Superior BBV-36RMN, BBV-36RMP, BBV-36REN, BBV-36REP Installation Instructions Manual

INSTALLATION INSTRUCTIONS
RETAIN THESE INSTRUCTIONS
FOR FUTURE REFERENCE
This appliance may be installed in an after­market permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convert­ible for use with other gases, unless a certi­fied kit is used.
WARNING: IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAM­AGE, PERSONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicin­ity of this or any other appliance.
FOR YOUR SAFETY: What to do if you smell gas:
• DO NOT light any appliance.
• DO NOT touch any electrical switches.
• DO NOT use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone.
Follow your gas suppliers instructions.
• If your gas supplier cannot be reached, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WH Report No. J99025850
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
STANDARD SERIES
36" B-VENTED GAS APPLIANCES P/N 700,000M REV. H 07/2004
MODELS
Millivolt Models Electronic Models BBV-36RMN BBV-36REN BBV-36RMP BBV-36REP
AVERTISSEMENT: ASSUREZ-VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNÉ DANS CETTE NOTICE POUR RÉDUIRE AU MINIMUM LE RISQUE D'INCENDIE OU POUR ÉVITER TOUT DOMMAGE MATÉRIEL, TOUTE BLESSURE OU LA MORT.
POUR VOTRE SÉCURITÉ: Ne pas entreposer ni utiliser d'essence ni d'autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil.
POUR VOTRE SÉCURITÉ: Que faire si vous sentez une odeur de gaz:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le batiment où vous vous trouvez.
• Evacuez la piéce, le bâtiment ou la zone.
• Appelez immédiatement votre fournisseur de gaz depuis un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service dos incendies.
L'installation et service doit être exécuté par un qualifié installeur, agence de service ou le fournisseur de gaz.
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TABLE OF CONTENTS
Introduction ..................................... page 2
General Information......................... page 2
Location .......................................... page 3
Clearances ....................................... page 3
Appliance Specifications .................. page 4
Gas Vent Rule .................................. page 4
Framing Specifications .................... page 5
Typical Installation Sequence .......... page 5
Installation ....................................... page 5
Vent System Installation .................. page 6
Field Wiring ..................................... page 7
Connecting Gas Line........................ page 7
Outside Air Kit Installation ............... page 7
Log and Rockwool Installation ........ page 8
Appliance Operation ........................ page 9
Manual Limit Switch ........................ page 9
Millivolt Appliance Checkout............ page 9
Electronic Appliance Checkout......... page 9
Adjustments .................................... page 10
Finishing Requirements ................... page 10
Cold Climate Insulation.................... page 11
Installation Accessories ................... page 11
Gas Conversion Kits.................. page 12
The electronic appliances are designed to op­erate on either natural or propane gas. An electronic intermittent pilot system provides safe, efficient operation. External electrical power is required to operate these units.
These appliances comply with National Safety Standards and are tested and listed by War­nock Hersey (Report No. J99025850) to ANSI Z21.50 - 2000 (in Canada, CSA 2.22 - 2000), and CAN/CGA-2.17-M91 in both USA and Canada, as vented gas fireplaces.
Installation must conform to local codes. In the absence of local codes, installation must com­ply with the current National Fuel Gas Code, ANSI Z223.1 (NFPA 54). (In Canada, the cur­rent CAN/CGA B149 installation code.) Electri­cal wiring must comply with local codes. In the absence of local codes, installation must be in accordance with the National Electrical Code, NFPA 70 - (latest edition). (In Canada, the current CSA C22.1 Canadian Electric Code.)
DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS. ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY, CERTIFICATION AND LISTINGS OF THIS UNIT.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR PROPERTY DAMAGE. REFER TO THIS MANUAL. FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
GENERAL INFORMATION
WARNING: THESE FIREPLACES ARE VENTED DECORATIVE GAS APPLIANCES. DO NOT BURN WOOD OR OTHER MATE­RIAL IN THESE APPLIANCES.
These appliances are designed to operate on natural or propane gas only. The use of other fuels or combination of fuels will degrade the performance of this system and may be dan­gerous.
Input of appliance is 24,000 BTU/HR.
Gas Orifice
Type Size Elevation
Natural
Propane
Nominal operating pressures for the manifold side of the gas control system are; 3.5 inches water column (0.87 kPa) for natural gas mod­els and 10 inches water column (2.49 kPa) for propane gas models.
