Superior BCF-3885, BRF-3875, BCF-4385, BRF-4375 Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
38" & 43" Wood Burning Fireplaces P/N 700,021M REV. A 12/2003
MODELS
BCF-3885 BRF-3875 BCF-4385 BRF-4375
This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and under­stand these instructions before beginning your installation.
Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
IMPORTANT! TO ASSURE PROPER ALIGNMENT OF GLASS DOORS: INSTALL THIS FIREPLACE IN A SQUARE AND PLUMB CONDITION, USING SHIMS AS NECESSARY AT SIDES AND/OR BOTTOM.
U.L. Report No. MH8988
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
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TABLE OF CONTENTS
Safety Rules .................................... page 2
Tools and Building Supplies ............ page 2
Precautions ..................................... page 3
Introduction ..................................... page 3
Clearances/Height Requirements..... page 3
Chimney System ............................. page 3
Assembly Outline............................. page 4
Location of Fireplace ....................... page 4
Assembly Steps ............................... page 5
Preinstallation Notes........................ page 5
Installing the Fireplace ..................... page 5
Fireplace Specifications .................. page 6
Framing Specifications.................... page 7
Installing the Chimney System ........ page 8
Ten Foot Rule Summary .................. page 10
Multiple Terminations ...................... page 10
Chimney Component Calculations ... page 11
Special Offset Instructions............... page 11
30° Offset through Floor/Ceiling ...... page 11
Offset Calculations........................... page 11
Vertical Elevation Chart ................... page 12
Offset Elevation Chart ..................... page 14
Installing Offsets.............................. page 15
Optional Equipment Considerations. page 15
Forced Air Kits ................................. page 15
Combustion Air Kits ........................ page 15
Gas Line Connection........................ page 16
Vent Free Appliances ....................... page 16
Glass Doors ..................................... page 16
Cold Climate Insulation.................... page 17
Fireplace Finishes ............................ page 17
Mantels and Trim............................. page 17
Hearth Extensions/Wall Shields ....... page 17
Finish Requirements ........................ page 19
Installation Components .................. page 19
IMPORTANT: PLEASE READ AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY.
1. Before starting your fireplace installation,
read these installation instructions carefully to be sure you understand them completely and in entirety. Failure to follow them could cause a fireplace malfunction resulting in serious injury and/or property damage.
2. Always check your local building codes. The installation must comply with all local, regional, state and national codes and regulations.
3. The 38" models of these fireplaces must be installed with Security Chimneys FTF8 (8" inside diameter) Chimney System. The 43" models with either Security Chimneys FTF8 or FTF10 (10" inside diameter) Chimney System. These sys­tems are intended for use in any application where a traditional masonry type fireplace would apply. The chimney system must always vent to the outside of the building.
4. To ensure a safe fireplace system and to prevent the build-up of soot and creosote, inspect and clean the fireplace and chimney prior to use and periodically during the heating season.
5. Use solid fuel only. DO NOT use artificial wax based logs, chemical chimney cleaners or flame colorants in your fireplace.
Never burn treated construction lumber or scraps. These woods burn excessively hot and may contain chemicals used to treat insects and fungus. When burned, these chemicals can pose a significant hazard.
6. DO NOT use charcoal or coal under any
circumstances.
7. NEVER use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace.
8. NEVER leave children unattended when there is a fire burning in the fireplace.
9. Always keep flue damper open when heat is present in the fireplace.
10. Before servicing, allow the fireplace to cool. Always shut off any electricity or gas to the fireplace while working on it. This will prevent any possible electrical shock or burns.
11. This fireplace is not intended to heat an entire home or be used as a primary heat source. It is designed to ensure homeowner comfort by pro­viding supplemental heat to the room.
12. Always ensure an that adequate supply of replacement combustion air from the outside of the house is accessible to the fire to support normal combustion. Fireplaces consume large volumes of air during the normal combustion process. In the event the home is tightly sealed with modern energy efficient features, the op­tional combustion air kit may not provide all the air required to support combustion.
The manufacturer is not responsible for any smoking or related problems that may result from the lack of adequate combustion air. It is the responsibility of the builder/contractor to ensure that adequate combustion air has been provided for the fireplace.
13. DO NOT use a fireplace insert or any other products not specified herein by the manufac­turer for use with this fireplace. All gas log sets must be operated with the damper clamped open, including unlisted “vent free” log sets. Listed “vent-free” log sets may be operated with the damper closed.
14. "Smoke free” operation is not warranteed nor are we responsible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or un­usual environmental factors or conditions be­yond our control.
15. Never, under any circumstances, install a fireplace, chimney component or any acces­sories, that has visible or suspected physical damage as a result of handling or transporta­tion. These items should be inspected by your distributor or qualified factory representative to ensure safe condition. When in doubt, con­sult your distributor.
16. For additional safety considerations and complete operating instructions, refer to the Care and Operation Manual provided with the fireplace.
TOOLS AND BUILDING SUPPLIES NORMALLY REQUIRED
Tools should Include:
Phillips screwdriver Hammer Saw and/or sabersaw Level Measuring tape Plumb line Electric drill and bits Pliers Square
Building supplies:
Framing materials Wall finishing materials Caulking materials (noncombustible) Fireplace surround and hearth extension materials (noncombustible)
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NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
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PRECAUTIONS
Note: These fireplace systems are not difficult
to install. However, in the interest of safety, it is recommended that the installer be a qualified or certified “tradesman” familiar with commonly accepted fireplace installation and safety tech­niques as well as prevailing local codes.
The most important areas of concern dealing with the installation of factory-built fireplaces are clearances to combustible materials, proper as­sembly of component parts, height of the chim­ney system, the proper use of accessories sup­plied by the manufacturer and the techniques employed in using finishing materials applied to the wall surrounding the fireplace, hearth exten­sions and wall shields. Each of these topics will be covered in thorough detail throughout this manual. Please give each your special attention as you progress with your installation.
INTRODUCTION General Information
The BCF Series are wood-burning fireplaces fea­turing a self-contained heat-circulating system. A standard bar grate is also included to properly position the fire. Outside combustion air kits, decorative glass doors, forced air kits and the fan adapter kit are available as optional equipment.
TYPICAL INSTALLATION
Chimney And
Termination
The BRF Series are conventional radiant-heat fireplaces with a standard bar grate, optional outside combustion air kits and optional deco­rative glass doors.
Note: Illustrations shown reflect “typical” in­stallations with nominal dimensions and are for design and framing reference only. Actual installations may vary due to individual design preferences. However, always maintain mini­mum clearances to combustible materials and do not violate any specific installation require­ments.
The BRF and BCF Series Fireplaces have been tested and listed by Underwriters Laborato­ries, Inc. (File No. MH8988-1/91) to the U.L. 127 standard for U.S. installations. These units are intended for installation in residential homes and other buildings of conventional construction including commercial, not in mo­bile homes.
These fireplace systems are designed for in­stallation in accordance with the National Fire Protection Standard for chimneys, fireplaces and solid fuel burning appliances; NFPA 211 and in accordance with codes such as the BOCA Basic/National Codes, the Standard Me­chanical Code and the Uniform Building Codes.
WARNING: FAILURE TO USE MANUFAC­TURE PROVIDED PARTS, VARIATIONS IN TECHNIQUES AND CONSTRUCTION MA­TERIALS OR PRACTICES OTHER THAN THOSE DESCRIBED IN THIS MANUAL MAY CREATE A FIRE HAZARD AND VOID THE LIMITED WARRANTY.
The BCF and BRF systems consist of six basic “sub-systems”:
1. The Fireplace
2. The Chimney and Termination
3. The Optional Glass Doors
4. The Optional Forced Air Kits (BCF Series
only)
5. The Optional Combustion Air Kits
6. The Optional Collar Duct Kits
CLEARANCES AND HEIGHT REQUIREMENTS
The fireplace may be placed on or near normal construction materials*. The combustion air kit, firestop spacer and roof flashing (not chase flashings) may be placed directly on or against normal construction materials.* The chimney requires a minimum 2" air space to combus­tibles (
See **Note
be installed 12" above the opening of the fire­place as per NFPA 211, Section 7-2.3.3.
The fireplace and chimney system must be enclosed when installed in or passing through a living area where combustibles or people may come in contact with it. This is important to prevent possible personal injury or fire hazard.
For questions, please call your distributor or the manufacturer. Special restrictions apply to the front and facing of the fireplace and nearby walls (See pages 16, 17 and 18 ).
). A combustible mantle may
Forced Air Kit
(BCF Models Only)
Outside Combustion
Air Kit (Optional)
Figure 1
Model BCF
(Shown)
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
CHIMNEY SYSTEM
These fireplaces are designed and code listed for use with Security Chimneys FTF8 or FTF10 chimney System only. Always use Security Chimneys FTF8 or FTF10 chimney components with these fireplaces. Do not modify or alter these components as this may cause a potential serious hazard and void the Warranty.
*Construction Materials:
• framing materials • paneling
• particle board • flooring
• millboard • dry wall
• plywood • etc.
**Note: 1" clearance when installing FTF8 on 38" models or FTF10 on 43" models.
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Insulate Joists
Wall Covering
Black Portion Of Frame
Not To Be Covered With
Combustible Materials
Safe
Zone
45°
12”
15” For 38” Model 18” For 43” Model
Door
Opening
1”
Same As Ceiling
Draft Stops
Chimney Height
The total height of your completed fireplace system from the surface the fireplace rests on to the chimney top must not exceed 80' and must also meet minimum height requirements. Refer to the minimum system height chart.
Minimum System Height
LOCATION OF FIREPLACE
Carefully select the proper location for heat circulation, aesthetics, chimney obstructions and clearance to side wall(s). With proper pre­planning, a slight adjustment of a few inches can save considerable time and expense later during construction and assembly.
Firestop
CTDT Termination
Note: Non­Combustible Chase Flashing Must Be Used To Cover Chase Opening
Optional Insulation In Outside Walls Of Chase
8'
Level
Solid Continuous Surface
Outside Insulation (Thermal Barrier)
Base
Figure 2
WARNING: IF INSULATION IS USED, THE FIREPLACE MUST NOT BE PLACED DI­RECTLY AGAINST IT. INSULATION OR VAPOR BARRIERS, IF USED, MUST FIRST BE COVERED WITH GYPSUM BOARD, PLYWOOD, PARTICLE BOARD OR OTHER MATERIAL TO ASSURE INSULATION AND VAPOR BARRIERS REMAIN IN PLACE.
WARNING: DO NOT PACK OR FILL RE­QUIRED AIR SPACES WITH INSULATION OR OTHER MATERIAL. NO MATERIAL IS ALLOWED IN THESE AREAS.
Note: Do not insulate the chase cavity with
blown or fill type insulation materials.
Note: Local codes may not require firestopping at the ceiling levels for outside chase installa­tions. However, it is recommended for safety and the reduction of heat loss.
