACKET
4-5/8 (118)
FRONT VIEW SIDE VIEW
2 (51)
41
(1041)
Hood
(both sides)
12
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products BRT40ST See-Through B-Vent Gas Fireplaces
Installation
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Step 2. ROUTING GAS LINE
Route a 1/2" (13 mm) gas line to the left side of the appliance as shown in Figure 11. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. All appliances are factory-equipped with a flexible gas line connector and 1/2" shutoff valve. (See Step
5 on Page 14).
3"
3-1/8"
(79 mm)
(77)
6-7/8"
5-5/8"
(143 mm)
(175)
Also see Figures 9 through 11
Figure 11 - Route Gas Line
Proper Sizing of Gas Line
Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per requirements outlined in the National Fuel Gas Code, NFPA 54 - latest edition (USA) or CAN/CGA-B149.1
- latest edition (Canada).
Never use galvanized or plastic pipe. Refer to Table 6 for proper sizing of the gas supply line, if black iron pipe is being used. Gas lines must be routed, constructed and made of materials that are in strict accordance with local codes and regulations. We recommend that a qualified individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance.
Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials, protection, sizing, locations, con­trols, pressure, sediment, and more. Certainly no one unfamiliar and unqualified should attempt sizing or installing gas piping.
Schedule 40
Black Iron Pipe
Inside Diameter (Inches)
Schedule 40 Pipe
Length (feet)
Natural
Gas
Propane
Gas
0-10 1/2 3/8
10-40 1/2 1/2
40-100 1/2 1/2 100-150 3/4 1/2 150-200 3/4 1/2
Table 6
NOTES:
• All appliances are factory-equipped with a flexible gas line connector and 1/2" shutoff valve.
• See Massachusetts Requirements on Page 6 for additional requirements for installations in the state of Massachusetts in the USA.
• The gas supply line should Not be connected to the appliance until Step 5 (Page 15).
• A pipe joint compound rated for gas should be used on the threaded joints. Ensure propane
resistant compounds are used in propane applications. Be very careful that the pipe
compound does not get inside the pipe.
• It is recommended to install a sediment trap in the supply line as close as possible to the appliance. Appliances using Propane should have a sediment trap at the base of the tank.
• Check with local building official for local code requirements (i.e. are below grade penetrations of the gas line allowed?, etc).
IMPORTANT: If propane is used, be aware that if tank size is too small (i.e. under 100-lbs, if this is the only gas appliance in the dwelling. Ref. NPFA 58), there may be loss of pressure, resulting in insufficient fuel delivery (which can result in sooting, severe delayed ignition or other malfunctions). Any damage resulting from an improper installation, such as this, is not covered under the limited warranty.
Step 3. INSTALL THE VENT SYSTEM
General Information
These instructions should be used as a guideline and do not supersede local codes in any way. Install venting according to local codes, these instructions, the current National Fuel Gas Code (ANSI-Z223.1) in the USA or the current standards of CAN/CGA-B149.1 in Canada.
Ensure clearances are in accordance with local installation codes and the requirements of the gas supplier.
Dégagement conforme aux codes d'installation locaux et aux exigences du foumisseunde gaz.
These fireplaces must be vented directly to the outside.
The vent system may not service multiple appliances, and must never be connected to a flue serving a solid fuel burning appliance. The vent pipe is tested to be run inside an enclosed wall (such as a chase). There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe.
In the United States, vent installation must conform with local building codes. In the ab­sence of local codes, vents must be installed in accordance with the current edition of the National Fuel Gas Code (ANSI-Z223.1).
In Canada, vent installation must conform with local building codes. In the absence of local codes, vents must be installed in accordance with the current edition of the National Stan­dard of Canada CAN/CGA-B149.1 or B149.2 Installation Code.
This gas fireplace must be vertically vented using listed 6" type-B, double-walled vent pipe and a listed vent termination.
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
13
Innovative Hearth Products
10 ft.
Minimum
12 ft.
Minimum
60 degrees
max.
