Studio Technologies 5152 User Manual V.1

Model 5152
Video Generator/Audio Embedder
User Guide
Issue 5, September 2013
This User Guide is applicable for
Model 5152 modules with the following order codes:
with serial numbers 00151 and later
and firmware versions
MCU 2.3 and later (m5152.s19) and FPGA 2.2 and later (m5152.bit)
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Copyright © 2013 by Studio Technologies, Inc., all rights reserved
www.studio-tech.com
50185-0913, Issue 5
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Table of Contents

Introduction ................................................................... 5
Installation .................................................................... 9
Configuration ................................................................ 14
Operation ...................................................................... 22
Technical Notes ............................................................ 27
Specifications ............................................................... 34
Appendix A—Model 5152 Versions .............................. 35
Appendix B—DC Input/Data and GPI/GPO
Interconnection Details ................................................. 36
Appendix C—Model 5152 Front Panel and
Printed Circuit Board (PCB) Dimensions ...................... 38
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Model 5152

Introduction

The Model 5152 Video Generator/Audio Embedder Module is a unique device suited for a variety of custom broadcast, post­production, industrial, and corporate mul­timedia installations. As a member of the 5100-Series of modules, the Model 5152’s compact size belies its powerful video and audio feature set. At its most basic, the Model 5152 provides the ability to embed up to eight audio channels (four AES3 digital audio “pairs”) into a SMPTE®-compliant HD- or 3G-SDI video “stream.” Unlike most stand-alone embedder products, Model 5152 embedding operation does not require an external source of SDI to be connected. Advanced circuitry within the Model 5152 supports the generation of a broadcast­standard high-definition SDI signal. And rather than reproducing a fixed test pattern, the Model 5152 has the capability to store and output two custom video images. The images, one for “720” and one for “1080,” are based on bitmap (.bmp) files that can be created using a personal computer’s graphics program.
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that an SDI output signal is always sent to equipment further along the signal chain.
The Model 5152’s video signal generation capability can be extremely useful, serv
­ing as both a “keep-alive” signal as well as allowing a detailed graphics image to be displayed for identification purposes. When a valid HD- or 3G-SDI signal is connected to the module’s input it will pass through, unchanged, to the module’s SDI output. Only when an input is not present will the stored image be generated. The format and rate of the stored image will match that of the previously-connected SDI input signal. This “learning” capability allows a Model 5152 to automatically adapt to the SDI format and rate utilized by a specific facility or application.
An alternate operating mode can be se­lected, allowing the Model 5152 to serve as a dedicated video signal generator. In this mode an SDI signal connected to the module will serve as an external timing reference.
General Highlights
For convenience, the .bmp files are stored in the module’s nonvolatile memory via a standard USB flash drive. The appropriate “720” or “1080” image is automatically con­nected to the SDI output whenever an SDI
Applications for the Model 5152 include sports broadcasting booth packages, “POV” (point-of-view) remote-controlled camera systems, stadium audio/video interface (I/O) locations, and government/
input signal is not present. This ensures
Figure 1. Model 5152 Video Generator/Audio Embedder Module front and rear views
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corporate facilities. The module’s perfor­mance is completely “pro” with video and audio quality, reliability, and installation flex­ibility matching that of much larger-scale equipment.
For operation the Model 5152 only requires connection of a few signals. These consist of SDI inputs and outputs, up to four unbal­anced digital audio sources, an external source of nominal 12 volts DC and, op­tionally, two wires associated with a local RS-485 data bus. Some applications may also utilize the general-purpose input (GPI) and general-purpose output (GPO) func­tions (available only on modules with serial numbers 00251 and later). Coaxial SDI input and output support is standard. Opti
­cal input and output support is optional. The acceptable DC input voltage range is 10 to 18, allowing a variety of power sources to be utilized.
The Model 5152 uses standard connectors for fast, convenient interfacing. Coaxial SDI input and output signals use BNC con­nectors. An optional video SFP fiber optic module can be installed at the factory. The module supports interconnection of single­mode optical fibers using LC plugs. Digi­tal audio signals interface with the Model 5152 by way of a 9-pin D-subminiature connector. The DC power input and data bus connections use a 4-position, 0.1-inch header. The GPI and GPO connections use a 3-position, 0.1-inch header. Low-cost IDC (insulation-displacement connector) mating sockets allow simple interconnection with a variety of wire gauges. Twelve status LEDs offer users both performance confidence and troubleshooting assistance.
