Superior BRT2032TMN, BRT2532TMN, BRT2332TMN Installation And Operation Instructions Manual

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P126745-01
Installation and Operation Instructions
B-Vent Gas Decorative Fireplace
P/N 126745-01 Rev. E 02/2018
Report No. F09-157
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Models
BRT2032TMN BRT2332TMN BRT2532TMN
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instruc­tions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT:
RISQUED’INDENDIE OU D’EXPLOSION Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
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Thank you for your purchase. We appreciate your business! Please carefully read and follow all instructions in this manual. Pay
special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Please read and understand these instructions before installing or operating.
TABLE OF CONTENTS
Safety .............................................................................................2
Unpacking ......................................................................................4
Introduction ...................................................................................4
Product Specification .....................................................................5
Selecting Location ..........................................................................6
Pre-Installation Preparation ...........................................................7
Requirements for The Commonwealth of Massachusetts ..............9
Venting Installation ......................................................................10
Fireplace Installation ....................................................................12
Operation ....................................................................................18
SAFETY
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information consult a qualified installer, service agency or the gas supplier.
Inspecting Burners ......................................................................20
Cleaning and Maintenance ..........................................................20
Troubleshooting ...........................................................................21
Replacement Parts .......................................................................23
Service Hints ................................................................................23
Technical Service .........................................................................23
Accessories ..................................................................................23
Parts ............................................................................................24
Wiring Diagram ............................................................................29
Warranty ......................................................................................31
SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or optional accessory items when needed. Keep it with your other important papers.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
* Aftermarket: Completion of sale, not for purpose of
resale, from the manufacturer
NOT FOR USE WITH SOLID FUEL CHECK LOCAL CODES PRIOR TO INSTALLATION
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State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Com­monwealth of Massachusetts.
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosions, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
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SAFETY Continued
This fireplace is a vented product. This fireplace will not produce any gas leakage into your home if properly installed. This fireplace must be properly installed by a qualified service person. If this unit is not properly installed by a qualified service person, gas leakage can occur.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness or nausea. If you have these signs, the fireplace may not have been installed properly. Get fresh air at once! Have fireplace inspected and serviced by a qualified service person. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Propane/LP and Natural Gas: Both are odorless. An odor-making agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation
of this fireplace.
WARNING: Any change to this fireplace or its
controls can be dangerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
2. For propane/LP fireplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb capacity.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your
building
• immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier's instructions
• if you cannot reach you gas supplier, call the fire department.
4. Never install the fireplace
• in a recreational vehicle
• where curtains, furniture, clothing or other flammable objects
are less than 42" from the front, top or sides of the fireplace
• in high traffic areas
• in windy or drafty areas
5. This fireplace reaches high temperatures. Keep children and adults away from hot surfaces to avoid burns or clothing igni­tion. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.
6. Carefully supervise young children when they are in the room with fireplace.
7. A hearth extension is not required with this appliance. If one is installed, it is for aesthetic purposes only and does not have to meet the standard requirements.
8. Turn fireplace off and let cool before servicing or repairing. Only a qualified service person should install, service or repair this fireplace. Have fireplace inspected annually by a qualified service person.
9. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before cleaning fireplace.
10. Have venting system inspected annually by a qualified service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, Page 20.
11. Keep the area around your fireplace clear of combustible materi­als, gasoline and other flammable vapor and liquids. Do not run fireplace where these are used or stored. Do not place items such as clothing or decorations on or around fireplace.
12. Do not use this fireplace to cook food or burn paper or other objects.
13. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on fireplace nameplate.
14. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.
15. Do not install fireplace directly on carpeting, vinyl tile or any combustible material other than wood. The fireplace must set on a metal or wood panel extending the full width and depth of the fireplace.
16. Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service person to arrange for replacement of the unit.
17. Do not operate fireplace if any log is broken.
18. Do not use a blower insert, heat exchanger insert or other acces­sory not approved for use with this fireplace.
19. Provide adequate clearances around air openings.
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UNPACKING
The following items are packed inside the firebox. Remove before positioning firebox into framing.
• Ceramic Log Pack - Shrink wrapped on cardboard
• 3 plastic bags containing volcanic stone, pan and ember materials
• Rear Log (BRT2332TMN/BRT2532TMN Models Only). Remove 2 plastic quick ties from around burner and grate
• Grate Stand - Lift off of burner pan
Check all items for any shipping damage. If damaged, promptly inform dealer or distributor where you bought the product.
Retain these items for later installation.
CODES AND STANDARDS
This INNOVATIVE HEARTH PRODUCTS (IHP) appliance and its ap­proved components are safe when installed according to this instal­lation manual and are operated as recommended by IHP. Using any component fon IHP approved and tested for use with this appliance MAY CAUSE A FIRE HAZARD!
The IHP warranty will be voided by, and IHP disclaims any respon­sibility for the following actions:
A) Modification of the appliance or any of the components. B) Use of any component part not approved by IHP in combination
with this appliance.
C) Installation and/or operation in a manner other than instructed
in this manual.
D) The burning of anything other than the type of gas approved for
use in this gas appliance.
These fireplaces comply with National Safety Standards and are tested and listed by PFS Corporation (Report No. F09-157) to ANSI Z21.50 (in Canada, CSA-2.22) in both USA and Canada, as vented gas fireplaces. The installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54—latest edition (In Canada, the current CAN/ CGA-B149.1 installation code). The fireplace, when installed, must be electrically grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70—latest edition, or the Canadian Electrical Code, CSA C22.1—latest edition.
These appliances comply with CSA P.4.1-2015 “Testing Method for Measuring Annual Fireplace Efficiency. P4 (EnerGuide) is a measure­ment of the Canadian Office of Energy Efficiency.
Based on CSA P. 4.1-2015
INTRODUCTION
NOTICE: Decorative product not for use as a heating appliance.
WARNING: Installation of this appliance should be done by a qualified service person well trained in the installation of such appliances. You will also need a building permit from your local Building and Safety Commissioner before installing this appli­ance; otherwise your insurance co. may not cover this appliance.
CAUTION: Do not connect appliance before pres­sure testing gas piping. Damage to gas valve may result and an unsafe condition may be caused.
WARNING: Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers, young chil­dren, and others may be susceptible to accidental burns. A physical barrier is recommended if there are to be at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjust­able safety gate to keep toddlers, young children, and other at-risk individuals out of and away from hot surfaces.
These fireplace models are vented gas fireplaces that use a millivolt gas control valve with a millivolt ignition system. 25" models have a 5" B-vent and 24" models have a 4" B-vent. A properly sized B-Type venting system and listed type vent cap are not supplied but are required for proper operation. See venting instructions on Page 10.
WARNING: This gas appliance must not be con­nected to a chimney flue servicing a solid fuel burning appliance.
These models are factory equipped for use with natural gas and must be converted when intended for use with propane/LP gas. Conver­sion kits PCBM-324 and PCBM-325 may be purchased for simple conversion to propane/LP gas. See Accessories, Page 23.
BEFORE YOU BEGIN Before beginning the installation of your appliance, read these in-
structions completely.
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The appliance and it’s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
For the purpose of input adjustment two pressure taps (for IN and OUT pressures) are provided on the gas control valve for test gauge connections to the appliance.
