Studio Technologies 780-03, 790 User's Guide

for Surround
Model 780-03 Central Controller and
Model 790 Control Console
User Guide
Issue 1, April 2015
This User Guide is applicable for systems consisting of:
software version 1.00 and higher and FPGA version 4.15 and higher;
Model 790: serial number M790-00151 and later with software version 1.00 and higher
with
© 2015 by Studio Technologies, Inc., all rights reserved
www.studio-tech.com
50394-0415, Issue 1
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for Surround

Table of Contents

Revision History ............................................................ 4
Introduction ................................................................... 5
Installation .................................................................... 9
Configuration ................................................................17
Operation ...................................................................... 36
Technical Notes ............................................................42
Specifications ...............................................................46
Appendix A—Connection Pin-Out Charts ....................48
Appendix B—Sync Input Sources ................................50
Appendix C—Downmix Formulas .................................51
Model 780-03/790 User Guide Issue 1, April 2015 Studio Technologies, Inc. Page 3

Revision History

Issue 1, April 2015:
1. Initial release.
for Surround
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Introduction

What This User Guide Covers
This User Guide is designed to assist you when installing and using the Model 780-03 Central Controller and one or more associated Model 790 or Model 71 Control Consoles.
Overview
Creating and distributing eight channel (7.1) surround audio material has become common for entertainment, cinema, and allied applications. As such, the ability to simply and effectively monitor these sources is imperative during the record­ing and post-production process. Studio Technologies has addressed these needs with the StudioComm for Surround Model 780-03 Central Controller and the Model 790 and Model 71 Control Consoles. With digital audio inputs, digital and analog monitor outputs, support for multiple user control surfaces, and an extensive set of resources it’s a simple task to integrate a monitoring system into virtually any facility. The carefully selected group of features, including two surround (7.1) and one ste­reo input, configurable input-source time delay, LFE low-pass filter, multiple pre- and post-fader surround outputs, configurable downmix and mute/solo functions, and bass management, along with a multi-for­mat sync input, make the system powerful yet simple to operate. And by using the best of contemporary technology, as well as following rigorous design practices, the system’s audio quality is excellent.
A StudioComm for Surround system starts with the Model 790 Control Console. It’s the system’s “command center” and is de­signed to reside at a user’s location,
allowing fingertip selection of all monitoring functions. Numerous LEDs provide com plete status information. A 4-digit numeric display indicates the level of the post-fader digital and analog monitor outputs. A major strength of the Model 790 is its ability to configure, under software control, many important operating parameters. Intended for secondary monitoring locations that don’t require all of the Model 790’s fea­tures, the Model 71 Control Console is a compact user control surface. It provides three of the most basic functions: a rotary level control, dim on/off button, and refer­ence level on/off button.
Most installations will use only one Model 790 Control Console. However, up to three additional Model 790 or Model 71 Control Consoles can also be connected. This provides multiple users with control over a facility’s monitor system. And to make installation simple, the Model 780-03 pro­vides power for all connected Model 790 or Model 71 units.
The core of this StudioComm for Sur­round system is the Model 780-03 Cen­tral Controller. The one-rack-space unit contains circuitry that supports balanced digital audio inputs, balanced digital and analog monitor outputs, digital audio and control processing, and interfacing for the user control surface(s). The Model 780-03 provides two surround (7.1) and one ste­reo digital audio inputs. These balanced digital inputs are AES3-compliant; sources of this type are ubiquitous in many post­production and audio facility environments. The inputs allow a sample rate of 44.1, 48, 88.2 or 96 kHz and a bit depth of up to 24 to be supported. Circuitry associated with the stereo input provides sample rate conversion (SRC) capability, allowing a wide range of digital audio sources to be
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monitored. To compensate with processing delays (latency) associated with associated video displays up to 340 milliseconds of input delay can be selected. For flexibility, two delay values can be configured, allow­ing real-time selection as desired. A number of different signals can serve as the Model 780-03’s digital audio timing reference. For synchronization with a master timing refer­ence a dedicated source of word clock, DARS (AES11), bi-level video, or tri-level video can be connected. Alternately, the L/R connection of the actively selected surround or stereo input source can serve as the tim­ing reference.