The Model 5152 is compatible with the Studio Technologies’ Model 5190 Remote Access Module. This will allow remote
configuration, monitoring and control, via an Ethernet connection, of key module operat­ing and status parameters. A local RS-485 data bus allows up to 16 of the 5100-Series modules to be connected to a Model 5190.
Several Model 5152 operating parameters can be configured to meet the needs of specific applications. A USB flash drive along with several DIP switches, are used to convey the configuration to the module. A simple text file that reflects the desired configuration is created and stored on the USB flash drive. When inserted into the appropriate socket on the Model 5152 the file is read and stored. Updating the Model 5152’s firmware (embedded software) is also possible using a USB flash drive load­ed with factory-supplied files.
Model 5152 Video Generator/Audio Em­bedder Modules do not include a mounting enclosure or chassis. They are intended for mounting in custom 19-inch rack pan­els, equipment boxes, broadcast furniture, “NEMA” I/O boxes, or other specialized enclosures. It is expected that integration firms will create applications that use Model 5152 modules as part of complete broad­cast, production, corporate, and government solutions. Sophisticated users will be able to easily create “one-off” solutions to solve unique challenges.
SDI Inputs and SDI Outputs
High-definition SMPTE-compatible SDI sig­nals with data rates of 1.485 Gb/s nominal (HD-SDI) and 2.97 Gb/s nominal (3G-SDI) can be connected. Virtually all of the com­monly-utilized “720” and “1080” formats are supported. Standard-definition SDI signals with a data rate of 270 Mb/s nominal (SD­SDI) are not supported. It was felt that users looking for advanced solutions such as
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those provided by the Model 5152 will not typically be working with SD-SDI signals. But be assured that many HD-SDI and 3G-SDI formats and rates are supported, allowing the Model 5152 to be appropriate for worldwide use.
Coaxial (BNC) Support
Using standard BNC connectors, the Model 5152 supports one coaxial SDI input and one coaxial SDI output.
Optical Fiber Support
Factory-implemented options allow the Model 5152 to support SDI signals that are transported using single-mode optical fibers. Using video SFP modules a range of optical input, output, and transceiver capabilities can be supported. For a list of available Model 5152 versions refer to Appendix A.
The standard 1310 nanometer optical transmit wavelength is available, as are the more-esoteric CWDM wavelengths. A mod
­ule that includes an optical SDI output will always have its optical output active, trans­porting the same SDI data as that present on the coaxial (BNC) output. When a Model 5152 has been provided with an optical SDI input a configuration choice selects whether it, or the coaxial (BNC) input, is active.
Video Generation Capability
During typical operation an HD- or 3G-SDI signal is connected to the Model 5152’s se­lected SDI input. It’s then “passed through” to the module’s SDI output(s) and on to the next part of the signal chain. But what hap­pens when the external SDI signal is not present? That’s when the Model 5152’s in­ternal SDI generator becomes active. When a signal is not present on the selected SDI
input the module will generate a high­definition (HD- or 3G-SDI) image that will serve as a “slate,” ID, or “SDI-active” signal. This SDI signal also allows the audio em­bedding function to remain active.
From the factory two bitmap (.bmp) image files are stored in nonvolatile memory. One file is used for generating the image for 1280 x 720 pixel formats and the other for 1920 x 1080 pixel formats. But alternate bitmap image files can be created and stored in the Model 5152. These alternate images can supply site- or application­specific information useful to “downstream” users. Using a personal-computer graph­ics program, such as Microsoft® Paint® or Adobe® Photoshop®, generating custom images and storing them in the appropriate bitmap format is a simple matter.
A USB port, located on the Model 5152’s front panel, allows direct connection of a standard USB flash drive. If the Model 5152’s firmware (embedded software) recognizes compatible FAT32 bitmap (.bmp) files on the USB flash drive they will be automatically loaded into nonvola­tile memory. The USB flash drive can then be removed with the custom images safely stored within the Model 5152.
