Studio Technologies 5152 User Manual V.3

Model 5152
Video Generator/Audio Embedder
User Guide
Issue 2, June 2013
This User Guide is applicable for
Model 5152 modules with the following order codes:
with serial numbers 00151 and later
and firmware versions
MCU 1.4 (m5152.s19) and FPGA 1.2 (m5152.bit)
Module
Copyright © 2013 by Studio Technologies, Inc., all rights reserved
www.studio-tech.com
50185-0613, Issue 2
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Video Generator/Audio Embedder Module
Model 5152

Table of Contents

Introduction ................................................................... 5
Installation .................................................................... 9
Configuration ................................................................ 13
Operation ...................................................................... 16
Technical Notes ............................................................ 20
Specifications ............................................................... 26
Appendix A—Model 5152 Versions .............................. 27
Appendix B—DC Input/Data Interconnection Details ... 28
Appendix C—Model 5152 Front Panel and
Printed Circuit Board (PCB) Dimensions ...................... 30
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Video Generator/Audio Embedder Module
Model 5152

Introduction

The Model 5152 Video Generator/Audio Embedder Module is a unique device suited for a variety of custom broadcast, post-production, industrial, and corporate multimedia installations. As a member of the extensive 5100-Series of modules, the Model 5152’s compact size belies its powerful video and audio feature set. At its most basic, the Model 5152 provides the ability to embed up to eight audio channels (four AES3 digital audio “pairs”) into an SMPTE®-compliant HD- or 3G-SDI video “stream.” Unlike most stand-alone embed­der products, Model 5152 embedding op­eration does not require an external source of SDI to be connected. Advanced circuitry within the Model 5152 supports the genera­tion of a broadcast-standard SDI signal. And rather than reproduce one fixed test pattern, the Model 5152 has the capability to store and output two custom high-defi­nition video images. The images, one for “720” and one for “1080,” are based on bit­map (.bmp) files that can be created using a personal computer’s graphics program.
For convenience, the .bmp files are loaded into the module’s nonvolatile memory via a standard USB flash drive. The appropriate “720” or “1080” image is automatically con­nected to the SDI output whenever an SDI
input signal is not present. This ensures that an SDI output signal is always sent to equipment further along the signal chain.
The Model 5152’s video signal generation capability can be extremely useful, serv ing as both a “keep-alive” signal as well as allowing a detailed graphics image to be displayed for identification purposes. To clarify, when a valid HD- or 3G-SDI signal is connected to the module’s input it will pass through, unchanged, to the module’s output. Only when an input is not present will the custom image be generated. The format and rate of the custom image will match that of the previously-connected in­put signal. This “learning” capability allows a module to automatically adapt to the SDI format and rate utilized by a specific facility or application.
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General Highlights
Applications for the Model 5152 include sports broadcasting booth packages, “POV” (point-of-view) remote-controlled camera systems, stadium audio/video interface (I/O) locations, and government/ corporate facilities. The module’s perfor­mance is completely “pro” with video and audio quality, reliability, and installation flexibility matching that of much larger­scale equipment.
Figure 1. Model 5152 Video Generator/Audio Embedder Module front and rear views
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For operation the Model 5152 only requires connection of a few signals. These consist of SDI inputs and outputs, up to four unbal­anced digital audio sources, an external source of nominal 12 volts DC and, option­ally, two wires associated with a local data bus. Coaxial SDI input and output support is standard. Optical input and output sup­port is optional. The acceptable DC input voltage range is 10 to 18, allowing a variety of power sources to be utilized.
Standard connectors are used throughout the Model 5152. Coaxial SDI input and output signals interface using BNC connec
­tors. Digital audio signals interface with the Model 5152 by way of a 9-pin D-subminia­ture connector. An optional SFP fiber optic module can be installed at the factory. The module supports interconnection of single­mode optical fibers using LC plugs. The DC power input and data bus connections use a 4-position, 0.1-inch header. Low-cost IDC (insulation-displacement connector) mating sockets allow simple interconnection with a variety of wire gauges. Twelve status LEDs offer users both performance confidence and troubleshooting assistance.
The Model 5152 is compatible with the Studio Technologies’ Model 5190 Remote Access Module. This will allow remote monitoring and control, via an Ethernet connection, of key module operating and status parameters. A local RS-485 data bus allows up to 16 of the 5100-Series modules to be connected to a Model 5190.
Model 5152 Video Generator/Audio Embedder Modules do not include a mounting enclosure or chassis. They are intended for mounting in custom 19-inch rack panels, equipment boxes, broadcast furniture, “NEMA” I/O boxes, or other spe­cialized enclosures. It is expected that inte­gration firms will create applications that use Model 5152 modules as part of com­plete broadcast, production, corporate, and government solutions. Sophisticated users will be able to easily create “one-off” solutions to solve unique challenges.
SDI Inputs and SDI Outputs
High-definition SMPTE-compatible SDI sig­nals with data rates of 1.485 Gb/s nominal (HD-SDI) and 2.97 Gb/s nominal (3G-SDI) can be connected. Virtually all of the com­monly-utilized “720” and “1080” formats are supported. Note, however, that standard­definition SD-SDI (270 Mb/s nominal) sig­nals are not supported. It was felt that users looking for advanced solutions such as pro­vided by the Model 5152 will not typically be working with SD signals. But be assured that many HD-SDI and 3G-SDI formats and rates are supported, allowing the Model 5152 to be appropriate for worldwide use.
Coaxial (BNC) Support
Using standard BNC connectors, the Model 5152 supports one coaxial SDI input and one coaxial SDI output.
Optical Fiber Support
