Sunfire X Series User Manual

INSTALLATION AND
OPERATION MANUAL
SUNFIRE X SERIES GAS
RESTAURANT RANGES
All 24, 36, & 60-inch wide models.
Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
Españo. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Página 29
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE
OR OTHER FLAMMABLE VAPORS OR
LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER
APPLIANCE
PLEASE READ ALL SECTIONS OF THIS MANUAL
AND RETAIN FOR FUTURE REFERENCE.
THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL
PERSONNEL AS SPECIFIED.
WARNING:
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY,
OR DEATH. READ THE INSTALLATION,
OPERATING AND MAINTENANCE
INSTRUCTIONS THOROUGHLY
BEFORE INSTALLING OR
SERVICING THIS EQUIPMENT
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation instructions provided with the product, or any product that has its serial number defaced, obliterated or removed, or which has been modified or repaired using unauthorized parts or by unauthorized service agents. For a list of authorized service agents, please refer to the Garland web site at http://www.garland-group.com. The information contained herein, (including design and parts specifications), may be superseded and is subject to change without notice.
IN THE COMMONWEALTH OF MASSACHUSETTS
THIS PRODUCT MUST BE INSTALLED BY A
LICENSED PLUMBER OR GAS FITTER.
For Your Safety: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting
your local gas supplier.
GARLAND COMMERCIAL INDUSTRIES
185 East South Street Freeland, Pennsylvania 18224 Phone: (570) 636-1000 Fax: (570) 636-3903
Part # 4523343 Rev 1 (02/12/08) © 2007 Garland Commercial Industries, Inc.
Part # 4523343 Rev 1 (02/12/08) Page 1
GARLAND COMMERCIAL RANGES, LTD.
1177 Kamato Road, Mississauga, Ontario L4W 1X4 CANADA Phone: 905-624-0260 Fax: 905-624-5669
Enodis UK LTD.
Swallow eld Way, Hayes, Middlesex UB3 1DQ ENGLAND Telephone: 081-561-0433 Fax: 081-848-0041
IMPORTANT INFORMATION
WARNING: This product contains chemicals known to the state of california to cause cancer and/or birth defects or other reproductive harm. Installation and servicing of this product could expose you to airborne particles of glass wool/ceramic fibers. Inhalation of airborne particles of glass wool/ceramic fibers is known to the state of california to cause cancer. Operation of this product could expose you to carbon monoxide if not adjusted properly. Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm.
Keep appliance area free and clear of combustibles.
Part # 4523343 Rev 1 (02/12/08)Page 2
TABLE OF CONTENTS
Important Information . . . . . . . . . . . . . . . . . 2
Dimensions And Specications . . . . . . . . . 4
Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Gas Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Gas Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Individual Burner Input Rates . . . . . . . . . . . . . . . . . 4
Base Model Designations & Total Input Rates . . 5
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rating Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Siting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Appliances Equipped With Casters . . . . . . . . . . . . 6
Appliances Equipped With Legs . . . . . . . . . . . . . . 6
Installing Shelf To Backguard . . . . . . . . . . . . . . . . . 6
Testing And Adjustment. . . . . . . . . . . . . . . . 8
Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Open Top burners . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Ovens (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Hot Top Sections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Valve Controlled Griddles . . . . . . . . . . . . . . . . . . . . 9
Product Application Information. . . . . . . 10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Open Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Griddle/Broiler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Range Shut down . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance And Cleaning. . . . . . . . . . . . 11
Seasoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Backguard With High Shelf, Salamander Or
Cheesemelters Mounting Instructions . . . . . . . . 6
Ventilation Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Statutory Regulations . . . . . . . . . . . . . . . . . . . . . . . . 7