One subtle but important configurable feature has been included for broadcast applications which use the Model 5152’s SDI output(s) “on-air.” When an SDI signal is removed from the module’s selected SDI input, the Model 5152 can be configured to output a few seconds of solid-gray color before the stored image appears. This will help to ensure that technicians or opera­tors will be visually “warned” that the mod­ule’s input signal has been lost and that the stored image will soon be taking its place. It’s hoped that the solid-gray video
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image will be innocuous for on-air viewers yet different enough to encourage operators to switch the module’s output away from being “on air.”
A unique feature of the Model 5152 is its ability to automatically adapt to the for­mat and rate of a connected SDI signal. This allows the stored image to be output at the same format and rate as that used by the associated network, local facility, or event. If, for example, a connected in­put is “1080i/59.94” then the Model 5152 will automatically detect and store that information. From then on whenever an SDI input signal is not present the internal generator will output the stored image at “1080i/59.94.” Changing the format and rate of the generator only requires connection of an SDI signal with the desired characteris­tics. (A minimum required connection time helps to ensure that an accidental format/ rate change won’t occur.) However, there may be situations where maintaining the format and rate of the internally-generated signal is important. To support this condition one configuration choice allows the auto­matic format/rate selection function to be disabled.
Video Generation with External Reference
Some applications may benefit from the Model 5152 serving as a full-time stand alone video generator. A configuration choice helps to support such applications by using the selected SDI input only as a timing reference. Unlike typical operation, when selecting this operating mode a signal connected to the selected SDI input would not pass through to the SDI. Its rate, format, and specific timing characteristics would be used as a reference for the internally­generated video output. Note that bi-level or
tri-level analog timing reference signals are not supported. Only a HD-SDI or 3G-SDI signal can serve as a reference signal for the Model 5152.
Audio Embedding
The Model 5152 allows four stereo digital audio signals to be embedded into the SDI output signal. The eight channels of audio will always be embedded, whether or not an SDI source is connected to the module. Nine configuration choices allow flexibility as to where the digital audio inputs will be embedded into the SDI output signal. A range of applications can be supported by taking advantage of the module’s ability to embed into groups 1, 2, 3, or 4.
The four digital audio inputs are 75 ohms, unbalanced, and follow the AES3 standard. They are intended for use with broadcast­standard “24-bit, 48 kHz” digital audio signals. Advanced sample-rate-converter circuitry ensures excellent performance with signals that are asynchronous with each other and the Model 5152’s internal timing.
The Model 5152’s digital audio inputs are directly compatible with the digital audio output provided by the Studio Technologies’ Model 5110 Mic/Line Input Module. Up to four Model 5110 modules can be directly connected, supporting eight mic/line inputs.
A major Model 5152 feature is its ability to embed audio into the SDI output signal whether or not an SDI input signal is pres­ent. If a valid SDI signal is connected then the Model 5152 will embed audio data into that data stream. If an SDI signal is not connected embedding will continue but now will be associated with the custom image. In this way embedded-audio transport will always be supported.
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When audio is being embedded into an externally-connected SDI signal it will re­place any incoming embedded audio that’s already present. However, any embedded audio present on groups that are not being embedded by the Model 5152 will correctly “pass through” to the SDI output. This is important when SDI input signals that already include embedded audio, such as from portable ENG-type cameras, are con nected. Such devices typically embed two or four microphone audio channels into group 1, which need to pass through the Model 5152 without interference.
It’s important to note that when changing from an external SDI signal to the internal generator (or vice-versa) the SDI output, including embedded audio, will momentari­ly lose timing and some video and audio “glitches” may be present. For the intended Model 5152 applications this should not prove to be an issue but is worth mentioning.
GPI and GPO
active “high” or active “low”). This allows, for example, a green LED to light when
­ever a valid signal is connected to the selected SDI input, thus providing an “input good” indication. Alternately, a red LED could light when the selected SDI input is not active, providing an “input fail” indication.
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Installation

Integration of the Model 5152 into a select­ed application should prove quite simple, only connecting SDI input and output sig­nals, digital audio sources, as well as DC power is required. Some applications will also require connection to the module’s data bus, GPI, and GPO functions. The coaxial (BNC) input and output connec­tions are compatible with most HD-SDI and 3G-SDI signals. If the specific Model 5152 being installed also includes opti­cal support one or two single-mode fiber interconnections will be made. The fiber connections utilize miniature LC plugs.
