Superior BRT2032TMN, BRT2532TMN, BRT2332TMN Installation And Operation Instructions Manual

P126745-01
Installation and Operation Instructions
B-Vent Gas Decorative Fireplace
P/N 126745-01 Rev. E 02/2018
Report No. F09-157
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
Models
BRT2032TMN BRT2332TMN BRT2532TMN
Installateur : Laissez cette notice avec l’appareil. Consommateur : Conservez cette notice pour consultation ultérieure.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
Cet appareil peut installé dans une maison préfabriquée (mobile) déjà installée à demeure, si les réglements locaux le permettent. Ce appareil doit être utilisé uniquement avec le type de gaz indiqué sure la plaque signalétique. Cet appareil ne peut être converti à d’autres gaz, sauf si une trousse de conversion est utilsée.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neigh­bor’s phone. Follow the gas supplier’s instruc­tions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
AVERTISSEMENT:
RISQUED’INDENDIE OU D’EXPLOSION Le non-respect Des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.
- Ne pas entreposer ni utilizer d’essence ni d’autres vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d’allumer d’appareil.
• Ne touchez à aucan interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment où vous trouvez.
• Sortez immédiatement de bâtiment.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incindies.
- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifié ou par le fournisseur de gaz.
Thank you for your purchase. We appreciate your business! Please carefully read and follow all instructions in this manual. Pay
special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your fireplace.
Please read and understand these instructions before installing or operating.
TABLE OF CONTENTS
Safety .............................................................................................2
Unpacking ......................................................................................4
Introduction ...................................................................................4
Product Specification .....................................................................5
Selecting Location ..........................................................................6
Pre-Installation Preparation ...........................................................7
Requirements for The Commonwealth of Massachusetts ..............9
Venting Installation ......................................................................10
Fireplace Installation ....................................................................12
Operation ....................................................................................18
SAFETY
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information consult a qualified installer, service agency or the gas supplier.
Inspecting Burners ......................................................................20
Cleaning and Maintenance ..........................................................20
Troubleshooting ...........................................................................21
Replacement Parts .......................................................................23
Service Hints ................................................................................23
Technical Service .........................................................................23
Accessories ..................................................................................23
Parts ............................................................................................24
Wiring Diagram ............................................................................29
Warranty ......................................................................................31
SAVE THIS BOOK This book is valuable. In addition to instructing you on how to install and maintain your appliance, it also contains information that will enable you to obtain replacement parts or optional accessory items when needed. Keep it with your other important papers.
This appliance may be installed in an aftermarket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
* Aftermarket: Completion of sale, not for purpose of
resale, from the manufacturer
NOT FOR USE WITH SOLID FUEL CHECK LOCAL CODES PRIOR TO INSTALLATION
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State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Com­monwealth of Massachusetts.
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace. Improper use of this fireplace can cause serious injury or death from burns, fire, explosions, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
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SAFETY Continued
This fireplace is a vented product. This fireplace will not produce any gas leakage into your home if properly installed. This fireplace must be properly installed by a qualified service person. If this unit is not properly installed by a qualified service person, gas leakage can occur.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness or nausea. If you have these signs, the fireplace may not have been installed properly. Get fresh air at once! Have fireplace inspected and serviced by a qualified service person. Some people are more af­fected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Propane/LP and Natural Gas: Both are odorless. An odor-making agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation
of this fireplace.
WARNING: Any change to this fireplace or its
controls can be dangerous.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.
2. For propane/LP fireplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb capacity.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your
building
• immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier's instructions
• if you cannot reach you gas supplier, call the fire department.
4. Never install the fireplace
• in a recreational vehicle
• where curtains, furniture, clothing or other flammable objects
are less than 42" from the front, top or sides of the fireplace
• in high traffic areas
• in windy or drafty areas
5. This fireplace reaches high temperatures. Keep children and adults away from hot surfaces to avoid burns or clothing igni­tion. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.
6. Carefully supervise young children when they are in the room with fireplace.
7. A hearth extension is not required with this appliance. If one is installed, it is for aesthetic purposes only and does not have to meet the standard requirements.
8. Turn fireplace off and let cool before servicing or repairing. Only a qualified service person should install, service or repair this fireplace. Have fireplace inspected annually by a qualified service person.
9. You must keep control compartments, burners and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust from carpeting, bedding material, etc. Turn off the gas valve and pilot light before cleaning fireplace.
10. Have venting system inspected annually by a qualified service person. If needed, have venting system cleaned or repaired. See Cleaning and Maintenance, Page 20.
11. Keep the area around your fireplace clear of combustible materi­als, gasoline and other flammable vapor and liquids. Do not run fireplace where these are used or stored. Do not place items such as clothing or decorations on or around fireplace.