This fireplace may not be installed in manufactured (mobile) hous­ing constructed to HUD standards. The fireplace may be installed in aftermarket, non-HUD manufactured housing provided its installation complies with State and Local Codes and in the absence of these codes complies with the National Fuel Gas Code ANSIZ223.1 NFPA 54..
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PRODUCT SPECIFICATION
6 7/8"
2 1/4"
7"
7"
Alternate Gas
Supply Inlet
13 1/4"
32 1/4"
* 27 1/2"
29"
* 13 3/4"
14 1/2"
* 20 3/8"
21 1/2"
2 1/2"
8 1/4"
11 3/4"
22 3/8"
For Use
With B-1
Vent Pipe
Only
16 3/4"
7 5/8"
10 5/8"
8 1/8"
10 1/2"
8 3/8"
2 1/2"
8 1/4"
5/8"
34 1/2"
35 3/8"
29 1/2"
18 1/4"
7"
7"
16 3/4"
36 1/2"
* WITH REFRACTORY
DIMENSIONS
HEARTH AREA
GAS RATING - NATURAL
BRT2032TMN BRT2332TMN AND BRT2532TMN
Max. Input Rating 15,000 Btu/Hr 25,000 Btu/Hr Manifold Pressure 3.5" WC (0.87 kPa) 3.5" WC (0.87 kPa) Minimum Supply Pressure 4.5" WC (1.12 kPa) 4.5" WC (1.12 kPa) Maximum Supply Pressure 10.5" WC (2.66 kPa) 10.5" WC (2.66 kPa) Orifice Size # 49 # 40
GAS RATING - PROPANE/LP
Max. Input Rating 15,000 Btu/Hr 25,000 Btu/Hr Manifold Pressure 10" WC (2.49 kPa) 10" WC (2.49 kPa) Minimum Supply Pressure 11" WC (2.74 kPa) 11" WC (2.74 kPa) Maximum Supply Pressure 13" WC (3.23 kPa) 13" WC (3.23 kPa) Orifice Size # 56 # 54
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Figure 1 - Appliance Dimensions
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SELECTING LOCATION
INTERNAL WALL INSTALLATION
CORNER INSTALLATION
FULL PROJECTION INSTALLATION
FLUSH INSTALLATION
To determine the safest and most efficient location for your appliance, you must take into consideration the following guidelines:
1. The location must allow for proper clearances (see Clearances,
Page 7).
2. Consider a location where heat output would not be affected by drafts, air conditioning ducts, windows, or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier. Figure 2 shows a plan view of a few common locations.
Flush installations are recommended where living space is limited or at a premium, and since the space required to enclose the appliance would be located beyond an outside wall, this would also reduce the cutting of joists, roof rafters, and such. Check local codes for any restrictions.
Projected installations can extend any distance into the room. A pro­jection may be ideal for a new addition on an existing, finished wall.
Corner installations make use of space that may not normally be used and provides a wider and more efficient range for radiant heat transference.
Internal wall installations provide a discreet option for room separa­tion and can also be ideal as an addition to an existing wall.
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Figure 2 - Possible Locations for Installing Fireplace
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PRE-INSTALLATION PREPARATION
0 cm/
po
0 cm/po
Clearance
*
*
**
42" (10.67 cm) Min. Clearance from Opening to Ceiling
0" Clearance
Ceiling
1" (2.5 cm) Min. Clearance to "B" Vent's Outer Pipe
Required Air Spaces are Indicated with an "
*
". Do Not Pack with Insulation or Any Other Material
DO NOT BLOCK
OR OBSTRUCT
OPENINGS
0" Clearance to Wood or Noncombustible Flooring
Spacer
3" (7.6 cm)
1
1
/2"
(3.8 cm) Max.
8" (20.3 cm)
6" (15.2 cm)
13" (33 cm)
12"
(22.9 cm)
Combustible Materials
Header
1 1/2" (3.8 cm)
Max.
3" (7.6 cm)
Max.
6" (15.2 cm)
Max.
9"
(22.86 cm)
12"
(30.48 cm)
Outer Surround
Combustible Material May Be Used
TOP VIEW
SAFE ZONE
Perpendicular Wall
CLEARANCES
Minimum clearances to combustibles are: Ceiling 40" min. Top of Spacers 0" min. Back and Sides of Outer Surround 0" min. Drywall to Sides of Front Face (Nailing Flanges) 0" min.
“B” Vent Surfaces 1" min. Ceiling to Opening 42" min. Floor 0" min. Perpendicular Wall See Figure 6
CAUTION: Do not block required air spaces with insulation or any other material. Do not obstruct ef­fective opening of appliance with any type of facing material.
2 x 4 Stud
Nailing
Back
Flange
MANTEL CLEARANCES AND WALL DETAILS
A combustible mantle shelf maybe installed a maximum 12" (22.9 cm) from the wall. Figures 5 and 6 show the minimum allowable distances from various combustible mantle components in relation to the fireplace opening.
Left Side Surround
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Front Face
Figure 3 - Minimum Clearances (Top View)
Figure 4 - Minimum Clearances (Front View)
Figure 5 - Mantel Clearances - Side View (Cross Section)
Drywall
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Figure 6 - Side Clearances - Top View (Cross Section)
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PRE-INSTALLATION PREPARATION Continued
16 1/8"
34
3
/4"
36
5
/8"
16 3/4"
12"
39
3
/8"
55
5
/8"
34
1
/2"
16"
FRAMING
1. Frame appliance enclosure as illustrated in Figures 7 and 8. NOTE: If a wall covering is used to line the enclosure, then all
measurements must be from the surface of the covering.
2. Place the appliance into the framing and secure it. NOTE: If appliance is to be raised above floor level, a platform
must be built to support the appliance.
3. Install the supply line to the appliance using a 1/2" NPT black iron gas line terminating 2-5/16" above the bottom of the appliance. The gas line may be installed from either side or from the rear of the appliance (see Figure 15, Page 13).
4. Feed flexible gas line through one of three gas line conduit sleeves and repack insulation to cover any openings. Prepare the incom­ing gas line with Teflon tape or pipe joint compound and hookup incoming gas line to flexible gas line.
NOTE: If 1/2" NPT black iron pipe does not mate with fitting at
the end of flexible gas line, remove fitting and replace with a 37 degree flare 3/4"-12, 1/2" NPT (female) fitting.
WARNING: When finishing appliance, do not overlap combustible material onto the black front face. Brick, tile, or other noncombustible materials may be applied to the face provided that any gap is between the material used and the face is caulked with a noncombustible caulking.
These Dimensions Allow for a 3/4" Clearance at Sides and Back of Fireplace. 0" Clearance is Permitted
Figure 7 - Rough Opening for Installing in Wall
3/4" Clearance Not Required at Nailing Flanges
Figure 8 - Corner Installation Guidelines
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COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
• Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
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VENTING INSTALLATION
12' Min.
Listed Vent Cap
A B-type venting system must be connected to the appliance for venting to the outside of the building.
IHP defines installation standards of this product. Third party prod­ucts must be installed to their specific standards.
Standing codes requirements concerning B-type vent installations may vary within your state, province or local codes jurisdiction. Therefore, it is recommended that you check with your local build­ing codes for specific requirements or in absence of local codes, follow Section 7.0 of the current National Fuel Gas Code NFPA No. 54/ANSI Z223.1.
