Model 5152 User Guide Issue 5, September 2013
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Video Generator/Audio Embedder
Model 5152
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Issue 5, September 2013 Model 5152 User Guide
Page 4 Studio Technologies, Inc.
Video Generator/Audio Embedder
Model 5152
Introduction
The Model 5152 Video Generator/Audio
Embedder Module is a unique device suited
for a variety of custom broadcast, postproduction, industrial, and corporate multimedia installations. As a member of the
5100-Series of modules, the Model 5152’s
compact size belies its powerful video and
audio feature set. At its most basic, the
Model 5152 provides the ability to embed up
to eight audio channels (four AES3 digital
audio “pairs”) into a SMPTE®-compliant
HD- or 3G-SDI video “stream.” Unlike most
stand-alone embedder products, Model
5152 embedding operation does not require
an external source of SDI to be connected.
Advanced circuitry within the Model 5152
supports the generation of a broadcaststandard high-definition SDI signal. And
rather than reproducing a fixed test pattern,
the Model 5152 has the capability to store
and output two custom video images. The
images, one for “720” and one for “1080,”
are based on bitmap (.bmp) files that can
be created using a personal computer’s
graphics program.
Module
that an SDI output signal is always sent to
equipment further along the signal chain.
The Model 5152’s video signal generation
capability can be extremely useful, serv
ing as both a “keep-alive” signal as well as
allowing a detailed graphics image to be
displayed for identification purposes. When
a valid HD- or 3G-SDI signal is connected
to the module’s input it will pass through,
unchanged, to the module’s SDI output.
Only when an input is not present will the
stored image be generated. The format
and rate of the stored image will match
that of the previously-connected SDI input
signal. This “learning” capability allows a
Model 5152 to automatically adapt to the
SDI format and rate utilized by a specific
facility or application.
An alternate operating mode can be selected, allowing the Model 5152 to serve
as a dedicated video signal generator. In
this mode an SDI signal connected to the
module will serve as an external timing
reference.
General Highlights
For convenience, the .bmp files are stored
in the module’s nonvolatile memory via a
standard USB flash drive. The appropriate
“720” or “1080” image is automatically connected to the SDI output whenever an SDI
Applications for the Model 5152 include
sports broadcasting booth packages,
“POV” (point-of-view) remote-controlled
camera systems, stadium audio/video
interface (I/O) locations, and government/
input signal is not present. This ensures
Figure 1. Model 5152 Video Generator/Audio Embedder Module front and rear views
Model 5152 User Guide Issue 5, September 2013
Studio Technologies, Inc. Page 5
Video Generator/Audio Embedder
Model 5152
Module
corporate facilities. The module’s performance is completely “pro” with video and
audio quality, reliability, and installation flexibility matching that of much larger-scale
equipment.
For operation the Model 5152 only requires
connection of a few signals. These consist
of SDI inputs and outputs, up to four unbalanced digital audio sources, an external
source of nominal 12 volts DC and, optionally, two wires associated with a local
RS-485 data bus. Some applications may
also utilize the general-purpose input (GPI)
and general-purpose output (GPO) functions (available only on modules with serial
numbers 00251 and later). Coaxial SDI
input and output support is standard. Opti
cal input and output support is optional. The
acceptable DC input voltage range is 10 to
18, allowing a variety of power sources to
be utilized.
The Model 5152 uses standard connectors
for fast, convenient interfacing. Coaxial SDI
input and output signals use BNC connectors. An optional video SFP fiber optic
module can be installed at the factory. The
module supports interconnection of singlemode optical fibers using LC plugs. Digital audio signals interface with the Model
5152 by way of a 9-pin D-subminiature
connector. The DC power input and data
bus connections use a 4-position, 0.1-inch
header. The GPI and GPO connections use
a 3-position, 0.1-inch header. Low-cost IDC
(insulation-displacement connector) mating
sockets allow simple interconnection with a
variety of wire gauges. Twelve status LEDs
offer users both performance confidence
and troubleshooting assistance.
The Model 5152 is compatible with the
Studio Technologies’ Model 5190 Remote
Access Module. This will allow remote
configuration, monitoring and control, via an
Ethernet connection, of key module operating and status parameters. A local RS-485
data bus allows up to 16 of the 5100-Series
modules to be connected to a Model 5190.
Several Model 5152 operating parameters
can be configured to meet the needs of
specific applications. A USB flash drive
along with several DIP switches, are used
to convey the configuration to the module.
A simple text file that reflects the desired
configuration is created and stored on the
USB flash drive. When inserted into the
appropriate socket on the Model 5152 the
file is read and stored. Updating the Model
5152’s firmware (embedded software) is
also possible using a USB flash drive loaded with factory-supplied files.
Model 5152 Video Generator/Audio Embedder Modules do not include a mounting
enclosure or chassis. They are intended
for mounting in custom 19-inch rack panels, equipment boxes, broadcast furniture,
“NEMA” I/O boxes, or other specialized
enclosures. It is expected that integration
firms will create applications that use Model
5152 modules as part of complete broadcast, production, corporate, and government
solutions. Sophisticated users will be able
to easily create “one-off” solutions to solve
unique challenges.
SDI Inputs and SDI Outputs
High-definition SMPTE-compatible SDI signals with data rates of 1.485 Gb/s nominal
(HD-SDI) and 2.97 Gb/s nominal (3G-SDI)
can be connected. Virtually all of the commonly-utilized “720” and “1080” formats are
supported. Standard-definition SDI signals
with a data rate of 270 Mb/s nominal (SDSDI) are not supported. It was felt that users
looking for advanced solutions such as
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Video Generator/Audio Embedder
Model 5152
Module
those provided by the Model 5152 will not
typically be working with SD-SDI signals.
But be assured that many HD-SDI and
3G-SDI formats and rates are supported,
allowing the Model 5152 to be appropriate
for worldwide use.
Coaxial (BNC) Support
Using standard BNC connectors, the Model
5152 supports one coaxial SDI input and
one coaxial SDI output.
Optical Fiber Support
Factory-implemented options allow the
Model 5152 to support SDI signals that
are transported using single-mode optical
fibers. Using video SFP modules a range
of optical input, output, and transceiver
capabilities can be supported. For a list
of available Model 5152 versions refer to
Appendix A.