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Opening Width 38" 43" 43"
Chimney Type FTF8 FTF8 FTF10
Vertical 12' 0" 16' 8" 15' 0" Installation
One Offset 12' 0" 16' 8" 15' 0"
Two Offsets 25' 0" 25' 0" 25' 0"
Chase Enclosure
A chase is a vertical box-like structure con­structed to surround the fireplace and chimney. Refer to
Figure 2
for a typical chase configura­tion. As with all chimney installations, avoid overhead obstructions such as trees, power lines, etc. A chase should be constructed and insulated just like any outside wall. In a cold climate, we recommend the base of the chase should also be insulated between the solid continuous floor beneath the fireplace and the chase bottom. Chase insulation in a cold cli­mate installation is not required for safety.
ASSEMBLY OUTLINE Before You Start
Check your inventory list to be sure you have all the necessary parts supplied in good usable condition. Check also for any concealed damage.
Check the operation of the damper. The damper is controlled through the use of a control lever located within the firebox opening at the top center just behind the firebox lintel ( The control lever snaps into place at the ex­treme range of motion, up and back in the closed position. Firm pressure is required to lock the damper closed. When pulled forward and down, the damper is open.
Damper Closed
Lintel
Figure 3
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Damper
Open
Figure 3
Hearth
Hearth
Optional Outside Chase
Figure 4
Carefully consider the position of the fireplace opening with respect to the location of adjacent or nearby stairwells, bath or kitchen exhaust fans and/or return air registers for forced air furnaces/air conditioners that could cause a smoking fireplace condition if the house is tightly insulated.
When locating the fireplace, consideration must be given to combustibles and final finishing. See
Figure 5
and confine the final location of
combustible finish materials to the "Safe Zone".
If there is a continuous perpendicular side wall closer than 15" from the nearest side of any 38" fireplace opening or 18" from any 43" model, it must be protected with a 40" x 40" x ¹⁄₂" wall shield constructed of millboard or a durable non-com­bustible material with equal or greater insulating value than k = 84BTU/HR-FT
16). A continuous perpendicular side wall cannot
).
be closer than 8" from the fireplace opening
2
under any circumstances, even if protected.
Figure 5
-°F/IN (see page
Page 5
DO NOT permanently place furniture or other items such as decorative pillows within 60" of the fireplace front face.
ASSEMBLY STEPS
Note: The following steps represent the nor-
mal sequence of installation. Each installation is unique, however, and might require a differ­ent sequence.
1. Position firebox prior to framing or into prepared framing.
2. Install the chimney system.
3. Field wire main power supply to BCF models
for fan kit and install CF-ADK adapter kit. (Elec­trical connections should only be performed by an experienced, licensed/certified tradesman.)
4. Install optional outside combustion air kit.
5. Plumb gas line if a decorative gas appliance
will be used. (Gas connections should only be performed by an experienced, licensed/certi­fied tradesman.)
6. Complete the installation, finish wall mate­rial, surround and hearth extension to your individual taste.
7. Assemble and attach optional glass door assembly.
Study the three dimensional illustration (
ure 1
) to get a general idea of each element of
Fig-
your fireplace system.
PRE-INSTALLATION NOTES
The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place fireplace on carpeting, vinyl or other soft floor coverings. It may, however, be placed on flat wood, ply­wood, particle board or other hard surfaces. Be sure fireplace rests on a solid continuous floor or platform with appropriate framing for support and so that no cold air can enter the room from under the fireplace.
The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.
Usually, no special floor support is needed for the fireplace, however, to be certain:
1. Estimate the total weight of the fireplace system including chimney and surround ma­terials such as brick, stone, etc., to be in­stalled. Shipping weights for the fireplace may be found on page 18.
2. Measure the square footage of the floor space to be occupied by the system, surrounds and hearth extensions.
3. Note the floor construction, i.e. 2 x 6’s, 2 x 8’s or 2 x 10’s, single or double joists, type and thickness of floor boards.
4. Use this information and consult your local building code to determine if you need addi­tional support.
CAUTION: DO NOT BLOCK THE HEAT-CIRCU­LATING AIR INLET AND OUTLET PORTS ON CIRCULATING MODELS. DOING SO MAY RE­SULT IN A POTENTIAL FIRE HAZARD.
If you plan to raise the fireplace and hearth extension, build the platform assembly then position fireplace and hearth extension on top. Secure the platform to the floor to prevent possible shifting.
INSTALLING THE FIREPLACE
Step 1. Slide the fireplace into prepared fram-
ing or position fireplace in its final position and frame later.
The fireplace may not be recessed into a com­bustible floor. Maintain the floor to hearth clear­ance established by the fireplace lower front face.
Step 2. Insert the provided metal safety strips, beneath the fireplace as illustrated (
and 8
). The safety strips should overlap ¹⁄₂" for
Figures 6, 7
continual coverage of the floor.
Note: Safety strips are not required when fire­place rests on a noncombustible surface.
To Install
Step 1. Slide the fireplace into prepared fram-
ing or position fireplace in its final position and frame later.
Step 2. Insert the metal safety strips, packaged with the fireplace, beneath the fireplace as illus­trated (
Figures 6 and 7
overlap 1" for continual coverage of the floor.
). The safety strips should
Note: Safety strips are not required when fire­place rests on a non-combustible surface.
Combustible Wall
1/2" Space
Metal Safety Strip
Maintain 1/2" Air Space At Back And Sides
Hearth Extension
Floor
Figure 6
Combustible Wall
1/2" Space
Metal Safety Strip Floor
Platform
Maintain 1/2" Air Space At Back And Sides
Hearth Extension
Figure 7
Note: Install the hearth extension only as illus-
trated.
The safety strips should extend from front and sides of the fireplace 2". In the event a wooden support is used to elevate the fireplace above the floor, a “Z” type safety strip should be fabricated and used to protect the front surface of the wood support as well as the floor beneath the hearth extension (
Figures 8 and 9
). The safety strips should be tacked down to prevent possible movement.
Note: The “Z” type safety strip is not supplied by Superior.
Step 3. Refer to fireplace drawings and speci­fications on pages 6 and 7 for framing dimen­sions and details. Framing header may be posi­tioned directly on the fireplace top spacers.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
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FIREPLACE SPECIFICATIONS
2 1/4"
1 5/16" 1 5/16"
38 = 12 1/2" 43 = 15"
4 1/4"
6 1/2"
1 ¹⁄₂"
Metal Safety Strips
Figure 8
Blocking
Metal Safety Strips
Figure 9
IMPORTANT: UNDER NO CIRCUMSTANCES CAN THE FIREPLACE TOP SPACERS BE RE­MOVED OR MODIFIED, NOR MAY YOU NOTCH THE HEADER TO FIT AROUND OR BE IN­STALLED LOWER THAN THE SPACERS. THE HEADER MAY BE IN DIRECT CONTACT WITH THE TOP SPACERS BUT MAY NOT BE SUP­PORTED BY THEM.
Step 4. Fireplace may be anchored to floor.
Bend down four (4) anchor tabs located at the base of the fireplace and secure to the floor by nailing with 8d nails (
Figure 10
).
38 3/4"
3"
34 1/2"
7"
Gas Line Knockout
8 1/2"
21 1/2"
21"
1 1/2"
4 1/2"
34 1/2"
8 1/4"
23"
8 1/2"
21 1/2"
Left Side Right Side
38 = 38" 43 = 42 3/4"
38 = 40 5/8" 43 = 45 3/8"
BCF Model Shown
Combustion Air Inlet
Gas Line Knockout
38 = 29 1/8" 43 = 33 3/4"
J Box Cover
8 1/4"
34 1/2"
3 1/2"
38 3/4"
Anchor Tab
Figure 10
6
9"
21 1/2"
Figure 11
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
38 = 40 5/8" 43 = 45 3/8"
Top
38 = 12 1/2" 43 = 15"
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FRAMING DIMENSIONS
B
A
Fireplace Framing
Figure 12
FOAK Combustion Air Kit
Corner Installation
Back Wall Of Chase/Enclosure
Including Finished Materials
K
If Any
D
C A E
(Unfinished Shown)
Framing Face
Figure 13
Ceiling Framing Dimensions
Flue Type A B
FTF8 Vertical 14 ¹⁄₂" 14 ¹⁄₂" FTF8 Offset 30° 14 ¹⁄₂" 25"
FTF8 Vertical 16 ¹⁄₂" 16 ¹⁄₂" at 2"
FTF8 Offset 30° 16 ¹⁄₂" 27" at 2"
FTF10 Vertical 17" 17" FTF10 Offset 30° 17" 26"
Header
G
Rough
FOAK Combustion Air Kit
J
Rough Framing Face (Unfinished Shown)
Figure 14
FOAK Combustion Air Kit
F
Inside Chase
Back Wall Of Chase/Enclosure
Including Finished Materials
C
A
Outside Chase
Back Wall Of Chase/Enclosure
Including Finished Materials
C
A
(Unfinished Shown)
If Any
G
If Any
G
HH
Rough
Framing Face
B
A
Ceiling Framing
Figure 16
C
D
Roof Framing
Figure 15
Figure 17
Framing Dimensions
for BRF and BCF Series
Opening 38" 43"
A 40 ³⁄₄" 45 ¹⁄₂"
B 39" 39" C 29" 33 ³⁄₄" D 14 ¹⁄₂" 16 ⁷⁄₈"
E 71 ³⁄₄" 76 ¹⁄₂" F 35 ⁷⁄₈" 38 ¹⁄₄"
G 21 ³⁄₈" 21 ³⁄₈"
H8"8"
J 17" 17"
K 50 ³⁄₄" 54"
Note: All framing dimensions calculated for 1/2" dry wall at the fireplace face. If sheathing the chase or finishing with other thickness materials, calculations will need to be made.
Roof Framing Dimensions
FTF8 at 1" FTF8 at 2"
Pitch C D* C D*
0/12 14 ¹⁄₂" 14 ¹⁄₂" 16 ¹⁄₂" 16 ¹⁄₂"
6/12 14 ¹⁄₂" 17" 16 ¹⁄₂" 19"
12/12 14 ¹⁄₂" 21 ¹⁄₂" 16 ¹⁄₂" 23 ¹⁄₂"
TF10 at 1"
Pitch C D*
0/12 17" 17"
6/12 17" 19"
12/12 17" 24"
*Perpendicular to Roof Ridge
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
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Page 8
Step 5. Fireplace should be secured to side
framing members using the full length nailing tabs at the top and bottom of the fireplace front face. Use 8d nails (
Nailling
Flange
Figure 18
).
In new construction, to determine chimney center line, use plumb line from roof or ceil­ing above fireplace to center of flue collar on fireplace.
For remodeling, plumb to center of flue collar from ceiling above, drive nail through ceiling from below to mark position, then mark and cut to passage from above ceiling (around nail) (
Figure 19
). Then plumb from ceiling or roof level directly above hole which has just been completed.