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Final Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Griddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cast Iron top Grates . . . . . . . . . . . . . . . . . . . . . 11
Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Oven Interior (Porcelain Enamel) . . . . . . . . . . . . 11
Interior Cleaning of Standard Aluminized
Steel Interior Surfaces . . . . . . . . . . . . . . . . . . . . . . .12
Open Top Burners . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cast Iron Top & Grates . . . . . . . . . . . . . . . . . . . . . . . 12
Hot Tops. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Griddle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Part # 4523343 Rev 1 (02/12/08) Page 3
DIMENSIONS AND SPECIFICATIONS
Clearances
Clearances Applicable For All Models
Surface Sides Rear
Combustible Wall Minimum 12” (305mm) 6” (152mm)
Non-Combustible Wall Minimum 0” 0”
Gas Pressures
Gas
Natural 7” WC (17.5 mbar) 4.5” WC (11.25 mbar)
Propane 11” WC (28 mbar) 10” WC (25 mbar)
Minimum Supply
Pressure
Manifold Operating
Pressure
Gas Inlet Size
Model Width Connection
24” (610mm) &
36” (914mm)
60” (1524mm)
3/4” NPT
Rear Gas Connection
1” NPT
Rear Gas Connection
Individual Burner Input Rates
Input BTU/HR
Burner
Open Top 30,000 26,000 Hot Top Burner (In lieu of 2 open top burners) 20,000 19,000 Griddle Burner (In lieu of 2 open top burners) 20,000 19,000 Raised Griddle Broiler (Consists of 3 burners) 33,000 33,000 Oven Burner Standard 33,000 29,000 Space Saver Oven 25,000 25,000 Rates are for installations up to 2000’ (610m) above sea level
Natural
Gas
Propane
Gas
Part # 4523343 Rev 1 (02/12/08)Page 4
DIMENSIONS AND SPECIFICATIONS continued
Base Model Designations & Total Input Rates
Input BTU/Hr
Model # Description
X24-4S 24” (610mm) nominal size unit, 4 open burners, storage base 120,000 104,000 X24-4L 24” (610mm) nominal size unit, 4 open burners, space saver oven 145,000 129,000 X36-6S 36” (914mm) nominal size unit, 6 open burners, storage base 180,000 156,000 X36-6R 36” (914mm) nominal size unit, 6 open burners, standard oven 213,000 185,000 X60-10SS 60” (1524mm) nominal size unit, 10 open burners, 2 storage bases 300,000 260,000 X60-10RS 60” (1524mm) nominal size unit, 10 open burners, standard oven, storage base 333,000 289,000 X60-10RR 60” (1524mm) nominal size unit, 10 open burners, 2 standard ovens 366,000 318,000
X60-6R24SS
X60-6R24RS
X60-6R24RR
Rates are for installations up to 2000’ (610m) above sea level
60” (1524mm) nominal size unit, 6 open burners, 24” (610mm) Raised Griddle/Broiler, 2 storage bases
60” (1524mm) nominal size unit, 6 open burners, 24” (610mm) Raised Griddle/Broiler, standard oven, storage bases
60” (1524mm) nominal size unit, 6 open burners, 24” (610mm) Raised Griddle/Broiler, 2 standard ovens
Natural
Gas
203,000 189,000
246,000 218,000
279,000 247,000
Propane
Gas
INTRODUCTION
1. Check crate for possible damage sustained during transit. Carefully remove unit from crate and again check for damage. Any damage to the appliance must be reported to the carrier immediately.
2. The wires for retaining packing material must be removed from units. Any protective material covering stainless steel parts must also be removed.
3. All equipment is supplied with 6” (152mm) legs unless specied to be dais for cove base mounting, casters or deck mount anged feet. 60” (1524mm) wide units have legs factory mounted. Base mounting is required when range is being installed on a combustible oor.
4. The type of gas and supply pressure that the equipment was set-up for at the factory is noted on the rating plate and on the packaging. This type of gas supply must be used.
5. Do not remove permanently axed labels, warnings or rating plates from the appliance, for this may invalidate the manufacturer’s warranty.
Rating Plate
All burner input rates are shown on the rating plate, which is located behind the lower front drop down panel under the oven door.
Part # 4523343 Rev 1 (02/12/08) Page 5
INSTALLATION
SHELF
BACKGUARD
MOUNTING
BOLTS
SHEETMETAL SCREW
This product has been certied as commercial cooking equipment and must be installed by professional personal as specied. THIS APPLIANCE IS NOT RECOMMENDED FOR RESIDENTIAL INSTALLATION.
We suggest installation, maintenance and repairs should be preformed by your local Garland/US Range authorized service agency.
