Studio Technologies 750 User Manual

Model 750
Model 750 Audio Mixer
User Guide
Issue 3, May 1997
This User Guide is applicable for serial numbers 201 and later.
© 1997 by Studio Technologies, Inc., all rights reserved
5520 West Touhy Avenue
Skokie, Illinois 60077 U.S.A.
Fax (847) 982-0747
www.studio-tech.com
50165-597, Issue 3
Model 750

Table of Contents

Foreword
Introduction .................................................................. 7
System Features.......................................................... 8
Installation .................................................................... 10
Configuration ............................................................... 16
Operation ..................................................................... 23
Technical Notes ........................................................... 36
Specifications............................................................... 38
Appendix A-1 ............................................................... 40
Appendix A-2 ............................................................... 41
Block Diagrams
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Model 750

Foreword

With all the pressures in life to get things done faster, work more hours, finish one job so you can get on to the next, its rare to get a chance to try and do something really right. Thats what Studio Technologies attempted to do with the Model 750 Audio Mixer. The goal was simple, to make a great audio mixer for ENG, SNG, and mobile broadcast appli­cations. By great we meant not just meeting specifications or price issues, but to address the real needs of personnel out in the field. And not only to meet their immediate needs, but to provide resources that they can adopt and use in the future. While getting some­thing perfect is impossible, I can say that I'm very pleased with how the product turned out, and hope that you share my enthusiasm. I think that you'll find the Model 750 a plea­sure to use, providing the resources required for efficient, easy-to-use, day-after-day operation.
A special thanks to Tony Raven, Chief Engineer at Shook Electronics USA. It was Tony who suggested that Studio Technologies create an audio mixer for mobile broadcast applications. He supported his idea by spending many hours with me on the telephone, reviewing lists of features, making comments, and keeping us focused on meeting the needs of field personnel. Thanks again Tony!
Many other broadcast professionals contributed their time, expertise, and good ideas to help make the Model 750 what it is. Without their help the unit would definitely not be as finely tuned as it is. Thanks to you all!
Many people at Studio Technologies contributed toward making the Model 750 a reality. Fred Roeck did the mechanical design and prepared the production documentation. Carrie Loving designed the graphics and provided engineering CAD support. Al Lux de­signed the printed circuit boards. Mitch Budniak, Ace Consulting Engineer, designed the power supply and did several overall reality reviews. Jim Cunningham, with assistance from Gary Hebert at THAT Corporation, designed the limiter/compressor circuit. Joe Urbanczyk designed the computerized test routines for the Audio Precision System One and worked on agency approvals. Larry Leviton wrote the software that drives the itty-bitty micro-controller in the Setup section800 bytes in C! Minas Serbekian and his crew built the prototype units, ensuring that the final design was "manufacturable."
Please contact me with your questions, comments, and suggestions. I can be reached by voice at (847) 676-9177, fax at (847) 982-0747, or via the Internet @ www.studio-tech.com.
Sincerely, Gordon Kapes
President
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Model 750
Model 750

Introduction

The unique requirements of electronic news-gathering (ENG) trucks, satellite news-gathering (SNG) trucks, and special­ized remote broadcast applications demand more than just a general-purpose audio mixer. Thats why Studio Technolo­gies created the Model 750, a special piece of equipment for a special applica­tion. Only by taking the time to speak with industry professionalsdesigners of ENG and SNG vehicles, along with numerous field technical personnelwere the neces­sary specifications established. Using that information as a road map to guide the process, additional features, operating ergonomics, and overall look-and-feel
issues were addressed. The result is a high-performance, easy-to-use audio mixer expressly designed to go on-the­road.
What This User Guide Covers
This User Guide is designed to assist you when installing, configuring, and using the Model 750 Audio Mixer. A limited amount of background technical information is also provided. Should you require detailed technical information please refer to the Model 750 Service Guide. The Service Guide contains detailed service informa­tion, including schematic diagrams. The Service Guide is not shipped with each Model 750, but is available from the fac­tory upon request.
Figure 1. View of Model 750 Front Panel
Figure 2. View of Model 750 Back Panel
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Model 750

