Superior BGE18NE, BGE18PE, BGE2436PE, BGE2436NE Installation And Operation Instructions Manual

Installation and Operation Instructions
Superior™ Unvented (Vent-Free) Gas Log Heater
P/N 126828-01 Rev. NC 02/2014 Models
BGE18NE BGE18PE BGE2436NE BGE2436PE
P126828-01
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
WARNING: This appliance is for installation only in a solid-fuel burning masonry or UL127 factory-built fireplace or in a listed ventless firebox enclosure. It is design-certified for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fireplace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 6 of this manual.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
— WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas supplier.
TABLE OF CONTENTS
Safety .................................................................. 2
Unpacking............................................................ 5
Product Identication ........................................... 5
Local Codes......................................................... 5
Product Features ................................................. 6
Air For Combustion and Ventilation ..................... 6
Installation ........................................................... 9
Operation ........................................................... 23
Inspecting Burners............................................. 29
Cleaning and Maintenance ................................ 30
SAFETY
Wiring Diagram .................................................. 32
Specications .................................................... 32
Troubleshooting ................................................. 33
Service Hints ..................................................... 40
Technical Service............................................... 40
Replacement Parts ............................................ 40
Accessories ....................................................... 40
Parts .................................................................. 41
Warranty ............................................................ 46
WARNING: Improper
installation, adjustment, alteration, service or maintenance can cause injury or property dam­age. Refer to this manual for correct installation and operational proce­dures. For assistance or additional information consult a qualified in­staller, service agency or the gas supplier.
WARNING: This ap­pliance is for installation only in a solid-fuel burning masonry or UL127 factory-
built replace or in a listed
ventless firebox enclo-
sure. It is design-certied
for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance
in a factory-built replace
that includes instructions stating it has not been test­ed or should not be used with unvented gas logs.
WARNING: This is an
unvented gas-red heat­er. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air
for Combustion and Ven­tilation section on page 6
of this manual.
This appliance may be in­stalled in an aftermarket,* permanently located, manufactured (mobile) home, where not prohib­ited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
SAFETY
Continued
WARNING: This product con­tains and/or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, op-
erate or service this replace. Improper use of this replace
can cause serious injury or death from burns, re, explo­sion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of
carbon monoxide poisoning resemble the u, with headaches, dizziness or nausea. If you have these signs, the replace may not be
working properly. Get fresh air at once! Have replace serviced. Some people are more af­fected by carbon monoxide than others. These
include pregnant women, people with heart or lung disease or anemia, those under the inu-
ence of alcohol and those at high altitudes. Natural and Propane/LP gases are odorless.
An odor-making agent is added to these gases.
The odor helps you detect a gas leak. However,
the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of
this replace.
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not ap­proved for use with this heater.
WARNING: Do not allow fans
to blow directly into the replace.
Avoid any drafts that alter burner
ame patterns. Ceiling fans can
create drafts that alter burner
ame patterns. Altered burner
patterns can cause sooting.
Due to high temperatures, the appliance should be located out
of trafc and away from furniture
and draperies.
Do not place clothing or other
ammable material on or near
the appliance. Never place any objects on the heater.
Heater base assembly becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young chil­dren when they are in the room with heater.
You must operate this heater with
the replace screen and hood in place. Make sure replace screen
and hood are in place before running
heater. The replace screen shall
have openings for introduction of combustion air.
Keep the appliance area clear and free from combustible materials, gasoline and other
ammable vapors and liquids.
SAFETY
Continued
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/ LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not
use any phone in your building
• immediately call your gas supplier from
a neighbor’s phone. Follow the gas sup­plier’s instructions
• if you cannot reach your gas supplier,
call the re department
4. This heater shall not be installed in a bed­room or bathroom.
5. Before installing in a solid fuel burning re­place, the chimney ue and rebox must be cleaned of soot, creosote, ashes and loose paint by a qualied chimney cleaner.
Creosote will ignite if highly heated. A dirty
chimney ue may create and distribute
soot within the house. Inspect chimney
ue for damage. If damaged, repair ue and rebox before operating heater.
6. Do not burn solid-fuel in a masonry or
UL127 factory-built replace in which a
vent-free room heater is installed.
7. If replace has glass doors, never operate
this heater with glass doors closed. Any glass doors shall be fully opened when the appliance is in operation. If you operate
heater with doors closed, heat buildup inside replace will cause glass to burst.
Make sure there are no obstructions
across openings of replace.
8. To prevent the creation of soot, follow the
instructions in Cleaning and Maintenance, page 33.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may
create a white powder residue within burner box or on adjacent walls and furniture.