12. Do not use this fireplace to cook food or burn paper or other objects.
13. Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on fireplace nameplate.
14. This appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70.
15. Do not install fireplace directly on carpeting, vinyl tile or any combustible material other than wood. The fireplace must set on a metal or wood panel extending the full width and depth of the fireplace.
16. Do not use fireplace if any part has been exposed to or under water. Immediately call a qualified service person to arrange for replacement of the unit.
17. Do not operate fireplace if any log is broken.
18. Do not use a blower insert, heat exchanger insert or other acces­sory not approved for use with this fireplace.
19. Provide adequate clearances around air openings.
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3
UNPACKING
The following items are packed inside the firebox. Remove before positioning firebox into framing.
• Ceramic Log Pack - Shrink wrapped on cardboard
• 3 plastic bags containing volcanic stone, pan and ember materials
• Rear Log (BRT2332TMN/BRT2532TMN Models Only). Remove 2 plastic quick ties from around burner and grate
• Grate Stand - Lift off of burner pan
Check all items for any shipping damage. If damaged, promptly inform dealer or distributor where you bought the product.
Retain these items for later installation.
CODES AND STANDARDS
This INNOVATIVE HEARTH PRODUCTS (IHP) appliance and its ap­proved components are safe when installed according to this instal­lation manual and are operated as recommended by IHP. Using any component fon IHP approved and tested for use with this appliance MAY CAUSE A FIRE HAZARD!
The IHP warranty will be voided by, and IHP disclaims any respon­sibility for the following actions:
A) Modification of the appliance or any of the components. B) Use of any component part not approved by IHP in combination
with this appliance.
C) Installation and/or operation in a manner other than instructed
in this manual.
D) The burning of anything other than the type of gas approved for
use in this gas appliance.
These fireplaces comply with National Safety Standards and are tested and listed by PFS Corporation (Report No. F09-157) to ANSI Z21.50 (in Canada, CSA-2.22) in both USA and Canada, as vented gas fireplaces. The installation must conform to local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54—latest edition (In Canada, the current CAN/ CGA-B149.1 installation code). The fireplace, when installed, must be electrically grounded and wired in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70—latest edition, or the Canadian Electrical Code, CSA C22.1—latest edition.
These appliances comply with CSA P.4.1-2015 “Testing Method for Measuring Annual Fireplace Efficiency. P4 (EnerGuide) is a measure­ment of the Canadian Office of Energy Efficiency.
Based on CSA P. 4.1-2015
INTRODUCTION
NOTICE: Decorative product not for use as a heating appliance.
WARNING: Installation of this appliance should be done by a qualified service person well trained in the installation of such appliances. You will also need a building permit from your local Building and Safety Commissioner before installing this appli­ance; otherwise your insurance co. may not cover this appliance.
CAUTION: Do not connect appliance before pres­sure testing gas piping. Damage to gas valve may result and an unsafe condition may be caused.
WARNING: Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers, young chil­dren, and others may be susceptible to accidental burns. A physical barrier is recommended if there are to be at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjust­able safety gate to keep toddlers, young children, and other at-risk individuals out of and away from hot surfaces.
These fireplace models are vented gas fireplaces that use a millivolt gas control valve with a millivolt ignition system. 25" models have a 5" B-vent and 24" models have a 4" B-vent. A properly sized B-Type venting system and listed type vent cap are not supplied but are required for proper operation. See venting instructions on Page 10.
WARNING: This gas appliance must not be con­nected to a chimney flue servicing a solid fuel burning appliance.
These models are factory equipped for use with natural gas and must be converted when intended for use with propane/LP gas. Conver­sion kits PCBM-324 and PCBM-325 may be purchased for simple conversion to propane/LP gas. See Accessories, Page 23.
BEFORE YOU BEGIN Before beginning the installation of your appliance, read these in-
structions completely.
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The appliance and it’s individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
For the purpose of input adjustment two pressure taps (for IN and OUT pressures) are provided on the gas control valve for test gauge connections to the appliance.
This fireplace may not be installed in manufactured (mobile) hous­ing constructed to HUD standards. The fireplace may be installed in aftermarket, non-HUD manufactured housing provided its installation complies with State and Local Codes and in the absence of these codes complies with the National Fuel Gas Code ANSIZ223.1 NFPA 54..