System Features

Mic/Line Inputs
Four transformer-coupled input channels are provided for connection to micro­phone or line-level signals. The circuitry is ruggedized for reliability under tough operating conditions. A full set of features is provided for each input channel, includ­ing selectable input sensitivity, +48V phantom power, low-cut filter, phase reverse, level control, and pan pot. For operator assistance, a bi-color LED pro­vides signal present and peak level indica­tion. Two illuminated push-button switches control the routing of the input signal to the main and auxiliary (AUX) audio buses. For convenience the four mic/line input sensitivity buttons, like all the Model 750s operator controls, are located on the front panel.
Stereo Line Inputs
Two stereo line-level input channels are provided, and are intended for connection with audio signals associated with video playback. The channels support real world broadcast applications, where left and right signals may, or may not, be an actual stereo pair. Routing buttons allow each left and right input to be assigned to the left output bus, to the right output bus, to both output buses, or muted. A level control, along with a bi-color signal present/peak LED, supports each left and right input. Two illuminated buttons control the routing of the signals to the main and AUX audio buses.
Main Output
Signals from the mic/line input channels, stereo line input channels, and the setup section (discussed later) combine to
create the main audio output. The main output bus is stereo, but can be used to create two independent monaural audio mixes. Two studio-quality, stereo limiter/ compressor circuits are provided to con­trol the dynamic range of the main audio bus. Far from a simple clipper, each limiter/compressor circuit utilizes a sophis­ticated laser-trimmed voltage-controlled amplifier (VCA) integrated circuit for quiet, low-distortion operation. For installation flexibility, three sets of stereo output cir­cuitry provide access to the main stereo bus: two are electronically balanced, line­level; the third is transformer-balanced, with its output level selectable for mic or line.
AUX Output
The Model 750 provides a second stereo audio bus that can be configured to oper­ate in either of two modes: as an auxiliary (AUX) output or as a monitor interrupt function. In the AUX output mode special applications are easily supported, such as creating a mix-minus feed or serving as a second stereo output for on-air use. Signals from the mic/line input channels, stereo line input channels, and the setup section can be assigned to the AUX bus. Access to the AUX bus is provided by means of an electronically-balanced, line­level output.
In most cases, however, the AUX interrupt mode will be selected, allowing the normal monitor source to be interrupted and the AUX signal monitored in its place. Model 750 operators will find this function ex­tremely useful, enabling one or more of the input channels, or the setup section, to be monitored without interfering with signals assigned to the main output bus. Two DIP switches, accessible from the
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Model 750
front panel, allow the interrupt function to be configured; one switch selects whether the monitor speaker output will be inter­rupted by the AUX signal, the other whether the headphone output will be interrupted.
Configurable Outputs
Four monaural, balanced, line-level out­puts can serve in a wide range of installa­tion-specific applications. DIP switches, located on the back panel, are used to select from the five available signal sources: main output left, main output right, AUX output left, AUX output right, and mic/line input channel direct. The DIP switches can be set to provide additional stereo outputs, create monaural outputs from the main or AUX outputs, or to pro­vide direct outputs from the mic/line input channels.
and an externally-provided mix-minus signal. A mono function allows the moni­tored audio source to be checked for phase cancellation problems and accept­able sum-to-monaural performance.