Do not use these appliances if any part has been under water. Immediately call a qualified, professional service technician to inspect the appliance and to replace any parts of the con­trol system and any gas control which have been under water.
Ne pas se servir de cet appareil s'il a été plongé dans l'eau, complètement ou en partie. Appeler un technicien qualifié pour inspecter l'appareil et remplacer toute partie du système de contrôle et toute commande qui ont été plongés dans l'leau.
#42
(.0935)
(.058)
0 - 4500'
(0 - 1370 m)
0 - 4500'
(0 - 1370 m)
This installation manual will help you obtain a safe, efficient, dependable installation for your appliance and vent system.
Please read and understand these
instructions before beginning your
installation.
INTRODUCTION
The millivolt appliances are designed to oper­ate on either natural or propane gas. A millivolt gas control valve with piezo ignition system provides safe, efficient operation.
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Note: Installation and repair should be per-
formed by a qualified service person. The appli­ance should be inspected annually by a quali­fied professional service technician. More fre­quent inspections and cleanings may be re­quired due to excessive lint from carpeting, bedding material, etc. It is imperative that the control compartment, burners and circulating air passage ways of the appliance be kept clean.
S'assurer que le brùleur et le compartiment des commandes sont propres. Voir les instruc­tions d'installation et d'utilisation qui accompagnent l'apareil.
Provide adequate clearances around air open­ings and adequate accessibility clearance for service and proper operation. Never obstruct the front openings of the appliance.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
This appliance may be installed in an after­market permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not con­vertible for use with other gases, unless a certified kit is used.
Cet appareil peut être installé dans un maison préfabriquée (É.-U. seulement) ou mobile déjà installée à demeure si les réglements locaux le permettent. Cet appareil doit être utilisé uniquement avec les types de gaz indiqués sur la plaque signalétique. Ne pas l'utiliser avec d'autres gaz sauf si un kit de conversion certifié est installé.
Millivolt appliances may be fitted at time of manufacture with either a Honeywell millivolt gas control valve or as SIT millivolt gas control valve. Both valves have been tested with and approved for use with these appliances and are listed accordingly.
Test gage connections are provided on the front of the millivolt gas control valve (identi­fied IN for the inlet and OUT for the manifold side). A ¹⁄₈" NPT test gage connection is provided at the inlet and outlet side of the electronic gas control valve.
Minimum inlet gas pressure to the appliance is
5.0 inches water column (1.24 kPa) for natural gas and 11 inches water column (2.74 kPa) for propane for the purpose of input adjustment.
Maximum inlet gas supply pressure to the appliance is 10.5 inches water column (2.61 kPa) for natural gas and 13.0 inches water column (3.23 kPa) for propane.
The appliance must be isolated from the gas supply piping system (by closing its individual manual shut-off valve) during any pressure test­ing of the gas supply piping system at test pressures equal to or less than ¹⁄₂ psig (3.5 kPa).
The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ¹⁄₂ psig (3.5 kPa).
These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance.
Do not place clothing or other materials on or near this appliance.
WARNING: FAILURE TO COMPLY WITH THE INSTALLATION AND OPER­ATING INSTRUCTIONS PROVIDED IN THIS DOCUMENT WILL RESULT IN AN IMPROPERLY INSTALLED AND OPER­ATING APPLIANCE, VOIDING ITS WAR­RANTY. ANY CHANGE TO THIS APPLI­ANCE AND/OR ITS OPERATING CON­TROLS IS DANGEROUS. IMPROPER INSTALLATION OR USE OF THIS AP­PLIANCE CAN CAUSE SERIOUS IN­JURY OR DEATH FORM FIRE, BURNS, EXPLOSION OR CARBON MONOXIDE POISONING.
Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immedi­ately. Turn off the gas supply to the appliance and have it serviced by a qualified profes­sional, as it may not be operating correctly.
WARNING: B-VENT APPLIANCES ARE NOT DESIGNED TO OPERATE IN NEGA­TIVELY PRESSURED ENVIRONMENTS (PRESSURE WITHIN THE HOME IS LESS THAN PRESSURES OUTSIDE). SIGNIFI­CANT NEGATIVELY PRESSURED ENVI­RONMENTS CAUSED BY WEATHER, HOME DESIGN, OR OTHER DEVICES MAY IMPACT THE OPERATION OF THESE AP­PLIANCES. NEGATIVE PRESSURES MAY RESULT IN POOR FLAME APPEARANCE, SOOTING, DAMAGE TO PROPERTY AND/ OR SEVERE PERSONAL INJURY. DO NOT OPERATE THESE APPLIANCES IN NEGA­TIVELY PRESSURED ENVIRONMENTS.
WARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZ­ARDS OF HIGH SURFACE TEMPERA­TURES. USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION. YOUNG CHIL­DREN SHOULD BE CAREFULLY SUPER­VISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.
WARNING: DO NOT PLACE CLOTH­ING OR OTHER FLAMMABLE MATE­RIALS ON OR NEAR THIS APPLIANCE.
AVERTISSEMENT: SURVEILLER LES ENFANTS. GARDER LES VÊTEMENTS, LES MEUBLES, L'ESSENCE OU AUTRES LIQUIDES À VAPEUR INFLAMMABLES LOIN DE L'APPAREIL.
WARNING: THIS APPLIANCE MAY ONLY BE FITTED WITH DOORS CERTIFIED FOR USE WITH THE APPLIANCE.
AVERTISSEMENT: POUR UTILISATION UNIQUEMENT AVEC LES PORTES EN VERRE CERTIFIÊES AVEC L'APPAREIL.
These appliances are equipped with an inte­gral combustion air door and actuator arm. Combustion air kits are optional and must be installed before removing the securing screw allowing the movement of the combustion air actuator arm
(see Step 7).
LOCATION
Typical Locations
Figure 1
In selecting the location, the aesthetic and functional use of the appliance are primary concerns. However, vent system routing to the exterior and access to the fuel supply are also important. Due to high temperatures the appliance should be located out of traffic and away from furniture and draperies. Consider­ation should be given to traffic ways, furni­ture, draperies, etc., due to elevated surface temperatures. The location should also be free of electrical, plumbing or other heating/ air conditioning ducting.
The appliance should be mounted on a fully supported base extending the full width and depth of the unit. The appliance may be located on or near conventional construction materi­als. However, if installed on combustible ma­terials, such as carpeting, vinyl tile, etc., a metal or wood barrier covering the entire bot­tom surface must be used.
These appliances may be used for bedroom installations in the United States and are listed accordingly. These units may not be in-
stalled in bedrooms in Canada.
CLEARANCES
Minimum clearance to combustibles for the appliance is as follows: sides and back - 0" (0 mm), floor - 0" (0 mm), adjacent wall - 0" (0 mm), ceiling - 64" (1625 mm).
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
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APPLIANCE SPECIFICATIONS
7 ¹⁄₂"
(191 mm)
20 ³⁄₁₆"
27 ⁷⁄₈"
(708 mm)
(513 mm)
36"
(914 mm)
2"
(51 mm)
9 ⁵⁄₈"
(244 mm)
7 ³⁄₁₆"
(183 mm)
37"
(940 mm)
Venting
Gas Vent Rule – Gas vent caps are not permit-
ted within 8 feet (2.4 mm) of a vertical wall or similar obstruction. Gas vent caps that are located 8' or more from a portion of a building which extends at an angle greater than 45° upward from the horizontal may terminate in accordance with that in no case shall any discharge opening on the cap be less than 2' (610 mm) horizontally from the roof surface (National Fuel Gas Code ANSI Z223.1 (NFPA 54) 7.6.2) (CAN/CGA B149).
Table 1 (Figure 3 )
, provided
Gas Line
Access
Top Spacer
(25 mm)
20 ¹⁄₄"
(514 mm)
Left Side
(198 mm)
Appliance
1"
7 ¹³⁄₁₆"
(1067 mm)
37"
(940 mm)
(1067 mm)
(1016 mm)
42"
Front View
Combustion
Air Inlet
17 ³⁄₈"
(441 mm)
(86 mm)
27 ¹⁄₄"
(692 mm)
12 ¹⁄₂"
(318 mm)
42"
Top View
40"
3 ³⁄₈"
Gas Line
Access
40"
(1016 mm)
Appliance Top Spacer
12 ⁷⁄₈"
(327 mm)
Right Side
9 ⁷⁄₈"
(251 mm)
8 ¹⁄₈"
(206 mm)
20 ¹⁄₄"
(514 mm)
(813 mm)
Junction Box
32"
X
12
Roof Pitch is X/12
Minimum Height from Roof to Lowest Discharge Opening
Figure 3
Minimum Height
Roof Slope
from Roof to Lowest
Discharge Opening
Feet Meters
Flat to 6/12 1' 0" 0.3 Over 7/12 to 9/12 2' 0" 0.6 Over 10/12 to 12/12 4' 0" 1.2 Over 13/12 to 16/12 6' 0" 1.8 Over 17/12 to 21/12 8' 0" 2.4
Note: Venting terminals shall not be recessed into a wall or siding.