Note: If there is a room above ceiling level, firestop spacer must be installed on the bottom side of the ceiling. If an attic is above ceiling level, firestop spacer must be installed on top side of ceiling joist (Figures 20 and 21 ).
Room Above
Framing
Stud
8d Nail
Figure 18
Note: The nailing tabs and the area directly
behind the nailing tabs are exempt from the clearances described on page 5. Maintain at least 1/2" clearance from the firebox wrapper to the framing at the closest point of contact, directly adjacent to the flange.
INSTALLING THE CHIMNEY SYSTEM
Step 1. Before continuing, check the operation
of the damper, as described on page 4, (
Figure 3
).
Step 2. Using standard construction framing techniques, construct opening for chimney route up through the ceiling(s) and roof or through an outside chase.
Framing must maintain adequate minimum air space clearance at all times.
CAUTION: ALLOW MINIMUM 2" CHIMNEY AIR SPACE TO COMBUSTIBLE FRAMING MEM­BERS THROUGHOUT VERTICAL OR OFFSET CHIMNEY INSTALLATION (
SEE **NOTE
A minimum 2" air space must be reserved for all combustible materials extending for any continuous length surrounding the chimney (
See **Note
).
**Note: 1" clearance when installing FTF8 on 38" models or FTF10 on 43" models.
Reference
Figures 16 and 17
and charts Fram­ing Dimensions for Ceiling and Roof, which specify minimum ceiling and roof dimensions.
refer to
).
Figure 19
Note: If Desired the optional collar duct kit,
Model FTF8-CDK or FTF10-CDK, should be installed after the chimney has been attached to the flue collar.
Step 3. Position appropriate firestop spacer at ceiling and nail temporarily with two (2) 8d nails. Use flat firestop spacer, Model F8FS-2, or F8FS30-2, if chimney penetrates ceiling vertically (
See *Note
). If chimney
penetrates ceiling at 30° angle (offset chim­ney), use 30° firestop spacer, Model FS30, F8FS30 or F10FS30 (
See *Note
). Use one nail on opposite sides to hold firestop spacer in position. Nail permanently, using at least two (2) more 8d nails, after chimney sec­tions have been assembled through the firestop spacer and after any necessary ad­justments have been made. Firestop spacer must be secured by at least four (4) 8d nails when completely installed.
*Note: Use Models F8FS-2 and F8FS30-2 to
maintain 2" clearance when installing FTF8 chimney on 43" fireplaces.
Firestop Spacer
Figure 20
Attic Above
Firestop Spacer
Figure 21
Step 4.
Note:
Chimney sections are con­structed with a unique locking tab design, which ensures an immediate, tight assembly between sections. Plan your chimney require­ments carefully before assembly as chimney is difficult to disassemble after installation. If disassembled, the tabs might become dam­aged. Be certain tabs are properly formed to ensure locking tabs engage properly.
Security Chimneys FTF8 and FTF10 chimney systems are two piece chimneys, which snap together from the fireplace up. Start with the inner flue section with the lanced end up, snap lock it in to the matching collar on top of the fireplace. At all subsequent joints, the upper flue section fits into the preceding flue section. Each piece snaps together by means of locking tabs (9 locking tabs per joint). Check each piece by pulling up slightly from the top to ensure proper engagement before installing the next section. If the flue has been installed correctly, it will not separate when you test it. Also, the inner flue joint where each section is joined should be tight and flat without gaps
see Figure 22
(
).
8
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Page 9
Figure 22
Outer pipe section installs in just the opposite way; the lanced end goes down and each new section goes OVER the outside of the previous section installed (
Figure 23
).
Locking Tabs (Lances)
Figure 23
Note: Assemble one component of chimney at a
time (inner section first, then outer section last) before proceeding with the next complete section.
Continue to assemble the chimney up through framed opening. Assemble just enough to pen­etrate the roof flashing openings (
Figure 24
). Always maintain 2" minimum air space to com­bustible materials and always check each chim­ney joint (inner and outer) to ensure proper engagement (
See **Note
). Check vertical align­ment of chimney so that it projects from the roof in true vertical position.
2" Min. Air Space To Combustibles (
See **Note
)
Figure 24
Security's chimney sections do not need to be screwed together. Additional reinforcement is not necessary except in certain offset condi­tions (refer to page 14,
Figure 36
).
Step 5. The height of vertical chimney pipe supported only by the fireplace must not ex­ceed 30'. Chimney heights above 30' must be supported by a Model FTF8-S4 stabilizer in­stalled at 30' intervals.
Note: Models FTF8-S4 and FTF10-S4 add 3" net effective height to the total chimney system.
Install Models FTF8-S4 and FTF10-S4 stabilizers by fitting inner section down into respective section of proceeding flue pipe and locking outer stabilizer section into place over the outer chim­ney pipe. Position for proper clearance through framed opening and nail straps securely (under tension in “shear”) into place on framing. Use 8d nails. Attach successive lengths of chimney pipe directly to stabilizer using same techniques as described in Step 4 (
Figure 25
).
FTF8-S4 Stabilizer
Figure 25
Note: Do not apply excessive pressure to any
subsequent chimney sections following the stabilizer when installing. Ensure each subse­quent chimney section is securely attached by testing as noted in Step 4.
Step 6. Select the proper Security Chimneys roof flashing based on pitch of roof. Use chart below for selection:
Roof Pitch FTF8 FTF10
Flat to 6/12 F8F6 F10F6
6/12 to 12/12 F8F12 F10F12
**Note: 1" clearance when installing FTF8 on
38" models or FTF10 on 43" models.
Next, slide roof flashing over extended chimney section that previously has been installed above the roof opening in Step 4. FTF8 flashings require flashing spacers. Slide flashing all the way down until the flashing base rests flat on the roof (
Figure 26
). Again, check the vertical position of the chimney and the 2" minimum air space to combustibles (
FTF8 Chimney
Flashing Spacers
FTF8 Flashing
see **Note
).
Do Not Seal
Figure 26
Note: Do not caulk or seal the ventilating
openings.
Step 7. Secure flashing by nailing along the perimeter into roof using 8d nails. If shingled roof, slide upper end and sides of roof flashing under shingles (trim if necessary), seal the top and both sides of the flashing to the roof with roof caulking. Cover nail heads with roof caulk­ing (
Figure 27
).
Figure 27
Step 8. The standard Security Chimneys FTF8
roof flashing assemblies include a storm collar. Slide the storm collar over outer chimney, rest on flashing spacers and align with top surface of flashing. Insert tab in slot, pull tight and bend tab back over slot. Seal storm collar to outer chimney with roof caulking or mastic around entire circumference of pipe. Also add extra roof caulking to the tab/slot area to seal com­pletely against water penetration (
see Figure 28
). Check all joints very carefully to ensure no water intrusion can take place.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
9
Page 10
Using an FTF8/FTF10-CT2 Chase Termination:
Locking Band
Mastic
Figure 28
Step 9. Security Chimneys locking bands, Model
FLB, may be required if the chimney extends too high above the roof flashing. As a general rule, if the chimney extends more than 6' above the roof flashing, the use of locking bands is advisable to strengthen the chimney assembly. Align the lock­ing band at the chimney joint. Locking bands wrap around pipe joints equally covering the joints of both pipe sections. Use the nut provided and TIGHTEN snugly. Do not overtighten as this might damage the chimney section (
refer to Figure 29
).
Note: If chimney extends more than 8' above roof surface, guy wires are also recommended. Use three (3) guy wires, attach to locking band assembly, extend and secure to roof in a trian­gular pattern (Figure 29 ). Guy wires are not supplied by the manufacturer.
Roof Ridge
CTD
Termination
Chimney
Figure 30
4. Pull up slightly on CTD to ensure locking joint
has firmly engaged.
Note: It is recommended that all exterior exposed metal fireplace components; such as terminations, flashings, storm collars and/ or flue be painted with a premium quality, high temperature, rust preventative paint designed for metal. This is especially impor­tant when installations are made in abnor­mally adverse or corrosive environments; such as near lakes, oceans or in areas with consistently high humidity conditions. Con­sult the paint manufacturers instructions for proper preparation and application.
Using an FTF8/FTF10-CTDT Chase Termination:
Refer to specific installation instructions in­cluded with the FTF8/FTF10-CTDT chase termi­nation for clearance and installation details.
Using an FTF8FTF10-CT1 Chase Termination:
Refer to specific installation instructions in­cluded with FTF8/FTF10-CT1 chase termina­tions for clearance and installation details.
Refer to specific installation instructions in­cluded with FTF8/FTF10-CT2 chase termina­tions for clearance and installation details.
TEN FOOT RULE SUMMARY
The minimum chimney height above the roof and/or to adjacent walls and buildings is speci­fied by all major building codes.
If the horizontal distance from the peak of the roof is less then 10', the top of the chimney must be at least 2' above the peak of the roof.
If the horizontal distance from the chimney edge to the peak of the roof is more than 10' a chimney height reference point is established on the roof surface 10' horizontally from the chimney edge. The top of the chimney must be at least 2' above this reference point. In all cases, the chimney cannot be less then 3' above the roof at the edge of the chimney.
The 2' in 10' rule is necessary in the interest of safety but does not ensure smoke-free opera­tion. Trees, buildings, adjoining roof lines, adverse wind conditions, etc., may require a taller chimney should the fireplace not draft properly (
Figure 31
).
MULTIPLE TERMINATIONS
If more than one termination is located in the same chase or within the same general prox­imity, we suggest they should be separated in distance at least 24" horizontally from flue center to flue center and stacked or staggered vertically at least 18" apart, from the termina­tion of one smoke exit to the termination of another smoke exit (
see Figure 32
).
120°
Figure 29
Step 10. Using an FTF8/FTF10-CTD Round Termination:
1. Hold the FTF8/FTF10-CTD over top of last
chimney section (
Figure 30
).
2. Center inner slip section in inner flue pipe­slip down.
3. Center outer locking section over outer flue pipe. Push down until locking tabs are firmly engaged.
10
Less Than 10'
Min
Figure 31
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
2' Min.
3'
10'
3'
Min
Page 11
CTD
18"
18"
CTDT
CTDT
24"
24"
Figure 32
This suggestion is provided in the interest of better operation. If the terminations are located too close to each other, smoke may migrate from one flue into the other.
CHIMNEY COMPONENT CALCULATIONS
The minimum installed height of the BRF-3875 and BCF-3885 Series Fireplace Systems is 12'. The minimum installed height of the BRF-4375 and BCF-4385 Series Fireplace Systems is 15'. The maximum height for all systems is 80'.
To determine the number of chimney sections and chimney components required, follow these steps:
1. Determine total vertical height of the fireplace installation. This dimension is the distance from the surface the fireplace sets on to the point where smoke exits from the termination.
2. Determine the number of chimney compo­nents required, except chimney sections. This would include firestop spacers, stabilizers, roof flashing, etc.