A range of digital and analog surround (7.1) monitor outputs are provided. The post-fader digital and analog monitor out­puts are intended for connection to monitor loudspeaker systems. The pre-fader digital monitor output can be used with meter­ing systems that require signals that aren’t impacted by level control or other monitor­ing functions. The digital monitor outputs are
compatible with equipment that requires balanced AES3 digital audio signals with an output impedance of 110 ohms and a signal level of 5 volts peak-to-peak (Vpp).
A sophisticated bass management func­tion is integral to the Model 780-03’s design and can be enabled if desired. It can apply to both the post-fader digital and analog monitor output channels. The overall goal of bass management is very simple: ensure that the entire audio bandwidth of all chan­nels can be accurately monitored. Many loudspeaker systems have inherent low­frequency limitations, preventing a true sonic “picture” of the source material from being presented. To overcome this, the low­frequency energy from the seven channels associated with the surround inputs and the two channels associated with the stereo input can be separated and routed to the subwoofer (SUB) channel of the monitor outputs. Several of the bass management functions can be configured to match the requirements of specific installations.
Figure 1. Model 780-03 Central Controller Front Panel
Control console
status LED
Figure 2. Model 780-03 Central Controller Back Panel
AC mains input
Remote control inputs
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To /from
Models 790 &
71 Control
Consoles
Analog monitor outputs
Digital
monitor outputs
Sync input
Stereo
input
Digital surround (7.1)
inputs A & B
Sync status
LED
for Surround
Mute/ solo
mode
Input source
select
Figure 3. Model 790 Control Console Front Panel
Channel mute/ solo
Downmix
Monitor output level display
Post-fader surround monitor output
• Surround/ stereo
• Reference level
• Mute all
• Dim
• Rotary level control
Great care was taken in designing the system’s architecture, ensuring that the character of the audio input signals was preserved. All audio processing, including bass management, is performed in 32-bit logic using a high-speed field-program­mable gate array (FPGA) integrated circuit. High-performance integrated circuits are used to perform input, output, and clocking tasks.
The Model 780-03 occupies one space (1U) in a standard 19-inch rack. Digital audio sources are interfaced with the Model 780-03 using one 25-pin female D-subminiature connector and one 3-pin female XLR connector. A BNC connector is used to interface with an external sync source. Digital and analog monitor output signal connections are made using two 25-pin female D-subminiature connector. One 9-pin female D-subminiature connector is used to connect the Model 780-03 with a maximum of four Model 790 or Model 71 Control Consoles. A second 9-pin “D-sub” connector is used to interface with remote
control signals. AC mains power is con
­nected directly to the Model 780-03, with an acceptable range of 100 to 240 V, 50/60 Hz.
Additional Details
The Model 790 provides three buttons and associated LEDs for selection of the source to be monitored. The choices are the two surround inputs and the stereo input; only one source can be monitored at a time. It’s interesting to note that while the surround inputs have an LFE channel associated with them, the corresponding post-fader digital and analog monitor output channels are designated as subwoofer (SUB), rather than LFE. This terminology was selected to highlight the fact that this output channel may include more than just LFE content. The bass management function, if enabled, will redirect low-frequency energy from the main channels, combine it with the contents from the LFE input channel, and route the combination to the subwoofer (SUB) chan­nels of the post-fader digital and analog monitor outputs.
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An LFE low-pass filter function is provided as a means of checking the audio content in the LFE channel of a selected surround input. The user can enable and disable the function as required, helping to ensure that the proper signals are being mixed to the LFE channel. Having the correct audio con tent in the LFE channel can be critical as the LFE channel is typically band-restricted during distribution.
The post-fader digital and analog monitor output levels can be controlled by way of a large, easy-to-use rotary control. The con­trol, actually a digital encoder, allows level selection in precise 0.5-dB steps. The auto mute all function causes the post-fader digital and analog monitor output channels to automatically mute whenever the output level control reaches maximum attenua
­tion. Using the reference level function, the post-fader digital and analog monitor output levels can be set to a pre-configured value. This is provided for audio-with-pic­ture applications that require a specific monitor output level. The reference level is easily configured by taking an electronic “snapshot” of the desired monitor output level. For user confirmation, the 4-digit LED display will show the level of the post-fader digital and analog monitor output channels. To match the needs of a facility, the display can be configured to show either the at­tenuation level or the sound pressure level (SPL).