Siting
The oor on which the appliance is to be sited must be capable of adequately supporting the weight of the appliance and any ancillary equipment. Units with ovens must be tted with legs if installed on a combustible oor. Adequate clearance must be provided for servicing and proper operation.
Appliances Equipped With Casters
1. The installation shall be made with a connector that complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.69/CSA 6.16, Addenda Z21.69B­2006/CSA 6.16B-2006 (or latest edition), and a quick­disconnect device that complies with the Standard for Quick Disconnects for Use with Gas Fuel, ANSI Z21.41/ CSA 6.9, Addenda Z21.41A-2005/CSA 6.16A-2005 (or latest edition).
3. Once legs have been attached and secured they can be adjusted to level the appliance and compensate for uneven ooring.
Installing Shelf To Backguard
Note: Shelf may be installed before or after installing the backguard to the range.
1. Loosen 4 bolts on the front of the backguard approximately 1/4” (6mm).
2. Align the 4 slotted holes on the back of the shelf with the 4 bolts on the backguard.
3. Slide the shelf downward until the 4 bolts are engaged in the slotted portion of the keyhole.
4. Tighten the 4 bolts to secure the shelf.
5. On 60” units only, install a sheet metal screw though the hole in the underside of the shelf into the backguard and tighten.
2. The front casters of the appliance are equipped with
3. Please be aware; required restraint is attached to a
Appliances Equipped With Legs
1. Raise the front of the appliance and block. Do not lay the
2. Legs are threaded to be easily screwed into the holes
brakes to limit the movement of the appliance without placing any strain on the connector or quick disconnect device or its associated piping.
bracket, (which is located on the rear of the caster closest to the gas connection), and if disconnection of the restraint is necessary, be sure to reconnect the device after the appliance has been returned to its original position.
appliance on its back.
provided on the bottom of the range.
Backguard With High Shelf, Salamander Or Cheesemelters Mounting Instructions
1. Rear of the range must be easily accessible.
2. Place the backguard, high shelf, salamander, or cheesmelter on the rear of the range, slipping the support brackets into the openings in the main body sides.
Part # 4523343 Rev 1 (02/12/08)Page 6
Upright
Main Body Side
#14 x 3/4" Type "B" Washer Hex Head Sheet Metal Screws (4 Req'd)
INSTALLATION Continued
3. Securely fasten the support brackets to the burner box sides with (4) #14 x 5/8” Hex washer head, type B tapping screws. (Hardware package is supplied).
Ventilation Air
The following notes are intended to give general guidance. For detailed recommendations, refer to the applicable code(s) in the country of destination.
Proper ventilation is critical for optimum performance. The ideal method of ventilating open-top equipment is the use of a properly designed canopy that should extend six inches (152 mm), beyond all sides of the appliance(s) and six feet, six inches (1981mm) above the oor.
A strong exhaust will create a vacuum in the room. For an exhaust vent to work properly, replacement air must be equal to the amount of exhausted.
The installation must conform to the National Fuel Gas Code ANSI Z223.1, or latest edition, NFPA No.54 - latest edition/or local code to assure safe and ecient operation. In Canada, the installation must comply with CSA B149.1 and local codes.
Gas Connection
The local gas authority should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas and to ensure that the meter is adequate for the required ow rate. The pipe work from the meter to the appliances must be an appropriate size.
All xed (non-mobile) appliances MUST be tted with an accessible Upstream gas shut o valve as a means of isolating the appliance for emergency shut o and for servicing. A union or similar means of disconnection must be provided between the gas-cock and the appliance.
A manually operable valve must be tted to the gas supply to the kitchen to enable it to be isolated in an emergency. Wherever practical, this shall be located either outside the kitchen or near to an exit in a readily accessible position.
Where it is not practical to do this, an automatic isolation valve system shall be tted which can be operated from a readily accessible position near to the exit.
In locations where the manual isolation valve is tted or the automatic system can be reset a notice MUST be posted stating:
“ALL DOWNSTREAM BURNER AND PILOT VALVES MUST BE TURNED OFF PRIOR TO ATTEMPTING TO RESTORE THE SUPPLY. AFTER EXTENDED SHUT OFF, PURGE BEFORE RESTORING GAS.”