Table 1
Multiple Terminations –
These appliances may vent adjacent to and at the same level with any other gas appliances (including direct­vent appliances) provided that there is at least 2 ft. (0.6m) between the proximal edges of the vent caps. These appliances may be vented adjacent to a chimney vent servicing a solid fuel fireplace provided the B-vent cap is at least 2 ft. (0.6m) away from the nearest point of the chimney opening.
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Figure 2
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
FRAMING SPECIFICATIONS
B
A
Fireplace Framing
Figure 4
Back Wall of Chase/Enclosure Including Finishing Materials
if any
H
Rough Framing Face (Unfinished Shown)
Inside Chase
Figure 5
C
A
Optional FOAK
Combustion Air Kit
H
Header
G
Back Wall of Chase/Enclosure Including Finishing Materials
if any
K
Corner Installation
D
C
A E
FOAK Combustion
Air Kit, Optional
Rough
Framing Face
(Unfinished Shown)
F
Figure 7
Framing Dimensions
A 41 ¹⁄₄" 1048 mm
B 37 ¹⁄₂" 953 mm
C 28 ³⁄₄" 730 mm
D 15 ³⁄₈" 391 mm
E 70" 1778 mm
F 35" 889 mm
G 20 ⁵⁄₈" 524 mm
H* 4" 102 mm
J 19 ⁵⁄₈" 498 mm
K 49 ¹⁄₂" 1257 mm
* When FOAK is used.
Note: All framing dimensions calculated for
¹⁄₂
" dry wall at the appliance face. If sheathing the chase or finishing with other thickness materials, calculations will need to be made.
PRE-INSTALLATION NOTES
The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height. Do not place fireplace on carpeting, vinyl or other soft floor coverings. It may, however, be placed on flat wood, ply­wood, particle board or other hard surfaces. Be sure fireplace rests on a solid continuous floor or platform with appropriate framing for sup­port and so that no cold air can enter the room from under the fireplace.
The fireplace may be positioned and then the framing built around it, or the framing may be constructed and the fireplace positioned into the opening.
Usually, no special floor support is needed for the fireplace, however, to be certain:
1. Estimate the total weight of the fireplace system and surround materials such as brick, stone, etc., to be installed.
2. Measure the square footage of the floor space to be occupied by the system, surrounds and hearth extensions.
3. Note the floor construction, i.e. 2 x 6’s, 2 x 8s or 2 x 10s, single or double joists, type and thickness of floor boards.
4. Use this information and consult your local building code to determine if you need addi­tional support.
If you plan to raise the fireplace and hearth extension, build the platform assembly then position fireplace and hearth extension on top. Secure the platform to the floor to prevent possible shifting.
Back Wall of Chase/Enclosure
Including Finishing Materials
J
Rough Framing Face
(Unfinished Shown)
if any
Outside Chase
Figure 6
Optional FOAK
Combustion
Air Kit
C
G
TYPICAL INSTALLATION SEQUENCE
The typical sequence of installation follows, however, each installation is unique resulting in variations to those described.
1. Construct the appliance framing.
2. Route gas supply line to appliance location.
A
3. Position the appliance.
4. Install the vent system and exterior termination.
5. Field wire and install operating control switch.
6. Make connection to gas supply.
7. Install (optional) outside Air Kit.
8. Install the logs and rockwool.
9. Checkout appliance operation.
10. Adjust burner to ensure proper flame
appearance.
INSTALLING THE FIREPLACE
Step 1. Frame appliance enclosure as illus-
trated in
Note: The framed depth, 20 from a framed wall, must always be mea­sured from a finished surface. If a wall cover­ing such as drywall is to be attached to the rear wall, then the 20 measured from the drywall surface. It is im­portant that this dimension be exact.
If the appliance is to be elevated above floor level, a solid continuous platform must be constructed.
The header may rest on the top metal spacers, but must not be notched to fit around them.
Figures 4 through 7 on page 5.
⁵⁄₈
" (524 mm)
⁵⁄₈
" (524 mm) must be
Consult all local codes.
NOTE: DIAGRAMS & ILLUSTRATIONS NOT TO SCALE.
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