The dim function allows the post-fader digital and analog monitor output levels to be reduced by a fixed dB amount. The dim level is configured from among four available values. A mute all function allows the post-fader digital and analog moni­tor output channels to be simultaneously muted. The input mute/solo section allows an input channel to be muted or monitored
as desired. Multiple channels can also be simultaneously selected for muting or “soloing.”
Two output mute functions are also pro­vided. One button allows the seven main
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channels of the post-fader digital and ana­log monitor outputs to be muted. A second button allows the subwoofer (SUB) chan­nels of the post-fader digital and analog monitor outputs to be muted. The output mute functions, along with the input mute/ solo function, allow a user complete flexibil­ity when checking an input source and its path to the loudspeaker system(s). These mute and solo resources are crucial in a multichannel environment, especially when signals are passing through the bass man­agement function.
Three downmix functions allow the selected input source to be checked for compatibility with common audio channel formats. This can help ensure that surround and stereo mixes correctly “fold down” into formats that utilize less channels than the original. Errors can be quickly identified and then corrected. The downmix functions, To 5.1 and To Stereo, apply only to the two sur­round (7.1) sources. The To Mono downmix function applies to the surround and stereo inputs. Several of the downmix parameters can be configured to best meet the needs of an application. The downmix functions always impact the post-fader digital and analog monitor outputs. A configuration setting allows the pre-fader digital monitor output to be selected for pre- or post-down
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mix operation.
For flexibility, the StudioComm for Surround system is designed to easily integrate with equipment such as production intercom systems, on-air or recording tally signals, and audio consoles. Two remote-control
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inputs provide access to the mute all and dim functions. By providing access to these functions, talkback or slate activity from an audio console or other communications system can control the level of the post­fader digital and analog monitor outputs.

Installation

In this section you will be installing the Model 780-03 Central Controller in an equipment rack. Connections to the sur­round and stereo audio inputs, digital moni­tor outputs, and analog monitor outputs will be made. A dedicated digital audio timing reference signal can be connected to the sync input. If desired, external equipment will be interfaced to the remote control in­puts. A location will be selected for the first Model 790 Control Console and it will be connected to the Model 780-03. AC mains power will be connected to the Model 780-
03. For advanced applications up to three additional Model 790 or Model 71 Control Console units can be connected to the Model 780-03.
Mounting the Model 780-03
The Model 780-03 Central Controller requires one space (1U) in a standard 19-inch (48.3 cm) equipment rack. Secure the Model 780-03 into the equipment rack using two mounting screws per side. Se lect a location that is convenient for making connections to the audio signals as well as interfacing with the first (or only) Model 790 Control Console. A cable is supplied to connect the Model 780-03 to the Model
790. If the needs of a specific installation dictate, an alternate-length interconnecting cable can be fabricated and used.
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Audio Connections
Audio connections are made by way of three 25-pin female D-subminiature con­nectors and one 3-pin female XLR connec­tor. Audio monitor output connections are made by way of two 25-pin female D-sub miniature connector. The connectors are located on the Model 780-03’s back panel. Refer to Figure 2 for a detailed view of these connectors.
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System Components
The main shipping carton contains one each of the following: Model 780-03 Cen­tral Controller, Model 790 Control Console, 9-pin D-subminiature interconnecting cable (approximately 20 feet (6 meters) in length), and a user guide. Also included in the ship­ping carton is a North-American-standard AC mains cord. Your dealer or distributor should provide an AC mains cord appropri­ate for destinations outside of North Amer­ica. Any additional Model 790 or Model 71 Control Consoles will be shipped in sepa­rate cartons.
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Audio Inputs
Two balanced digital surround (7.1) and one balanced digital stereo audio source can be connected. Users will be able to monitor them, one at a time, using the pre­and post-fader monitor outputs. A one-to­one relationship is maintained between the input and output channels, i.e., left input to left monitor output, right input to right mon­itor output, center input to center monitor output, etc. (Of course this won’t be true in the case where the user has enabled one of the three downmix functions.)