The AUX interrupt mode allows monitoring of selected input channels and the setup section without interfering with normal operation of the main audio bus. For operator assistance, the meters can be configured to monitor the AUX bus when­ever the AUX interrupt mode is active.
Mechanical VU-type meters, along with peak level LED indicators, provide a user­friendly indication of audio-signal levels. Fanatics for addressing the details, Studio Technologies has even eliminated the issue of burned-out meter-scale illumina­tion by implementing a solid-state, LED­based lighting scheme.
Monitor Section
Reminiscent of much larger audio con­soles, the Model 750s monitor section gives the operator an extensive set of resources. Separate stereo outputs and level controls are provided for connection to a monitor amplifier and headphones. In addition to monitoring the main and AUX audio buses, provision has been made for monitoring two external audio sources. These stereo inputs are intended to be connected to off-air, microwave, or satel­lite receivers. External Monitor Input 1 is compatible with +4 signals, while Exter­nal Monitor Input 2 can be set, using a front-panel DIP switch, for 10 or +4 compatibility.
Multiple sources can be simultaneously selected for monitoring. This can prove useful by allowing, for example, an opera­tor to simultaneously monitor a local mix
Setup Section
Unique to the Model 750 are the features provided by the setup section, the high­light being the ability of the operator to record and playback three voice identifica­tion segments. The Left+Right segment allows a voice message of up to 12 sec­onds in length to be recorded, with play­back going to the left and right output channels. The Left Only and Right Only segments allow recording of up to 4 sec­onds each, with playback going only to their respective channels.
The voice segments can prove useful, allowing the facilities that receive the vehicles signal (generally provided by microwave or satellite links) to quickly learn more about the origin of the trans­mission. Information such as vehicle identity, physical location, the names of technical and on-air personnel, mobile
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Model 750
telephone numbers, and left and right channel identifiers can easily be sent. The voice audio source is selectable, with the choices being either the internal micro­phone or an externally-connected signal.
The setup section also contains a digitally­controlled sine-wave generator which, under software control, produces a 0-level single-tone reference and multi­step tone sequences. The single-tone output is selectable for either 400Hz or 1kHzthe two industry-standard frequen­cies. The tone sequences allow frequency response testing of a transmission chain, with the choice of either a basic or an advanced sequence. In the basic setting a 1kHz 0-level reference is generated, followed by individual 10kHz, 1kHz, and 100Hz tones. In the advanced setting a 1kHz reference is generated, followed by 14 individual tones, ranging from 15kHz to 50Hz. At the end of each sequence a left/ right channel identifier is generated. It consists of a short burst of 700Hz sent only to the left channel, followed by two short bursts of 700Hz to the right channel.
While the voice and tone setup signals can be assigned to the main and AUX output buses, a direct line-level stereo output is also provided. This allows the generation of setup and test signals without interfer­ing with normal operation of the main and AUX audio buses.
Talk Back
The Model 750 includes a talk back function. Two push-button switches allow the selected voice source to be routed to the setup direct output and/or the main and AUX outputs.
Mounting, Connectors, and Mains
While the Model 750 is loaded with fea­tures, it only requires two spaces in a standard 19-inch rack. XLR-type and ¼-inch 3-conductor audio connectors are used for audio interconnection. Mains power is factory configured for 100, 120, or 220/240V, 50/60Hz.