10. This heater needs fresh, outside air ven­tilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if enough fresh air is not available. See Air for Combustion and Ventilation,
page 6. If heater keeps shutting off, see Troubleshooting, page 36.
11. Do not run heater
• where ammable liquids or vapors are
used or stored
• under dusty conditions
12. Do not use this heater to cook food or burn paper or other objects.
13. Do not use heater if any part has been ex­posed to or under water. Immediately call
a qualied service technician to inspect
the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate heater if any log is broken. Do not operate heater if a log is chipped
(dime-sized or larger).
15. Turn heater off and let cool before servic-
ing, installing or repairing. Only a qualied service person should install, service or
repair heater.
16. Make sure the remote is set to the OFF position when you are away from home for long periods of time.
17. Remote heaters must not be connected to any external electrical source.
18. Operating heater above elevations of
4,500 feet may cause pilot outage.
19. To prevent performance problems, do not
use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
20. Provide adequate clearances around air openings.
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126828-01A4
UNPACKING
CAUTION: Do not remove the data plates from the grate as­sembly. The data plates contain important warranty and safety information.
1. Remove logs and heater base assembly from cartons.
PRODUCT IDENTIFICATION
Note: Do not pick up heater base assem-
bly by burners. This could damage heater. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and heater for shipment.
3. Check heater for any shipping damage. If heater is damaged call INNOVATIVE HEARTH PRODUCTS at 1-800-655-2008 for replacement parts before returning to dealer.
Log Set
Left Side
Front
Base Assembly
Figure 1 - Product Identication
LOCAL CODES
Install and use heater with care. Follow all
local codes. In the absence of local codes,
use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
National Fire Protection Association, Inc.
1430 Broadway
New York, NY 10018
Batterymarch Park
Quincy, MA 02269
Rear Burner
Right Side
State of Massachusetts: The installa­tion must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural
gas-red supplemental room heaters shall
provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the Commonwealth of Massachusetts.
126828-01A 5
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PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by
both realistic ames and glowing coals. This
heater is designed for vent-free operation with ue damper closed. It has been tested and ap­proved to ANSI Z21.11.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heaters.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space unless the required vol­ume of indoor combustion air is provided by the method de­scribed in the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or
applicable local codes. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy efcient than ever. New materials, increased insulation
and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in.
During heating months, home owners want
their homes as airtight as possible. While it is good to make your home energy
efcient, your home needs to breathe. Fresh
air must enter your home. All fuel-burning ap­pliances need fresh air for proper combustion and ventilation.
Exhaust fans, replaces, clothes dryers and
fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
SAFETY DEVICE
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
ELECTRONIC IGNITION SYSTEM
This heater has an electronic ignitor to light heater fuel supply.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three
following ventilation classications:
1. Unusually Tight Construction
2. Unconned Space
3. Conned Space
The information on pages 6 through 8 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion
and ventilation. However, in buildings of un­usually tight construction, you must provide
additional fresh air.
Unusually tight construction is dened as
construction where: a. walls and ceilings exposed to the out-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10 less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to
areas such as joints around window and door frames, between sole plates
and oors, between wall-ceiling joints,
between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
-11
kg per pa-sec-m2) or
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126828-01A6
AIR FOR COMBUSTION AND VENTILATION
Continued
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 8.
If your home does not meet all of the three criteria above, proceed to Determin­ing Fresh-Air Flow For Heater Location, below.
Conned and Unconned Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA 54 denes a conned space as a space
whose volume is less than 50 cubic feet per
1,000 Btu/hr (4.8 m3 per kw) of the aggregate
input rating of all appliances installed in that
space and an unconned space as a space
whose volume is not less than 50 cubic feet
per 1,000 Btu/hr (4.8 m3 per kw) of the ag-
gregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are
installed*, through openings not furnished with doors, are considered a part of the un­conned space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Conned or Unconned Space
Use this work sheet to determine if you have
a conned or unconned space.
Space: Includes the room in which you will install
replace plus any adjoining rooms with door­less passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room
is supplied with grills or openings, add the
volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
________ (volume of space) x 20 = (Maxi-
mum Btu/Hr the space can support)
Example: 2560 cu. ft. (volume of space) x 20
= 51,200 (maximum Btu/Hr the space can
support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
Vent-free replace __________ Btu/Hr Gas water heater* __________ Btu/Hr Gas furnace __________ Btu/Hr Vented gas heater __________ Btu/Hr Gas replace logs __________ Btu/Hr Other gas appliances* + _________ Btu/Hr Total = _________ Btu/Hr * Do not include direct-vent gas appliances.
Direct-vent draws combustion air from the outdoors and vents to the outdoors.