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The audio inputs support digital audio signals with sample rates of up to 44.1, 48, 88.2, and 96 kHz and a depth (word length) of up to 24 bits. It’s recommended that the connected signal sources maintain a common sample rate and timing refer­ence. Having all signals “locked” together helps to ensure proper handling by the Model 780-03’s all-digital signal path.
There is, however, an exception worth noting. Circuitry associated with the stereo input has sample rate conversion (SRC) capability, allowing virtually any stereo digi­tal audio signal to be connected. A signal connected to the stereo input can have an independent sample rate and timing refer­ence while still being monitored correctly. Refer to the Technical Notes section of this user guide for a detailed review of the SRC capability.
Signal Signal Connections Channel High (+) Low (–) Shield
Surround Input A L/R 1 24 12 25
Surround Input A C/LFE 2 10 23 11
Surround Input A SL/SR 3 21 9 22
Surround Input A BL/BR 4 7 20 8
Surround Input B L/R 5 18 6 19
Surround Input B C/LFE 6 4 17 5
Surround Input B SL/SR 7 15 3 16
Surround Input B BL/BR 8 1 14 2
Notes: 1) All signals transformer-coupled digital audio; balanced AES3 (110 ohms, 5 Vpp) compatible.
2) Connector type on Model 780-03 is 25-pin female D-subminiature (DB-25F). Installer must provide male (DB-25M). Connector uses 4-40 threaded inserts for locking with mating plug.
3) Wiring scheme follows AES59-2012 convention. Standard TASCAM-type wiring harnesses are directly compatible, with the possible exception of 4-40 screw threads being required.
Figure 4. Connections for Surround A and Surround B Digital Inputs
The Model 780-03’s audio inputs are in­tended for connection with balanced digital audio sources that are compatible with the AES3 standard. This type of signal has a nominal impedance of 110 ohms and a nominal signal level of 5 Vpp.
One 25-pin female D-subminiature con­nector (DB-25F) is used to interface with the 16 channels associated with surround input A and surround input B. Each of the eight connections supports two audio channels. Often a wiring assembly pre­pared for these digital audio inputs would be identical to that of a TASCAM®-type (AES59-compliant) input assembly. A typi­cal assembly of this type will often have eight 3-pin female XLR connectors on one end and a 25-pin male D-subminiature connector (DB-25M) on the other. Refer to Figure 4 or Appendix A for details on con­necting with the 25-pin female D-subminia­ture connector.
Note that unlike a TASCAM-type assem
­bly, the two threaded fasteners associated with the Model 780-03’s D-subminiature connector use 4-40 threads. This complies with the original design standard for D-sub connectors.
On the Model 780-03 the stereo input uses a 3-pin female XLR connector for interfac­ing with a digital audio source. The mating cable should have a 3-pin male XLR con­nector wired such that the + signal goes to pin 2, the – signal to pin 3, and shield to pin 1.
Unbalanced AES3 digital audio signals can also be used with the Model 780-03’s inputs if external coupling transformers (“baluns”) are utilized. These impedance­matching (75 ohms to 110 ohms) and level step-up transformer assemblies typically provide a BNC connector on their input and a 3-pin male XLR connector on their output.
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Digital Monitor Outputs
The 25-pin female D-subminiature con­nector on the back panel labeled Digital Monitor Outputs provides access to the Model 780-03’s pre- and post-fader digital audio monitor outputs. The channels are organized as two 8-channel surround (7.1) sources, one pre-fader (fixed level) and the other post-fader (level adjustable by the user). The pre-fader digital monitor output channels are intended for connection to metering or monitoring equipment that re­quires uninterrupted full-level signals. The post-fader digital monitor output channels are intended to be connected to a loud­speaker system that provides seven main channels and one subwoofer channel.
The digital monitor outputs are transform­er-balanced AES3 digital audio signals with a source impedance of 110 ohms and a nominal signal level of 5 Vpp. Signals of this type are normally interconnected to destination equipment using shielded twisted-pair cable terminated with 3-pin male XLR connectors.