The standard 1310 nanometer optical
transmit wavelength is available, as are the
more-esoteric CWDM wavelengths. A mod
ule that includes an optical SDI output will
always have its optical output active, transporting the same SDI data as that present
on the coaxial (BNC) output. When a Model
5152 has been provided with an optical SDI
input a configuration choice selects whether
it, or the coaxial (BNC) input, is active.
Video Generation Capability
During typical operation an HD- or 3G-SDI
signal is connected to the Model 5152’s selected SDI input. It’s then “passed through”
to the module’s SDI output(s) and on to the
next part of the signal chain. But what happens when the external SDI signal is not
present? That’s when the Model 5152’s internal SDI generator becomes active. When
a signal is not present on the selected SDI
input the module will generate a highdefinition (HD- or 3G-SDI) image that will
serve as a “slate,” ID, or “SDI-active” signal.
This SDI signal also allows the audio embedding function to remain active.
From the factory two bitmap (.bmp) image
files are stored in nonvolatile memory. One
file is used for generating the image for
1280 x 720 pixel formats and the other for
1920 x 1080 pixel formats. But alternate
bitmap image files can be created and
stored in the Model 5152. These alternate
images can supply site- or applicationspecific information useful to “downstream”
users. Using a personal-computer graphics program, such as Microsoft® Paint® or
Adobe® Photoshop®, generating custom
images and storing them in the appropriate
bitmap format is a simple matter.
A USB port, located on the Model 5152’s
front panel, allows direct connection of
a standard USB flash drive. If the Model
5152’s firmware (embedded software)
recognizes compatible FAT32 bitmap
(.bmp) files on the USB flash drive they
will be automatically loaded into nonvolatile memory. The USB flash drive can then
be removed with the custom images safely
stored within the Model 5152.
One subtle but important configurable
feature has been included for broadcast
applications which use the Model 5152’s
SDI output(s) “on-air.” When an SDI signal
is removed from the module’s selected SDI
input, the Model 5152 can be configured
to output a few seconds of solid-gray color
before the stored image appears. This will
help to ensure that technicians or operators will be visually “warned” that the module’s input signal has been lost and that
the stored image will soon be taking its
place. It’s hoped that the solid-gray video
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Video Generator/Audio Embedder
Model 5152
Module
image will be innocuous for on-air viewers
yet different enough to encourage operators
to switch the module’s output away from
being “on air.”
A unique feature of the Model 5152 is its
ability to automatically adapt to the format and rate of a connected SDI signal.
This allows the stored image to be output
at the same format and rate as that used
by the associated network, local facility,
or event. If, for example, a connected input is “1080i/59.94” then the Model 5152
will automatically detect and store that
information. From then on whenever an
SDI input signal is not present the internal
generator will output the stored image at
“1080i/59.94.” Changing the format and rate
of the generator only requires connection of
an SDI signal with the desired characteristics. (A minimum required connection time
helps to ensure that an accidental format/
rate change won’t occur.) However, there
may be situations where maintaining the
format and rate of the internally-generated
signal is important. To support this condition
one configuration choice allows the automatic format/rate selection function to be
disabled.
Video Generation with External
Reference
Some applications may benefit from the
Model 5152 serving as a full-time stand
alone video generator. A configuration
choice helps to support such applications
by using the selected SDI input only as a
timing reference. Unlike typical operation,
when selecting this operating mode a signal
connected to the selected SDI input would
not pass through to the SDI. Its rate, format,
and specific timing characteristics would
be used as a reference for the internallygenerated video output. Note that bi-level or
tri-level analog timing reference signals are
not supported. Only a HD-SDI or 3G-SDI
signal can serve as a reference signal for
the Model 5152.
Audio Embedding
The Model 5152 allows four stereo digital
audio signals to be embedded into the SDI
output signal. The eight channels of audio
will always be embedded, whether or not
an SDI source is connected to the module.
Nine configuration choices allow flexibility
as to where the digital audio inputs will be
embedded into the SDI output signal. A
range of applications can be supported by
taking advantage of the module’s ability to
embed into groups 1, 2, 3, or 4.
The four digital audio inputs are 75 ohms,
unbalanced, and follow the AES3 standard.
They are intended for use with broadcaststandard “24-bit, 48 kHz” digital audio
signals. Advanced sample-rate-converter
circuitry ensures excellent performance with
signals that are asynchronous with each
other and the Model 5152’s internal timing.
The Model 5152’s digital audio inputs are
directly compatible with the digital audio
output provided by the Studio Technologies’
Model 5110 Mic/Line Input Module. Up to
four Model 5110 modules can be directly
connected, supporting eight mic/line inputs.
A major Model 5152 feature is its ability
to embed audio into the SDI output signal
whether or not an SDI input signal is present. If a valid SDI signal is connected then
the Model 5152 will embed audio data into
that data stream. If an SDI signal is not
connected embedding will continue but now
will be associated with the custom image.
In this way embedded-audio transport will
always be supported.
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When audio is being embedded into an
externally-connected SDI signal it will replace any incoming embedded audio that’s
already present. However, any embedded
audio present on groups that are not being
embedded by the Model 5152 will correctly
“pass through” to the SDI output. This is
important when SDI input signals that
already include embedded audio, such as
from portable ENG-type cameras, are con
nected. Such devices typically embed two
or four microphone audio channels into
group 1, which need to pass through the
Model 5152 without interference.
It’s important to note that when changing
from an external SDI signal to the internal
generator (or vice-versa) the SDI output,
including embedded audio, will momentarily lose timing and some video and audio
“glitches” may be present. For the intended
Model 5152 applications this should
not prove to be an issue but is worth
mentioning.
GPI and GPO
active “high” or active “low”). This allows,
for example, a green LED to light when
ever a valid signal is connected to the
selected SDI input, thus providing an
“input good” indication. Alternately, a red
LED could light when the selected SDI
input is not active, providing an “input fail”
indication.
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Installation
Integration of the Model 5152 into a selected application should prove quite simple,
only connecting SDI input and output signals, digital audio sources, as well as
DC power is required. Some applications
will also require connection to the module’s
data bus, GPI, and GPO functions. The
coaxial (BNC) input and output connections are compatible with most HD-SDI
and 3G-SDI signals. If the specific Model
5152 being installed also includes optical support one or two single-mode fiber
interconnections will be made. The fiber
connections utilize miniature LC plugs.