Model 5152 modules with serial numbers 00251 and later offer a general-purpose input (GPI) and a general-purpose out­put (GPO) function. The GPI allows the connection of a switch or contact closure
Up to four AES3-compliant unbalanced digital audio signals can be connected by way of a 9-pin D-subminiature (DE-9) connector. Each of these four digital audio signals supports two channels of audio.
to control the on/off status of the Model 5152’s audio embedder function. Future versions of the Model 5152’s firmware may implement other GPI-controlled actions.
The DC power source is nominal 12 volts with an acceptable range of 10 to 18 volts. It’s possible that the module will be part of a local RS-485 data bus that’s associated
The GPO function provides an indication of the status of the selected SDI input. It’s intended that the GPO will be connected to an LED indicator. A configuration choice selects whether the GPO is active (+3.3 volts) when the selected SDI input is valid or active when the selected SDI input is invalid. (This can also be described as
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with a Studio Technologies’ Model 5190 Remote Access Module. If so, two ad­ditional wires are required to connect the module to the data bus. GPI and GPO con­nections are made using a 3-pin header. After all the connections have been com­pleted the module can then be secured into the designated mounting location.
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Coaxial (BNC) SDI Output
The Model 5152 provides an SDI output that utilizes a broadcast-standard BNC socket. This output is referred to as the co­axial (BNC) SDI output. Refer to Figure 2 for a detailed view of the connector’s loca­tion on the rear of the module. The coaxial (BNC) output, depending on operating conditions, will be either a SMPTE­compliant HD-SDI (1.485 Gb/s nominal) or a 3G-SDI (2.97 Gb/s nominal) signal. The exact format/rate combinations sup­ported by the Model 5152 are listed in the Specifications section of this guide.
Coaxial (BNC) SDI Input
An SDI source can be connected to the Model 5152 by way of a broadcast­standard BNC connector. This is referred to as the coaxial (BNC) SDI input. Re­fer to Figure 2 for a detailed view of the connector’s location on the rear of the module. The coaxial (BNC) input is com­patible with SMPTE-compliant HD (1.485
Gb/s nominal) and 3G (2.97 Gb/s nominal) SDI signals. It is not compatible with stan­dard definition SD-SDI (270 Mb/s nominal) signals. The exact format/rate combinations supported by the Model 5152 are listed in the Specifications section of this guide.
A configuration setting must be made for the coaxial (BNC) SDI input to be active. Refer to the Configuration section of this guide for details.
Optical SDI Output
This section applies only when the specific Model 5152 module being installed was con­figured at the factory to provide an optical output. A video SFP (small form-factor plug­gable) optical module is used to provide the optical SDI output. A range of SFP modules can be installed in the “cage” at the back of the Model 5152. These include transceiver modules that have both an optical output (transmitter) and an optical input (receiver), as well as output-only (transmitter) modules. The technical characteristics of the optical
Figure 2. Detailed rear view of the Model 5152 Video Generator/Audio Embedder Module showing the MCU and FPGA boards
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output will depend on the specific module installed. The most common transceiver or output-only SFP module used in the Model 5152 will have an FP (Fabry-Perot) laser emitting “light” at a wavelength of 1310 nanometers. Other modules can utilize a higher-performance DFB (distributed feed­back) laser that is manufactured to produce light at one of the 18 CWDM wavelengths. (For broadcast applications, the common first-utilized CWDM wavelengths are often 1490 and 1550 nanometers.)
An LC plug terminated on a single-mode optical fiber is used to mate with the SFP’s optical output. When referenced to the front of an SFP transceiver or output-only SFP module the optical output is located on the SFP module’s left side. To indicate the optical output port a graphic arrow icon pointing “out” may be present on the top of the module. Refer to Figure 2 for a detailed view. When terminating the LC plug with the socket on the SFP module be certain that the plastic plug’s locking tab is fully en
­gaged into the slot of the SFP module. This will help prevent the LC plug from becom­ing disconnected due to physical stress or vibration on the fiber. Also ensure that the end (“face”) of the plug’s ferrule has been cleaned using appropriate methods.