A cable assembly with a 25-pin male D-subminiature connector (DB-25M) on one end and the desired connectors on the other end will be used for connecting to the digital monitor outputs. The D-sub­miniature connector follows the TASCAM­type wiring convention, organizing the 25 pins into eight groups of three pins each; one pin remains unused. Each set of three pins provides an independent interface. In the analog world this would allow eight audio channels to be transported. But with AES3 digital audio signals this allows sup­port for 16 audio channels; eight interfaces each supplying two audio channels.
A wiring assembly prepared for the Model 780-03’s digital monitor outputs would typi­cally be identical to that of a TASCAM-type output assembly. An assembly of this type would often have a 25-pin male D-submin
­iature connector (DB-25M) on one end and eight 3-pin male XLR connectors on the other.
For compatibility with balanced AES3 digital audio signals connect the D-sub’s + terminal as signal high and the – terminal as signal low. In most applications a 3-pin male XLR connector will be used. In this case the + terminal would go to pin 2 of the XLR, the – terminal to XLR pin 3, and the shield terminal to XLR pin 1. Refer to Figure 5 or Appendix A for the exact con­nection details. Note that unlike a TASCAM­type assembly, the two threaded fasteners associated with the Model 780-03’s D-sub connectors use 4-40 threads. This complies with the original design standard for D­subminiature connectors.
Signal Signal Connections Channel High (+) Low (–) Shield
Pre-Fader L/R 1 24 12 25
Pre-Fader C/SUB 2 10 23 11
Pre-Fader
Pre-Fader
Post-Fader L/R 5 18 6 19
Post-Fader C/SUB 6 4 17 5
Post-Fader
Post-Fader
Notes: 1) All signals transformer-coupled digital audio; balanced AES3 (110 ohms, 5 Vpp) compatible.
2) Connector type on Model 780-03 is 25-pin female D-subminiature (DB-25F). Installer must provide male (DB-25M). Connector uses 4-40 threaded inserts for locking with mating plug.
3) Wiring scheme follows AES59-2012 convention. Standard TASCAM-type wiring harnesses are directly compatible, with the possible exception of 4-40 screw threads being required.
SL/SR 3 21 9 22
BL/BR 4 7 20 8
SL/SR 7 15 3 16
BL/BR 8 1 14 2
Figure 5. Connections for Digital Monitor Outputs
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Pre-Fader Monitor Output
The pre-fader digital monitor output chan­nels are intended to connect to metering, measurement, or other signal monitoring equipment that requires uninterrupted, full­level digital audio signal sources.
Post-Fader Monitor Output
The post-fader digital monitor output chan
­nels are designed for connection to digital inputs on audio amplifiers associated with monitor loudspeakers. Alternately, they can be connected to the inputs of loudspeakers that contain integrated amplifiers with digital audio input capability.
Analog Monitor Outputs
The 25-pin female D-subminiature connec­tor on the back panel labeled Analog Moni­tor Outputs provides access to the Model 780-03’s post-fader analog surround (7.1) monitor output. The eight output channels are intended for connection with the inputs on a loudspeaker system that provides seven main channels and one subwoofer channel.
The analog monitor output channels are designed for connection to audio amplifiers associated with monitor loudspeakers, or to the inputs of loudspeakers that contain integrated amplifiers. The analog monitor outputs are electronically balanced and will perform optimally when driving loads of 2000 (2 k) ohms or greater. In most ap­plications 3-pin male XLR connectors will be used to interface with the inputs on the associated amplifiers or amplified speakers. In this case the + terminal would go to pin 2 of the XLR, the – terminal to XLR pin 3, and the shield terminal to XLR pin 1.
Balanced operation of the post-fader ana
­log monitor outputs is the preferred con­nection method but unbalanced operation does not pose a problem. To connect to an unbalanced load connect the + terminal as signal high, and only the Model 780-03’s shield terminal as the signal low/shield. Leave the – terminal unconnected. For cor­rect unbalanced operation, it is important not to connect – and shield together.