All gas burners and pilots need sucient air to operate. Large objects should not be placed in front of the appliance(s) that would obstruct the ow of air into the front.
Statutory Regulations
The installation of this appliance must be carried out by a competent person and in accordance with the relevant regulations, codes of practice and the related publications of the country of destination.
Installation Notes
Before assembly and connection check gas supply.
A. The type of gas for which the unit is equipped is stamped
on the data plate located behind the lower front panel. Connect a unit stamped “NAT” only to natural gas; connect one stamped “PRO” only to propane gas.
Part # 4523343 Rev 1 (02/12/08) Page 7
INSTALLATION Continued
B. If it is a new installation have the gas authorities check
meter size and piping to assure that the unit is supplied with necessary amount of gas pressure required to operate the unit.
C. If it is additional or replacement equipment have the gas
authorities check pressure to make certain that existing meter and piping will supply fuel to the unit with no more than 0.15 Kpa pressure drop.
D. Make certain new piping and connections have been
made in a clean manner and have been purged so that piping compound, chips, etc. will not clog pilots, valves or burners. Use pipe joint compound approved for natural and liqueed petroleum gases.
TESTING AND ADJUSTMENT
NOTE: Gas pressure should be checked when the unit is installed and all other equipment on the same line is on. The operating gas pressure must be the same as that specied on the rating plate. If necessary, pressure adjustment may be made at the pressure regulator supplied with the appliance.
The appliance and its individual shut-o valve must be disconnected from the gas supply piping system during any pressure testing of that system where pressures are in excess of 1/2 PSIG (3.45kPa.)
Final Preparation
NOTE: Your new range has a plastic coating to help protective the nish from scratches during shipping. This protective plastic lm should be pealed o prior to starting the range.
Testing
All ttings and pipe connections must be tested for leaks. Use approved gas leak detectors, soap solution or equivalent, checking over and around all the ttings and pipe connections. DO NOT USE A FLAME! Accessibility to all gas lines and ttings require that valve panel(s) lower front panel(s), and/or oven rack(s) be removed. It may be necessary to remove, or at least raise and securely prop griddle(s), hot top(s), and/or top grate(s). All parts removed, (including fasteners), should be stored safely for re­installation.
1. Be sure that all valves and thermostats are in the “OFF” position.
2. Turn on the main gas supply valve. Light all top section pilots.
3. Leak test all valves and ttings as described at the beginning of this section. Correct any leaks as required and recheck.
4. Light the oven pilot.
5. Set the oven thermostat to maximum. Leak test all valves and ttings as described at the beginning of this section. Correct any leaks as required and recheck.
6. Shut o all valves and set thermostat dials to “OFF” or lowest position. All units are tested and adjusted at the factory, however, burners and pilots should be checked upon installation and adjusted if necessary.
CAUTION: Gas will ow to the top section burners even if top section pilots are not lit. Gas will not be interrupted. It is the responsibility of the operator to conrm the proper ignition of each burner as it is turned on. Should ignition fail to occur 4 seconds after turning a burner on, turn the burner o, wait 5 minutes, and try again.
Part # 4523343 Rev 1 (02/12/08)Page 8
OPERATION
Open Top burners
Lighting
1. Light pilots adjacent to each burner.
2. Turn valve completely on. Burner ame should be 1/2” (13mm) high, stable and blue in color. It should also impinge on the bottom of a pot placed on the burner grate.
CAUTION: Should burner ignition fail within 4 seconds, turn the burner valve o and repeat steps 1 through 2. If ignition continues to fail, consult your factory authorized service agency.
Ovens (Standard)
Lighting
1. Lower front kick panel below oven door, raise oven hearth bottom for easy access to oven pilot.
2. Turn oven control knob (gure 1) to “ ” position and then push in to engage the ow of gas through the safety device to the pilot.
Figure 1
7. To shut down main burner turn control knob (gure 1) to “ ” position.
Shut Down
If pilot shut is down is required remove the temperature thermostat knob by pulling it o carefully, then turn the inner control knob (gure 2) to position. The system will disengage with 60 seconds.