Installation

In this section you will be installing the Model 750 Audio Mixer in an equipment rack. Input and output connections will be made using the Model 750s multitude of jacks. AC mains power will then be connected.
During normal operation, no access to the back panel of the Model 750 is required. However, there are five trim potentiom­eters that may need to be adjusted prior to the Model 750 going into service, depend­ing on the requirements of the specific installation. Since part of the calibration process involves observing the front­panel-mounted VU meters, you may want to perform the calibration process on-the­bench, prior to mounting the Model 750 in an equipment rack. In addition, there are a number if DIP switches that may need to be set. Refer to the Configuration section of this guide for details.
Realistically, as long as you can get the assistance of another person for about 5 minutes, go ahead and install the Model 750, wire it up, and then worry about the calibration. You will need a highly-skilled and articulate helper, capable of describ­ing the position of the VU meters indica­tors with words such as: too high, down a little, almost, up a tad, and OKyouve got it!
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Model 750
Locating the Unit
Physical access and mechanical noise are the primary factors when choosing a mounting location. By its very nature as an audio mixer, an operator will need easy access to all the controls, as well as good sight lines to the meters. In most cases the internal microphone, located on the upper right side of the front panel, will be used, so be careful that you dont have a cooling fan blowing directly onto it.
As a device that contains high gain audio stages, hum and noise pickup is possible through the chassis and associated ca­bling. Locating the unit away from devices that radiate strong AC fields is an excellent idea. The left side of the Model 750, which contains the microphone preamplifiers, is the area most sensitive to noise pickup.
Also, it is possible that the Model 750s power transformer may radiate energy into adjacent equipment. It is located at the right, bottom rear corner of the unit, and may need to be physically isolated from sensitive equipment, especially videotape recorders.
Balanced Connections
(Input & Output)
Ring ()
Tip ( + )
Sleeve
(Shield)
(Switchcraft No. 297, Neutrik NP3C, or equivalent)
Figure 3. Recommended phone plugs
Dont be concerned about our use of phone jacks as part of a professional product. The jacks used feature gold­plated contacts for high reliability. As much as we wanted to, there was simply no room in only two rack spaces to use all XLR-type connectors.
Caution: For reliable audio intercon­nection, the phone plugs you use must comply with industry-standard RS-453. Switchcraft No. 297 or Neutrik NP3C are highly recommended.
Mounting
The Model 750 is intended for rack mount­ing, requiring two standard rack spaces (3.5 inches). It weights approximately 14 pounds (6.4kg), and operates on either 100, 120, or 200/240V, 50/60Hz. The unit is secured to the front mounting rails of an equipment rack using two mounting screws per side.
Mic/Line Inputs
The Model 750 contains four input chan­nels that are compatible with microphone or line-level sources. Each of the four Mic/Line inputs use a single 3-pin female XLR-type connector. Prepare the mating connectors (males) so that pin 2 is signal high (+ or hot), pin 3 is low ( or cold), and pin 1 is shield.
It is expected that the mic/line inputs will
Audio Inputs and Outputs
The Model 750s audio input and output connections are made using 3-pin XLR­type and ¼-inch 3-conductor phone jacks.
be wired to input/output connector panels located on the side or rear of the vehicle. Its also nice to have one or two of the inputs multed to connectors inside the vehicle, allowing the quick connection of
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Model 750
microphone or line-level signals. To mini­mize noise and other problems, it is rec­ommended that the mic/line signals arent wired by way of points on the patch bay.
Stereo Line Inputs
The Model 750 contains two stereo line­level input channels. They are intended for connection to sources located within the vehicle, specifically the audio output channels from videotape machines. The direct-coupled, electronically-balanced circuitry has extremely low noise, high common-mode rejection, but no special protection from overvoltage or static. (Dont get us wrongthe stereo line input circuitry is better than whats found on most audio mixers available today theyre just not as tough as the mic/line inputs!) The stereo line input circuitry is intended for connection to balanced, line­level signals with a nominal operating level of +4dBu.
Each stereo line input channel uses two 3-pin female XLR-type connectors. Pre­pare the mating connectors (males) so that pin 2 is signal high (+ or hot), pin 3 is low ( or cold), and pin 1 is shield. With an unbalanced source connect pin 2 to high (+ or hot), and pins 1 and 3 to shield. If connecting to an unbalanced source in this manner results in hum or noise, con­nect pin 2 to high (+ or hot) and pin 3 to shield; leave pin 1 unterminated. For flexibility of use it is recommended that the stereo line input connections be routed through points on the patch bay.