The wiring scheme used by the D-submin­iature connector complies with AES59­2012, as made popular by TASCAM. A wiring assembly prepared for the Model 780-03’s analog monitor outputs is identi­cal to that of a TASCAM-type output as­sembly. Please refer to Figure 6 for the exact connection details. Again note that unlike a TASCAM-type assembly, the Model 780-03’s D-sub connectors use 4-40 threads.
Signal Signal Connections Channel High (+) Low (–) Shield
Left (L) 1 24 12 25
Right (R) 2 10 23 11
Center (C) 3 21 9 22
Subwoofer (SUB) 4 7 20 8
Surround Left (SL) 5 18 6 19
Surround Right (SR) 6 4 17 5
Back Left (BL) 7 15 3 16
Back Right (BR) 8 1 14 2
Notes: 1) Connector type on Model 780-03 is 25-pin female D-subminiature (DB-25F). Installer must provide male (DB-25M). Connector uses 4-40 threaded inserts for locking with mating plug.
2) Wiring scheme follows AES59-2012 convention. Standard TASCAM-type wiring harnesses are directly compatible, with the possible exception of 4-40 screw threads being required.
Figure 6. Connections for Analog Monitor Outputs
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Sync Input
The Model 780-03 requires a timing refer­ence (sync) source so that the digital audio input and digital monitor output signals will be handled correctly. A configuration setting allows the source of sync to be selected. The default setting uses the L/R input of the currently selected digital input source which can be either of the surround inputs or the stereo input. While this is ac­ceptable, audio artifacts (clicks or noise) will typically occur when switching between input sources. A better method is to con­nect a dedicated timing reference signal to the Model 780-03’s sync input connector. The connected sync source must maintain a stable relationship between itself and the digital audio inputs. The actual sync source can be in one of several formats: word clock, DARS (AES11), bi-level video, or tri-level video.
An overview of the various compatible timing reference signals might prove worthwhile. Word clock is a digital signal that is locked in phase and frequency to the sample rate of the associated digital audio sources. DARS (digital audio refer­ence source) is a timing signal compliant with the AES11 standard. It’s sometimes referred to as “AES3-black.” Technically it is similar to an AES3 signal but is generated specifically as a timing reference signal. Bi-level video sync signals were originally provided to support NTSC (United States) and PAL (European) analog broadcast applications, although they continue to be used by contemporary digital video equip­ment. Tri-level sync signals were primarily associated with facilities that upgraded to support high-definition (HD) video signals, however the need for this type of sync sig­nal seems to be waning. The Model 780-03 supports both bi-level and tri-level signals
at numerous rate combinations, allowing for compatibility with various worldwide video formats.
With the wide range of allowable sync sources proper Model 780-03 operation should be easy to obtain. Extensive testing has been done using many different sync source types and rates. Interested users can refer to Appendix B of this user guide for details.
An external sync reference source should be connected to the sync input BNC con­nector located on the Model 780-03’s back panel. For flexibility the Model 780-03’s sync input can be configured to be termi­nated with an impedance of 75 ohms or be high-impedance (“floating”) so as to not load the source. A sync source that is dedicated for use by the Model 780-03’s sync input would typically want to have the input termination enabled. If the sync signal connected to the Model 780-03 is being connected (“multed”) to other inputs it may be desirable that the termination be disabled. (A general “rule of thumb” is that termination should be applied only at the location of the last physical device using a specific sync signal.)
Remote Control Inputs
Support is provided for two remote control input functions: remote mute all and re­mote dim. These functions only impact the post-fader digital and analog moni­tor outputs. The Model 780-03’s remote control inputs use logic circuitry, “pulled up” to 3.3 Vdc by way of resistors, which are active whenever they are brought to their logic low state. Inputs of this type are commonly referred to as GPI inputs. While the input circuitry is protected from over­current and static discharge (ESD), care
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should be taken to prevent nasty signals from reaching them. The inputs are active only when held in the low state; they can’t be configured to change state (“latch”) in response to a logic pulse.
A 9-pin D-subminiature connector (DE-9F) is used for the remote control inputs. Refer to Figure 7 or Appendix A for connection details. Note that pin 4 (remote common) connects to the Model 780-03’s internal circuit common connection as well as to the Model 780-03’s chassis and mains earth connections. Figure 7 also shows two spare remote control inputs (pins 8 and 9). These are provided for future appli­cations and should remain unconnected.