This gas appliance must be vented to the outdoors only and may not be terminated into an attic space or into a chimney flue servicing a solid fuel burning appliance.
This appliance may be vented through a manufactured chimney system or a masonry chimney using a B-vent adaptor or a chimney liner system if all are listed, inspected and approved by local codes and/or building authorities.
The examples shown in Figure 9, are typical of most B-vent instal­lations and code practices.
Example 1 shows the minimum allowable system height and lateral offset for a 60° or greater inclination. Code specifies that offsets at 60° or greater are considered horizontal and must follow the 75% rule for lateral to total vertical system height. Codes also allows only one offset in the total system when at 60° or greater. The total vertical height in this example represents the minimum height of 8 feet and therefore the allowable lateral is 6 feet when the 75% rule applies. If the lateral length must exceed 75% then the system must be sized in accordance with the Category I venting tables.
Example 2 shows a multiple offset each at 45° of inclination. Multiple offsets are permitted if they do not exceed 45° of inclination. The total lengths of the two offsets are not required to meet the 75% allowable rule.
Example 3 shows a single offset at 45° of inclination and therefore the lateral length at 10 feet of offset does not have to meet the 75% rule.
In each case the offsets must be supported and firestops must be positioned wherever the vent must pass through a subfloor, ceiling joist or an attic overhang. The vent pipe must terminate vertically into a listed type vent cap and extend a sufficient height through an approved roof flashing, roof jack or a roof thimble. At all points the listed clearances must be maintained.
Vent terminations must be located in accordance with height and proximity rules of NFPA No. 54. These rules apply to vents at 12" diameter or less and require a minimum height in accordance with the roof pitch and a minimum of 8 feet distance from a vertical wall or obstruction (see Figure 10, Page 11).
If venting horizontally through a side wall becomes necessary, a listed thimble (38FST recommended) approved for use with B-type vent must be used. Check with your local codes before venting through a side wall.
Maintain Listed Clearance
8'
Position Firestop
EXAMPLE 1
60°
Maintain Listed Clearance
Listed
Maintain Listed Clearance
Support
Each
Lateral
At Least
Every
45°
6 Feet
6'
Position
45°
Firestop
Maintain Listed Clearance
EXAMPLE 2
Figure 9 - Typical B-Vent Configuration
Vent Cap
Maintain Listed Clearance
12' Min.
Position Firestop
Listed Vent Cap
Maintain Listed Clearance
45°
10'
12' Min.
Maintain Listed Clearance
EXAMPLE 3
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Page 11
VENTING INSTALLATION Continued
Lowest Discharge Opening
Listed Vent Cap
8 Ft. Min.
Roof Pitch x/12 Listed Clearance
12
x
Listed Gas Vent
H (Min) Height From Roof
CHECKING FOR PROPER VENTING
After completing and checking the electrical, gas and vent connec­tions, follow the lighting instructions and allow the main burner to run for approximately 5 minutes. Hold a lit match or cigarette near top edge of fireplace opening and play it along entire length of the opening (see Figure 11). Proper venting should tend to draw flame or smoke into appliance. Improper venting or escaping of spillage of burned gas, is indicated when match flickers or goes out. Smoke from a cigarette will also tend to disperse away from the appliance.
If appliance is found to be improperly venting, shut it off and notify your installer or a qualified service agency to inspect venting system.
Roof Pitch H (Min.) Ft. m
Flat to 6/12 1.0 0.30
6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 1.5 0.46 Over 8/12 to 9/12 2.0 0.61
Over 9/12 to 10/12 2.5 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12 4.0 1.22 Over 12/12 to 14/12 5.0 1.52 Over 14/12 to 16/12 6.0 1.83 Over 16/12 to 18/12 7.0 2.13 Over 18/12 to 20/12 7.5 2.27 Over 20/12 to 21/12 8.0 2.44
Figure 10 - B-Vent Terminations
some codes areas allow the use of existing B-type vent systems if the system is at or above the recommended diameter of the flue.
The flue connection must be made using listed B-type connectors and the existing system must be code inspected for damage and proper installation.
It is not recommended that this appliance be common vented with an existing gas burning appliance. However, if it becomes necessary to common vent this appliance, the venting system must be sized and configured in accordance with the common venting guides Appendix G of the current National Fuel Gas Code NFPA No. 54/ANSI Z223.1.
NOTE: Before connecting this appliance to an existing vent system or a common venting system consult with your local architect, planner, or building official.
NOTICE: This appliance is equipped with a vent safety shutoff switch which will shut down appliance in case of a venting problem. Do not bypass vent safety switch. If appliance should shut down, contact a qualified installer, service agency, or your gas supplier to have vent inspected before operating.
Check area along entire top edge of
replace opening. Smoke or ame should
be drawn into appliance opening.
WARNING: This appliance must be properly con­nected to a system and must not be connected to a chimney flue servicing a separate solid fuel burning appliance.
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Figure 11 - Checking for Spillage
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Page 12
Conduit Sleeve
To Safety Circuit
Route Millivolt
Through Gas Line
To Thermopile
Wires (Supplied)
Wall Switch
(Back View)
IN
TH
TP
THTP
IN
OUT
O
F
F
P
I
L
O
T
O
N
FIREPLACE INSTALLATION
WALL SWITCH INSTALLATION
Installation of a wall switch allows you to activate gas control valve without normal household electricity since the valve operates on millivolt current supplied by heat generated by thermopile. To install wall switch:
1. Remove front refractory access panel by lifting up and angling
out firebox opening (see Figure 12).
2. Using wire and connectors provided, attach red wire to terminal marked TH/TP on control valve. Attach white wire to blade con­nector on open end of safety circuit wiring (see Figure 13, and
Wiring Diagram, Page 29).
NOTE: If any of original wire from unit control must be replaced,
use the same type or a higher rated wire (25 ft. maximum length).
WARNING: Do not wire remote wall switch to main
power supply (standard 120V household current).
3.
Locate wall switch in a convenient location.
4. After wire connections are complete, replace refractory access panel.
OPTIONAL WIRELESS HAND-HELD REMOTE CONTROL INSTALLATION
NOTE: If using optional wireless hand-held remote control, the wall switch is no longer operational.
Installing Receiver
1. Remove front refractory access panel by lifting up and angling
out of the firebox opening (see Figure 12) to expose controls.
2. Disconnect wall switch wires from TH/TP terminals on control valve
and blade connector on safety circuit wiring (see Figure 13 and
Wiring Diagram on Page 29).
3. See remote instructions for further information.
GAS LINE HOOK-UP
WARNING: Gas line hookup should be done by your
gas supplier or a qualified service person.
WARNING: Before you proceed, make sure your
gas supply is OFF.
Figure 12 - Removing Front Refractory Access Panel
(BRT2532TMN Model Shown)
NOTE: If any original wire as supplied must be replaced, use 18 AWG TYPE CL2 (UL) 105° C (25 ft. length MAX) or equivalent.