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PRODUCT SPECIFICATION
6 7/8"
2 1/4"
7"
7"
Alternate Gas
Supply Inlet
13 1/4"
32 1/4"
* 27 1/2"
29"
* 13 3/4"
14 1/2"
* 20 3/8"
21 1/2"
2 1/2"
8 1/4"
11 3/4"
22 3/8"
For Use
With B-1
Vent Pipe
Only
16 3/4"
7 5/8"
10 5/8"
8 1/8"
10 1/2"
8 3/8"
2 1/2"
8 1/4"
5/8"
34 1/2"
35 3/8"
29 1/2"
18 1/4"
7"
7"
16 3/4"
36 1/2"
* WITH REFRACTORY
DIMENSIONS
HEARTH AREA
GAS RATING - NATURAL
BRT2032TMN BRT2332TMN AND BRT2532TMN
Max. Input Rating 15,000 Btu/Hr 25,000 Btu/Hr Manifold Pressure 3.5" WC (0.87 kPa) 3.5" WC (0.87 kPa) Minimum Supply Pressure 4.5" WC (1.12 kPa) 4.5" WC (1.12 kPa) Maximum Supply Pressure 10.5" WC (2.66 kPa) 10.5" WC (2.66 kPa) Orifice Size # 49 # 40
GAS RATING - PROPANE/LP
Max. Input Rating 15,000 Btu/Hr 25,000 Btu/Hr Manifold Pressure 10" WC (2.49 kPa) 10" WC (2.49 kPa) Minimum Supply Pressure 11" WC (2.74 kPa) 11" WC (2.74 kPa) Maximum Supply Pressure 13" WC (3.23 kPa) 13" WC (3.23 kPa) Orifice Size # 56 # 54
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Figure 1 - Appliance Dimensions
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SELECTING LOCATION
INTERNAL WALL INSTALLATION
CORNER INSTALLATION
FULL PROJECTION INSTALLATION
FLUSH INSTALLATION
To determine the safest and most efficient location for your appliance, you must take into consideration the following guidelines:
1. The location must allow for proper clearances (see Clearances,
Page 7).
2. Consider a location where heat output would not be affected by drafts, air conditioning ducts, windows, or doors.
3. A location that avoids the cutting of joists or roof rafters will make installation easier. Figure 2 shows a plan view of a few common locations.
Flush installations are recommended where living space is limited or at a premium, and since the space required to enclose the appliance would be located beyond an outside wall, this would also reduce the cutting of joists, roof rafters, and such. Check local codes for any restrictions.
Projected installations can extend any distance into the room. A pro­jection may be ideal for a new addition on an existing, finished wall.
Corner installations make use of space that may not normally be used and provides a wider and more efficient range for radiant heat transference.
Internal wall installations provide a discreet option for room separa­tion and can also be ideal as an addition to an existing wall.
6
Figure 2 - Possible Locations for Installing Fireplace
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126745-01E
PRE-INSTALLATION PREPARATION
0 cm/
po
0 cm/po
Clearance
*
*
**
42" (10.67 cm) Min. Clearance from Opening to Ceiling
0" Clearance
Ceiling
1" (2.5 cm) Min. Clearance to "B" Vent's Outer Pipe
Required Air Spaces are Indicated with an "
*
". Do Not Pack with Insulation or Any Other Material
DO NOT BLOCK
OR OBSTRUCT
OPENINGS
0" Clearance to Wood or Noncombustible Flooring
Spacer
3" (7.6 cm)
1
1
/2"
(3.8 cm) Max.
8" (20.3 cm)
6" (15.2 cm)
13" (33 cm)
12"
(22.9 cm)
Combustible Materials
Header
1 1/2" (3.8 cm)
Max.
3" (7.6 cm)
Max.
6" (15.2 cm)
Max.
9"
(22.86 cm)
12"
(30.48 cm)
Outer Surround
Combustible Material May Be Used
TOP VIEW
SAFE ZONE
Perpendicular Wall
CLEARANCES
Minimum clearances to combustibles are: Ceiling 40" min. Top of Spacers 0" min. Back and Sides of Outer Surround 0" min. Drywall to Sides of Front Face (Nailing Flanges) 0" min.
“B” Vent Surfaces 1" min. Ceiling to Opening 42" min. Floor 0" min. Perpendicular Wall See Figure 6
CAUTION: Do not block required air spaces with insulation or any other material. Do not obstruct ef­fective opening of appliance with any type of facing material.
2 x 4 Stud
Nailing
Back
Flange
MANTEL CLEARANCES AND WALL DETAILS
A combustible mantle shelf maybe installed a maximum 12" (22.9 cm) from the wall. Figures 5 and 6 show the minimum allowable distances from various combustible mantle components in relation to the fireplace opening.
Left Side Surround
126745-01E
Front Face
Figure 3 - Minimum Clearances (Top View)
Figure 4 - Minimum Clearances (Front View)
Figure 5 - Mantel Clearances - Side View (Cross Section)
Drywall
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Figure 6 - Side Clearances - Top View (Cross Section)
7
PRE-INSTALLATION PREPARATION Continued
16 1/8"
34
3
/4"
36
5
/8"
16 3/4"
12"
39
3
/8"
55
5
/8"
34
1
/2"
16"
FRAMING
1. Frame appliance enclosure as illustrated in Figures 7 and 8. NOTE: If a wall covering is used to line the enclosure, then all
measurements must be from the surface of the covering.