Figure 2
Hot Top Sections
1. Raise or remove hot top plate section(s). Each burner has one pilot located at the front left side of the burner.
3. While holding knob in, light pilot with a match/BBQ lighter or use the spark ignition (if provided) to spark ignite pilot.
4. Continue to hold knob in for 15 seconds after ignition, then release. Pilot should remain lit.
5. If pilot burner fails to light or does not stay lit, wait 5 minutes and repeat steps 2 through 4.
6. Replace hearth and close kick panel, then turn oven thermostat to desired cooking temperature.
2. Light pilots. The pilot burner should be adjusted to provide for rapid ignition of the burner.
3. Turn the burner valve on. A sharp blue ame should be approximately 1/4-inch, (6mm), high.
4. Replace hot top sections.
Valve Controlled Griddles
See griddle seasoning before use.
1. Pilots should be lit though the front panel with an extend match. If necessary the front panel of the range can be removed to allow the griddle plates to be raised at the front, block securely.
2. Light pilots located at the front right side of each burner.
3. Turn burner valves completely on. Burners should have 1/2-inch to 5/8-inch, (13mm to 16mm), stable blue ame.
4. If the griddle has been raised, lower carefully into position and replace the front panel of the range.
Part # 4523343 Rev 1 (02/12/08) Page 9
OPERATION continued
Griddle/Broiler
(Models X60-6R24RR, X60-6R24SS, X60-6R24RS,
See griddle seasoning before use.
Before turning on main gas supply, be sure all burner valves are in the “OFF” position.
1. Eight (8) ceramic bricks are supplied with each range. These ceramics are to be placed in the burner section of the griddle / broiler before it is put into operation.
2. Each burner has a ange on each side which will serve as a rest for a pair of ceramics. Position two ceramics between each pair of burners with the projections facing downward. Place two ceramics between the outside burner on each side, using the side lining ledges as the outer support.
3. Light the pilots located in the broiler section.
4. Turn the burner valves completely on. Burners should exhibit a 5/16-inch stable blue ame.
NOTE: If burners need adjustment contact an authorized licensed gas technician.
Range Shut down
1. Turn all valves to the “OFF” position.
2. If the unit is to be shut down for an extended period of time, close the in-line gas valve.
PRODUCT APPLICATION INFORMATION
General
The range is the workhorse of the kitchen because of its versatility. Most frequently used in small applications, such as cafes, schools, church kitchens, rehouses, and small nursing homes where demands are less taxing. As a general rule of thumb, one four to six burner range with a hot top will be adequate for a restaurant seating 30 to 35.
The top of the range is designed for exibility and the preparation of numerous dierent types of products. It may be equipped with two, or even three dierent types of tops and burners, depending on the menu needs. An operation that cooks to order, or uses the range primarily as back-up will nd that open burners will suit most of their needs.
Preparation of soups, stocks, or sauces is done on a hot top where slow, even cooking is desirable.
Heating larger quantities of food can be done more eciently than heating small quantities. Pots and pans should be covered whenever possible to reduce energy consumption.
High acid sauces, such as tomato should be cooked in stainless steel rather than aluminum to avoid chemical reaction. Light colored sauces such as Alfredo may be discolored by the use of aluminum, especially if stirred with a metal spoon or whip. Saltwater shellsh may pit aluminum pots if they are frequently used for this purpose.
NOTE: Many parts of the commercial range are raw steel. Hot tops, griddles, springs, door hooks etc., can react with the moisture forming rust. This occurrence is normal and not considered a defect. Clean with a stainless steel or ber pad. A light coating of cooking oil may be applied.
Open Burners
The most traditional uses of open burners are sautéing, pan frying, and small stock pot work. Short-term cooking is the most ecient use for the open burner. Pans should cover as much of the grate as possible to minimize heat loss. The maximum stock pot size to be used on an open burner is 12 inches, (305 mm), diameter. Open burners should be turned o when not in use to conserve energy. Leaving a ame burning is of no advantage since the heat is instantaneous.
Part # 4523343 Rev 1 (02/12/08)Page 10
MAINTENANCE AND CLEANING
Seasoning
Griddle
A. Remove all factory applied protective material by
washing with hot water, mild detergent or soap solution.