3. The effective heights of the components are:
The Fireplace = 38" SS Starter Section = 19 ¹⁄₄" FTF8/10-12 = 10 ¹⁄₄" FTF8/10-18 = 16 ¹⁄₄" FTF8/10-36 = 34 ¹⁄₄" FTF8-48 = 46 ¹⁄₄" FTF8/10-CTD Termination = 4" FTF8/10-CT1 Termination = 12" to 18" FTF8/10-CT2 Termination = 15" to 23" FTF8/10-CTDT Termination = 12" to 18" FTF8/10-S4 Stabilizer * = 3"
* Required for every 30' of vertical chimney and/or 10' of offset chimney.
4. Determine amount of chimney height re­quired by subtracting total combined height of all pre-selected components (fireplace and chimney components from total desired height.)
Reference Vertical Elevation Chart and deter­mine the number of chimney sections (quantity and length) required.
SPECIAL OFFSET INSTRUCTIONS Chimney 30° Offset through Floor or Ceiling
It may be necessary to assemble the chimney at 30° when passing through the floor or ceiling area. Use the F8FS30-2 firestop spacer as shown
Figures 33 and 34
in floor or ceiling penetration with a FTF8 stabi­lizer if distance of chimney below ceiling is 10' or more. Maintain 2" minimum air space to combustibles from chimney sections.
To clear any overhead obstructions, you may offset your chimney system using Security's 30° offset and return elbows. Use two elbows
- an offset elbow to initiate the offset and a return elbow to terminate it.
When offsetting directly off the 43" systems, always use a FTF10-30 offset elbow. A starter section, Model BC8-SS or FTF8-SS, must then be used as a transition to the BC8 or FTF8 chimney system.
F8FS30-2 Firestop Spacer
2" Min.
Air Space
Figure 33
F8FS30-2 Firestop Spacer
2" Min.
Air Space
Figure 34
. Support the chimney at
Attic Space
Air Space
FTF8-S4 Stabilizer
10'
Max.
Room Above
10'
Max.
30° Firestop And Attic Above
2" Min.
Air Space
FTF8-S4 Stabilizer
30° Firestop And Room Above
2" Min.
The offset and return elbows may be attached together, or a section or sections of chimney may be used between, but do not exceed 20' in total length between elbows. If sections of pipe exceed 10' between elbows, a chimney stabilizer must be used at the midpoint (
Figure 35
). The stabilizer support straps must
see
be attached under tension (in shear) to struc­tural framing members above. When two sets of elbows are used, the maximum combined length of chimney used between elbows can­not exceed 20' (
see Figure 36
). Example: If C
= 10' then C2 cannot exceed 10'.
If an offset exceeds 6' in length, each chimney joint beyond the first 6' of offset to the return elbow, must be secured by a No. 8 x ¹⁄₂" sheet metal screw located at the underside of the joint (
see Figure 37
).
A ¹⁄₈" diameter hole must be drilled in the chimney joint using a ¹⁄₈" diameter drill. Hole should be drilled in center of joint overlap (
Figure 38
). Be sure to drill only through the
see
outer chimney casting. Do not puncture the inner flue.
Maximum offset of chimney system is 30°. Two offsets must not be assembled to form a 60° offset. However, two sets of offset and return elbows may be used on a single flue system, provided the total height of the sys­tem exceeds 25'.
Return elbow support straps must be securely attached under tension (in shear) to structural framing members above. Do not substitute a FTF8/10-30 offset elbow in place of a FTF8/10­E30 return elbow.
OFFSET CALCULATIONS
Step 1. Use Offset Chart to determine amount
of horizontal offset (A) and height (B) for vari­ous chimney section assemblies.
Step 2. Use “Height of Chimney Only” column in The Vertical Elevation Chart to determine combinations of chimney used above return elbow to achieve desired heights. Reference Components Effective Height Chart in vertical elevation chart section.
Step 3. Use Elevation Chart as job estimator only. Add necessary firestop spacers and stabi­lizers as required. Firestop spacers must be used as shown in lizers as shown in
Figures 21 and 22
Figure 26
.
and stabi-
1
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
11
Page 12
FTF8 VERTICAL ELEVATION CHART
12
Height Of Number Of FTF8 Height Of
Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" 48" MM M
11 0 11 1 0 0 0 279 0.28 17 1 5 0 1 0 0 432 0.43 21 ¹⁄₄ 19¹⁄₄ 2 0 0 0 540 0.54 27 ¹⁄₄ 23¹⁄₄ 1 1 0 0 692 0.69 35 2 11 0 0 1 0 889 0.89 47 3 11 0 0 0 1 1194 1.19 51 ¹⁄₄ 43¹⁄₄ 0 1 1 0 1302 1.30 57 ¹⁄₄ 49¹⁄₄ 1 0 0 1 1454 1.45 63 ¹⁄₄ 53¹⁄₄ 0 1 0 1 1607 1.61 67 ¹⁄₄ 57¹⁄₄ 2 0 0 1 1708 1.71 73 ¹⁄₄ 61¹⁄₄ 1 1 0 1 1861 1.86 81 ¹⁄₄ 69¹⁄₄ 0 0 1 1 2064 2.06 93 ¹⁄₄ 79¹⁄₄ 0 0 0 2 2369 2.37
97 ¹⁄₄ 81¹⁄₄ 0 1 1 1 2470 2.47 102 ¹⁄₂ 86¹⁄₂ 1 0 0 2 2604 2.60 109 ¹⁄₄ 91¹⁄₄ 0 1 0 2 2775 2.78 113 ¹⁄₂ 95¹⁄₂ 2 0 0 2 2883 2.88 119 ¹⁄₂ 911¹⁄₂ 1 1 0 2 3035 3.04 127 ¹⁄₄ 10 7 ¹⁄₄ 0 0 1 2 3232 3.23 137 ¹⁄₂ 11 5 ¹⁄₂ 1 0 1 2 3493 3.49 139 ¹⁄₄ 11 7 ¹⁄₄ 0 0 0 3 3537 3.54 143 ¹⁄₂ 11 11 ¹⁄₂ 0 1 1 2 3645 3.65 149 ¹⁄₂ 12 5 ¹⁄₂ 1 0 0 3 3797 3.80 155 ¹⁄₂ 12 11 ¹⁄₂ 0 1 0 3 3950 3.95 159 ³⁄₄ 13 3 ³⁄₄ 2 0 0 3 4058 4.06 165 ³⁄₄ 13 9 ³⁄₄ 1 1 0 3 4210 4.21 173 ¹⁄₂ 14 5 ¹⁄₂ 0 0 1 3 4407 4.41 183 ³⁄₄ 15 3 ³⁄₄ 1 0 1 3 4667 4.67 185 ¹⁄₂ 15 5 ¹⁄₂ 0 0 0 4 4712 4.71 189 ³⁄₄ 15 9 ³⁄₄ 0 1 1 3 4820 4.82 195 ³⁄₄ 16 3 ³⁄₄ 1 0 0 4 4972 4.97 201 ³⁄₄ 16 9 ³⁄₄ 0 1 0 4 5124 5.12 206 17 2 2 0 0 4 5232 5.23 212 17 8 1 1 0 4 5385 5.39 219 ³⁄₄ 18 3 ³⁄₄ 0 0 1 4 5582 5.58 230 19 2 1 0 1 4 5842 5.84 231 ³⁄₄ 19 3 ³⁄₄ 0 0 0 5 5886 5.89 236 19 8 0 1 1 4 5994 5.99 242 20 2 1 0 0 5 6147 6.15 248 20 8 0 1 0 5 6299 6.30 252 21 0 2 0 0 5 6401 6.40 258 