Signal Pin Direction
Data Shield 1 Shield
Remote Mute All 5 Input
Remote Dim 6 Input
Remote Spare 1 8 In
Remote Spare 2 9 Input
Remote Common 4 Common
Note: Connector type on Model 780-03 is 9-pin female D-subminiature (DE-9F). Connector uses 4-40 threaded inserts for locking with mating plug.
Figure 7. Connections for Remote Control Inputs
put
Connecting the Model 780-03 to the Model 790
A 9-pin female D-subminiature connector (DE-9F), labeled To/From Control Con­soles, is provided on the back panel of the Model 780-03 Central Controller. This is used to interface the unit with Model 790 Control Consoles. Refer to Figure 8 or Ap­pendix A for details. A 9-pin female D-sub connector (DE-9F) labeled To/From Central Controller, is provided on the back panel of each Model 790 Control Console. A cable
Signal Pin Direction
Data + (RS-485) 1 To/From Models 790/71
Data – (RS-485) 6 To/From Models 790/71
Data Shield 2 To/From Models 790/71
DC + (12 V) 4 To Models 790/71
DC – (12 V Return) 9 To Models 790/71
DC Power Shield 5 To/From Models 790/71
Note: Connector type on Model 780-03 is 9-pin female D-subminiature (DE-9F). Connector uses 4-40 threaded inserts for locking with mating plug.
Figure 8. Connections between Model 780-03 and Model 790 and Model 71
with 9-pin male D-sub (DE-9M) connectors on each end is used to interconnect the Model 780-03 with the Model 790 units. A cable, approximately 20 feet
(6 meters) in length, is included in the ship­ping carton. The cable implements all nine connector pins in a one-to-one manner.
Should an interconnecting cable of a differ­ent length be required there’s no problem for one to be fabricated and used. While it can be wired in a one-to-one fashion supporting all nine pins, only four connec­tions are actually required: pin 1 (data +), pin 6 (data –), pin 4 (DC +), and pin 9 (DC –). The Model 780-03’s connector pin-out scheme was designed to allow creation of an interconnecting cable which uses com­monly available 2-pair audio cable. This cable, consisting of two twisted pairs each with an individual shield, is typically small in diameter, flexible, and available in many colors. One pair and shield can be used for the data connection (pins 1 and 6) while the other pair and shield can be used for the DC connections (pins 4 and 9). This implementation has the advantages of providing a shield for the data path and a more robust common (return path) connec­tion (two conductors including the shield) for the DC power circuit.
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A few simple calculations are required to determine the maximum cable length when fabricating a cable to be used when con­necting a Model 780-03 to a Model 790. The differential transmission scheme used by the system’s RS-485 interface makes an interconnection in excess of 1000 feet (>300 meters) easily possible. The limiting factor is typically the ability of the wiring to pass the DC power supplied by the Model 780-03 to a Model 790. The Model 780-03 supplies 12 Vdc, 500 milliamperes (mA) maximum.
The Model 790 requires a minimum of 9 Vdc, 100 mA maximum, for operation. (The voltage must be measured directly at the Model 790’s 9-pin D-subminiature con
­nector.) So the maximum interconnecting cable length is directly related to the resis
­tive voltage losses associated with the two DC-carrying conductors (supporting pins 4 and 9). As the Model 780-03 supplies 12 V and the Model 790 requires 9 V minimum, this leads to a 3 Vdc maximum drop due to the interconnecting cable. Using Ohm’s law it’s quite easy to determine if a desired cable length can be supported. Calculate the voltage drop by multiplying the total resistance (in ohms) of the proposed cable by 0.1 (the Model 790’s required current in amperes). Remember to include the resis­tance in both conductors (DC + and DC –) when calculating the voltage drop. If the voltage drop in the cable is 3 V or less it should function correctly. If it’s greater than 3 V the cable is too long or the wire gauge is too small.
