Subaru Forester 1999 2000 User Manual

24.Planetary
Clutch

S5,02,2

PLANETARY

Gearand

Low

GEAR

AND

NOTE

Separate
housing

LOW

:

these

.

CLUTCH

cases

while

Automatic

tapping

Transmission

lightlyonthe

A:REMOVAL

1)

Extract

<Ref.to
Clutch

2)

Remove

3)

Disconnect

from
NOTE

Lift-up

from

4)

Disconnect

5)

Disconnect

AT-27

6)

Remove

O-ring
pipe.<Ref.to

Pipe

.>

7)

Remove

<Ref

.toAT-29

8)

Remove

rate

the

<Ref.to

9)

Remove

WITHOUT

REMOVAL,

WITH

Reduction

10)

Separationoftorque

and

transmission

the torque converter

AT-34

Assembly

the

o

0

0

stay

.

:

lever

behind

stay

.

inhibitor

REMOVAL,

the

from

the flange

the

rear vehicle

transmission

AT-36

reduction

VTD

Reduction

VTD

<Ref.to

Driven

SS,oz,ZA,e

REMOVAL,

.>

input

shaft

transmission

connector

the

switch

the

oil

AT-28
oil

REMOVAL,

REMOVAL,

<Ref.to

Gear

case

breather

air

Air

Breather

charger

face.Attach

REMOVAL,

cooler

speed

case

driven

Driven

AT-48

.>

sections

clutch

Torque

.

/1I

harness

connector

Hose

pipe,

inlet

and

Oil

Cooler Pipes

sensor,

and

Extension

gear

AT-48
WITH

WITHOUT

Gear

VTD,

converter

assembly

Converter

n

B3M2021

connector

and

disconnect

from

stay

.

<Ref

hose

.>

and

remove

the O-ringtothe

Oil
outlet

and

extension

Case

.

.>

REMOVAL,

clutch

.

the

Charger

pipes

.>

sepa-

case

.>

VTD,

case

.

to

11)

Place

and

stand

facing
CAUTION

*

Be

faceofthe

Note

protrude

two
the

down

.

:

careful

transmission

that

from

wooden

transmission

nottoscratch

the

the

blocksonthe

parking

mating

case

the

case

.

rod

and

surface

workbench,

with

its

rear

mating

drive pinion

.

rear

end

sur-

O~

.

IJ

J,

55

mm

(2

.17

in)

133M

1064A

.

.

12)

Remove

CAUTION

Be

careful

ing

thrust

the

oil

:

nottolose

washer

.

pump

the

housing

total

end

.

play

adjust-

CAUTION

Be

*
bushing
caseby

*

Be

careful

:

careful

inside

the

not

to

the

oil

pump

nottolose

damage

torque

cover

the

the

converter

.

rubber

oil

seal

seal

.

and

clutch

AT

95

(A)

Oil

pump

housing

Automatic

13)

Take

assembly
and

Reverse

14)

Take

bearing

Transmission

out the

.

<Ref

.toAT-89

Clutch

out

the

.

high

.>

front

PLANETARY

clutch

REMOVAL,

sun

gear

and

reverse

High

and

the

GEAR

clutch

Clutch

thrust

AND

17)

Take

plateof2-4

LOW

CLUTCH

out

retaining

brake

.

plate,

drive plate

and

driven

O

%--

(A)
(B)

15)

Pull

CAUTION
Be

careful

removal
NOTE

Remove
spring

.

O

Front

Thrust

:

O(B)

out

.

it

,

:

sun

needle

leaf

not

while

Imo/

. .

(B)

gear

bearing

spring

to

pressing

(A)

0

.

bend

leaf

spring during

down

on

°

II

B3M1072C

lower

S

II

c

leaf

18)
gear

Take

out the

assembly

thrust

and

B:INSTALLATION

1)

Install

to

transmission

Install
planetary

attention

planetary

case

carefully

gear

nottodamage

while

assembly

needle

the

low

gear

.

rotating

the

bearing,

clutch

55,o2,2A



and

low

the

slowly

ring

seal

B3M

assembly

clutch

low

clutch

paying

.

1075

planetary

.

assembly

and

special

(A)

Leaf

(B) Retaining

16)

Remove

(A)

Snap
Thrust

(B)

spring

snap

ring

needle

plate

ring

and

bearing

thrust

83M1104C

needle

bearing

.

AT

2)

Install

INSTALLATION,

96

the

2-4

brake.<Ref.to

2-4

Brake

.>

AT-106

3)

Install

NOTE
Be

springtobe

:

careful

leaf

springof2-4

nottomistake

inserted

.

PLANETARY

brake

.

the

locationofthe

GEAR

leaf

AND

6)

Install

NOTE
Correctly

splines

LOW

:

.

CLUTCH

the

high

engage

clutch

the

high

Automatic

assembly

clutch

Transmission

.

hub

and

clutch

0

(A)
(B)

4)

Install

NOTE
Install

tion

.

O~

oBl

Leaf spring
Retaining

thrust

:

thrust

needle

I

plate

needle

bearing

bearinginthe

and

'

B3M1104C

snap

ring

correct

.

direc-

(a)

o

(A)

High

(B)

Thrust

(C)

Up

(D)

Down

7)

Install

bearing

Attach the
vaseline

the

NOTE
Install

tion

.

and

splinesofthe

:

thrust

.

°

o~~

~

~

clutch

needle bearing

side

side

the

high

thrust

install

needle

~

(B)

o,

and

reverse

clutch

needle

the

front

hub

bearingtothe

hub

planetary

bearinginthe

o

clutch

and

by

correctly

carrier

(v)

o

C

assembly

thrust

correct

83M2036A

needle

hub

engaging

.

direc-

with

5)

(A)

Snap

(B)

Thrust

(C)

Up

(D)

Down

Install

ring

side

side

front

needle

sun

bearing

gear

and

thrust

needle

bearing

.

AT

(A)

High

(B)

Thrust

(C)

Up

(D)

Down

Install

8)

9)

Install

AT-60
Case

10)
INSTALLATION,

11)

nector

12)

INSTALLATION,

INSTALLATION,

.>

Install

Insert

into

Install

97

clutch

hub

bearing

needle

side

side

oil

pump

torque converter

air

inhibitor

stay

oil

housing

breather

Air

Breather

switch

.

cooler

Oil

Cooler

Torque

pipes.<Ref.to

assembly

clutch

hose.<Ref.to

Hose

and

Pipes

with

case.<Ref.to

Converter

.>

transmission

.>

gasket

Clutch

AT-27

con-

AT-29

.