Model 5152 modules with serial numbers
00251 and later offer a general-purpose
input (GPI) and a general-purpose output (GPO) function. The GPI allows the
connection of a switch or contact closure
Up to four AES3-compliant unbalanced
digital audio signals can be connected
by way of a 9-pin D-subminiature (DE-9)
connector. Each of these four digital audio
signals supports two channels of audio.
to control the on/off status of the Model
5152’s audio embedder function. Future
versions of the Model 5152’s firmware may
implement other GPI-controlled actions.
The DC power source is nominal 12 volts
with an acceptable range of 10 to 18 volts.
It’s possible that the module will be part of
a local RS-485 data bus that’s associated
The GPO function provides an indication
of the status of the selected SDI input. It’s
intended that the GPO will be connected
to an LED indicator. A configuration choice
selects whether the GPO is active (+3.3
volts) when the selected SDI input is valid
or active when the selected SDI input is
invalid. (This can also be described as
Model 5152 User Guide Issue 5, September 2013
Studio Technologies, Inc. Page 9
with a Studio Technologies’ Model 5190
Remote Access Module. If so, two additional wires are required to connect the
module to the data bus. GPI and GPO connections are made using a 3-pin header.
After all the connections have been completed the module can then be secured
into the designated mounting location.
Video Generator/Audio Embedder
Model 5152
Module
Coaxial (BNC) SDI Output
The Model 5152 provides an SDI output
that utilizes a broadcast-standard BNC
socket. This output is referred to as the coaxial (BNC) SDI output. Refer to Figure 2
for a detailed view of the connector’s location on the rear of the module. The coaxial
(BNC) output, depending on operating
conditions, will be either a SMPTEcompliant HD-SDI (1.485 Gb/s nominal)
or a 3G-SDI (2.97 Gb/s nominal) signal.
The exact format/rate combinations supported by the Model 5152 are listed in the
Specifications section of this guide.
Coaxial (BNC) SDI Input
An SDI source can be connected to
the Model 5152 by way of a broadcaststandard BNC connector. This is referred
to as the coaxial (BNC) SDI input. Refer to Figure 2 for a detailed view of the
connector’s location on the rear of the
module. The coaxial (BNC) input is compatible with SMPTE-compliant HD (1.485
Gb/s nominal) and 3G (2.97 Gb/s nominal)
SDI signals. It is not compatible with standard definition SD-SDI (270 Mb/s nominal)
signals. The exact format/rate combinations
supported by the Model 5152 are listed in
the Specifications section of this guide.
A configuration setting must be made for the
coaxial (BNC) SDI input to be active. Refer
to the Configuration section of this guide for
details.
Optical SDI Output
This section applies only when the specific
Model 5152 module being installed was configured at the factory to provide an optical
output. A video SFP (small form-factor pluggable) optical module is used to provide the
optical SDI output. A range of SFP modules
can be installed in the “cage” at the back of
the Model 5152. These include transceiver
modules that have both an optical output
(transmitter) and an optical input (receiver),
as well as output-only (transmitter) modules.
The technical characteristics of the optical
Figure 2. Detailed rear view of the Model 5152 Video Generator/Audio Embedder Module showing the
MCU and FPGA boards
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Module
output will depend on the specific module
installed. The most common transceiver or
output-only SFP module used in the Model
5152 will have an FP (Fabry-Perot) laser
emitting “light” at a wavelength of 1310
nanometers. Other modules can utilize a
higher-performance DFB (distributed feedback) laser that is manufactured to produce
light at one of the 18 CWDM wavelengths.
(For broadcast applications, the common
first-utilized CWDM wavelengths are often
1490 and 1550 nanometers.)
An LC plug terminated on a single-mode
optical fiber is used to mate with the SFP’s
optical output. When referenced to the
front of an SFP transceiver or output-only
SFP module the optical output is located
on the SFP module’s left side. To indicate
the optical output port a graphic arrow icon
pointing “out” may be present on the top of
the module. Refer to Figure 2 for a detailed
view. When terminating the LC plug with the
socket on the SFP module be certain that
the plastic plug’s locking tab is fully en
gaged into the slot of the SFP module. This
will help prevent the LC plug from becoming disconnected due to physical stress or
vibration on the fiber. Also ensure that the
end (“face”) of the plug’s ferrule has been
cleaned using appropriate methods.
Note that as of the time this user guide
was written the Model 5152 supports only
single-mode optical cable. Contact Studio
Technologies should support for multi-mode
fiber be required.
The Model 5152 module should remain
without power whenever its optical output
has not been terminated. This ensures that
the optical energy will not project into free
space and possibly into the eyes of installation personnel. The optical output power
of video SFP modules selected by Studio
Technologies adheres to the class 1 laser
standard. As such, they do not emit sufficient power to be considered hazardous.
But best safety practices require that the
optical output port and all unconnected fiber
ends not be directly viewed.
No configuration setting is required to
activate the optical output. It is always active and will contain the same SDI data as
that found on the coaxial (BNC) output. As
such there is no problem in simultaneously
connecting to both the optical and coaxial
(BNC) outputs.
Optical SDI Input
If supported by the specific Model 5152
module being installed, an HD- or 3G-SDI
signal transported on a single-mode optical fiber can be connected. For an input to
be present a video SFP transceiver or a
receive-only SFP module must have been
installed in the SFP “cage” in the back of the
unit. The optical receiver circuitry in an SFP
module is “broadband” and doesn’t need
to receive a specific wavelength of singlemode optical signal for correct operation. As
long as the optical signal has a wavelength
between 1250 and 1650 nanometers and
meets the applicable SMPTE standards it
will be recognized correctly.
A single-mode optical fiber terminated with
an LC plug can be connected to the receive
port on the SFP module. This port is on the
right side when looking directly at the back
of the SFP module. Typically there will be a
graphic arrow icon pointing “in” on the top of
the module. Refer to Figure 2 for details on
the location of the SFP module. Ensure that
the LC plug fully “mates” with the receive
port and its tab is locked into the slot of the
SFP module.
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Video Generator/Audio Embedder
Model 5152
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A configuration setting must be appropriately made to enable the optical SDI input.
There is no automatic switching between
the optical and coaxial (BNC) SDI inputs.
Only one of the two SDI inputs can be
selected and active at a time. Refer to
the Configuration section of this guide
for details.
Digital Audio Inputs
Up to four unbalanced digital audio sources can be connected to the Model 5152.