Example: Gas water heater __________ Btu/Hr Vent-free replace + _________ Btu/Hr Total = _________ Btu/Hr
4.
Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_______ Btu/Hr (maximum can support) _______ Btu/Hr (actual amount used) Example: 51,200 Btu/Hr (maximum the
73,000 Btu/Hr (actual amount of
The space in the above example is a conned
space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can sup­port. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an unconned space, remove door to adjoin­ing room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 8.
B. Vent room directly to the outdoors. See
Ventilation Air From Outdoors, page 8.
C. Install a lower Btu/Hr replace, if lower Btu/
Hr size makes room unconned.
If the actual Btu/Hr used is less than the maxi-
mum Btu/Hr the space can support, the space is an unconned space. You will need no additional
fresh air ventilation.
space can support)
Btu/Hr used)
40,000 33,000 73,000
126828-01A 7
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AIR FOR COMBUSTION AND VENTILATION
Outlet Air
Ventilated Attic
Outlet A
ir
Inlet Air
Inlet Air
Ventilated
Crawl Space
To
Crawl
Space
To Attic
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into Adjoining
Room,
Option 1
12"
12"
Continued
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combus­tion and ventilation air shall be provided by one of the methods described in the National Fuel
Gas Code, ANSI Z223.1/NFPA 54,
the International Fuel Gas Code, or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining
unconned space. When ventilating to an adjoining unconned space, you must provide
two permanent openings: one within 12" of the
ceiling and one within 12" of the oor on the
wall connecting the two spaces (see options
1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2).
Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two perma­nent openings: one within 12" of the ceiling
and one within 12" of the oor. Connect these
items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts. IMPORTANT: Do not provide openings for
inlet or outlet air into attic if attic has a thermo­stat-controlled power vent. Heated air entering the attic will activate the power vent.
Figure 3 - Ventilation Air from Outdoors
Figure 2 - Ventilation Air from Inside Building
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126828-01A8
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualied ser­vice person must install heater. Follow all local codes.
WARNING: Before installing
in a solid fuel burning replace, the chimney ue and rebox
must be cleaned of soot, creo­sote, ashes and loose paint by a qualified chimney cleaner. Creosote will ignite if highly
heated. A dirty chimney ue may
create and distribute soot within the house. Inspect chimney and
rebox ue for damage. If dam­aged, repair ue and rebox
before operating heater.
WARNING: Any outside air ducts
and/or ash dumps in the replace
shall be permanently closed at time of appliance installation.
WARNING: Seal any fresh air vents or ash clean-out doors located on oor or wall of re­place. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not
seal chimney ue damper.
WARNING: Never install the heater
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture,
clothing or other ammable
objects are less than 36" from the front and 42" from top heater, For side clearances see Figure 4 page 10
• in high trafc areas
• in windy or drafty areas
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning u­ids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free heaters add moisture
to the air. Although this is benecial, installing
heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventila-
tion, page 6.
126828-01A 9
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INSTALLATION
Continued
CHECK GAS TYPE
Use the correct type of gas (natural or propane/ LP). If your gas supply is not the correct gas
type, do not install heater. Call dealer where
you bought heater for proper type heater.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rat­ing plate. Field conversion is not permitted.
INSTALLATION AND CLEARANCES FOR VENT-FREE OPERATION
WARNING: Maintain the minimum clearances. If you can, provide greater clearances
from oor, ceiling and adjoining
wall.
Minimum Fireplace Clearance to
Combustible Materials
Side Wall 16", Ceiling 42", Floor 5",
LOG SIZING REQUIREMENTS
Log Set
Models
LBG18-SM 17" 13.5" 20" 14" LBG24-SM 17" 13.5" 26" 18" LBG30-SM 21" 13.5" 32" 22" LBG36-SM 21'' 13.5'' 38'' 27.5'' LBG18-BM 17'' 14.5'' 26'' 20'' LBG24-BM 17'' 14.5'' 29'' 22'' LBG30-BM 21'' 14.5'' 32'' 22''
Front 36"
Minimum Firebox Size
Height Depth
Front
Width
Rear
Width*
Carefully follow these instructions. This will
ensure safe installation into a masonry, UL127-listed manufactured replace or listed vent-free rebox.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the replace
cabinet to any combustible material and wall should follow diagram in Figure 4.
Example: The face of a mantel, bookshelf,
etc. is made of combustible material and protrudes 3 1/2" from the wall. This com­bustible material must be 4" from the side
of the replace cabinet (see Figure 4).
Note: When installing your gas logs into
a manufactured rebox, follow rebox
manufacturer’s instructions for minimum clearances to combustible materials.