Main Outputs
The Model 750 contains three sets of stereo outputs associated with the main audio bus. Main Outputs 1 and 2 are
electronically balanced, have a nominal level of +4dBu, and are capable of driving balanced or unbalanced loads of 600 ohms or greater. Main Output 3 is trans­former balanced, with its output level selectable, using a front-panel button, for microphone or line level. It is capable of driving full level into balanced or unbal­anced loads of 2k ohms or greater.
Main Output 1 and 2
Main Output 1 and 2 are intended for connection to devices located within the vehicle. It is recommended that either Main Output 1 or 2 be used as the on-air source. Each output utilizes two ¼-inch 3-conductor phone jacks for interconnec­tion. Prepare the mating connectors (plugs) so that tip is signal high (+ or hot), ring is low ( or cold), and sleeve is shield. Whether these outputs are wired via the patch bay will depend on the specific installation.
Note that while the electronically-balanced output circuitry is capable of driving loads of 600 ohms or greater, the output level will drop slightly as the load impedance approaches 600 ohms. A 0.5dB difference in output level can be expected as the load impedance changes from 10k ohms to 600 ohms.
While balanced operation is preferred, unbalanced operation is not a problem for the electronically-balanced output circuitry. To connect to an unbalanced load connect the tip to high (+ or hot), and both the ring and sleeve to shield. For optimal unbalanced operation, it is impor­tant to connect both the ring and sleeve together on the plug that mates with the Model 750.
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Model 750
Main Output 3
Main Output 3 has been optimized for connection to devices located external to the vehicle. This ruggedized, trans­former-coupled stereo output is select­able, using a front-panel button, for microphone or line level. It is recom­mended that Main Output 3 be wired, via points on the patch bay, to the vehicles input/output connector panel. Two 3-pin male XLR-type connectors are used for interconnection. Prepare the mating con­nectors (females) so that pin 2 is high (+ or hot), pin 3 is low ( or cold), and pin 1 is shield.
Main Output 3 was specifically designed to provide a fully-isolated output with good sonic performance. It was NOT designed to drive full level into 600 ohm loads! While a 600 ohm load can be connected without damage, a 2dB level drop should be expected. Used with 2k ohm or greater loads, Main Output 3 will provide its full specified performance.
AUX Output
A stereo output is provided to give access to the Model 750s AUX audio bus. It is intended that the AUX audio output will be connected to devices within the vehicle.
The electronically-balanced, line-level outputs have a nominal level of +4dBu, and are capable of driving balanced or unbalanced loads of 600 ohms or greater. Two ¼-inch 3-conductor phone jacks used for interconnection. Prepare the mating connectors (plugs) so that tip is signal high (+ or hot), ring is low ( or cold), and sleeve is shield. To connect to an unbalanced load connect the tip to high (+ or hot), and both the ring and sleeve to shield.
Even if there are no immediate plans to connect the AUX audio outputs to external devices, it is recommended that they be terminated on patch points. In this manner they will be accessible for those one-in-a-million situations that seem to arise far too frequently!
Configurable Outputs
Each of the four configurable outputs is electronically balanced, has a nominal level of +4dBu, and is capable of driving balanced or unbalanced loads of 600 ohms or greater. The outputs are intended to be used only within the vehicle. DIP switches are associated with each configurable output. Details on using these switches can be found in the Con­figuration section of this guide.
Each of the configurable outputs is acces­sible via a ¼-inch 3-conductor phone jack. Prepare the mating connectors (plugs) so that tip is signal high (+ or hot), ring is low ( or cold), and sleeve is shield. To con­nect to an unbalanced load connect the tip to high (+ or hot), and both the ring and sleeve to shield.
It is highly recommended that the config­urable outputs be routed via the patch bay. Or, if there are no immediate needs for these outputs, be certain to terminate them on the patch bay for future use. Sometime, somewhere, they will get used.
Setup Direct Output
Direct access to the setup sections voice and tone signals is provided by means of a stereo line-level output. As one of the unique features of the Model 750, it should definitely be utilized! This output is in­tended to be connected to the audio input associated with the video/audio switchers
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Model 750
bars and tone position. For maximum flexibility, it is recommended that these signals be connected by way of the patch bay. In this way they can be accessed for test and calibration purposes.