Following SMPTE standards, they will be
embedded into the externally-supplied or
internally-generated SDI signal. The four
serial digital audio sources represent eight
audio channels, two per serial digital audio
signal. The sources must comply with the
AES3 standard for unbalanced digital audio signals. These have a characteristic
impedance of 75 ohms and a nominal
signal level of 1 volt peak-to-peak. This
type of signal was previously referred to
as being an AES3id digital audio signal.
The connected signals do not have to be
synchronized with each other or with the
associated SDI input and output signals.
This is because each of the Model 5152’s
digital audio input circuits has a samplerate-conversion (SRC) function associated
with it. Digital audio signals with a sample
rate of 32 to 48 kHz and a bit depth of
up to 24 are compatible. The nominal reference signal level of the connected digital
audio source can follow either the AES
(–20 dBFS) or EBU (–18 dBFS) standard.
This is because the embedding function
simply takes the incoming digital audio
“bits” and inserts them into the correct
data locations in the SDI signal.
An interconnecting cable assembly must
be prepared with a 9-pin male D-subminiature plug (DE-9M) on the end intended
for connection with the Model 5152. This
cable will interface the digital audio signal
sources with the 9-pin female “D-sub”
(DE-9F) connector located on the back
of the Model 5152. Refer to Figure 3 for
detailed connection information.
It’s expected that four independent pieces
of coaxial cable will be used to bring the
unbalanced digital audio signals into the
DE-9M plug, so using miniature coaxial cable is highly recommended! The connector
pin assignments were carefully selected
to assist in making these “hot” and “shield”
connections.
6 Input 1 (audio channels 1/2)
1 Shield 1
7 Input 2 (audio channels 3/4)
2 Shield 2
8 Input 3 (audio channels 5/6)
3 Shield 3
9 Input 4 (audio channels 7/8)
4 Shield 4
5 Not Used
Notes:
1) Connector type on Model 5152 is a 9-pin
D-subminiature female (DE-9F). Installer must
provide a 9-pin D-subminiature male (DE-9M).
Connector uses 4-40 threaded inserts for
locking with mating plug.
2) All inputs AES3 unbalanced digital audio;
75 ohm/1 Vpp (formerly AES3id).
3) Total of eight audio channels (four “stereo”
pairs).
Figure 3. Digital Audio Input Connections
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As a final step, the cable assembly’s 9-pin
plug should be mated with the connector
on the Model 5152. The locking screws
on the ends of the plug should be securely
affixed to the “ears” of the connector. The
two threaded fasteners associated with the
“D-sub” use 4-40 threads.
DC Input and Data Bus
A 4-position header is used to connect DC
power and a local RS-485 serial data bus
to the Model 5152. Two pins on the mating
connector are used to connect a source of
nominal 12 volts DC. The acceptable range
is 10 to 18 volts DC with a maximum cur
rent of 400 milliamperes at 12 volts DC. For
remote control operation two pins on the
mating connector will implement the data
bus connection from a Studio Technologies’
Model 5190 Remote Access Module.
The mating connector is compatible with
the AMP MTA-100 series of IDC recepta
cles. For 22 AWG wire the closed-end-style
receptacle is AMP 3-643813-4; the feedthrough-style receptacle, used for busing
connections, is AMP 3-644540-4. The body
color for both receptacles is red, following
the convention of the MTA-100 series for
compatibility with 22 AWG wire. Refer to
Appendix B of this guide for additional
connector details.
1. – DC (Common)
2. + DC (10-18 volts)
+ Data (RS-485)
3.
4. – Data (RS-485)
Figure 4. DC Input and Data Bus Connections
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GPI and GPO
This section applies only to Model 5152
modules with serial numbers 00251 and
later.
A 3-position header is used to connect with
the Model 5152’s GPI (general-purpose
input) and GPO (general-purpose output)
functions. Pin 1 is used by both the GPI and
GPO, pin 2 is used by the GPI, and pin 3 by
the GPO. The mating connector is compatible with the AMP MTA-100 series of IDC
receptacles. For 22 AWG wire the closedend-style receptacle is AMP 3-643813-3;
the feed-through-style receptacle, used for
busing connections, is AMP 3-644540-3.
The body color for both receptacles is red,
following the convention of the MTA-100
series for compatibility with 22 AWG wire.
Refer to Appendix B of this guide for additional connector details.
Pins 1 and 2 should be connected to the
switch or relay contact designated to control the GPI. Electrically the GPI (pin 2) is
a logic input that is “pulled up” to 3.3 volts
DC by way of a 5 k (5000) ohm resistor. It
operates in a “logic low” manner requiring
that the switch or contact closure carry a
little less than 1 milliamperes (0.66 mA) to
activate it. While the GPI circuitry is protected from over-current and static (ESD)
discharge, care should be taken to prevent
nasty signals from reaching it. The input
is active only when held in the low state; it
can’t be configured to change state (“latch”)
in response to a momentary closure.
Pins 1 and 3 are used by the GPO. Pin 1 is
common to the GPO, GPI, and the Model
5152’s circuitry. Pin 3 is 3.3 volts DC, current limited by a series resistance of 150
ohms. The GPO is intended to directly power an LED indicator. Typical LEDs have a
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1. Common
2. GPI (general-purpose input)
GPO (general-purpose output)
3.
Figure 5. GPI and GPO Connections
drop of about 2 volts when active. This will
result in a GPO output current of approximately 9 milliamperes. This LED current
will be perfectively satisfactory in many
applications but many contemporary LEDs
can function effectively with less current.
Adding additional series resistance can reduce the output current. For example, adding 100 ohms in series with the GPO will
reduce the current through a typical LED
to about 5 milliamperes. Note that shorting
pin 3 to pin 1 when the GPO is active will
result in a current flow of approximately 22
milliamperes. While this situation is not recommended it won’t lead to any damage to
the Model 5152’s circuitry.
Configuration
The manner in which a specific Model
5152 operates depends on how it has
been configured. One configuration parameter, RS-485 Address, is set in hardware
using four DIP switches. The other Model
5152 operating parameters can be set
either by way of menu pages associated
with a Model 5190 Remote Access Module
or by way of a simple text file that is stored
on a USB flash drive. (The file will automatically load when the USB flash drive is
inserted into the Model 5152.) To assist in
the configuration process an information
file, STATUS.TXT, is automatically created
by the Model 5152 and stored on the same
USB flash drive.
Note that there are a number of unused
DIP switches. One is located on the MCU
board and five are located on the FPGA
board. These switches are reserved for
future use.