21 6 1 1 0 5 6553 6.55 266 22 2 0 0 1 5 6756 6.76 276 23 0 1 0 1 5 7010 7.01 278 23 2 0 0 0 6 7061 7.06 282 23 6 0 1 1 5 7163 7.16 288 24 0 1 0 0 6 7315 7.32 294 ³⁄₄ 24 6 ³⁄₄ 0 1 0 6 7487 7.49 298 ¹⁄₄ 24 10 ¹⁄₄ 2 0 0 6 7576 7.58 304 ¹⁄₄ 25 4 ¹⁄₄ 1 1 0 6 7728 7.73 312 26 0 0 0 1 6 7925 7.93 322 ¹⁄₄ 26 10 ¹⁄₄ 1 0 1 6 8185 8.19 324 27 0 0 0 0 7 8230 8.23 328 ¹⁄₄ 27 4 ¹⁄₄ 0 1 1 6 8338 8.34 334 ¹⁄₄ 27 10 ¹⁄₄ 1 0 0 7 8490 8.49 340 ¹⁄₄ 28 4 ¹⁄₄ 0 1 0 7 8642 8.64 344 ¹⁄₂ 28 8 ¹⁄₂ 2 0 0 7 8750 8.75 350 ¹⁄₂ 29 2 ¹⁄₂ 1 1 0 7 8903 8.90 358 ¹⁄₄ 29 10 ¹⁄₄ 0 0 1 7 9100 9.10 368 ¹⁄₂ 30 8 ¹⁄₂ 1 0 1 7 9360 9.36 370 ¹⁄₄ 30 10 ¹⁄₄ 0 0 0 8 9404 9.40 374 ¹⁄₂ 31 2 ¹⁄₂ 0 1 1 7 9512 9.51 380 ¹⁄₂ 31 8 ¹⁄₂ 1 0 0 8 9665 9.67 386 ¹⁄₂ 32 2 ¹⁄₂ 0 1 0 8 9817 9.82 390 ³⁄₄ 32 6 ³⁄₄ 2 0 0 8 9925 9.93 396 ³⁄₄ 33 0 ³⁄₄ 1 1 0 8 10077 10.08 404 ¹⁄₂ 33 8 ¹⁄₂ 0 0 1 8 10274 10.27 414 ³⁄₄ 34 6 ³⁄₄ 1 0 1 8 10535 10.53 416 ¹⁄₂ 34 8 ¹⁄₂ 0 0 0 9 10579 10.58 420 ³⁄₄ 35 0 ³⁄₄ 0 1 1 8 10687 10.69 426 ³⁄₄ 35 6 ³⁄₄ 1 0 0 9 10839 10.84 432 ³⁄₄ 36 0 ³⁄₄ 0 1 0 9 10992 10.99 437 36 5 2 0 0 9 11100 11.10 443 36 11 1 1 0 9 11252 11.25 450 ³⁄₄ 37 6 ³⁄₄ 0 0 1 9 11449 11.45 461 38 5 1 0 1 9 11709 11.71 462 ³⁄₄ 38 6 ³⁄₄ 0 0 0 10 11754 11.75 466 ³⁄₄ 38 10 ³⁄₄ 0 1 1 9 11855 11.86
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Height Of Number Of FTF8 Height Of
Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" 48" MM M
472 ³⁄₄ 39 4 ³⁄₄ 1 0 0 10 12008 12.01 478 ³⁄₄ 39 10 ³⁄₄ 0 1 0 10 12160 12.16 483 40 3 2 0 0 10 12268 12.27 489 40 9 1 1 0 10 12421 12.42 496 ³⁄₄ 41 4 ³⁄₄ 0 0 1 10 12617 12.62 507 42 3 1 0 1 10 12878 12.88 508 ³⁄₄ 42 4 ³⁄₄ 0 0 0 11 12922 12.92 513 42 9 0 1 1 10 13030 13.03 519 43 3 1 0 0 11 13185 13.19 525 43 9 0 1 0 11 13335 13.34 529 ¹⁄₄ 44 1 ¹⁄₄ 2 0 0 11 13443 13.44 535 ¹⁄₄ 44 7 ¹⁄₄ 1 1 0 11 13595 13.60 543 45 3 0 0 1 11 13792 13.79 553 ¹⁄₄ 46 1 ¹⁄₄ 1 0 1 11 14053 14.05 555 46 3 0 0 0 12 14097 14.10 559 ¹⁄₄ 46 7 ¹⁄₄ 0 1 1 11 14205 14.21 565 ¹⁄₄ 47 1 ¹⁄₄ 1 0 0 12 14357 14.36 571 ¹⁄₄ 47 5 ¹⁄₄ 0 1 0 12 14510 14.51 575 ¹⁄₂ 47 11 ¹⁄₂ 2 0 0 12 14605 14.61 581 ¹⁄₂ 48 5 ¹⁄₂ 1 1 0 12 14770 14.77 589 ¹⁄₄ 49 1 ¹⁄₄ 0 0 1 12 14997 15.00 599 ¹⁄₂ 49 11 ¹⁄₂ 1 0 1 12 15227 15.23 601 ¹⁄₄ 50 1 ¹⁄₄ 0 0 0 13 15272 15.27 605 ¹⁄₂ 50 5 ¹⁄₂ 0 1 1 12 15380 15.38 611 ¹⁄₂ 51 11 ¹⁄₂ 1 0 0 13 15532 15.53 617 ¹⁄₂ 51 5 ¹⁄₂ 0 1 0 13 15685 15.69 621 ¹⁄₂ 51 9 ¹⁄₂ 2 0 0 13 15786 15.79 627 ¹⁄₂ 52 3 ¹⁄₂ 1 1 0 13 15939 15.94 635 ¹⁄₂ 52 11 ¹⁄₂ 0 0 1 13 16142 16.14 645 ¹⁄₂ 53 9 ¹⁄₂ 1 0 1 13 16396 16.40 647 ¹⁄₂ 53 11 ¹⁄₂ 0 0 0 14 16447 16.45 651 ¹⁄₂ 54 3 ¹⁄₂ 0 1 1 13 16548 16.55 657 ¹⁄₂ 54 9 ¹⁄₂ 1 0 0 14 16701 16.70 663 ¹⁄₂ 55 3 ¹⁄₂ 0 1 0 14 16853 16.85 667 ³⁄₄ 55 7 ³⁄₄ 2 0 0 14 16961 16.96 673 ³⁄₄ 56 1 ³⁄₄ 1 1 0 14 17113 17.11 681 ¹⁄₂ 56 9 ¹⁄₂ 0 0 1 14 17310 17.31 691 ³⁄₄ 57 7 ³⁄₄ 1 0 1 14 17570 17.57 693 ¹⁄₂ 57 9 ¹⁄₂ 0 0 0 15 17615 17.61 697 ³⁄₄ 58 1 ³⁄₄ 0 1 1 14 17723 17.72 703 ³⁄₄ 58 7 ³⁄₄ 1 0 0 15 17875 17.88 709 ³⁄₄ 59 1 ³⁄₄ 0 1 0 15 18028 18.03 714 59 6 2 0 0 15 18136 18.14 720 60 0 1 1 0 15 18288 18.29 727 ³⁄₄ 60 7 ³⁄₄ 0 0 1 15 18485 18.49 738 61 6 1 0 1 15 18745 18.75 739 ³⁄₄ 61 7 ³⁄₄ 0 0 0 16 18790 18.79 744 62 0 0 1 1 15 18898 18.90 750 62 6 1 0 0 16 19050 19.05 756 63 0 0 1 0 16 19202 19.20 760 ¹⁄₄ 63 4 ¹⁄₄ 2 0 0 16 19310 19.31 766 ¹⁄₄ 63 10 ¹⁄₄ 1 1 0 16 19463 19.46 774 64 6 0 0 1 16 19660 19.66 784 ¹⁄₄ 65 4 ¹⁄₄ 1 0 1 16 19920 19.92 786 65 6 0 0 0 17 19964 19.96 790 ¹⁄₄ 65 10 ¹⁄₄ 0 1 1 16 20072 20.07 796 ¹⁄₄ 66 4 ¹⁄₄ 1 0 0 17 20225 20.23 802 ¹⁄₄ 66 10 Z⁄₄ 0 1 0 17 20377 20.38 806 ¹⁄₄ 67 2 ¹⁄₄ 2 0 0 17 20479 20.48 812 ¹⁄₄ 67 8 ¹⁄₄ 1 1 0 17 20631 20.63 820 ¹⁄₄ 68 4 ¹⁄₄ 0 0 1 17 20834 20.83 830 ¹⁄₄ 69 2 ¹⁄₄ 1 0 1 17 21088 21.09 832 ¹⁄₄ 69 4 ¹⁄₄ 0 0 0 18 21139 21.14 836 ¹⁄₄ 69 8 ¹⁄₄ 0 1 1 17 21241 21.24 842 ¹⁄₄ 70 2 ¹⁄₄ 1 0 0 18 21393 21.39 848 ¹⁄₄ 70 8 ¹⁄₄ 0 1 0 18 21546 21.55 852 ¹⁄₂ 71 0 ¹⁄₂ 2 0 0 18 21654 21.65 858 ¹⁄₂ 71 6 ¹⁄₂ 1 1 0 18 21806 21.81 866 ¹⁄₄ 72 2 ¹⁄₄ 0 0 1 18 22003 22.00 876 ¹⁄₂ 73 0 ¹⁄₂ 1 0 1 18 22263 22.26 878 ¹⁄₂ 73 2 ¹⁄₂ 0 0 0 19 22314 22.31 882 ¹⁄₂ 73 6 ¹⁄₂ 0 1 1 18 22416 22.42 888 ¹⁄₂ 74 0 ¹⁄₂ 1 0 0 19 22568 22.57 894 ¹⁄₂ 74 6 ¹⁄₂ 0 1 0 19 22720 22.72 898 ³⁄₄ 74 10 ³⁄₄ 2 0 0 19 22828 22.83 904 ³⁄₄ 75 4 ³⁄₄ 1 1 0 19 22981 22.98 912 ¹⁄₂ 76 0 ¹⁄₂ 0 0 1 19 23178 23.18 922 ³⁄₄ 76 10 ³⁄₄ 1 0 1 19 23438 23.44
Page 13
FTF10 VERTICAL ELEVATION CHART
Height Of Number Of FTF10 Height Of
Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" MM M
11 0 11 1 0 0 279 0.28 17 1 5 0 1 0 432 0.43 21 ¹⁄₄ 19¹⁄₄ 2 0 0 540 0.54 27 ¹⁄₄ 23¹⁄₄ 1 1 0 692 0.69 33 ¹⁄₄ 29¹⁄₄ 0 2 0 845 0.85 35 2 11 0 0 1 889 0.89 37 ¹⁄₄ 31¹⁄₄ 2 1 0 946 0.95 43 ¹⁄₄ 37¹⁄₄ 1 2 0 1099 1.10 51 ¹⁄₄ 43¹⁄₄ 0 1 1 1302 1.30 55 ¹⁄₄ 47¹⁄₄ 2 0 1 1403 1.40 61 ¹⁄₄ 51¹⁄₄ 1 1 1 1556 1.56 67 ¹⁄₄ 57¹⁄₄ 0 2 1 1708 1.71 69 ¹⁄₄ 59¹⁄₄ 0 0 2 1759 1.76 79 ¹⁄₄ 67¹⁄₄ 1 0 2 2013 2.01 85 ¹⁄₄ 71¹⁄₄ 0 1 2 2165 2.17 89 ¹⁄₂ 75¹⁄₂ 2 0 2 2273 2.27