B. Clearances from the top of the replace
opening to the ceiling should not be less than 42".
Example
*
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for
Combustible to Wall
MINIMUM NONCOMBUSTIBLE MATERIAL CLEARANCES
If Not Using Mantel
Note: If using a mantel proceed to If Using Mantel. If not using a mantel, follow the infor­mation on this page.
You must have noncombustible material(s)
above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal,
you must have noncombustible material be­hind it. Noncombustible material must extend at least 8" up (for all models). If noncombus-
tible material is less than 12", you must install
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126828-01A10
INSTALLATION
Heat Resistant Material
(A)
Minimum Noncombustible Material
Minimum Noncombustible Material Height
Distances to Underside of Mantel
Top of Fireplace Opening
Underside of Mantel Shelf
12"
8"
(A)
18"
14"
20"
17"
22"
19"
24"
20"
All minimum distances are in inches
Log Set 24"/30"/36" Models 18" Model
2 1/2"
6"
8"
10"
Mantel Shelf
Continued
the replace hood accessory (24", 30" and
36" Models Only). See Figure 5 for minimum clearances.
Noncombustible
Material
Distance (A)
1
2" or more Noncombustible mate-
Between 8" and 12"
Less than 8"
Requirements for Safe
Installation
rial OK.
24", 30" or 36" Models: Install replace hood
accessory (GA6050 or GA6053 see Acces-
sories, page 43). 18"
Model: Noncombustible material OK. Noncombustible mate­rial must be extended to at least 8". See
Between 8" and 12",
above. If you cannot ex-
tend material, you must operate heater with ue
damper open.
MANTEL CLEARANCES
In addition to meeting noncombustible mate-
rial clearances, you must also meet required clearances between replace opening and
mantel shelf. If you do not meet the clearances
listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between
mantel shelf and top of replace opening, a
hood is not required (see Figure 6).
If Using Mantel
You must have noncombustible material(s)
above the replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal,
you must have noncombustible material be­hind it. Noncombustible material must extend at least 8" up (for all models). If noncombus-
tible material is less than 12", you must install the replace hood accessory (24", 30" and
36" Models Only). Even if noncombustible
material is more than 12", you may need the hood accessory to deect heat away from
your mantel shelf. See Figures 5 and 6 and
Figure 7, page 12, for minimum clearances.
126828-01A 11
Figure 5 - Heat Resistant Material (Slate,
Marble, Tile, etc.) Above Fireplace
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Figure 6 - Minimum Mantel Clearances
Without Using Hood
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6, page 11, are not met, you must have a hood. When using
a hood there are still certain minimum mantel clearances required. Follow minimum clear-
ances shown in Figure 7, when using hood.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Follow all minimum clearances shown in this manual.
Minimum Noncombustible Material
8" Min.
12" 15" 18"
All minimum distances are in inches
Log Sets 18", 24", 30" & 36" Models
20"
2
1
/2
"
6"
8"
10"
12"
Distances to Underside of Mantel
Hood (GA6050 or GA6053)
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
14" Min.
Combustible Material
Noncombustible Material
Hearth
5" Min.
Combustible Material
INSTALLATION
Continued
NOTICE: If your installation does not meet the minimum clear­ances shown, you must do one of the following:
• operate the logs only with the
ue damper open
• raise the mantel to an accept-
able height
• remove the mantel
Figure 7 - Minimum Mantel Clearances
FLOOR CLEARANCES
A. If installing appliance on the oor level,
you must maintain the minimum distance of 14" to combustibles (see Figure 8).
B. If combustible materials are less than
14" to the replace, you must install ap­pliance at least 5" above the top surface
of combustible ooring including tile and
carpet (see Figure 9).
Figure 8 - Minimum Fireplace Clearances
When Using Hood
If Installed at Floor Level
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Figure 9 - Minimum Fireplace Clearances
Above Combustible Flooring
INSTALLING HEATER BASE ASSEMBLY
WARNING: You must secure
this heater to replace oor. If
not, heater will move when you adjust controls. Moving heater may cause a gas leak.
WARNING: If installing in a
sunken replace, special care
is needed. You must raise the
replace oor to allow access
to heater control panel. This
will insure adequate air ow
and guard against sooting and controls being damaged. Raise replace oor with noncombus­tible material. Make sure material is secure.
CAUTION: Do not pick up heater base assembly by burn­ers. This could damage heater. Only handle base assembly by grates.
IMPORTANT: Make sure the heater burners
are level. If heater is not level, heater will not
work properly.