Mounting
The Model 5152 is intended for mounting in an installation-specific enclosure or
rack panel. Refer to Appendix C at the end
of this guide for details on the required
mounting opening and screw locations.
Please contact the factory to discuss
mounting options.
A data bus address must be configured
for applications that implement remote
control of Model 5152 functions. While up
to 16 Model 5100-Series modules can
“share” the RS-485 data bus, each module
must have a unique address. Selecting the
device’s address involves setting four configuration switches on the MCU board. The
switches are a “piano key” type with their
up position being defined as off and their
down position defined as on.
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Video Generator/Audio Embedder
Model 5152
Module
Figure 7. RS-485 Address Settings
Configuring Everything Else
Many other Model 5152 operating parameters can be configured using the Model
5190 Remote Access Module or by way of
a text file. Details on how to use the Model
5190’s menu pages are covered in other
documentation. Understanding how to create and use a configuration text file will be
covered in this guide.
An initial overview of the configuration
choices is provided in the following paragraphs. Following these paragraphs are
details on how to determine a module’s
current configuration and how to revise
parameters as required.
SDI Input Select
support the coaxial (BNC) input. The opti
cal input is an option and may or may not
be present on the specific module you are
configuring. Configuring this function can
be performed using the Model 5190
Remote Access Module or by way of a
text file stored on a USB flash drive.
SDI Output Image Format/Rate Mode
One setting is used to configure how the
format and rate of the internal SDI genera
tor is selected. (The internal SDI generator
creates the short-duration solid-gray video
image and plays back the stored “720”
and “1080” images.) In the Auto mode the
format and rate will automatically “follow”
that of a connected SDI input. This allows
the Model 5152 to automatically “learn” the
specific format and rate used by a broadcast facility or live event. In the Locked
mode the format and rate of the internal
SDI generator will be “locked” so that it will
not change. Configuring this mode can be
performed using the Model 5190 Remote
Access Module or by way of a text file
stored on a USB flash drive.
Delay Before Stored Image
The Model 5152 can output a solid-gray
video image prior to the stored image
being generated. This is provided as an
innocuous indication to downstream equip
ment that a loss of SDI has occurred. The
solid-gray image can be selected to be
present for a fixed duration of one to seven
seconds. It can also be disabled allowing
the stored image to be output as soon as a
loss of an input SDI signal is detected.
-
The Model 5152 is capable of having its
Moving Image Overlay
SDI input in the form of a coaxial signal
(BNC connector) or an optical signal (SFP
module). All versions of the Model 5152
A “moving” graphic image can be overlaid
onto the stored “720” and “1080” images
when either one is being output by the
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Studio Technologies, Inc. Page 15
Video Generator/Audio Embedder
Model 5152
Module
Model 5152. The image is a red-colored
box that slowly moves around the screen.
This simple icon provides an indication
to personnel located downstream of the
Model 5152 that the SDI signal is active.
This can be important to ensure that a
distinction can be made between an active
image and an image that’s the result of the
last valid frame being held and displayed
by a piece of equipment even though its
SDI input is no longer present.
When the function is off the stored images
(“720” and “1080”) will be displayed without the moving image being added. When
the function is on the moving image will be
added. Configuring this mode can be performed using the Model 5190 Remote
Access Module or by way of a text file
stored on a USB flash drive.
SDI Input as Timing Reference
In most applications it’s desired that a
signal connected to the selected SDI input
will automatically be routed to the SDI
output(s). But in special cases the Model
5152 may be used as a full-time video
generator. In this latter case the ability
to connect an external timing reference
would be desirable. This would allow the
SDI output(s) to be “locked” to a master or
“house” timing signal. An operating mode
selection allows an HD- or 3G-SDI signal
to serve as a timing reference.
When the SDI Mode is set for Normal
a signal connected to the Model 5152’s
selected SDI input will pass through to the
SDI output(s). When SDI Mode is set for
RefOnly the timing, rate, and format of the
input SDI signal will impact the internallygenerated video image output. The video
information associated with the input signal
will not be routed to the SDI output(s).
Configuring this mode can be performed
using the Model 5190 Remote Access
Module or by way of a text file stored on a
USB flash drive.
Audio Embedding
One of the strengths of the Model 5152 is
its ability to select which of the four digital
audio inputs will be active and where their
signals will be embedded into the SDI
output “stream.” Nine choices allow a wide
range of embedding choices.
Four of the embedding choices are provided for applications that need to use just
two of the Model 5152’s four digital audio
inputs. Digital audio inputs 1 and 2 (which
are associated with four channels of audio)
can be embedded into SDI groups 1, 2,
3, or 4. When one of these four choices is
selected digital audio inputs 3 and 4 are
not used and are effectively disabled.
Another four choices allow all four of the
Model 5152’s digital audio inputs (eight
audio channels) to be embedded. The
choices allow digital audio inputs 1 and
2 to be embedded into groups 1, 2, or 3
while digital audio inputs 3 and 4 are
embedded into groups 2, 3, or 4.
A final choice allows the embedding process to be completely disabled. This is
provided primarily for use during troubleshooting but may also find value when
supporting special applications. When
embedding by the Model 5152 is disabled
any embedded audio groups that are present on the connected SDI input will pass
unaltered through the module.
GPI – General-Purpose Input
Depending on the hardware version of the
specific Model 5152 module there may be
a GPI function available. The GPI (general-
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Video Generator/Audio Embedder
Model 5152
Module
purpose input) will allow connection of an
external switch or contact closure. This will
then control the on/off status of the Model
5152’s embedder function. Configuring this
function can be performed using the Model
5190 Remote Access Module or by way of a
text file stored on a USB flash drive.
GPO – General-Purpose Output
Depending on the hardware version of a
specific Model 5152 module there may be
a GPO function available. The GPO (gen
eral-purpose output) can be configured to
provide a signal corresponding to the status
of one of several Model 5152 functions. The
GPO can be configured to be either active
high or active low when the module’s selected SDI input is correctly “locked” to the
incoming SDI signal. The GPO can also be
configured to be active high or active low
when the embedder function is active. Configuring this function can be performed using
the Model 5190 Remote Access Module or
by way of a text file stored on a USB flash
drive.
Viewing Module Details
Each time a Model 5152 detects that a USB
flash drive has been connected a text file
will be created and stored. The file, named
STATUS.TXT, will be stored in a folder
named M5152 which is one level below the
root of the USB flash drive. If the folder is
not already present it will be created. If a
STATUS.TXT file is already present a new
one will automatically be written over it.