95 ¹⁄₂ 711¹⁄₂ 1 1 2 2426 2.43 103 ¹⁄₄ 87¹⁄₄ 0 0 3 2622 2.62 113 ¹⁄₂ 95¹⁄₂ 1 0 3 2883 2.88 119 ¹⁄₂ 911¹⁄₂ 0 1 3 3035 3.03 123 ³⁄₄ 10 3 ³⁄₄ 2 0 3 3143 3.14 129 ³⁄₄ 10 9 ³⁄₄ 1 1 3 3296 3.30 137 ¹⁄₂ 11 5 ¹⁄₂ 0 0 4 3493 3.49 147 ³⁄₄ 12 3 ³⁄₄ 1 0 4 3753 3.75 153 ³⁄₄ 12 9 ³⁄₄ 0 1 4 3905 4.91 158 13 2 2 0 4 4013 4.01 164 13 8 1 1 4 4166 4.17 171 ³⁄₄ 14 3 ³⁄₄ 0 0 5 4362 4.36 182 15 2 1 0 5 4623 4.62 188 15 8 0 1 5 4775 4.78 192 16 0 2 0 5 4877 4.88 198 16 6 1 1 5 5029 5.03 206 17 2 0 0 6 5232 5.23 215 ³⁄₄ 17 11 ³⁄₄ 1 0 6 5480 5.48 222 18 6 0 1 6 5639 5.64 226 ¹⁄₄ 18 10 ¹⁄₄ 2 0 6 5747 5.75 232 ¹⁄₄ 19 4 ¹⁄₄ 1 1 6 5899 5.90 240 20 0 0 0 7 6096 6.10 250 ¹⁄₄ 20 10 ¹⁄₄ 1 0 7 6356 6.36 256 ¹⁄₄ 21 4 ¹⁄₄ 0 1 7 6509 6.51 260 ¹⁄₂ 21 8 ¹⁄₂ 2 0 7 6617 6.62 266 ¹⁄₂ 22 2 ¹⁄₂ 1 1 7 6769 6.77 274 ¹⁄₄ 22 10 ¹⁄₄ 0 0 8 6966 6.97 284 ¹⁄₂ 23 8 ¹⁄₂ 1 0 8 7226 7.23 290 ¹⁄₂ 24 2 ¹⁄₂ 0 1 8 7379 7.38 294 ³⁄₄ 24 6 ³⁄₄ 2 0 8 7487 7.49 300 ³⁄₄ 25 0 ³⁄₄ 1 1 8 7639 7.64 308 ¹⁄₂ 25 8 ¹⁄₂ 0 0 9 7836 7.84 318 ³⁄₄ 26 8 ³⁄₄ 1 0 9 8096 8.10 324 ³⁄₄ 27 0 ³⁄₄ 0 1 9 8249 8.25 328 ³⁄₄ 27 4 ³⁄₄ 2 0 9 8350 8.35 334 ³⁄₄ 27 10 ³⁄₄ 1 1 9 8503 8.50 342 ³⁄₄ 28 6 ³⁄₄ 0 0 10 8706 8.71 352 ³⁄₄ 29 4 ³⁄₄ 1 0 10 8960 8.96 358 ³⁄₄ 29 10 ³⁄₄ 0 1 10 9112 9.11 363 30 3 2 0 10 9220 9.22 369 30 9 1 1 10 9373 9.37 376 ³⁄₄ 31 4 ³⁄₄ 0 0 11 9569 9.57 387 32 3 1 0 11 9829 9.83 393 32 9 0 1 11 9982 9.98 397 ¹⁄₄ 33 1 ¹⁄₄ 2 0 11 10090 10.09 403 ¹⁄₄ 33 7 ¹⁄₄ 1 1 11 10243 10.24 411 34 3 0 0 12 10439 10.44 421 ¹⁄₄ 35 1 ¹⁄₄ 1 0 12 10700 10.70 427 ¹⁄₄ 35 7 ¹⁄₄ 0 1 12 10852 10.85 431 ¹⁄₂ 35 11 ¹⁄₂ 2 0 12 10960 10.96 437 ¹⁄₂ 36 5 ¹⁄₂ 1 1 12 11113 11.11 445 ¹⁄₄ 37 1 ¹⁄₄ 0 0 13 11309 11.31 455 ¹⁄₂ 37 11 ¹⁄₂ 1 0 13 11570 11.57
Height Of Number Of FTF10 Height Of
Chimney Only Chimney Lengths Chimney Only
Inches Feet/Inches 12" 18" 36" MM M
461 ¹⁄₂ 38 5 ¹⁄₂ 0 1 13 11722 11.72 465 ¹⁄₂ 38 9 ¹⁄₂ 2 0 13 11824 11.82 471 ¹⁄₂ 39 3 ¹⁄₂ 1 1 13 11976 11.98 479 ¹⁄₂ 39 11 ¹⁄₂ 0 0 14 12179 12.18 489 ¹⁄₂ 40 9 ¹⁄₂ 1 0 14 12433 12.43 495 ¹⁄₂ 41 3 ¹⁄₂ 0 1 14 12586 12.59 499 ³⁄₄ 41 7 ³⁄₄ 2 0 14 12694 12.69 505 ³⁄₄ 42 1 ³⁄₄ 1 1 14 12846 12.85 513 ¹⁄₂ 42 9 ¹⁄₂ 0 0 15 13043 13.04 523 ³⁄₄ 43 7 ³⁄₄ 1 0 15 13303 13.30 529 ³⁄₄ 44 1 ³⁄₄ 0 1 15 13456 13.46 534 44 6 2 0 15 13564 13.56 540 45 0 1 1 15 13716 13.71 547 ³⁄₄ 45 7 ³⁄₄ 0 0 16 13913 13.91 558 46 6 1 0 16 14173 14.17 564 47 0 0 1 16 14326 14.33 568 ¹⁄₄ 47 4 ¹⁄₄ 2 0 16 14434 14.43 574 ¹⁄₄ 47 10 ¹⁄₄ 1 1 16 14586 14.59 582 48 6 0 0 17 14783 14.78 592 ¹⁄₄ 49 4 ¹⁄₄ 1 0 17 15043 15.04 598 ¹⁄₄ 49 10 ¹⁄₄ 0 1 17 15196 15.20 602 ¹⁄₄ 50 2 ¹⁄₄ 2 0 17 15297 15.30 608 ¹⁄₄ 50 8 ¹⁄₄ 1 1 17 15450 15.45 616 ¹⁄₄ 51 4 ¹⁄₄ 0 0 18 15653 15.65 626 ¹⁄₄ 52 2 ¹⁄₄ 1 0 18 15907 15.91 632 ¹⁄₄ 52 8 ¹⁄₄ 0 1 18 16059 16.06 636 ¹⁄₂ 53 0 ¹⁄₂ 2 0 18 16167 16.17 642 ¹⁄₂ 53 6 ¹⁄₂ 1 1 18 16320 16.32 650 ¹⁄₄ 54 2 ¹⁄₂ 0 0 19 16516 16.52 660 ¹⁄₂ 55 0 ¹⁄₂ 1 0 19 16777 16.78 666 ¹⁄₂ 55 6 ¹⁄₂ 0 1 19 16929 16.93 670 ³⁄₄ 55 10 ³⁄₄ 2 0 19 17037 17.04 676 ³⁄₄ 56 4 ³⁄₄ 1 1 19 17189 17.19 684 ¹⁄₂ 57 0 ¹⁄₂ 0 0 20 17386 17.39 694 ³⁄₄ 57 10 ³⁄₄ 1 0 20 17647 17.65 700 ³⁄₄ 58 4 ³⁄₄ 0 1 20 17799 17.80 705 58 9 2 0 20 17907 17.91 711 59 3 1 1 20 18059 18.06 718 ³⁄₄ 59 10 ³⁄₄ 0 0 21 18256 18.26 729 60 9 1 0 21 18517 18.52 735 61 3 0 1 21 18669 18.67 739 61 7 2 0 21 18771 18.77 745 62 1 1 1 21 18923 18.92 753 62 9 0 0 22 19126 19.13 763 63 7 1 0 22 19380 19.38 769 64 1 0 1 22 19533 19.53 773 ¹⁄₄ 64 5 ¹⁄₄ 2 0 22 19641 19.64 779 ¹⁄₄ 64 11 ¹⁄₄ 1 1 22 19793 19.79 787 65 7 0 0 23 19990 19.99 797 ¹⁄₄ 66 5 ¹⁄₄ 1 0 23 20250 20.25 803 ¹⁄₄ 66 11 ¹⁄₄ 0 1 23 20403 20.40 807 ¹⁄₂ 67 3 ¹⁄₂ 2 0 23 20511 20.51 813 ¹⁄₂ 67 9 ¹⁄₂ 1 1 23 20663 20.66 821 ¹⁄₄ 68 5 ¹⁄₄ 0 0 24 20860 20.86 831 ¹⁄₂ 69 3 ¹⁄₂ 1 0 24 21120 21.12 837 ¹⁄₂ 69 9 ¹⁄₂ 0 1 24 21273 21.27 841 ³⁄₄ 70 1 ³⁄₄ 2 0 24 21380 21.38 847 ³⁄₄ 70 7 ³⁄₄ 1 1 24 21533 21.53 855 ¹⁄₂ 71 3 ¹⁄₂ 0 0 25 21730 21.73 865 ³⁄₄ 72 1 ³⁄₄ 1 0 25 21990 21.99 871 ³⁄₄ 72 6 ³⁄₄ 0 1 25 22142 22.14 875 ³⁄₄ 72 11 ³⁄₄ 2 0 25 22244 22.24 881 ³⁄₄ 73 5 ³⁄₄ 1 1 25 22396 22.40 889 ³⁄₄ 74 1 ³⁄₄ 0 0 26 22600 22.60 899 ³⁄₄ 74 11 ³⁄₄ 1 0 26 22854 22.85 905 ³⁄₄ 75 5 ³⁄₄ 0 1 26 23006 23.01 910 75 10 2 0 26 23114 23.11 916 76 4 1 1 26 23266 23.27 924 77 0 0 0 27 23470 23.47
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
13
Page 14
FTF8/FTF10 OFFSET ELEVATION CHART
A
1
A B FTF8/10-ES30 Number of A B
Offset Height Offset/Return S4 Chimney Sections Offset Height
(Inches) (Inches) Elbow Set Stabilizer 12" 18" 36" 48"* (mm) (mm)
415³⁄₄ 1 0 0 0 0 0 102 400
924¹⁄₂ 1 0 1 0 0 0 229 622 12 29 ³⁄₄ 1 0 0 1 0 0 305 756 14 ¹⁄₄ 33 ¹⁄₂ 1 0 2 0 0 0 362 851 17 ¹⁄₄ 38 ¹⁄₂ 1 0 1 1 0 0 438 978 20 ¹⁄₄ 43 ³⁄₄ 1 0 0 2 0 0 514 1111 21 45 ¹⁄₄ 1 0 0 0 1 0 533 1149 22 ¹⁄₄ 47 ¹⁄₂ 1 0 2 1 0 0 565 1207 25 ¹⁄₄ 52 ¹⁄₂ 1 0 1 2 0 0 641 1334 26 ¹⁄₄ 54 ¹⁄₄ 1 0 1 0 1 0 667 1378 27 55 ³⁄₄ 1 0 0 0 0 1 686 1416 28 ¹⁄₄ 57 ³⁄₄ 1 0 0 3 0 0 718 1467 29 ¹⁄₄ 59 ¹⁄₄ 1 0 0 1 1 0 743 1505 31 ¹⁄₄ 63 1 0 2 0 1 0 794 1600 32 ¹⁄₄ 64 ¹⁄₂ 1 0 1 0 0 1 819 1638 34 ¹⁄₄ 68 ¹⁄₄ 1 0 1 1 1 0 870 1734 35 ¹⁄₄ 69 ³⁄₄ 1 0 0 1 0 1 895 1772 37 ¹⁄₄ 73 ¹⁄₄ 1 0 0 2 1 0 946 1861 38 ¹⁄₄ 75 1 0 0 0 2 0 972 1905 39 ¹⁄₄ 77 1 0 2 1 1 0 997 1956 41 ¹⁄₂ 80 ¹⁄₂ 1 0 1 4 0 0 1054 2045 43 ¹⁄₄ 83 ³⁄₄ 1 0 1 0 2 0 1099 2127 44 ¹⁄₄ 85 ¹⁄₄ 1 0 0 0 1 1 1124 2165 45 ¹⁄₄ 87 ¹⁄₂ 1 0 0 3 1 0 1149 2223 46 ¹⁄₄ 89 1 0 0 1 2 0 1175 2261 48 ¹⁄₄ 91 ¹⁄₂ 1 0 2 0 2 0 1226 2324 49 ¹⁄₄ 94 ¹⁄₄ 1 0 1 0 1 1 1251 2394 50 ¹⁄₄ 95 ³⁄₄ 1 0 0 0 0 2 1276 2432 51 ¹⁄₄ 97 ³⁄₄ 1 0 1 1 2 0 1302 2483 54 ¹⁄₄ 103 1 0 0 2 2 0 1378 2616 55 ¹⁄₄ 104 ¹⁄₂ 1 0 1 0 0 2 1403 2654 56 ¹⁄₂ 106 ¹⁄₂ 1 0 2 1 2 0 1435 2705 58 ¹⁄₄ 109 ³⁄₄ 1 0 0 1 0 2 1480 2788 62 ¹⁄₂ 116 ³⁄₄ 1 1 1 0 3 0 1588 2965 65 ¹⁄₂ 122 1 1 0 1 3 0 1664 3099 67 ³⁄₄ 125 ¹⁄₂ 1 1 2 0 3 0 1721 3188 69 ¹⁄₂ 128 ³⁄₄ 1 1 0 0 1 2 1765 3270 70 ³⁄₄ 130 ³⁄₄ 1 1 1 1 3 0 1797 3321 73 ³⁄₄ 136 1 1 0 2 3 0 1873 3454 75 ¹⁄₂ 139 1 1 0 0 0 3 1918 3531 79 ³⁄₄ 146 ¹⁄₄ 1 1 1 0 4 0 2026 3715 80 ³⁄₄ 148 1 1 1 0 0 3 2051 3759 82 ³⁄₄ 151 ¹⁄₂ 1 1 0 1 4 0 2102 3848 83 ¹⁄₂ 153 1 1 0 1 0 3 2121 3886
* 48" chimney sections are not available with the TF10 system.