H
I
L
O
W
P
I
L
O
T
O
N
ti
O
F
F
IN
OUT
BRT40ST See-Through B-Vent Gas Fireplaces
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900301-00 05/2016
Figure 12
Step 4. FIELD WIRING
CAUTION: Label all wires prior to disconnec­tion when servicing controls. Wiring errors can cause improper and dangerous operation.
ATTENTION: Au moment de l'entretien des commandes, étiquetez tous les fils avant de les débrancher. Des erreurs de cáblage peu­vent entraîner un fonctionnement inadéquat et dangereux.
Verify proper operation after servicing.
S'assurer que l'appareil fonctionne adé­quatement une fois l'entretien terminé.
Refer to Section A for millivolt appliances. The gas valve is set in place and pre-wired at the factory on both models.
A. Millivolt Wiring (See Figure 14)
Install Optional Control Switch (OFF/ON wall
switch or remote control receiver). Install snap bushing (on brown wall switch wire) into control switch knock-out in side panel (see Figure 10). Wire the optional control switch within the mil­livolt control circuit (as shown in Figure 14) using the 15 feet of brown 2-conductor wire supplied (route wires through the snap bush­ing to the optional control switch). Mount the optional control switch in a convenient location on a wall near the fireplace.
CAUTION
Do not connect optional control switch to 120 VAC power supply.
Figure 13
Slip the first 6" (152 mm) section of B-Vent over the fireplace flue outlet and secure with four sheet-metal screws (# 8 or larger), and install the remainder of the B-Vent to the outside. Minimum overall height of the vent system and appliance must be 10' (2.54 m) vertical - no offset (see Figure 12); or 12' (3.7 m) when an offset up to 60 degrees from the vertical is used - this offset may start at the fireplace flue collar (see Figure 13). The maximum overall
height of the vent system and appliance should not exceed 40 feet.
Install the B-vent system in accordance with the vent manufacturer's instructions.
CAUTION: THIS APPLIANCE CANNOT BE VENTED HORIZONTALLY.
HIGH LIMIT SWITCH
CONTROL SWITCH*
If any of the original wire as supplied must be replace, it must be replaced with type AWM 105° C - 18 gage wire.
VERIFY PROPER OPERATION AFTER SERVICING.
Schematic Representation Only
Figure 14 - Millivolt Wiring Diagram
THERMOPILE
GAS CONTROL VALVE
TERMINALS
T
TP HTP
TH
* Control Switches: Wall On/Off Switch or Timer, Unit
Mounted On/Off Switch, or Remote Control Switch. If an optional control switch is installed, turn the appliance­mounted ON/OFF burner control switch to the OFF position.
NOTE: Refer to the vent manufacturers instal­lation instructions for variations of venting techniques. If common venting of several units is contemplated, it should be discussed with an architect and the local Building Department.
Do not place insulation materials within 1" of the gas vent system.
14
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Innovative Hearth Products BRT40ST See-Through B-Vent Gas Fireplaces
STEP 5. CONNECTING GAS LINE
Make gas line connections. All codes require a shut-off valve mounted in the supply line. Figure 15 illustrates two methods for connecting the gas supply. The flex-line method is acceptable in the U.S., however, Canadian requirements vary depending on locality. Installation must be in compliance with local codes.
A sediment trap is recommended in the gas piping within the home to prevent moisture and debris in the line from damaging the valve.
These appliances are equipped with a gas flex line for use (where permitted) in connecting the unit to the gas line. A gas flex line is provided to aid in attaching the appliance to the gas supply. The gas flex line can only be used where local codes permit.
The flex line is rated for both natural and propane gas. A manual shut off valve is also provided with the flex line. The gas control valve is located in the lower control compartment.
TEST ALL CONNECTIONS FOR GAS LEAKS (FACTORY AND FIELD):
WARNING
Never use an open flame to check for leaks.
Turn on gas supply and test for gas leaks, us­ing a gas leak test solution (also referred to as bubble leak solution).
NOTE: Using a soapy water solution is an effective leak test solution but it is not recom­mended, because the soap residue that is left on the pipes/fittings can result in corrosion over time.