The electronically-balanced, nominal +4dBu outputs are accessible via two ¼-inch 3-conductor phone jacks. The circuitry is capable of driving balanced or unbalanced loads of 600 ohms or greater. Prepare the mating connectors (plugs) so that tip is signal high (+ or hot), ring is low ( or cold), and sleeve is shield. To con­nect to an unbalanced load connect the tip to high (+ or hot), and both the ring and sleeve to shield.
Two trim potentiometers are used to set the output level of the setup direct output. Refer to the Configuration section of this guide for details.
External Monitor Inputs
Two external audio signals can be con­nected, allowing them to be monitored independently of the internal audio buses. It is intended that the external monitor inputs will be connected to outputs associ­ated with off-air, microwave, or satellite receivers. Both inputs are stereo, elec­tronically balanced, and interface using ¼-inch 3-conductor phone jacks. External Monitor Input 1 is compatible with signals that have a nominal level of +4dBu. Exter­nal Monitor Input 2 is compatible with 10dBu or +4dBu signals. A DIP switch, located on the front panel of the Model 750, is used to set the input sensitivity. Refer to the Configuration section of this guide for configuration details.
As an installation aid, a connection made only to the jack labeled L/MONO routes the signal to both the left and right input
circuitry. This allows a monaural signal to be monitored in a 2-channel mono format. If you wish to have a mono input con­nected only to the left input, simply insert an unterminated plug into the associated right input jack. This will break the nor­mal connections that link the left and right input circuits.
Prepare the mating connectors (plugs) so that tip is signal high (+ or hot), ring is low ( or cold), and sleeve is shield. With an unbalanced source connect the tip to high (+ or hot), and both the ring and sleeve to shield. If connecting to an unbal­anced source in this manner results in hum or noise, connect tip to high (+ or hot) and ring to shield; leave the sleeve unterminated.
Monitor Output
The monitor output is designed for con­nection to an audio power amplifier asso­ciated with a pair of monitor loudspeakers. In mobile applications it may prove com­mon for loudspeakers with internal amplifi­ers, such as those from Fostex, to be connected to the Model 750s speaker output. The outputs are electronically­balanced, line-level, and can drive bal­anced or unbalanced loads of 600 ohms or greater.
The monitor output utilizes two ¼-inch 3-conductor phone jacks for interconnec­tion. Prepare the mating connectors (plugs) so that tip is signal high (+ or hot), ring is low ( or cold), and sleeve is shield. To connect to an unbalanced load con­nect the tip to high (+ or hot), and both the ring and sleeve to shield. Whether these outputs are wired via the patch bay will depend on the specific installation.
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Model 750
Record/Talk Back External Audio Input
The Model 750 contains an internal micro­phone which is used by the setup section for voice recording, as well as by the talk back functions. In special cases it may be desirable for an external source of audio to be used in its place. A ¼-inch 3-con­ductor phone jack allows the connection of a line-level signal, with a nominal level range of 20 to +4dBu.
Prepare the mating connector (plug) so that tip is signal high (+ or hot), ring is low ( or cold), and sleeve is shield. With an unbalanced source connect the tip to high (+ or hot), and both the ring and sleeve to shield. If connecting to an unbalanced source in this manner results in hum or
noise, connect tip to high (+ or hot) and ring to shield; leave the sleeve unterminated.
It is intended that a microphone associ­ated with an intercom system headset will serve as the external audio source. Inter­com stations often provide an amplified, line-level version of the mic signal. It is often referred to as a hot microphone output.
A trim potentiometer is associated with the external audio input, allowing adjustment of the input sensitivity. Refer to the Con­figuration section of this guide for details. Information is also provided on how to set the front panel DIP switch to select the external audio input.
Connecting AC Mains Power
Figure 4. Detail of back panel showing voltage configuration chart
The Model 750 is factory configured to operate from AC mains power of either 100, 120, or 220/240V, 50/60Hz. In most cases, units shipped to North America are factory configured for 120V operation and are supplied with an internal 0.5A, 5 x 20mm fast-acting fuse. Units config­ured for 100V also utilize a 0.5A fuse. Units configured for 220/240V operation are supplied with a 0.25A, 5 x 20mm fast­acting fuse.
Before connecting the Model 750 to mains power, determine the actual mains voltage and confirm that the Model 750 has been configured correctly. As could be ex­pected, an incorrect mains configuration could seriously damage the unit.
Should it be necessary to change the units operating voltage refer to the Ser­vice Guide, a separate document available upon request from Studio Technologies.
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