The appliance and it’s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of gas supply piping system at test pressures in excess of 1/2 psi (3.5 kPa). Appliance must be isolated from gas supply piping system by closing its individual manual shutoff valve during any pressure testing of gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
A manual shutoff valve has been included in the appliance’s gas sup­ply system. You may consider installing an extra gas shutoff valve outside the appliance’s enclosure (check with local codes) where it can be accessed more conveniently with a key through a wall as shown in Figure 14.
In conformance with local codes, route a 1/2" NPT gas line towards appliance coming in from any of the 3 directions shown in Figure 15.
CAUTION: Do not kink flexible gas line.
IMPORTANT NOTICE
NFPA 54 defines minimum space requirements for the installation of this appliance.
This fireplace must be installed in an unconfined space with a minimum of 50 cubic feet per 1,000 BTUs of gas output. Therefore 36” models require 2,650 cubic feet, 42” models require 3,100 cubic feet and 50” models require 3,300 cubic feet. If the space you wish to install the fireplace does not meet these requirements NFPA 54 details several actions that may be taken.
12
Figure 13 - Wall Switch Wiring Diagram
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126745-01E
Page 13
FIREPLACE INSTALLATION Continued
83/8"
10
5
/8"
1/2" NPT Incoming Black Iron Gas Line
Flexible Gas Line (1 Provided) Can Be Extended Out Either Side
7"
7"
Alternate Gas Supply Through Sub-Floor
3" Min.
(7.6 cm)
Side Wall
Of Appliance
P
I
L
O
T
ON
OFF
IN OUT
IHP recommends that a black iron gas line be routed from the gas source, through a sediment trap (shown in Figure 16), and into ap­pliance. Once connected through appliance, a flexible gas line may be used for ease of installation to gas control valve (see Figure 17).
Typical Exterior
Shutoff Valve
Wall Gas Shutoff Installation
Key
Extension
Figure 14 - Manual Shutoff Valve Installation
Incoming 1/2" Gas Line Permitted by
Sediment
Local Codes
Trap (Not Supplied)
Figure 16 - Sediment Trap
Before connecting the black iron gas line to the inside of the appliance a sediment trap must be included outside the appliance between the gas line and the gas shutoff valve. It must extend down 3" beyond the center of the pipe. Prepare incoming black iron gas line with Teflon tape or pipe joint compound (Check with local building codes).
CAUTION: Compounds used on threaded joints of gas piping shall be resistant to the action of Liquefied Petroleum (LP or propane), and should be applied lightly to ensure excess sealant does not enter the gas line. Sealant should not be used on a flare fitting
Figure 15 - Routing Incoming Gas Line
Gas Shutoff Valve
Flexible Gas Line Do NOT Kink
NOTE:
1/2" NPT Incoming Gas Line
1) Wire Connections Not Shown for Clarity
2) * 1/8" NPT Plugged Tapping
WARNING: All gas piping and connections must
be tested for leaks after the installation is completed. After ensuring that the gas valve is on, apply a non-
corrosive leak detection solution to all connections and joints. If bubbles appear, leaks can be detected and corrected.
Do not use an open flame for leak testing and do not operate any appliance if a leak is detected.
Complete your gas installation by connecting incoming gas line with flexible gas line. Secure tightly with wrench but DO NOT
OVERTIGHTEN.
Red Surface Indicates For Propane/LP Use Only
Inlet Pressure Tap
Pilot Adjustment
Outlet Pressure Tap
126745-01E
Figure 17 - Connecting Flexible Gas Line to Millivolt Valve
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13
Page 14
GRATE PLACEMENT
0.5"
0.5"
FIREPLACE INSTALLATION Continued
Ember Material
Vermiculite (Pan Material)
The grate must be placed in the burner pan so that the back grate fingers (BRT2332TMN/BRT2532TMN) or pins (BRT2032TMN) fit into the notches on back of burner pan and front legs fit inside burner pan as shown in Figure 18.
Pins
Pins
Front Leg
Notches
BRT2032TMN (Back)
Back Grate Fingers
Burner Pan
Back Grate Fingers
Front Leg
Notches
BRT2332TMN/
Burner Pan
BRT2532TMN (Back)
Figure 18 - Placing Grate into Burner Pan
EMBER AND PAN MATERIAL PLACEMENT
1. Open the bag(s) of vermiculite and fill the entire burner pan
until the burner tube is completely covered (see Figure 19).
2. Smooth the pan material just even with edges of the burner pan.
3. Remove the ember material from the bag and flatten small amounts into quarter size pieces and lay on top of the surface of the pan material (see Figure 20).
4. Place just enough to cover the entire surface and leave about a 1/2" gap under the lower grate members to allow air to flow (see
Figure 21).
Grate
Figure 20 - Ember Material on Surface of Pan Material
(Vermiculite) (BRT2332TMN/BRT2532TMN Models Shown)
Grate
Burner Pan
Figure 21 - Pan and Ember Material Clearances (BRT2332TMN/
BRT2532TMN Models Shown)
LOG PLACEMENT FOR BRT2032TMN MODEL
1. Place front log onto front of grate sliding log all the way forward
against grate fingers (see Figure 22).
2. Insert pegs on bottom of rear log into holes in rear of grate (see
Figure 22).
3. Place top right log into notches on left side of front and rear (see
Figure 23, Page 15).
4. Place top left log into notches on right side of front and rear (see
Figure 23, Page 15).
Pan and Ember Material
Burner Pan
NOTICE: Do not put volcanic stone inside the burner pan or around the air mixer fitting. Placing volcanic stone inside the burner pan or blocking the openings of the propane/ LP air-mixer could cause performance problems.
Front Log
Rear Log
Grate
Vermiculite (Pan Material)
Figure 19 - Fill Entire Burner Pan with Vermiculite
(BRT2332TMN/BRT2532TMN Models Shown)
14
Burner Pan
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Figure 22 - Installing Front and Rear Logs
126745-01E
Page 15
Top Left Log
FIREPLACE INSTALLATION Continued
Top Right Log
Front Left Log
Rear Log
Figure 23 - Installing Top Left and Right Logs
LOG PLACEMENT FOR BRT2332TMN
AND BRT2532TMN MODELS
1. Place rear log onto grate making sure notches rest over grate
(see Figure 24).
2. Place front right log onto front right side of grate with back of log fitting into notch on right front of rear log (see Figure 24).
3. Rest front of front left log between first two grate fingers on left of grate assembly and rear into notch on left front of rear log (see
Figure 25).
4. Place top of log 4 into notch on log 1. Rest log 4 on the center of grate as shown in Figure 26.
5. Place top of log 5 into notch on top right of log 1 (see Figure 26). Rest log 5 between two middle grate fingers as shown in Figure 27.
To enhance the look of the hearth you may optionally place the volcanic stone provided around the front and sides of the burner.
NOTICE: Do not put volcanic stone inside the burner pan or around the air mixer fitting. Placing volcanic stone inside the burner pan or blocking the openings of the propane/ LP air-mixer could cause performance problems.
Figure 25 - Installing Log 3
Top Log
Top Y-Log
Front Left Log
Rear Log
126745-01E
Rear Log
Front Right Log
Figure 24 - Installing Logs 1 and 2
SuperiorFireplaces.us.com
Figure 26 - Installing Logs 4 and 5
Figure 27 - Logs Installed
15
Page 16
FIREPLACE INSTALLATION
COMBUSTION AIR KIT MODEL AK4 (OPTIONAL)
The outside air kit may be installed on the left side of the fireplace only. The vent can be installed through the outside wall or a ventilated crawl space. The handle to operate the damper door for the outside air inlet will be located inside the left “screen pocket” of the firebox (see Figure 28). Pull the handle to open or push to close.