Several switches are accessible during installation and allow configuration of key operating parameters. Updating the Model 5152’s firmware (embedded software) is possible using a USB flash drive loaded with personal-computer-compatible files.
Factory-implemented options allow the Model 5152 to support SDI signals that are transported using single-mode optical fibers. Using video SFP modules a range of opti
­cal input, output, and transceiver capabili­ties can be supported. For a list of available Model 5152 versions refer to Appendix A.
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The standard 1310 nanometer optical transmit wavelength is available, as are the more-esoteric CWDM wavelengths. When a Model 5152 has been provided with an optical SDI input from the factory a configuration choice selects whether it, or the coaxial (BNC) input, is active. A module that includes an optical SDI output will always have its optical output active, transporting the same SDI data as that present on the coaxial (BNC) output.
Video Generation Capability
During typical operation an HD- or 3G-SDI signal is connected to the Model 5152’s SDI input. It’s then “passed through” to the module’s SDI output and on to the next part of the signal chain. But what happens when the external SDI signal is not pres­ent? That’s when an important Model 5152 feature becomes active. When a signal is not present on the SDI input the module will generate a high-definition (HD or 3G) image that will serve as a “slate,” ID, or “SDI-active” signal. This SDI signal also allows the audio embedding function to remain active.
From the factory two bitmap (.bmp) image files are stored in nonvolatile memory. One file is used for generating the image for 1280 x 720 pixel formats and the other for 1920 x 1080 pixel formats. But alternate bitmap image files can be created and stored in the Model 5152. These alternate images can supply site- or application­specific information useful to “downstream” users. Using a personal-computer graph ics program, such as Microsoft® Paint® or Adobe® Photoshop®, generating custom images and storing them in the appropriate bitmap format is a simple matter.
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A USB port, located on the Model 5152’s front panel, allows direct connection of a standard USB flash drive. If the Model 5152’s firmware (embedded software) recognizes compatible FAT32 bitmap (.bmp) files on the USB flash drive they will be automatically loaded into nonvola­tile memory. The USB flash drive can then be removed with the custom images safely stored within the Model 5152.
One subtle but important feature has been included for user situations where the Model 5152’s output is used in on­air broadcast applications. When a sig
­nal is removed from the SDI input, the Model 5152 will output a few seconds of solid-gray color before the stored im
­age appears. This will help to ensure that technicians or operators will be visually “warned” that the module’s input signal has been lost and that the custom image will soon be taking its place. It’s hoped that the gray video image will be innocuous for on-air viewers yet different enough to encourage operators to switch the module’s output away from being “on air.”
A unique feature of the Model 5152 is its ability to automatically adapt to the format and rate of a connected SDI signal. This allows the custom image to be output at the same format and rate as that used by the associated network, local facility, or event. If, for example, a connected input is “1080i/59.94” then the Model 5152 will automatically detect and store that infor­mation. From then on whenever an SDI input signal is not present the internal generator will output the custom image at “1080i/59.94.” Changing the format and rate of the generator only requires con­nection of an SDI signal with the desired characteristics. (A minimum required
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connection time helps to ensure that an accidental format and rate change won’t occur.) However, there may be situations where maintaining the format and rate of the internally-generated signal is important. To support this condition one configuration choice allows the automatic format/rate selection function to be disabled.
Audio Embedding
The Model 5152 allows four stereo digital audio signals to be embedded into the SDI output signal. The eight channels of au­dio will always be embedded, whether or not a source is connected to the module’s SDI input. Eight configuration choices al­low flexibility as to where the digital audio inputs will be embedded into the SDI output signal. A range of applications can be sup­ported by taking advantage of the module’s ability to embed into groups 1, 2, 3, or 4.
The four digital audio inputs are 75 ohms, unbalanced, and follow the AES3 standard. They are intended for use with broadcast­standard “24-bit, 48 kHz” digital audio signals. Advanced sample-rate-converter circuitry ensures excellent performance with signals that are asynchronous with each other and the Model 5152’s internal timing.
The Model 5152’s digital audio inputs are directly compatible with the digital audio output provided by the Studio Technologies’ Model 5110 Mic/Line Input Module. Up to four Model 5110 modules can be directly connected, supporting eight mic/line inputs.
A major Model 5152 feature is its ability to embed audio into the SDI output sig­nal whether or not an SDI input signal is present. If a valid SDI signal is present on the input then the Model 5152 will embed audio data into that data stream. If an SDI signal is not present on the SDI input, embedding will continue but now will be associated with the custom image. In this way embedded-audio transport will always be supported.
When audio is being embedded into an externally-connected SDI signal it will re­place any incoming embedded audio that’s already present. However, any embedded audio present on groups that are not being embedded by the Model 5152 will correctly “pass through” to the SDI output. This is important when SDI input signals that already include embedded audio, such as from portable ENG-type cameras, are con­nected. Such devices typically embed two or four microphone audio channels into group 1, which need to pass through the Model 5152 without interference.
It’s important to note that when changing from an external SDI signal to the internal generator (or vice-versa) the SDI output, including embedded audio, will momentari­ly lose timing and some video and audio “glitches” may be present. For the intended Model 5152 applications this should not prove to be an issue but is worth mentioning.
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Model 5152