The Model 5152 does not have a method
of accessing the current date or time, i.e.,
no real-time clock. This limitation requires
that a fixed file creation date be used and
12/31/1979 was selected. However, the
time stamp continues to advance in real
time until a power cycle occurs.
The text contained in the STATUS.TXT
file is organized into three sections. The
following paragraphs provide a detailed
explanation. Refer to Figure 8 for a display
of a sample file.
STATUS.TXT File – [SYSTEM INFO]
The [SYSTEM INFO] section of the
STATUS.TXT file provides general information about this specific Model 5152 module.
An associated Model 5190 Remote Access
Module can be used to directly view firmware (embedded software), hardware, and
configuration details about a Model 5152
module. In addition, the Model 5152 incorpo-
PRODUCT= identifies the module’s product
type. For the Model 5152 it will be listed as
M5152. This information is provided as a
confirmation for situations where multiple
STATUS.TXT files are being examined.
rates a unique standalone method of providing these details. This is accomplished by
the module creating a simple text file which
is stored on a USB flash drive. This file can
then be easily viewed using a personal
computer. Information provided in the file includes firmware version numbers, hardware
serial number, and configuration settings.
SERNUM= identifies the factory-assigned
serial number of this specific module. It will
typically be in the form of a 5-digit base-10
number. If for some reason a serial number
has not been factory assigned no number
will display and the field will be blank
(empty).
The information provided in the text file can
provide assistance when configuring, using,
and troubleshooting Model 5152 modules.
Model 5152 User Guide Issue 5, September 2013
Studio Technologies, Inc. Page 17
ADDRESS= identifies the RS-485 data bus
address of this specific module. The range
is 1 through 16. This address is configured
using four DIP switches located on the MCU
board.
The [CONFIGURATION] section of the
STATUS.TXT file provides details on how the
module is actually functioning at the time the
file was created.
SDIINPUT= identifies which physical SDI
input on the module has been selected.
BNC indicates that the Coaxial (BNC) SDI
Input has been selected. SFP indicates that
the optical SDI input has been selected.
FORMAT= identifies which SDI Output Image
Format/Rate Mode has been selected. AUTO
indicates that the Auto Select (Follows Input)
mode has been selected. LOCKED indicates
that the Locked (Does Not Follow Input) setting has been selected.
IMGDELAY= identifies the interval selected
for the delay before the stored image is output. The range is 0 to 7 seconds. A setting
of 0 indicates that there will be no delay.
During the delay period the Model 5152 will
output a video image with a solid-gray color.
MCUVER= identifies the version of the
microcontroller (MCU) firmware (embedded
software) that’s loaded into and operating
in this specific module’s MCU board. The
microcontroller is the overall “boss” of the
MOTION= identifies the status of the Moving
Image Overlay function. OFF indicates that
the Moving Image Overlay function is
not active. ON indicates that the Moving
Image Overlay function is active.
Model 5152, doing pretty much everything
but the SDI-related tasks.
SDIMODE= identifies which SDI Mode has
been selected. NORMAL indicates that a
FPGAVER= identifies the version of the logic
chip (FPGA) firmware (embedded software)
that’s loaded into and operating in this spe
cific module’s FPGA board. The FPGA creates the video images, processes the SDI
signals, and handles the audio embedding.
Issue 5, September 2013 Model 5152 User Guide
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valid SDI signal connected to the selected
SDI input will pass through to the module’s
SDI output(s). REFONLY indicates that the
selected SDI input will serve only as a timing
reference signal. The internally-generated image will always be sent to the SDI output(s).
Video Generator/Audio Embedder
Model 5152
Module
EMBED= identifies how audio signals connected to the Model 5152 are being embedded into the SDI output signal. The first
digit represents what happens to the audio
associated with digital audio inputs 1 and 2.
The second digit represents what happens
to the audio associated with digital audio
inputs 3 and 4. Each digit can be either
N, 1, 2, 3, or 4, with N representing no
embedding and the numerical digits representing an SDI group number.
GPI= identifies how the GPI (generalpurpose input) function has been configured. NA indicates that the hardware version of this specific Model 5152 module
does not support the GPI function (applies
to modules with serial numbers 00250 or
less). DISABLED indicates that the function is present in hardware but is not active.
EMBEDOFF indicates that the GPI will
control the on/off status of the Model 5152’s
embedder function.
GPO= identifies how the GPO (generalpurpose output) function has been configured. NA indicates that the hardware version of this specific Model 5152 module
does not support the GPO function (applies
to modules with serial numbers 00250 or
less). DISABLED indicates that the function is present in hardware but is not active.
SDIVALID
indicates that the GPO will be
high when a valid SDI signal is connected
to the selected SDI input (coaxial (BNC) or
optical). SDINOTVALID indicates that the
GPO will be high when a valid SDI signal
is not connected to the selected SDI input
(coaxial (BNC) or optical); the GPO will be
low when a valid SDI signal is connected.
EMBEDON indicates that the GPO will be
high when the embedder function is enabled. EMBEDOFF indicates that the GPO
will be high when the embedder function is
not enabled; the GPO will be low when the
embedder function is enabled.
STATUS.TXT File – [OPTIONS]
The [OPTIONS] section of the STATUS.TXT
file is provided as a guide when creating
a configuration file (CONFIG.TXT) which
will set the module’s configuration. This
information is provided in the STATUS.TXT
file only as a reference and doesn’t play
an active part in module configuration or
operation.
SDIINPUT= selects which physical SDI
input on the module will be active. BNC
selects the coaxial (BNC) SDI input to be
active. SFP selects the optical SDI input
to be active.
FORMAT= selects the SDI Output Image
Format/Rate Mode. AUTO selects the Auto
Select (Follows Input) mode. LOCKED
selects the Locked (Does Not Follow Input)
mode.
IMGDELAY= selects the interval for the
delay before the stored image is output.
The range is 0 to 7 seconds. A setting of 0
selects no delay. During the delay period
the Model 5152 will output a video image
with a solid-gray color.
MOTION= selects the Moving Image Overlay function. OFF disables the Moving
Image Overlay function. ON enables the
Moving Image Overlay function.
SDIMODE= selects the SDI Mode function.
NORMAL selects that a valid SDI signal
connected to the selected SDI input will
pass through to the module’s SDI output(s).