B
1
Figure 35
A
Return Elbow
20'
Max.
Stabilizer
10' Max.
Offset Elbow
A
2
C
2
A
1
C
1
2
C
2
A
1
B
2
B
2
B
1
14
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Figure 36
B
C
1
1
Page 15
Chimney Section
Figure 37
4'
Screws Required At
Every Joint Past 6'
6'
No Screws Required In
Joints For First 6' of Offset
No. 8 x 1/2" SMS
Joints
Step 1. Determine the offset distance where
chimney is to pass through the first ceiling­dimension “A.” To find this point on your ceil­ing, first determine the center point for a verti­cal chimney following the instructions for ver­tical installation.
Measure height to the ceiling from the top of fireplace-dimension “B.” Use the appropriate Offset Elevation Chart to find dimension “A.” Mark point where you will drive your nail to show the center point for your offset ceiling cut.
Step 2. Proceed by using the Straight Up Instal­lation Instructions for cutting and framing ceil­ing and roof openings.
Note: See Framing and Dimension Chart for the sizes of the ceiling and roof openings. The size of the roof opening varies with the degree of pitch of the roof.
Return Elbow
Figure 40
Note: Do not apply excessive pressure to any
subsequent chimney section following return elbow assembly when installing. Ensure that each subsequent chimney section is securely attached by testing as noted above.
OPTIONAL EQUIPMENT CONSIDERATIONS
Underside Of Chimney
Figure 38
A
-E30 Return Elbow
Chimney Section(s)
-30 Offset Elbow*
43" Fireplace With FTF10 Chimney System
38" Fireplace With FTF8 Chimney System
*Part of Offset/Return Package, Models FTF8-ES30, FTF10-ES30
B
38"
Figure 39
INSTALLING OFFSETS
First, review the appropriate Offset Elevation Chart and
Figure 39
for reference.
Offset Elbow Assembly
Offset elbows install the same as chimney sections. First, snap the inner section INTO the preceding inner section of flue. Check connec­tion by pulling up slightly to ensure a tight fit. Next, the outer sections snap lock OVER the preceding outer section of chimney. Again, check outer section by pulling up slightly to ensure proper connection is made.
Return Elbow Assembly
Return elbows install the same way as round terminations and stabilizers:
Step 1. Hold return elbow over top of last chimney section.
Step 2. Center inner slip section into inner flue pipe-slip down.
Step 3. Center outer-locking section over outer chimney pipe. Push down until locking joint has firmly engaged.
Step 4. Pull up slightly on return elbow to ensure locking joint has firmly engaged.
Step 5. Secure support straps to framing members by nailing under tension in sheer (
Figure 40
Note: The return elbow assembly performs the same function as a stabilizer. Consider this when determining the need for a stabilizer.
).
Forced Air Kits – BCF Series Only
If you are installing a forced air kit, Model FAK-1500, on BCF models; see the installa­tion instructions provided with the kit for electrical wiring requirements. Use a fan adapter kit, Model CF-ADK, to allow the fire­place to be connected to the main power supply. The fireplace must be connected to main power supply at time of installation if a forced air kit is to be installed later. The electrical connections must be made before the fireplace is framed and enclosed in the finished walls.
CAUTION: ELECTRICAL CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALI­FIED, LICENSED ELECTRICIAN. MAIN POWER MUST BE OFF WHEN CONNECTING THE CF­ADK ADAPTER TO MAIN ELECTRICAL POWER SUPPLY OR PERFORMING SERVICE.
Variable Speed Wall Switch
Refer to the installation instructions provided with the variable speed wall switch, Model VSWS, for installation details.
Combustion Air Kits
Use combustion air kit, Model AK-4 or AK4-LD, with the BCF and BRF Series fireplaces. Refer to installation instructions packed with the air kits for specific installation information. The out­side air kit must be installed before the fireplace is framed and enclosed in the finished walls.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
15
Page 16
Outside air drawn into the fireplace supplies air to the fire for combustion. Only one combus­tion air duct on the left side of the fireplace is necessary if installed (
Provision For Outside Air
23"
4 1/2"
Figure 41
).
Figure 41
If additional length of duct is necessary, pur­chase locally available Type 0 or 1 metallic duct. The duct may extend up to 50' in any direction.
Note: When installing the air duct vertically, DO NOT terminate the duct closer than 3' below the chimney top.
There is a one hand operated shut-off valve located in the left side of the fireplace opening behind the screen. To open, pull out all the way. The combustion air damper should be fully open when the fireplace is in use and fully closed when the fireplace is not in operation to prevent outside air from entering your home.
CAUTION: NEVER LOCATE INLET WHERE IT CAN BE BLOCKED BY SHRUBS, SNOW DRIFTS, ETC. NEVER LOCATE INLET IN A GARAGE OR ANY AREA WHERE THERE IS ANOTHER FUEL­BURNING APPLIANCE OR PRODUCT EMIT­TING COMBUSTIBLE GASES SUCH A PAINT, GASOLINE, ETC. IN COLD CLIMATES IT IS RECOMMENDED THAT THE COMBUSTION AIR DUCT BE INSULATED.
Outside combustion air ducting may be run upwards or vertically through framing and ceil­ing joists, with the hood installed through an outside wall and 3' below the termination. Duct­ing may also be run downward through floor joists and under the home to a ventilated crawl­space not considered part of the living area of the home.
Note: Do not terminate combustion air kit in attic space under any circumstances.
Gas Line Connection
Install a ¹⁄₂" gas supply line through fireplace wall for connection to a decorative gas appli­ance inside the firebox. Outside, the gas supply line connects to a gas shut-off valve recessed flush into the wall or floor. The valve should be controlled by a removable valve key for safety.
Always plumb gas line installation per local codes. Check all connections with soap suds; leaks will bubble. Never test any gas line con­nection with a match or open flame.
This provision is intended for connection to a decorative gas appliance incorporating an au­tomatic shut-off device and complying with the Standard for Decorative Gas Appliances for installation in vented fireplaces, ANSI Z21.60 (1991) or American Gas Association draft re­quirements for Gas-Fired Log Lighters for Wood Burning Fireplaces, Draft No. 4 dated August,
1993. Install in accordance with the National Fuel Gas Code, ANSI Z223.1. This complies with the revised U.L. 127 standard.
Vent Free Appliances
These fireplaces have been tested and ap­proved to ANSI/IAS/AGA Z21.11.2 for use with unvented gas appliances and comply with the standard for Factory-Built fireplaces, UL 127, when installed with unvented gas log sets. Special instructions with regards to mantle installations must be taken into consideration when installing such appliances.
These fireplaces have been tested for use with any unvented log set having a maximum rating of 26,000 BTU (38 Models) and 32,000 BTU (43 Models). The minimum mantle con­figuration for these log sets are outlined in
Figure 42
Log sets with 40,000 BTU may be installed provided that no combustible mantle projec­tions are placed lower than 18 inches from the fireplace opening.
These fireplaces have been marked with a maximum rating of 26,000 BTU (38 Models) and 32,000 BTU (43 Models) to assure that homeowners do not exceed the allowable lim­its for all allowed installations of mantles. That limit may be increased to 40,000 BTU, pro­vided that the mantle installed complies with the 18-inch limitation and a copy of these instructions are available.
.
NEVER INSTALL AN UNVENTED GAS LOG SET WITH A BTU RATING GREATER THAN 26,000 BTU (38 MODELS) AND 32,000 BTU (43 MOD­ELS) IF THE COMBUSTIBLE MANTLE PRO­JECTIONS ARE LOWER THAN 18 INCHES ABOVE THE FIREPLACE OPENING.
CAUTION: WHEN USING THE DECORATIVE GAS APPLIANCE, THE FIREPLACE DAMPER MUST BE SET IN THE FULLY OPEN POSITION.
CAUTION: PLUMBING CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALIFIED, LI­CENSED PLUMBER. MAIN GAS SUPPLY MUST BE OFF WHEN PLUMBING GAS LINE TO FIRE­PLACE OR PERFORMING SERVICE.
If you’re installing a gas line, connect it before the fireplace is framed and enclosed in the finished wall. The gas knockout is determined by the indentation located at the bottom and slightly off center in the side refractories. THE
KNOCKOUT IS ALWAYS REMOVED FROM IN­SIDE THE FIREPLACE. DO NOT REMOVE THE KNOCKOUT UNLESS YOU ARE INSTALLING A GAS LINE. If removal is attempted from the
outer wrapper, side refractory damage may occur. With a medium-sized hammer, lightly tap the surface of the indentation. The refrac­tory material is very thin in this area and is easily removed. Once a small hole has been made, continue tapping until you have reached suffi­cient diameter for the gas line to fit through. The entire knockout does not have to be removed. Remove insulation in the gas line channel.
IMPORTANT: REPACK INSULATION MATERIAL IN SQUARE HOLE AROUND GAS LINE, INTE­RIOR AND EXTERIOR OF FIREPLACE, TO SEAL.
Glass Doors
If glass doors are to be installed on these fireplaces, refer to specific installation instruc­tions packed with the glass doors. Use only the doors that are listed for use with these fire­places. Use of other non-listed glass door on these fireplaces may constitute a potential fire hazard and is not recommended.
CAUTION: CERTAIN GLASS DOORS OVERLAP THE BLACK METAL FACING OF THE FIRE­PLACE. IF THE FIREPLACE HAS BEEN FACED WITH NONCOMBUSTIBLE MATERIALS, THERE MIGHT NOT BE SUFFICIENT CLEARANCE TO INSTALL THE GLASS DOORS OF YOUR CHOICE. ENSURE ADEQUATE CLEARANCE IS MAINTAINED AT ALL TIMES SO AS NOT TO INTERFERE WITH THE INSTALLATION AND OPERATION OF GLASS DOORS.