CAUTION: Air inlet ducts are not to terminate in
attic space.
Screen Pocket
Continued
INSTALLING OPTIONAL GLASS DOOR ACCESSORY
CAUTION: Use only glass doors certified for use
with this appliance.
NOTE: Assistance with installation may be needed as glass doors are heavy.
These B-vent fireplaces are approved for use with optional bi-fold glass doors (see Accessories, Page 23). The glass panels may be ordered and installed anytime after the fireplace installation is complete.
Follow these steps to install left and right panels:
1. With handle at the bottom, completely fold panel on its hinges.
2. With handle facing center of firebox opening, insert lower pivot pin on glass door panel into hole in pivot plate on bottom edge of fireplace opening (see Figure 30).
3. Keeping folded door tilted, slide upper two pins into the guide track found under upper facial edge of firebox opening.
4. Tilt door assembly fully vertical until outer pivot pin snaps into mounting hole in upper spring clip (see Figure 30).
5. Once top and bottom pins are secured, unfold door into closed position.
6. Repeat process for opposite door assembly.
Air Kit Handle
Figure 28 - Air Kit Handle Location
APPLIANCE ENCLOSURE
Before finishing enclosure around appliance, inspect all joints around outer surround. Any gaps between nailing flanges and framing should be sealed with noncombustible insulation or caulking (see Figure 29).
If appliance is mounted on a raised platform, it must be a continuous surface and not on blocks without a solid surface. This will prevent the entry of cold air by means of conduction through the total bot­tom of the appliance.
Side
Side
Framing
Framing
Caulk Here
Figure 29 - Sealing Between Appliance and Framing
Pack Insulation
Slide Top Pin Into
Spring Clip
Door Track
Insert Pin Into Spring Clip
Insert Bottom Pivot Pin Into Pivot Plate and Swing Door Into Vertical Position
Pivot Plate
Figure 30 - Installing Optional Glass Door
7. To adjust doors, slide them partially open. Using a screwdriver, loosen the hold-down screws in spring clip (see Figure 31, Page
17) and pivot plate.
8. Close both doors until evenly joined at the middle and note gap at outer edges of face.
9. Reopen one door at a time and retighten upper and lower hold­down screws.
10. Repeat process until both doors are evenly joined, spaced and working freely.
16
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Page 17
FIREPLACE INSTALLATION Continued
CAUTION: Glass panels become very hot while the appliance is operating. Do not attempt to adjust or clean glass doors until appliance has fully cooled.
Spring Clip
Side Front Face
Partially Opened Door
Figure 31 - Adjusting Glass Doors
Hold-Down Screw
Doors may be removed for replacement or cleaning as follows:
1. Partially open door and press up on the upper spring clip with a screw driver until outer top pivot pin is free of clip.
2. Fully fold frame assembly and slide upper edge toward center of firebox opening until guide pins are free of frame rail (see Figure
32).
CAUTION: Always operate appliance with doors either fully opened or fully closed. Operating ap­pliance with doors partially open can result in improper venting of flue products.
Fold Bi-Fold Door After Releasing Spring Clip and Slide Door Out of Upper Track
Press Spring Clip to Release Pivot Pin
Spring Clip
WARNING: Do not slam or strike doors. Damage
can result in a hazardous condition.
WARNING: Discontinue use of the appliance imme-
diately if doors are damaged and contact a qualified installer for repair. Only doors certified with the ap­pliance shall be used.
Remove Bottom Pin From Pivot Plate While Sliding Door Out of the Upper Track
Pivot Plate
Figure 32 - Removing Glass Doors
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Page 18
OPERATION
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas.
Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
C. Use only your hand to push in or turn the gas control knob. Never
use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician or gas supplier. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING
INSTRUCTIONS
NOTICE: During initial operation of new fireplace, burning logs will give off a paper-burning smell. Orange flame will also be present. Open damper or window to vent smell. This will only last a few hours.
1. STOP! Read the safety information in column 1.
2. Turn wall switch (if installed) to the OFF position.
3. Turn off all electric power to appliance.
4. Place damper in ful open position.
4. Fully open glass doors if installed.
5. Remove front refractory brick access panel.
6. Turn gas control knob clockwise
Figure 33).
7. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information, column 1. If you don’t smell gas, go to the next step.
8. Turn control knob counterclockwise
9. Push knob in all the way and hold. Immediately light pilot manu­ally. Continue to hold control knob in for about 1 minute after pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 9.
If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
If pilot will not stay lit after several tries, turn gas control knob to OFF and call your service technician or gas supplier.
10. Turn gas control knob counterclockwise be turned to ON only if control knob is popped out.
11. Replace front refractory brick access panel.
12. Fully close glass doors if installed.
13. Turn on all electric power to appliance.
to the OFF position (see
to the PILOT position.
to ON. Knob can
Position Indicator
IN
Gas Control Knob
ON
T
O
L
I
P
OFF
IN OUT
Pilot Adjustment Screw
Figure 33 - Control Knob in the PILOT Position
18
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126745-01E
Page 19
OPERATION Continued
TO TURN OFF GAS
TO APPLIANCE
1. Turn off wall switch (if installed).
2. Turn off all electric power to appliance if service is to be per­formed.
3. Fully open glass doors if installed.
4. Remove front hearth brick and control access panel.
5. Turn gas control knob clockwise to OFF. Do not force.
6. Replace front refractory brick access panel.
7. Fully close glass doors if installed.
Pilot Burner
Thermopile
Igniter
OPTIONAL HAND-HELD
REMOTE OPERATION
NOTE: Receiver and hand-held remote control kit must be purchased
separately (see Accessories, Page 23). Follow installation instructions included with the remote control.
1. After lighting, let pilot flame burn for about one minute. Turn control knob to ON position. Slide the selector switch to the REMOTE position. NOTE: Burner may light if hand-held remote ON button was on when selector switch was last turned off. You can now turn burner on and off with hand-held remote control unit.
IMPORTANT: Do not leave selector switch in the REMOTE position
when pilot is not lit. This will drain battery.
IMPORTANT: Be sure to press ON/OFF buttons on hand-held
remote control unit for up to 3 seconds to assure proper opera­tion.
2. Press ON/OFF button to turn the burner on and off. When turning burner off, pilot will remain lit.
IMPORTANT: To turn pilot off, manually turn control knob on fireplace to OFF position.
3. To leave pilot lit and shut off burners only, turn remote control / wall switch (if installed) to the OFF position.)
Figure 34 - Pilot
TO TURN OFF GAS
TO APPLIANCE
1. Press in and turn control knob clockwise to the OFF posi­tion.
2. Close equipment shutoff valve
Check pilot flame pattern and burner flame patterns often.
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Page 20
INSPECTING BURNERS
PILOT ASSEMBLY
The pilot assembly is factory preset for the proper flame height. Alterations may have occurred during shipping and handling. The pilot is located on the back right hand side of the burner.