REFONLY
selects that the selected SDI
input will serve only as a timing reference
signal. In this latter mode, the internallygenerated image will always be sent to the
SDI output(s).
Model 5152 User Guide Issue 5, September 2013
Studio Technologies, Inc. Page 19
Video Generator/Audio Embedder
Model 5152
Module
EMBED= selects how audio signals connected to the Model 5152’s digital audio
inputs are to be embedded into the SDI
output signal. The first digit represents what
is to happen to the audio associated with
digital audio inputs 1 and 2. The second
digit represents what is to happen to the
audio associated with digital audio inputs
3 and 4. Each digit can be either N, 1, 2,
3, or 4. The digit N indicates that the digital
audio inputs are not to be embedded. The
numbers
1, 2, 3, and 4 represent the SDI
group that the digital audio inputs are to be
embedded into. The [CONFIGURATION]
section of Figure 8 shows
EMBED=12
which indicates that digital audio inputs 1
and 2 are being embedded into SDI group
1 and digital audio inputs 3 and 4 are being
embedded into SDI group 2.
GPI= selects the GPI (general-purpose
input) function. DISABLED selects that the
function is not active. EMBEDOFF selects
that the GPI will control the on/off status of
the Model 5152’s embedder function. Note
that if the hardware version of this specific
Model 5152 does not support the GPI function (modules with serial numbers 00250
or less) this text line will not appear.
GPO= selects operation of the GPO
(general-purpose output) function. Five
choices are available.
DISABLED selects
the GPO function to be inactive. It will
remain logic low and not change state.
SDIVALID
selects that the GPO will be
high when a valid SDI signal is connected
to the selected SDI input (coaxial (BNC)
or optical). SDINOTVALID selects that the
GPO will be high when a valid SDI signal
is not connected to the selected SDI input
(coaxial (BNC) or optical); the GPO will be
low when a valid SDI signal is connected.
EMBEDON selects that the GPO will be
high when the embedder function is active.
EMBEDOFF selects that the GPO will be
high when the embedder function is not
active; the GPO will be low when the embedder is active. Note that if the hardware
version of this specific Model 5152 does
not support the GPO function (modules
with serial numbers 00250 or less) this text
line will not appear.
Configuration Text File
A text file can be created to specify how a
Model 5152 should be configured. Saved
on a USB flash drive, the file must have
a name of CONFIG.TXT and be stored
in a folder directly under the root with a
name of M5152. When the USB flash drive
is plugged into a Model 5152 the file will
automatically be read and the configuration stored. Immediately after the file is
read the STATUS.TXT file will be written to
the M5152 folder. The contents of this file
will reflect the configuration that’s present after the contents of the CONFIG.TXT
have been read. This will provide immediate feedback that the desired configuration
has be implemented.
The following paragraphs detail the configuration choices. Refer to the Figure 9
for a sample file. This information is also
shown in the [OPTIONS] section of the
STATUS.TXT file, described previously
in this guide.
The text lines that follow the [CONFIGURATION] heading should remain in the
same order as shown in the example. (But
technically they are not required to do so.)
All configuration items are not required to
be present but for clarity it’s recommended
that they are. The text is case sensitive and
must follow the example.
Issue 5, September 2013 Model 5152 User Guide
Page 20 Studio Technologies, Inc.
input on the module will be active. There
are two choices.
BNC selects the coaxial
(BNC) SDI input to be active. SFP selects
the optical SDI input to be active.
FORMAT= selects the SDI Output Image
Format/Rate Mode. There are two choices.
AUTO selects the Auto Select (Follows
Input) mode. LOCKED selects the Locked
(Does Not Follow Input) mode.
IMGDELAY= selects the interval for the
delay before the stored image is output.
The range is 0 to 7 seconds. A setting of
0 selects no delay. During the delay period
the Model 5152 will output a video image
with a solid-gray color.
MOTION= selects the status of the Moving Image Overlay function. There are two
choices.
OFF disables the Moving Image
Overlay function. ON enables the Moving
Image Overlay function.
SDIMODE= selects the status of the SDI
Mode function. There are two choices.
NORMAL selects that a valid SDI signal connected to the selected SDI input
will pass through to the module’s SDI
output(s). REFONLY selects that the SDI
input will serve only as a timing reference
signal. The internally-generated image will
always be sent to the SDI output(s).
EMBED= configures how audio signals
connected to the Model 5152’s digital
audio inputs are to be embedded into the
SDI output signal. The first digit represents
what is to happen to the audio associated with digital audio inputs 1 and 2. The
second digit represents what is to happen
to the audio associated with digital audio
inputs 3 and 4. The digit N indicates that
the digital audio inputs are not to be
embedded. The numbers 1, 2, 3, and 4
represent the SDI group that the digital
audio inputs are to be embedded into.
Figure 9 shows EMBED=34 which indicates that digital audio inputs 1 and 2 are
to be embedded into SDI group 3 and
digital audio inputs 3 and 4 are to be embedded into SDI group 4. Another example
would be EMBED=2N which would specify
that digital audio inputs 1 and 2 are to be
embedded into SDI group 2 while digital
audio inputs 3 and 4 are not to be embedded (inactive).
A special configuration selection is
EMBED=NN. This configures the Model
5152 to not embed any audio signals. In
this situation any embedded audio associated with the connected SDI input will
pass through the module. While this configuration will typically not be used it can
prove to be useful in certain situations. For
example, it can be used during trouble
shooting, disabling the Model 5152’s embedding function and allowing an SDI input
to pass through the module completely
unchanged. Test signals can be confirmed
as passing through the module correctly
and terminating on a downstream piece of
equipment. Turning off embedding can also
be useful when, in a special application, all
the audio groups associated with an SDI
input need to remain embedded and pass
through to the Model 5152’s SDI output.
Model 5152 User Guide Issue 5, September 2013
Studio Technologies, Inc. Page 21
Video Generator/Audio Embedder
GPI= selects the status of the GPI (general-purpose input) function. DISABLED
selects that the function is not active.
EMBEDOFF selects that the GPI can be
used to control the on/off status of the
Model 5152’s embedder function. The
function is active low. When the GPI is not
pulled low (switch or contact closure open
(not shorted)) the embedder function is active. When the GPI is low (switch or contact
closure closed (shorted)) the embedder
function is disabled. (Of course, if embedding has been disabled in the configuration
(EMBED=NN), the GPI function would not
impact embedder operation.) Note that if
the hardware version of this specific Model
5152 does not support the GPI function
this text line can be part of the file but will
not be recognized.