16
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Page 17
COLD CLIMATE INSULATION
If you live in a cold climate, it is especially important to seal all cracks around the fire­place opening with noncombustible material and wherever cold air could enter the room. Surrounding materials must be caulked where it meets the black metal facing of the fireplace to avoid cold air intrusion. Use noncombus­tible caulking material only on fireplace facing to seal. Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials on top of fire­place or against chimney sections.
Note: A 2" air space must be preserved for all combustible materials extending for any continuous length adjacent to the chimney (See **Note).
It is especially important to insulate between the studs of an outside chase cavity and under the floor if the floor is above ground level. Do not place insulation directly against the fire­place or chimney system.
FIREPLACE FINISHES
Mantels and Trim
It is sometimes best to frame your fireplace after it is positioned and the chimney is in­stalled. Frame enclosure for chimney and fire­place with 2 x 4’s (or heavier) lumber.
Note: The header may rest on the two (2) metal top spacers on top of the unit but the header must not be notched to fit around the spacers.
These fireplaces may sit directly on a combus­tible surface. A 2" air space is required be­tween combustible framing and the chimney (
See **Note
may be installed 12" above the fireplace open­ing as per NFPA 211, Section 7-3.3.3. and
Figure 42.
material, it is exempt from these requirements as long as it does not interfere with the instal­lation or operation of glass doors or block the inlets and outlets on the BCF Series fireplaces.
**Note: 1" clearance when installing FTF8 on 38" models or FTF10 on 43" models.
). Combustible mantels and trim
If a mantel is of a non-combustible
Finished Wall
1 1/2"
Spacer
Non-Combustible Wall Covering
Fireplace Opening
Combustible Mantel and Trim
12"
Max.
12"
Min.
6 1/2"
Typical Installation
Figure 42
Hearth Extensions and Wall Shields
A hearth extension must be installed with all fireplaces. It is to protect the combustible floor in front of the fireplace from both radiant heat and sparks.
The hearth extension must extend 8" beyond both sides of the fireplace opening and 16" beyond the front ( hearth extension constructed of a durable noncombustible material having an equal or greater insulating value of k = .84BTU/In Hr Ft2 °F or a thermal resistance that equals or exceeds r = 1.19 In Ft2 Hr °F /BTU. With these values, determine the minimum thick­ness/material required using the formula and the Table on page 17.
Note: Any noncombustible material whose k value is less than .84 or whose r value is more than 1.19 is acceptable.
If the fireplace is installed on a combustible floor, use the metal safety strips (provided) on the floor extending half under the fireplace and half under the hearth extension (refer to
Figures 6 and 7
A wall shield is required where a continuous perpendicular side wall is within 12" of the fireplace opening, ( W x 30" H wall shield constructed of millboard or a durable, noncombustible material having an equal or greater insulating value than K = .54BTU/IN FT perpendicular side wall be closer than 7".
see Figure 43
). Use a
).
see Figure 44
2
HR °F. At no time may a
). Use a 24"
C
B
D
C
Figure 43
Wall Shield Required
40"
40"
C
If Less Than 15" For 38" Units And 18" For 43" Units. In No Case Closer Than 8" From Opening.
B
C
A
Figure 44
Hearth Extension Dimensions
Opening 38" 43"
A 16" 16"
B 30 ¹⁄₄" 35" C 8" 8"
D 46 ¹⁄₄" 51"
If a continuous perpendicular side wall is closer than 15" (18" on 43" models) to the fireplace opening, a wall shield is required. Use a 40" x 40" x ¹⁄₂" wall shield constructed of millboard or a durable non-combustible material with equal or greater insulating value than:
K = .84BTU-IN./SQ.FT.-HR.-°F
In no case shall a continuous perpendicular side wall be closer to the fireplace opening than 8".
If fireplace is installed diagonally across a 90° corner no wall shields are required.
A
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
17
Page 18
Methods of Determining Hearth Extension and Wall Shield Equivalents
To determine the thickness required for any material when either the k or r values are known:
= Thickness of material in inches
T
M
k
= K value of desired material
M
rM= R value of desired material TL= Minimum listed thickness
Example: Micore CV230 is to be used for the hearth extension fireplace. How thick must this material be?
Using the k formula:
Desired k value of desired Min. thickness Required = material (per inch) x of Listed Thickness k value of listed Material
material (per inch)
TM (inches) = kMx T
0.84
TM (inches) = 0.43* x ⁵⁄₈"
0.84
Answer using k = 0.51 x ⁵⁄₈" = 0.32 = ³⁄₈" ³⁄₈" thickness Micore will be required.
Using the r formula:
Desired r value of listed Min. thickness Required = material (per inch)x of Listed Thickness r value of desired Material
material (per inch)
L
Alternative Hearth Extension
and Wall Shield Materials
Listed Values Min. Thick Material k r T
L
Millboard .84 1.19 1" Alternative Values Min. Thick
Materials k r T
M
Wonderboard 1.92 0.56 2 ¹⁄₄" Common brick 5.00 0.20 6" Cement mortar 5.00 0.20 6" Ceramic tile 12.5 0.08 15" Marble 11.0 0.09 13" Micore CV230 0.43 2.33 ¹⁄₂"
(U.S. Gypsum) Ceraform 126 0.27 3.70 ³⁄₈"
(Johns-Manville)
Example: Given that the required “R value” for
a suitable hearth extension used must be equal to or greater than:
“R” = r x T
= 1.19 x ⁵⁄₈" = 0.74.
L
If it is desired to elevate a marble hearth exten­sion to a level of 5" or more above the floor surface. What combination of noncombustible materials can be used to accomplish this?
If common brick is used so that the 3 ¹⁄₂" dimension is the height, “R” for the common brick becomes:
WARNING: THE CRACK BETWEEN THE FIREPLACE AND THE HEARTH EXTEN­SION MUST BE SEALED WITH A NON­COMBUSTIBLE MATERIAL.
WARNING: WHEN INSTALLING THE HEARTH EXTENSION, BE CAREFUL NOT TO BLOCK THE HEAT-CIRCULATING AIR INLET GRILL ON BCF MODELS.
WARNING: WHEN INSTALLING BRF MODELS, THE FIREPLACE MUST BE RAISED IF HEIGHT OF HEARTH EXTEN­SION EXCEED 7" ABOVE THE BOTTOM OF THE FIREPLACE (
Max. Thickness Of Hearth Extension When BRF Models Are On The Floor
Figure 45
7"
FIGURE 45
).
WARNING: WHEN INSTALLING BCF MODELS, THE FIREPLACE MUST BE RAISED IF HEIGHT OF HEARTH EXTEN­SION EXCEEDS 1 ¹⁄₂" ABOVE THE BOT­TOM OF FIREPLACE (
FIGURE 46
).
TM (inches) = 1.19 x T
L
r
M
TM (inches) = 1.19 x ⁵⁄₈"
2.33*
Answer using r = 0.51 x ⁵⁄₈" = 0.32 = ³⁄₈" ³⁄₈" thickness Micore will be required.
At times it is important to know what combina­tion of materials are acceptable for use as hearth extensions. The “R values” are used to determine acceptable combinations of materi­als because “R values” are additive where r and k values are not.
“R value” = 1 = r x thickness of material used
k
*value taken from chart
18
= r x TM = 0.20 x 3 ¹⁄₂" = 0.70
“R”
M
Using ¹⁄₂" of mortar to set the brick, “R” for the mortar is calculated as follows:
“R”M = r x TM = 0.20 x ¹⁄₂" = 0.10
A ³⁄₄" marble slab set in ¹⁄₂" mortar covers the brick, “R” for the marble and mortar becomes:
“R”M = r x TM = 0.09 x ³⁄₄" = .068 “R”M = r x TM = 0.20 x ¹⁄₂" = .10
The sum of all “R values” is:
.70 + .10 +. 068 + .10 = .968
This would not be an acceptable combination of material for the hearth extension since the total calculated “R value” of the materials used does not exceed the required “R value” of 1.19.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
5 1/2"
1 1/2"
Max Thickness of Hearth Extension When BCF Models Are On Floor
Figure 46
Secure the hearth extension to the floor to prevent possible shifting.
Page 19
FINISH TO YOUR TASTE
INSTALLATION COMPONENTS
There are a wide variety of “finished looks” for these fireplaces, from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings.
Only noncombustible materials like stone, tile, brick, etc., may overlap the black front facing. Do not extend these materials beyond the black facing and into the firebox area. Be sure not to interfere with the installation and opera­tion of glass doors or block the upper or lower grilles. Seal all joints between the black facing and wall surrounds to prevent air intrusion. Use noncombustible caulking material only to seal the black metal facing to the surround material on the finished wall.
Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas illus­trated in
Figures 47 and 48
Combustible Materials Allowed In Shaded Area
4 3/4"
.
Fireplace
1"
The following items are available for use in the installation of this appliance.
Chase Termination 63L52 FTF10-CT2 (Square) 63L51 FTF8-CT2
63L32 F8FS30-2
Firestop Spacer (30°) 63L37 F10FS30-2
Chase Termination 63L46 FTF10-CTDT (Round) 63L45 FTF8-CTDT
Offset/ Return 63L23 FTF10-ES30 Package (30°) 63L22 FTF8-ES30
9 1/2"
Figure 47
Combustible Materials Allowed In Shaded Area
7 3/4"
Figure 48
30°
8"
18"
43" Models
4 3/4"
30°
8"
15"
38" Models
Min. Distance To Protected Side Wall
Min. Distance To Unprotected Side Wall
1"
Min. Distance To Protected Side Wall
Min. Distance To Unprotected Side Wall
Fireplace
Locking Band 63L60 FLB
Storm Collar 63L59 FSC
Model Part Number Weight
BRF-3875 037633 170 lbs. BRF-4375 037634 190 lbs. BCF-3885 037631 170 lbs. BCF-4385 037632 190 lbs.
Stabilizer 63L26 FTF10-S4
63L25 FTF8-S4
Chase Termination 63L49 FTF10-CT1 (Square) 63L48 FTF8-CT1
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
19
Page 20
INSTALLATION COMPONENTS
63L10 FTF8-12 63L13 FTF8-18 63L14 FTF8-36 63L15 FTF8-48 63L16 FTF10-12 63L17 FTF10-18
Chimney Section 63L18 FTF10-36
63L38 F8F6 63L39 F8F12 63L40 F10F6
Flashing 63L41 F10F12
Combination 63L34 FTF10-OR15 Offset/Return Elbow 63L28 FTF8-OR15
63L42 FTF8-CTD
Round Termination 63L43 FTF10-CTD
Collar Duct Kit 63L61 FTF8-CCK1-LD
011761 AK-4
Combustion Air Kits 011763 AK-4LD
Firestop Spacer (Flat) 63L31 F8FS-2 Firestop Spacer (Flat) 63L36 F10FS-2
The manufacturer reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.
Printed in U.S.A. © 2001 by LHP
P/N 700,021M REV. A 12/2003
20
Spark Arrester 63L57 FSA-2
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
Forced Air Kit 011781 FAK-1500
1110 West Taft Avenue Orange, CA 92865
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