2. Place the appliance into the framing and secure it. NOTE: If appliance is to be raised above floor level, a platform
must be built to support the appliance.
3. Install the supply line to the appliance using a 1/2" NPT black iron gas line terminating 2-5/16" above the bottom of the appliance. The gas line may be installed from either side or from the rear of the appliance (see Figure 15, Page 13).
4. Feed flexible gas line through one of three gas line conduit sleeves and repack insulation to cover any openings. Prepare the incom­ing gas line with Teflon tape or pipe joint compound and hookup incoming gas line to flexible gas line.
NOTE: If 1/2" NPT black iron pipe does not mate with fitting at
the end of flexible gas line, remove fitting and replace with a 37 degree flare 3/4"-12, 1/2" NPT (female) fitting.
WARNING: When finishing appliance, do not overlap combustible material onto the black front face. Brick, tile, or other noncombustible materials may be applied to the face provided that any gap is between the material used and the face is caulked with a noncombustible caulking.
These Dimensions Allow for a 3/4" Clearance at Sides and Back of Fireplace. 0" Clearance is Permitted
Figure 7 - Rough Opening for Installing in Wall
3/4" Clearance Not Required at Nailing Flanges
Figure 8 - Corner Installation Guidelines
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126745-01E
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
• Install this appliance in accordance with Massachusetts Rules and Regulations 248 C.M.R. Sections 4.00 through 8.00.
• Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts.
• The flexible gas line connector used shall not exceed 36 inches (92 centimeters) in length.
• The individual manual shut-off must be a T-handle type valve.
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9
VENTING INSTALLATION
12' Min.
Listed Vent Cap
A B-type venting system must be connected to the appliance for venting to the outside of the building.
IHP defines installation standards of this product. Third party prod­ucts must be installed to their specific standards.
Standing codes requirements concerning B-type vent installations may vary within your state, province or local codes jurisdiction. Therefore, it is recommended that you check with your local build­ing codes for specific requirements or in absence of local codes, follow Section 7.0 of the current National Fuel Gas Code NFPA No. 54/ANSI Z223.1.
This gas appliance must be vented to the outdoors only and may not be terminated into an attic space or into a chimney flue servicing a solid fuel burning appliance.
This appliance may be vented through a manufactured chimney system or a masonry chimney using a B-vent adaptor or a chimney liner system if all are listed, inspected and approved by local codes and/or building authorities.
The examples shown in Figure 9, are typical of most B-vent instal­lations and code practices.
Example 1 shows the minimum allowable system height and lateral offset for a 60° or greater inclination. Code specifies that offsets at 60° or greater are considered horizontal and must follow the 75% rule for lateral to total vertical system height. Codes also allows only one offset in the total system when at 60° or greater. The total vertical height in this example represents the minimum height of 8 feet and therefore the allowable lateral is 6 feet when the 75% rule applies. If the lateral length must exceed 75% then the system must be sized in accordance with the Category I venting tables.
Example 2 shows a multiple offset each at 45° of inclination. Multiple offsets are permitted if they do not exceed 45° of inclination. The total lengths of the two offsets are not required to meet the 75% allowable rule.
Example 3 shows a single offset at 45° of inclination and therefore the lateral length at 10 feet of offset does not have to meet the 75% rule.
In each case the offsets must be supported and firestops must be positioned wherever the vent must pass through a subfloor, ceiling joist or an attic overhang. The vent pipe must terminate vertically into a listed type vent cap and extend a sufficient height through an approved roof flashing, roof jack or a roof thimble. At all points the listed clearances must be maintained.
Vent terminations must be located in accordance with height and proximity rules of NFPA No. 54. These rules apply to vents at 12" diameter or less and require a minimum height in accordance with the roof pitch and a minimum of 8 feet distance from a vertical wall or obstruction (see Figure 10, Page 11).
If venting horizontally through a side wall becomes necessary, a listed thimble (38FST recommended) approved for use with B-type vent must be used. Check with your local codes before venting through a side wall.
Maintain Listed Clearance
8'
Position Firestop
EXAMPLE 1
60°
Maintain Listed Clearance
Listed
Maintain Listed Clearance
Support
Each
Lateral
At Least
Every
45°
6 Feet
6'
Position
45°
Firestop
Maintain Listed Clearance
EXAMPLE 2
Figure 9 - Typical B-Vent Configuration
Vent Cap
Maintain Listed Clearance
12' Min.
Position Firestop
Listed Vent Cap
Maintain Listed Clearance
45°
10'
12' Min.
Maintain Listed Clearance
EXAMPLE 3
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