Installation

Integration of the Model 5152 into a select­ed application should prove quite simple, only connecting SDI input and output sig­nals, digital audio sources, and DC power is required. Some applications will also re­quire connection to the module’s data bus. The coaxial (BNC) input and output con­nections are compatible with most HD-SDI and 3G-SDI signals. If the specific Model 5152 being installed also includes opti­cal support one or two single-mode fiber interconnections will be made. The fiber connections utilize miniature LC plugs.
Up to four AES3-compliant unbalanced digital audio signals can be connected by way of a 9-pin D-subminiature (DE-9) connector. Each of these four digital audio signals supports two channels of audio. The DC power source is nominal 12 volts with an acceptable range of 10 to 18 volts. It’s possible that the module will be part
of a local data bus that’s associated with a Studio Technologies’ Model 5190 Remote Access Module. If so, two additional wires are required to connect the module to the data bus. After the connections have been completed the module can then be secured into the designated mounting location.
Coaxial (BNC) SDI Output
The Model 5152 provides an SDI output that utilizes a broadcast-standard BNC socket. This output is referred to as the co­axial (BNC) SDI output. Refer to Figure 2 for a detailed view of the connector’s loca tion on the rear of the module. The coaxial (BNC) output, depending on operating conditions, will be either an SMPTE­compliant HD (1.485 Gb/s nominal) or 3G (2.97 Gb/s nominal) SDI signal. The exact format/rate combinations supported by the Model 5152 are listed in the Specifications section of this guide.
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Figure 2. Detailed rear view of the Model 5152 Video Generator/Audio Embedder Module showing the MCU and FPGA boards
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Coaxial (BNC) SDI Input
An SDI source can be connected to the Model 5152 by way of a broadcast­standard BNC connector. This is referred to as the coaxial (BNC) SDI input. Refer to Figure 2 for a detailed view of the con­nector’s location on the rear of the module. The coaxial (BNC) input is compatible with SMPTE-compliant HD (1.485 Gb/s nominal) and 3G (2.97 Gb/s nominal) SDI signals. It is not compatible with SD-SDI (standard definition 270 Mb/s) signals. The exact format/rate combinations supported by the Model 5152 are listed in the Specifi­cations section of this guide.
A configuration switch setting must be made for the coaxial (BNC) SDI input to be active. Refer to the Configuration section of this guide for details.
the 18 CWDM wavelengths. (For broad­cast applications, the common first-utilized CWDM wavelengths are often 1490 and 1550 nanometers.)
An LC plug terminated on a single-mode optical fiber is used to mate with the SFP’s optical output. When referenced to the front of an SFP transceiver or output-only SFP module the optical output is located on the SFP module’s left side. Refer to Figure 2 for a detailed view. When terminating the LC plug with the socket on the SFP module be certain that the plastic plug’s locking tab is fully engaged into the slot of the SFP module. This will help prevent the LC plug from becoming disconnected due to physi­cal stress or vibration on the fiber. Also ensure that the end (“face”) of the plug’s ferrule has been cleaned using appropriate methods.
Optical SDI Output
This section applies only when the specific Model 5152 module being installed was configured at the factory to provide an opti­cal output. A video SFP (small form-factor pluggable) optical module is used to pro­vide the optical SDI output. A range of SFP modules can be installed in the “cage” at the back of the Model 5152. These include a transceiver module that has both an optical output (transmitter) and an optical input (receiver), as well as an output-only (transmitter) module. The technical char acteristics of the optical output will depend on the specific module installed. The most­common transceiver or output-only SFP module used in the Model 5152 will have an FP (Fabry-Perot) laser emitting “light” at a wavelength of 1310 nanometers. Other modules can utilize a higher-performance DFB (distributed feedback) laser that is manufactured to produce light at one of
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Note that as of the time this user guide was written the Model 5152 supports only single-mode optical cable. Contact Studio Technologies should support for multi­mode fiber be required.
The Model 5152 module should remain without power whenever its optical output has not been terminated. This ensures that the optical energy will not project into free space and possibly into the eyes of instal­lation personnel. The optical output power of video SFP modules selected by Studio Technologies adheres to the class 1 laser standard. As such, they do not emit suf­ficient power to be considered hazardous. But best safety practices require that the optical output port and connected fiber end not be directly viewed.
No configuration switches or other settings are required to activate the optical output. It is always active and will contain the same
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