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A. Light the appliance (refer to the lighting
instructions label in the control compart­ment or in the Installation and Operation Instructions manual).
B. Brush all joints and connections with the gas
leak test solution to check for leaks. If bubbles are formed, or gas odor is detected, turn the gas control knob (off/pilot/on) to the “OFF” position. Either tighten or refasten the leaking connection, then retest as described above.
C. When the gas lines are tested and leak free,
be sure to rinse off the leak testing solution.
To access the valve open the lower control compartment door (see Figure 17 ) by pushing in the right top corner of the door. (The door is hinged at the bottom). Remove the bottom compartment door by sliding the hinge pin, located at the door’s left side, to the right until it disengages from the left corner post hole. Pull the door diagonally to the left, away from the fireplace.
The lower control compartment door on the side opposite the valve lifts on and off.
The millivolt control valve has a 3/8" (10 mm) NPT thread inlet port.
Secure all joints tightly using appropriate tools and sealing compounds (ensure propane resistant compounds are used in propane applications).
All codes require a shut-off valve mounted in the supply line. The orientation of the shut-off valve should face the front. Figure 15 illustrates two methods for connecting the gas supply.
A sediment Trap is recommended to prevent moisture and debris in the gas line for damag­ing the valve.
Figure 15 - GAS CONNECTION
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
15
Innovative Hearth Products
Outside Air Control Lever with Stop Behind
Securing Screw
Outside Air Shutter in the Closed Position
Control Compartment Access Panel
BRT40ST See-Through B-Vent Gas Fireplaces
Step 6. OUTSIDE AIR KITS
Optional outside make-up air kits, Model FOAK-4 or FAOK-4LD, may be used with these appli­ances. Refer to the installation instructions packaged with the air kits for specific installation information. If used, the outside air kit must be installed before the fireplace is framed and enclosed in the finished wall.
Outside air drawn into the fireplace supplies air to the fire for combustion. Only one outside air duct is necessary, if installed. See the Figure 11 for the location of the units outside air inlet.
If additional length of duct is necessary, pur­chase locally available U.L. Class 0 or Class 1 metallic ducting. The duct may extend up to 50' (15.24 m) in any direction.
NOTE: Do not terminate outside air kit in attic space under any circumstances.
CAUTION: NEVER LOCATE INLET WHERE IT CAN BE BLOCKED BY SHRUBS, SNOW DRIFTS, ETC. NEVER LOCATE INLET IN GARAGE OR ANY AREA WHERE THERE IS ANOTHER FUEL BURNING APPLIANCE OR PRODUCTS EMIT­TING COMBUSTIBLE GASES SUCH AS PAINT, GASOLINE, ETC. IN COLD CLIMATES, IT IS RECOMMENDED THE COMBUSTION AIR DUCT BE INSULATED.
After completing the installation of the optional outside air vent system, the outside air control lever must be put in service and tested to ensure proper operation before completing any enclo­sure around the firebox. Failure to do so may result in extensive and costly rework.
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The outside air shutter should be fully open when the fireplace is in use and completely closed when the fireplace is not being used. Closing it when not in use will prevent outside cold air from entering the dwelling.
Operate the actuator through several cycles including the closed position. Ensuring proper operation and freedom of movement. Return the actuator arm to the closed position.
NOTE: When installing the air duct vertically, DO NOT terminate the duct closer than 3' below
the chimney top.
Outside combustion air ducting may be run upwards or vertically through framing and ceil­ing joists, with the hood installed through an outside wall and 3' (1 m) below the termination. Ducting may also be run downward through floor Joists and under the home to a ventilated crawlspace not considered part of the living area of the home.
Before the operation of the vent system can be tested, the lever securing screw must be removed. See Figure 16.
The hand operated outside air control lever is located on the right side of the fireplace opening. See Figure 16.
To open the outside air shutter, open the bottom control access panel, reach into the gap between the firebox bottom and the modesty panel, and pull the outside air control lever all the way out.
Outside Air Control Lever
and Securing Screw Location
Figure 16
16
NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
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