Additional Control Consoles
Some installations may benefit from the Model 780-03’s ability to be controlled by additional control consoles. At least one
Model 790 Control Console must be con­nected to the Model 780-03 Central Con­troller. After this requirement has been met a combination of up to three additional Model 790 or Model 71 Control Consoles can also be connected to and powered by the Model 780-03.
When connecting multiple control consoles to a Model 780-03 all nine pins of each interconnecting cable can be connected in parallel (“multed”). Using this arrange­ment the data and 12 Vdc power signals between all the units will be connected in parallel. A custom cable implementation requires just four pins to be connected: pin 1 (data +), pin 6 (data –), pin 4 (DC +), and pin 9 (DC –).
To make installation simple, a “bus” cable assembly can be created using a short length of ribbon cable with one 9-pin male and multiple 9-pin female D-subminiature insulation-displacement connectors at­tached. Then standard 9-pin cables can link the control consoles with the connec­tors on the bus cable.
Refer to the previous paragraphs of this user guide where the issues involving Model 780-03 to Model 790 cable length are discussed. Note the required current for a Model 790 is 100 mA while a Model 71 requires only 35 mA. It’s important to review this information prior to selecting or fabricating the interconnection cables that will be used when installing multiple Model 790 or Model 71 units.
AC Mains Power
The Model 780-03 operates directly from AC mains power over a range of 100 to 240 V, 50/60 Hz. Being a “universal input” device, there are no switches to set or
Model 780-03/790 User Guide Issue 1, April 2015 Studio Technologies, Inc. Page 15
for Surround
jumpers to install to match a location’s AC mains voltage. The unit uses a 3-pin IEC 320 C14-type inlet connector to mate with a detachable AC mains cord. All units are supplied with an AC mains cord that has a North-American-standard plug (NEMA 5-15L) on one end and an IEC 320 C13 socket on the other. Units bound for other destinations will require that the appropriate cord be used. The wire colors in the mains cord must conform to the internationally recognized color code and should be termi­nated accordingly:
Connection Wire Color Neutral (N) Light Blue Line (L) Brown Protective Earth (E) Green/Yellow
Safety Warning: The Model 780-03 does not contain an AC mains discon
­nect switch; the AC mains cord plug serves as the disconnection device. Safety considerations require that the plug and associated outlet be eas­ily accessible to allow rapid discon­nection of AC mains power should it prove necessary.
As soon as AC mains power is applied the Model 780-03 will perform a power-up sequence. The two LEDs on the right side of the front panel will momentarily light in a test sequence. Then the two LEDs will flash in cadence while the firmware loads into the Model 780-03’s main logic device. After a few seconds initial system operation will commence and the two LEDs will perform their intended functions. Once operating data is being interchanged with the one or more connected Model 790 or Model 71 Control Consoles the control console status
LED will light. The sync status LED will light if a valid sync source has been recognized. The sync status LED will flash if a valid sync source is not recognized.
Also upon application of AC mains power, all connected Model 790 units will go through a power-up sequence, lighting each of its LEDs in succession. Using its 4-digit display, each Model 790 will then momentarily display its address, its soft­ware version, and the main and logic device software versions of the associated Model 780-03.
All connected Model 71 units will also go through a power-up sequence after AC mains power is applied to the Model 780-
03. Each of the Model 71’s three LEDs will light momentarily. After these LEDs have lit, the device address will be shown briefly using the dim and reference level LEDs, as shown in Figure 9 in the Configuration sec
­tion. When this is complete the Model 71 will begin normal operation. Its status LED will light if communication is established with the Model 780-03. If the Model 71’s status LED does not light check to see if there is a device address conflict among all connect­ed control consoles and that all cables are implemented properly. Refer to the Configu­ration section of this user guide for details on selecting the device address.
Should an error be detected during the start-up process the two LEDs located on the right side of the Model 780-03’s front panel will remain flashing in cadence. On the Model 790 units a diagnostic code may be displayed. Refer to the Technical Notes section of this user guide for details.
Only after the Model 780-03 and all con­nected Model 790 and Model 71 units have correctly powered up will full system opera­tion begin.
Issue 1, April 2015 Model 780-03/790 User Guide Page 16 Studio Technologies, Inc.
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