The height of thermopile must be 3/8" to 1/2" above pilot flame. Flame from pilot burner must extend beyond thermopile.
If your pilot assembly does not meet these requirements:
Turn adjustment screw marked pilot clockwise to decrease or coun­terclockwise to increase flame to proper size (see Figure 33, Page 18). Do not remove adjustment screw.
• see Troubleshooting, Page 21
Thermopile
Pilot Burner
Igniter
BURNER FLAME PATTERN
Burner flames will be steady; not lifting or floating. Flames should go up through the middle of log set. Flames should not "spill" to the edges of the pan or sides of the log set.
Figure 36 shows a typical flame pattern. If burner flame pattern differs from that described:
• turn appliance off (see To Turn Off Gas to Appliance, Page 19)
• see Troubleshooting, Page 21
(BRT2032TMN) Model
Figure 35 - Correct Pilot Flame Pattern
CLEANING AND MAINTENANCE
WARNING: Installation and repair should be done by a qualified service person. The appliance should be inspected before each use and at least annually by a qualified service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, pet hair, etc. It is imperative that the control compartments, burners, and circulating air system be kept clean.
WARNING: Logs can be hot. Handle only when cool.
WARNING: Turn off gas and electrical power before servicing appliance.
(BRT2332TMN/BRT2532TMN) Models
Figure 36 - Typical Flame Pattern
PILOT AND BURNER
• Remove logs and ember material before cleaning burner and replace when cleaning is complete.
• Burner and controls should be cleaned with compressed air to remove dust, dirt, or lint.
• Use a vacuum cleaner or small, soft bristled brush to remove excess dust, dirt, or lint.
LOGS
• If you remove logs for cleaning, refer to log placement information on Page 16 to properly replace logs.
• Use a vacuum cleaner to remove any carbon buildup on logs.
• Replace log(s) if broken. See Replacement Parts, Page 23.
• Replace ember material periodically as needed. See Replacement Parts, Page 23.
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Page 21
TROUBLESHOOTING
NOTE: Before troubleshooting the system, make sure the gas shutoff valve is ON. The two most common causes of a malfunctioning gas appliance are:
1. Loose wiring connections
2. Construction debris clogging the pilot and/or gas control valve filter
OBSERVED PROBLEM
Pilot will not light
Pilot will not stay lit
No gas to burner, although wall switch and valve are set to the ON position
Frequent pilot outage
POSSIBLE CAUSE
1. No gas supply, or shutoff valve is OFF
2. Air in gas line
3. Construction debris clogging pilot orifice
4. Low gas pressure
5. Control valve knob is not on the PILOT posi­tion
6. Kinked pilot line
7. Bad valve
1. Loose wiring on thermopile to regulator valve. No millivolt current is being sent back to regulator
2. If valve knob and wall switch are in the ON position, probable defective regulator valve
1. Wall switch wires defective or too long
2. Thermopile not generating sufficient voltage
1. Pilot flame may be too low, causing safety pilot to “drop out”
2. Improper venting or excessive blockage
REMEDY
1. Check to see if you have gas supply
2. Hold regulator control valve in the PILOT position for 2 to 3 minutes to purge air. If you smell gas stop and wait for a few minutes before trying to light the fireplace
3. Remove debris and dirt, inspect and clean any other possible obstructions
4. Contact your gas supplier
5. Refer to section on pilot lighting
6. Have a qualified technician replace pilot line
7. Replace regulator valve (see Accessories,
Page 23)
1. Check wiring connections. Refer to wiring diagram shown in Wall Switch Installation,
Page 12
2. Have a qualified technician replace valve
1. Check electrical connections
2. See Pilot will not stay lit, above
1. Clean and adjust pilot flame for maximum flame impingement on thermopile
2. Have the vent system inspected, including the termination cap. Remove any restriction or obstruction
Pilot goes out when wall switch is ON
Spark igniter will not light pilot after repeated triggering of red button
Fireplace produces a clicking/ticking noise just after burner is lit or shut off
1. Millivolt output on thermopile too high
1. Defective igniter (no spark at electrode)
2. Defective pilot or misaligned electrode at pilot (spark at electrode)
3. No gas or low gas pressure
4. If using propane/LP gas, no propane/LP gas in tank
1. Metal expanding while heating or contracting while cooling
1. Replace thermopile
1. Check for spark at the electrode and pilot; if no spark and electrode wire is properly connected, replace igniter
2. Using a match, light pilot. If pilot lights, turn off pilot and trigger the red button again. If pilot lights, an improper gas/air mixture caused the improper lighting and a longer purge period is recommended. If pilot will not light, check gap at electrode and pilot. Gap should be 1/8" to have a strong spark. If okay, replace pilot
3. A) Check remote shut off valves from fire­place. Valve will be near fireplace or near the main. There can be more than one valve between fireplace and main
B) Low pressure can be caused by bent line,
too narrow diameter of pipe, or low line pres­sure. Check for kinked lines. If none, consult with plumber or gas supplier
4. Check propane/LP supply and contact local propane/LP supplier
1. This is normal with most fireplaces. If noise is excessive, contact qualified service person
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Page 22
TROUBLESHOOTING Continued
WARNING: If you smell gas
• Shut off gas supply.
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
IMPORTANT: Operating fireplace where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.
OBSERVED PROBLEM
Fireplace produces unwanted odors
Gas odor even when control knob is in OFF position
Gas odor during combustion
Dark residue on logs or inside of fireplace
POSSIBLE CAUSE
1. Fireplace burning vapors from paint, hair spray, glues, etc. (See IMPORTANT state­ment above)
2. For propane/LP gas, low fuel supply
3. Gas leak. See Warning statement at top of
Page
1. Gas leak. See Warning statement at top of Page
2. Control valve defective
1. Foreign matter between control valve and burner
2. Gas leak. See Warning statement at top of
Page
1. Improper log placement
2. Air holes at burner inlet blocked
3. Burner flame holes blocked
4. Improper venting or excessive blockage
5. Excessive amounts of embers and pan mate­rial
REMEDY
1. Ventilate room. Stop using odor causing products while fireplace is running
2. Contact local propane/LP supplier
3. Locate and correct all leaks (see Gas Line
Hook-Up, Page 12)
1. Locate and correct all leaks (see Gas Line Hook-Up, Page 12)
2. Replace control valve
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Gas Line
Hook-Up, Page 12)
1. Properly locate logs
2. Clean out air holes at burner inlets. Periodi­cally repeat as needed
3. Remove blockage or replace burner
4. Have the vent system inspected, including the termination cap. Remove any restrictions or obstruction
5. Clear excess embers until a minimum gap of 1/2" remains under the grate
22
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Page 23
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns a. When contacting your dealer please have your model and serial numbers of your fireplace ready. You can also visit our web site at SuperiorFireplaces.us.com.
REPLACEMENT PARTS
See Pages 24 to 29 for a complete replacement parts list. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1. The model number of the fireplace.
2. The serial number of the fireplace.
3. The part number.
4. The description of the part.
ACCESSORIES
5. The quantity required.
6. The installation date of the fireplace.
If you encounter any problems or have any questions concerning the installation or application of this fireplace, please contact your dealer.