B. Apply a thin coat of cooking oil to the griddle surface,
about one ounce per square foot of griddle surface. Spread over the entire griddle surface with a cloth to create a thin lm. Wipe o any excess oil with a cloth.
C. Light all burners, set at lowest possible setting. Some
discoloration will occur when heat is applied to steel.
D. Heat the griddle slowly for 15 to 20 minutes. Then wipe
away oil. Repeat the procedure 2 to 3 times until the griddle has a slick, mirror like nish. Do this until you have reached the desired cooking temperature.
IMPORTANT: Do not set to a high position (on valve control) during “break-in” period
NOTE: Steel griddle surface will tone (blue discoloration) from heat. This toning will not diminish function or operation and it is not a defect.
The griddle will not require reseasoning if it is used properly. If the griddle is over heated and product begins to stick to the surface it may be necessary to repeat the seasoning process again. If the griddle is cleaned with soap and water it will be necessary to reseason the griddle surface.
Cast Iron top Grates
First, remove the cast iron top grates from the range. Wash the cast iron top grates thoroughly with a mild soap and warm water. Dry the cast-iron top grates thoroughly with a clean cloth. Immediately after drying, season the top grates lightly with a non-toxic oil, (Liquid vegetable oil or Pam spray oil) WARNING; DO NOT SEASON THE TOP GRATES WHILE ON THE RANGE TOP! Seasoning grates on the range top over an open ame could cause a ash re. After seasoning, replace the top grates onto the range. Turn all the range top sections “ON LOW”. Allow the top sections to burn in this manner for at least 20 minutes before using pots or pans on the top grates. SEASONING OF THE TOP GRATES WILL BE REQUIRED WHENEVER THEY HAVE BEEN CLEANED. FAILURE TO SEASON GRATES WILL CAUSE RUSTING.
Stainless Steel
For routine cleaning just wash with a hot water and detergent solution. Wash just a small area at a time or the water will evaporate leaving the chemicals behind causing streaking.
Rinse the washed area with a clean sponge dipped in a sanitizing solution and wipe dry with a soft clean cloth before it can dry.
Use a paste (of water and a mild scouring powder) if you have to, but never rub against the grain. All stainless steel has been polished in one direction. Rub with the polish lines to preserve the original nish. Then thoroughly rinse as before.
To prevent ngerprints there are several stainless steel polishes on the market that leave an oily or waxy lm. Do not use on surfaces that will be in contact with food.
Stainless steel may discolor if overheated. These stains can usually be removed by vigorous rubbing with a scouring powder paste.
Use only stainless steel, wood or plastic tools if necessary to scrape o heavy deposits of grease and oil. Do not use ordinary steel scrapers or knives, as particles of the iron may become imbedded and rust. STEEL WOOL SHOULD NEVER BE USED.
Either a typical bleach solution or hot water can be used to sanitize stainless steel.
Oven Interior (Porcelain Enamel)
1. Before cleaning oven interior, remove all oven racks and guides. Oven racks and guides can be cleaned with a mild soap and warm water or run through dish washer.
2. The porcelain interior can be cleaned with oven cleaners such as “Easy O, or “Dow Oven Cleaner”.
Follow product manufacturer’s instructions for proper use.
Part # 4523343 Rev 1 (02/12/08) Page 11
EXTENDED FINGER
PILOT
MAINTENANCE AND CLEANING Continued
Interior Cleaning of Standard Aluminized Steel Interior Surfaces
The oven sides and top linings are formed of heavy gauge steel with an aluminum fused into its surface to provide for the reectance of heat back to the food being prepared and to virtually eliminate the possibility of rust formation. Establish a regular cleaning schedule or wipe o on the same day when spillovers occur.
1. Cool down oven.
2. Remove oven racks.
3. Lift rack guides on either side of oven o of holders, pull the top away from the cavity wall, when it’s cleared the clips push down and remove. Racks and guides may be run through dishwasher while oven cavity is being cleaned.
4. Use a concentrated detergent on a plastic pad to remove burned on soil. Do Not Use Steel Wool, Oven Cleaner Or Abrasive Powders. These will remove the aluminum. Rinse with warm water on a soft cloth. Be sure to remove all traces of detergent. Any discoloration, which may remain after the soil build-up has been removed, will not aect the performance of the oven.