Installation Items Needed
• hardware package (provided with heater)
• approved exible gas hose and ttings (if
allowed by local codes)
• sealant (resistant to propane/LP gas, not
provided)
• electric drill with 3/16” masonry drill bit
126828-01A12
INSTALLATION
Continued
1. Apply pipe joint sealant lightly to male
threads of gas tting (provided). Connect approved exible gas hose to inlet side of
gas control (see Figure 10).
IMPORTANT: Hold gas regulator with
wrench when connecting flexible gas hose.
2. Position heater base assembly in fireplace.
3. Mark screw locations through holes in front panel of base (see Figure 11). If
installing in a brick-bottom replace, mark
screw locations in mortar joint of bricks.
4. Remove heater base from replace.
5. Drill holes at marked locations using 3/16" drill bit.
6. Attach base, through holes in front panel of base, to replace oor using masonry
screws provided in hardware package (see Figure 11).
7. Connect to gas supply. See Connecting To Gas Supply.
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 1/2" NPT (National Pipe Thread) inlet connection to the pressure regulator.
WARNING: A qualied ser­vice person must connect heater to gas supply. Follow all local codes.
CAUTION: Never connect
propane/LP replace directly
to the propane/LP supply. This heater requires an external regu­lator (not supplied). Install the external regulator between the heater and propane/LP supply.
Heater Gas Regulator
WARNING: Never connect
natural gas replace to private
(non-utility) gas wells. This gas is commonly known as
Flexible Gas Hose (if allowed by local codes)
Figure 10 - Attaching Flexible Gas Hose
126828-01A 13
to Heater Gas Regulator
Masonry
Screw
Figure 11 - Attaching Base to Fireplace
Floor
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wellhead gas.
Installation Items Needed
Before installing heater, make sure you have
the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved exible gas line with gas connec-
tor (if allowed by local codes)
* An equipment shutoff valve with 1/8" NPT tap
is an acceptable alternative to test gauge connection. Purchase the optional equip­ment shutoff valve from your dealer.
INSTALLATION
Continued
For propane/LP units, the installer must
supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not re-
duce incoming gas pressure, heater regulator
damage could occur. Install external regulator with the vent pointing down as shown in Figure
12. Pointing the vent down protects it from
freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Propane/LP Supply Tank
Figure 12 - External Regulator With Vent
Pointing Down
Installation must include an equipment shutoff
valve, union and plugged 1/8" NPT tap. Locate
NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 13).
IMPORTANT: Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff
valve to replaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
External Regulator with Vent Pointing Down
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PROPANE/LP From External Regulator (11" W.C.** to 14" W.C. Pressure) NATURAL From Gas Meter (5" W.C.** to 10.5" W.C. Pressure)
Tee Cap Pipe Joint Nipple
Sediment Trap
Figure 13 - Gas Connection
* Purchase the optional equipment shutoff
valve from your dealer.
**Minimum inlet pressure for purpose of input
adjustment.
Equipment Shutoff Valve With 1/8" NPT Tap*
Approved
Flexible Gas
Hose (if allowed
by local codes)
3" Minimum
Gas
Regulator
WARNING: Use pipe joint sealant that is resistant to liquid petroleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 13. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap
where trapped matter is not likely to freeze.
A sediment trap traps moisture and contami­nants. This keeps them from going into heater controls. If sediment trap is not installed or is
installed wrong, heater may not run properly.
CAUTION: Avoid damage to gas control. Hold gas control with wrench when connecting
it to gas piping and/or ttings.
126828-01A14
INSTALLATION
Continued
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an
open ame to check for a leak.
Apply a noncorrosive leak detec-
tion uid to all joints. Bubbles
forming show a leak. Correct all leaks at once.
CAUTION: Make sure exter­nal regulator has been installed between propane/LP supply and heater. See guidelines un­der Connecting to Gas Supply, page 13.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equip­ment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig (3.5 kPa) will damage heater regulator.
2. Cap off open end of gas pipe where equip­ment shutoff valve was connected.
3. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping sys­tem. Apply noncorrosive leak detection
uid to all joints. Bubbles forming show
a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected
ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig­ure 14).
2. Pressurize supply piping system by either
opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equip­ment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figure 15 or 16).
Apply noncorrosive leak detection uid to
all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Equipment Shutoff Valve
Figure 14 - Equipment Shutoff Valve
Propane/LP Supply Tank
Figure 15 - Checking Gas Joints
(Propane/LP Only)
Gas Meter
Figure 16 - Checking Gas Joints (Natural
Equipment Shutoff Valve
Equipment Shutoff Valve
Control Valve Location
Gas Only)
Open
Closed
Control Valve Location
126828-01A 15
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