IHP 1769 East Lawrence Street Russellville, AL 35654 Visit us at SuperiorFireplaces.us.com
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burners will have delayed ignition
• fireplace will not produce specified heat
• propane/LP gas supply might be low (propane/LP units only) You may feel your gas pressure is too low. If so, contact your local
gas supplier.
Purchase these appliance accessories from your local dealer. If they can not supply these accessories, contact IHP at SuperiorFireplaces. us.com for referral information. You can also write to the address listed on the back Page of this manual.
Only kits supplied by IHP shall be used in the installation of this appliance. Use of non-approved accessory/part kit(s) can result in poor performance and safety hazards.
PROPANE/LP GAS CONVERSION KIT - BRT2032TMN
Cat.# F1118, Model PCBM-324 - Millivolt - NG to LP
PROPANE/LP GAS CONVERSION KIT - BRT2332TMN & BRT2532TMN
Cat.# F1120, Model PCBM-325 - Millivolt - NG to LP
TOUCH-UP PAINT KITS
Cat. No. F3373, Black touch-up paint, firebox interior Cat. No. F1882, Black touch-up paint, powder coat exterior
RECEIVER AND HAND- HELD, ON/OFF
Cat. No. F2236, Model RCKIT4001 For remote-ready models only operated in a manually controlled mode.
. Allows appliance to be
GLASS DOOR KITS
Cat.# F0978, Model BD32 - 32" Standard Bi-Fold Door, Black Cat.# F0979, Model BD32B - 32" Standard Bi-Fold Door, Brushed Brass Cat.# F0980, Model BD32P - 32" Standard Bi-Fold Door, Platinum Cat.# F0993, Model FD32 - 32" Fixed Door, Black Cat.# F0994, Model FD32B - 32" Fixed Door, Brushed Brass Cat.# F0995, Model FD32P - 32" Fixed Door, Platinum
PERIMETER TRIM
Cat.# F1039, Model PT32 32" Perimeter Trim - Black Cat.# F1040, Model PT32B 32" Perimeter Trim - Brushed Brass Cat.# F1041, Model PT32P 32" Perimeter Trim - Platinum
OUTSIDE AIR KITS
Cat. No. F1091, Model AK4 - 4" Air Kit with Collar, Hood & 3' Flex Cat. No. F1092, Model AK4X - 4" Air Kit, Collar & Hood Only Cat. No. F1093, Model AK4F - Air Kit Collar, Hood, 3' Flex for Floor Venting Cat. No. F1094, Model AK4B - 50 piece Bulk Outside Air Kit - Collar Only
PERIMETER TRIM KITS
Cat. No. F1042, Model PT36 - Black Cat. No. F1043, Model PT36B - Brushed Brass Cat. No. F1044, Model PT36P - Platinum
BLOWER KIT
Cat. No. F1081, Model BK - Manual Fan, Variable Speed
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Page 24
MODEL BRT2032TMN
33
43
41
15
19
6
7
24
14
30
26
29
25
28
27
36
14
12
13
23
16
31
32
20
32
38
39
40
40
4
34
35
21
17
8
10
18
5
5
2
22
1
3
37
42
11
11
9
CATALOG NO. MODEL
F0851 BRT2032TMN
PARTS
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24
126745-01E
Page 25
PARTS
MODEL BRT2032TMN
This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on Page 23 of this manual.
WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved
by IHP. Use of non-approved parts can result in poor performance and safety hazards.
CATALOG NO. MODEL
F0851 BRT2032TMN
KEY NO. PART NO. DESCRIPTION QTY.
1 ** Insulation Pan 1 2 F3627 Fireplace Top Assembly 1 3 ** Fireplace Surround 1 4 J4194 Air Rod Retainer 1 5 J6918 Top Spacer 4 6 ** Firebox Bottom 1 7 F3628 Firebox Surround 1 8 J4182 Air Separator 1
9 J3986 4" Gasket 1 10 J4185 4" Collar 1 11 J4253 Extension Deflector 1 12 J4200 Bottom Front Refractory, Std. Brick 1 13 J4197 Bottom Rear Refractory, Std. Brick 1 14 J3972 Firebox Support Leg 2 15 J7028 Box Assembly 1 16 J4232 Screen Rod 2 17 ** Firebox Top Assembly 1 18 J4184 Starter Pipe Collar 1 19 J3981 Damper Door Assembly 1 20 ** Firebox Face 1 21 RP108412-01 Smoke Deflector 1 22 ** Fireplace Top Insulation 1 23 J4373 Grate Assembly 1 24 J4308 Burner Assembly (see Page 30) 1 25 J6845 Gas Control Valve (Natural Gas), SIT 1
J6846 Gas Control Valve (Propane/LP), SIT 1 26 J4045 Valve Bracket 1 27 J3546 Piezo Igniter 1 28 J4174 3/8" Flex Line 1 29 J4503 Screw, #10-32 x 1/4 PPH 4 30 J4101 Wire Harness 1 31 J4956 Push-On Nut 2 32 J4213 Screen 2 33 J6802 Strain Relief 1 34 J6859 Limit Switch 1 35 J6976 Draft Divertor 1 36 J8041 Flexible Supply Line w/ Shutoff Valve 1 37 J6900 Air Kit Cover 1 38 J6903 Door Stop 1 39 J6904 Pivot Clip 2 40 J6905 Spring Clip 2 41 J6934 Gas Knockout Cover 4 42 J4222 Gas Conduit Assembly, Left 1 43 J4223 Gas Conduit Assembly, Right 1
PARTS AVAILABLE NOT SHOWN
J7274 Vermiculite Bag 1 J7275 Pan Material 1 J7276 Volcanic stone 1
**Not a field replaceable part.
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BRT2332TMN AND BRT2532TMN MODELS
33
43
41
15
19
6
7
24
14
30
26
29
25
28
27
18
14
12
13
23
10
36
9
36
35
16
31
32
20
32
38
39
40
40
4
34
21
17
8
46
45
44
2
22
1
3
44
11
37
42
5
5
CATALOG NO. MODEL
F0853 BRT2332TMN F0855 BRT2532TMN
PARTS
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PARTS
BRT2332TMN (F0853) AND BRT2532TMN (F0855) MODELS
This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on Page 23 of this manual.
WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved
by IHP. Use of non-approved parts can result in poor performance and safety hazards.
CATALOG NO. MODEL
F0853 BRT2332TMN F0855 BRT2532TMN
KEY NO. PART NO. DESCRIPTION QTY.