Note that as of the time this user guide was written the Model 5152 supports only single-mode optical cable. Contact Studio Technologies should support for multi-mode fiber be required.
The Model 5152 module should remain without power whenever its optical output has not been terminated. This ensures that the optical energy will not project into free space and possibly into the eyes of instal­lation personnel. The optical output power of video SFP modules selected by Studio
Technologies adheres to the class 1 laser standard. As such, they do not emit suf­ficient power to be considered hazardous. But best safety practices require that the optical output port and all unconnected fiber ends not be directly viewed.
No configuration setting is required to activate the optical output. It is always ac­tive and will contain the same SDI data as that found on the coaxial (BNC) output. As such there is no problem in simultaneously connecting to both the optical and coaxial (BNC) outputs.
Optical SDI Input
If supported by the specific Model 5152 module being installed, an HD- or 3G-SDI signal transported on a single-mode opti­cal fiber can be connected. For an input to be present a video SFP transceiver or a receive-only SFP module must have been installed in the SFP “cage” in the back of the unit. The optical receiver circuitry in an SFP module is “broadband” and doesn’t need to receive a specific wavelength of single­mode optical signal for correct operation. As long as the optical signal has a wavelength between 1250 and 1650 nanometers and meets the applicable SMPTE standards it will be recognized correctly.
A single-mode optical fiber terminated with an LC plug can be connected to the receive port on the SFP module. This port is on the right side when looking directly at the back of the SFP module. Typically there will be a graphic arrow icon pointing “in” on the top of the module. Refer to Figure 2 for details on the location of the SFP module. Ensure that the LC plug fully “mates” with the receive port and its tab is locked into the slot of the SFP module.
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A configuration setting must be appropri­ately made to enable the optical SDI input. There is no automatic switching between the optical and coaxial (BNC) SDI inputs. Only one of the two SDI inputs can be selected and active at a time. Refer to the Configuration section of this guide for details.
Digital Audio Inputs
Up to four unbalanced digital audio sourc­es can be connected to the Model 5152. Following SMPTE standards, they will be embedded into the externally-supplied or internally-generated SDI signal. The four serial digital audio sources represent eight audio channels, two per serial digital audio signal. The sources must comply with the AES3 standard for unbalanced digital au­dio signals. These have a characteristic impedance of 75 ohms and a nominal signal level of 1 volt peak-to-peak. This type of signal was previously referred to as being an AES3id digital audio signal.
The connected signals do not have to be synchronized with each other or with the associated SDI input and output signals. This is because each of the Model 5152’s digital audio input circuits has a sample­rate-conversion (SRC) function associated with it. Digital audio signals with a sample rate of 32 to 48 kHz and a bit depth of up to 24 are compatible. The nominal refer­ence signal level of the connected digital audio source can follow either the AES (–20 dBFS) or EBU (–18 dBFS) standard. This is because the embedding function simply takes the incoming digital audio “bits” and inserts them into the correct data locations in the SDI signal.
An interconnecting cable assembly must be prepared with a 9-pin male D-submin­iature plug (DE-9M) on the end intended for connection with the Model 5152. This cable will interface the digital audio signal sources with the 9-pin female “D-sub” (DE-9F) connector located on the back of the Model 5152. Refer to Figure 3 for detailed connection information.
It’s expected that four independent pieces of coaxial cable will be used to bring the unbalanced digital audio signals into the DE-9M plug, so using miniature coaxial ca­ble is highly recommended! The connector pin assignments were carefully selected to assist in making these “hot” and “shield” connections.
6 Input 1 (audio channels 1/2)
1 Shield 1
7 Input 2 (audio channels 3/4) 2 Shield 2
8 Input 3 (audio channels 5/6) 3 Shield 3
9 Input 4 (audio channels 7/8) 4 Shield 4
5 Not Used
Notes:
1) Connector type on Model 5152 is a 9-pin D-subminiature female (DE-9F). Installer must provide a 9-pin D-subminiature male (DE-9M). Connector uses 4-40 threaded inserts for locking with mating plug.
2) All inputs AES3 unbalanced digital audio; 75 ohm/1 Vpp (formerly AES3id).
3) Total of eight audio channels (four “stereo” pairs).
Figure 3. Digital Audio Input Connections
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