5. If any clogged holes are apparent, the burner should be lifted out and brushed inside and out with a small Venturi brush. Each port on the burner itself should be cleaned with a properly sized wire or thumb drill. Wash with soap and hot water if grease is observed on the burners. Dry thoroughly.
6. When reinstalling the open top burner head be sure the burner ports are lined up correctly to the pilot. On the cast burner head there is an extended nger with port openings, when this is in line with the pilot, the burner is installed correctly.
5. To reinstall reverse procedure. Place the bottom of the rack guide against the cavity wall. Keeping the top pulled away from the wall lift up. Push the top of the rack guide against the wall and push down locking it into place.
Open Top Burners
Cleaning of the range top burner is a simple procedure, and, if done at regular intervals will prolong the life of the range and ensure good ame characteristics.
1. The most common problem with open burner ranges is spillage. Once the burner ports are partially plugged with food, the air-to-gas mixture is disturbed and results in an inecient burner.
2. Wipe any spills as they occur.
3. Grids and trays should be removed daily, washed, rinsed and dried thoroughly.
4. Use a wire brush to clean the ports of the burners. Ignite and check for clogged holes.
7 If a yellow ame appears around the edges instead of
being uniformly blue, it is usually a sign of grease dirt in the throat of the burner. Remove the burner venturi (main body that the burner heads sit on) to access the air shutter opening. Remove grease and dirt from the air shutter area carefully. Do not adjusting the shutter setting. The air shutter allows the proper amount of air to mix with the ow of gas coming in from your valve/ thermostat orice and should not be adjusted unless by a license gas tter technician.
Cast Iron Top & Grates
Cast iron top and grate(s) can be cleaned with mild soap and warm water. For baked on material, a wire brush can be used. Dry thoroughly. Lightly coat with vegetable oil to help prevent rust from forming.
Part # 4523343 Rev 1 (02/12/08)Page 12
MAINTENANCE AND CLEANING Continued
Hot Tops
While the surface is still slightly warm, wipe down with a clean burlap cloth. Burnt on spillage should be scraped o. If necessary, remove the plate and wash in a sink with soap and hot water. Dry thoroughly. In damp climates, wipe down with a light coating of oil to prevent rusting. Avoid excessive use of water as this could damage the surface and the controls below.
NOTE: Steel griddle and hot top surface will “tone” (blue/ brown discoloration) from heat. This toning will not diminish function or operation and is not a defect.
Griddle
To produce evenly cooked, browned griddle products, keep griddle free from carbonized grease. Carbonized grease on the surface hinders the transfer of heat from the griddle surface to food product. This results in uneven browning and loss of cooking eciency, and worst of all, carbonized grease tends to cling to grilled foods, giving them a highly unsatisfactory and unappetizing appearance. To keep the griddle clean and operating at peak performance, follow these simple instructions:
B. ONCE A DAY clean griddle surface with a grill brick and
grill pad. Remove grease container and clean thoroughly, in same manner as any ordinary cooking utensil.
C. ONCE A WEEK clean griddle surface thoroughly. If
necessary, use a grill stone or grill pad over the griddle surface. Rub with grain of the metal while still warm. A detergent may be used on the plate surface to help clean it, but care must be taken to be sure it is thoroughly removed. After removal of detergent, the surface of the plate should be covered with a thin lm of oil to prevent rusting. To remove discolorations, use a non-abrasive cleaner. Before re-using, the griddle must be reseasoned. Keep griddle drain tube to grease container clear at all times.
CAUTION This griddle plate is steel, but the surface is relatively soft and can be scored or dented by careless use of spatula.
Be careful not to dent, scratch, or gouge the plate surface. This will cause food to stick in those areas. Also, note, since this is a steel griddle if a light coating of oil is not always present rust will develop on exposed and uncoated areas.
A. AFTER EACH USE clean griddle thoroughly with a grill
scraper or spatula. Wipe o any excess debris left from cooking process.
Part # 4523343 Rev 1 (02/12/08) Page 13
Part # 4523343 Rev 1 (02/12/08)Page 14
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