1 ** Insulation Pan 1 2 F3629 Fireplace Top Assembly 1 3 ** Fireplace Surround 1 4 J4194 Air Rod Retainer 1 5 J4253 Extension Deflector 2 6 F3630 Firebox Bottom 1 7 ** Firebox Surround 1 8 J4182 Air Separator 1
9 J4209 Left Refractory, Std. Brick (B Models) 1 10 J4205 Right Refractory, Std. Brick (B Models) 1 11 J4201 Rear Refractory, Std. Brick (B Models) 1 12 J4198 Bottom Front Refractory, Std. Brick 1 13 J4195 Bottom Rear Refractory, Std. Brick 1 14 J3972 Firebox Support Leg 2 15 J7028 Box Assembly 1 16 J4232 Screen Rod 2 17 ** Firebox Top Assembly 1 18 J8041 Flexible Supply Line w/ Shutoff Valve 1 19 J3981 Damper Door Assembly 1 20 ** Firebox Face 1 21 RP108412-01 Smoke Deflector 1 22 ** Fireplace Top Insulation 1 23 J4299 Grate Assembly 1 24 J4236 Burner Assembly (see Page 30) 1 25 J6845 Gas Control Valve (Natural Gas), SIT 1
J6846 Gas Control Valve (Propane/LP), SIT 1 26 J4045 Valve Bracket 1 27 J3546 Piezo Igniter 1 28 J4174 3/8" Flex Line 1 29 J4503 Screw, #10-32 x 1/4 PPH 4 30 J4101 Wire Harness 1 31 J4956 Push-On Nut 2 32 J4213 Screen 2 33 J6802 Strain Relief 1 34 J6859 Limit Switch 1 35 J6976 Draft Diverter 1 36 J6895 Brick Liner Retainer 2 37 J6900 Air Kit Cover 1 38 J6903 Door Stop 1 39 J6904 Pivot Clip 2 40 J6905 Spring Clip 2 41 J6934 Gas Knockout Cover 4 42 J4222 Gas Conduit Assembly, Left 1 43 J4223 Gas Conduit Assembly, Right 1 44 J6918 Top Spacer 4 45 J4184 Starter Pipe Collar 1 46 J4186 5" Collar 1
PARTS AVAILABLE NOT SHOWN
J7274 Vermiculite Bag 1 J7275 Pan Material 1 J7276 Volcanic stone 1
**Not a field replaceable part.
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6
2
PARTS
6
BURNER ASSEMBLY
This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on Page 23 of this manual.
2
5
1
11
10
12
9
8
7
13
8
3
9
NG
KEY NO. PART NO. DESCRIPTION QTY.
1 J4050 Burner Pan 1 2 J4372 Burner Tube 1 3 J4051 Burner Bracket 1 4 J4094 Pilot Shield 1 5 J4371 Divider Pan 1 6 J4769 Nut, #10-24 1 7 J4605 Screw, #10-24x1/2 1 8 J7221 Brass Air Mixer (Natural Gas) 1
9 J7211 Injector (NG) 1
10 J4116 Pilot (NG) 1 11 J4122 Pilot Orifice (LP) 1 12 J4489 Screw, #8-32 x 3/8 2 13 J4667 Screw, #10 x 5/8 Mod. Tr. Blk. Ox 2
J7222 Brass Air Mixer (Propane/LP) 1
J7219 Injector (LP) 1
LP
4
13
5
11
1
10
9
7
13
3
9
8
NG
BRT2332TMN (F0853) AND BRT2532TMN (F0855) MODELSBRT2032TMN (F0851) MODEL
KEY NO. PART NO. DESCRIPTION QTY.
1 J4050 Burner Pan 1 2 J4298 Burner Tube 1 3 J4051 Burner Bracket 1 4 J4094 Pilot Shield 1 5 H6570 Burner Clamp 1 6 J4769 Nut, #10-24 1 7 J4605 Screw, #10-24 x 1/2 1 8 J7221 Brass Air Mixer (NG) 1
J7222 Brass Air Mixer (LP) 1
9 J7210 Injector (NG) 1
J7218 Injector (LP) 1 10 J4116 Pilot (NG) 1 11 J4122 Pilot Orifice (LP) 1 12 J4489 Screw, #8-32 x 3/8 2 13 J4667 Screw, #10x5/8 Mod. Tr. Blk. Ox 2
12
LP
8
4
13
28
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PARTS
1
4
2
3
3
PILOT
MAIN GAS
INCOMING
SUPPL
LOG ASSEMBLY This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on
Page 23 of this manual.
5
4
1
2
BRT2032TMN (F0851) MODEL
BRT2332TMN (F0853) AND BRT2532TMN (F0855) MODELS
KEY NO. PART NO. DESCRIPTION QTY.
KEY NO. PART NO. DESCRIPTION QTY.
J4310 Log Set 1 J3933 Front Log 1 2 J3934 Rear Log 1 3 J7243 Top Right Log 1 4 J7246 Top Left Log 1
J4307 Log Set 1 J4339 Rear Log 1 2 J4338 Front Right Log 1 3 J4245 Front Left Log 1 4 J4244 Top Y-Log 1 5 J4242 Top Log 1
WIRING DIAGRAM
BURNER
IGNITOR
THERMOPILE
PILOT GAS LINE
N
O
T
O
L
I
P
F
F
O
Y
REPLACE FACTORY WIRING WITH 105°C EQUIVALENT OR HIGHER RATING
EXTERNAL WIRING USE ONLY CLASS 2 THERMOSTAT WIRE 18 GA. RED/WHITE
DO NOT
CONNECT
RED
TO 120V
WHITE
N.C.SW
TH
TP
TH/TP
(VENT SAFETY SHUTOFF SWITCH)
126745-01E
PILOT SAFETY WIRE
SuperiorFireplaces.us.com
WALL SWITCH
29
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NOTES
______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
30
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Innovative Hearth Products
®
Superior
Brand Gas Fireplaces, Stoves and Inserts
20 Year Limited Warranty
THE WARRANTY
Innovative Hearth Products ("IHP") 20 Year Limited Warranty warrants your Superior® Brand gas fireplace, Stove or Insert ("Product") to be free from defects in materials and workmanship at the time of manufacture. The product body, firebox and barrier carry the 20 Year Limited Warranty. Ceramic glass carries the 20 Year Limited Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the 20 Year Limited Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND LIMITATIONS to this 20 Year Limited Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This 20 Year Limited Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The product body, firebox and barrier carry the 20 Year Limited Warranty from the date of installation. Vent components, trim components and paint are excluded from this 20 Year Limited Warranty. The following do not carry the 20 Year Limited Warranty but are warranted as follows:
Burner – Repair or replacement for one year from the date of installation Gas components – Repair or replacement for one year from the date of installation Gaskets – Repair or replacement for one year from the date of installation Logs – Replacement for one year from the date of installation against thermal breakage only Optional blowers & remote controls – Repair or replacement for one year from the date of installation Optional glass doors – Repair or replacement for 90 days from the date of installation Tempered glass - Replacement for one year from the date of installation Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fire hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.
IHP is not responsible for inadequate fireplace system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction condi­tions which may generate negative pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for drafting conditions caused by venting configurations, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions that affect the operation of the unit.
This 20 Year Limited Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction, which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after repair or replacement, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this 20 Year Limited Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this 20 Year Limited Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this 20 Year Limited Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this 20 Year Limited Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefits and advantages described in this 20 Year Limited Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without first obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1769 East Lawrence Street; Russellville, AL 35654 or visit our website at WWW.SUPERIORFIREPLACES.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products
P/N 900223-00, Rev. C 02/2018
Innovative Hearth Products 1769 East Lawrence Street • Russellville, AL 35654
31
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P126745-01
SuperiorFireplaces.us.com
Record the following important information about your fireplace:
Fireplace model number
Fireplace serial number
Date fireplace was Installed
Type of gas fireplace uses
Dealer name
Innovative Hearth Products (IHP) reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2013 Innovative Hearth Products P/N 126745-01 Rev. E 02/2018
1769 East Lawrence Street • Russellville, AL 35654
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