GPO= selects the status of the GPO (general-purpose output) function. Five choices
are available. DISABLED selects the
GPO function to be inactive. It will remain
logic low and not change state. SDIVALID
selects that the GPO will be high when a
valid SDI signal is connected to the selected SDI input (coaxial (BNC) or optical).
SDINOTVALID selects that the GPO will
be high when a valid SDI signal is not
connected to the selected SDI input (coaxial (BNC) or optical); the GPO will be
low when a valid SDI signal is connected.
EMBEDON selects that the GPO will be
high when the embedder function is active.
EMBEDOFF selects that the GPO will be
high when the embedder function is not
active; the GPO will be low when the embedder is active. Note that if the hardware
version of this specific Model 5152 does
not support the GPO function this text
line can be part of the file but will not be
recognized.
Model 5152
Module
Operation
Power Up
Upon 12 volt DC power being applied to
the Model 5152 the twelve front-panel
LEDs will perform a “walk-through” test,
with each LED lighting briefly in sequence.
Then the LEDs will light in patterns that
represent the version numbers of the
firmware (embedded software) files that
are loaded into the module. Upon completion, the Power LED will light continuously.
For normal operation to commence, prior
to powering up the module ensure that
a USB flash drive is not plugged into the
USB port on the front panel.
LED Indicators
A brief discussion of the Model 5152’s status LEDs will be covered in this section.
Front-Panel LEDs
As previously discussed, upon power up
the twelve front-panel LEDs will light in a
short sequence as an initialization test.
Afterwards they are used to display the
version number of the installed MCU and
FPGA firmware. Refer to the Technical
Notes section of this guide for details. Fol
lowing the power-up sequence, the Power
LED will light and remain lit.
The USB Activity LED will not light during
normal Model 5152 operation. It will be lit
continuously or in a pattern when a USB
flash drive is plugged into the USB port
on the front panel and file transfer activity is taking place. Details on how the LED
functions when the USB port is active are
covered in the Technical Notes section of
this guide.
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Video Generator/Audio Embedder
Model 5152
Module
The SDI Input LED lights whenever a valid
SDI signal is connected to the coaxial
(BNC) or optical SDI input. (A configuration
choice selects whether the coaxial (BNC)
SDI input or optical SDI input is active.)
The Data LED will light whenever data activity is taking place over the local RS-485
signal bus that is used to link the Model
5152 to a Studio Technologies’ Model 5190
Remote Access Module. The LED will flash
on and off each time data associated with
this specific Model 5152 is present. Not all
applications will include a connection to
the data bus so it’s certainly possible that
the Data LED may never flash except during module power up.
The eight LEDs associated with the digital
audio inputs will light whenever signal is
present on their associated audio channels
and embedding of these signals into the
SDI signal is taking place. Details regarding the functioning of these LEDs are
included later on in this section.
FPGA Board LEDs
Three LEDs are located on the back edge
of the FPGA printed circuit board and
serve as factory- and field-diagnostic aids.
Upon Model 5152 power up each LED will
light for several brief durations with no spe
cific meaning associated with them. Then
the FPGA Status LED, located adjacent
to the DIP switches, will light and remain
lit. This indicates that the FPGA and MCU
boards are correctly communicating.
The LED located adjacent to the coaxial
SDI input’s BNC connector will light whenever that input has been configured to be
active and a valid SDI signal is connected.
It will not light if a valid SDI signal is connected but the SDI input configuration is
not set to activate the coaxial (BNC) input.
The LED located adjacent to the “cage”
that holds the SFP module will light if the
optical SDI input has been selected and a
valid SDI optical signal is connected. It will
not light if a valid optical signal is connected but the SDI input configuration is not
set to activate the optical input.
A fourth LED is located near the front of
the FPGA board. Called the FPGA Done
LED, it lights whenever the logic device
(FPGA) has loaded its firmware and is operating normally. This LED is provided only
for factory troubleshooting use.
Initial SDI Output
After the power-up sequence has been
completed the module’s SDI output will
become active. (This will be both the coaxial (BNC) output and, if present, the optical
SDI output.) If a valid signal is connected
to the selected SDI input it will be routed to
the SDI output. If a signal is not connected
to the selected SDI input the internal SDI
generator will supply a signal to the SDI
output. In the latter case, what occurs after
the Model 5152’s power-up sequence has
taken place (taking about seven seconds)
depends on the module’s configuration.
A solid-gray image may be output for up
-
to seven seconds followed by the stored
“720” or “1080” image. Or, if the solid-gray
image has been disabled the stored image
will immediately be present.
SDI Input and SDI Output
Depending on the exact Model 5152 version that has been installed and how it was
configured an SDI signal can be connected
to the coaxial (BNC) input or the optical
input. When a signal that’s compatible with
the Model 5152 has been connected the
front-panel SDI Input LED will light. This
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Studio Technologies, Inc. Page 23
Video Generator/Audio Embedder
Model 5152
Module
indicates that the signal is being routed to
the SDI output and the internal SDI generator is not active. SDI signals that comply
with most HD (1.485 Gb/s nominal) and
3G (2.97 Gb/s nominal) standards are
compatible. Refer to the Specifications section of this guide for a list of the supported
standards.
The Model 5152 always provides an active SDI signal on the coaxial (BNC) output.
Some Model 5152 versions also provide an
optical output. This is accomplished at the
factory by installing one of a variety of available SFP optical modules in the back-panel
SFP “cage.” If an optical output is present it
will always be active and provide an identical copy to the signal present on the coaxial
(BNC) output.
If a valid SDI signal is not connected to the
selected SDI input the stored image will be
present on the coaxial (BNC) output and, if
present, optical output. Depending on the
stored format and rate values, the output
will be either a 1280 x 720 pixel (“720”) or
1920 x 1080 pixel (“1080”) fixed image.
Stored Images
When a valid signal is not connected to the
selected SDI input, the module generates
one of two fixed images. The two images,
one “720” and one “1080,” are stored in
nonvolatile memory within the Model 5152.
From the factory two images are pre-loaded. The two are quite different from one
another with each having a unique photo
background and overlaid text. The overlaid
text provides support details on how alternate custom images can be created.
It’s expected that these pre-loaded images
will be replaced with application-specific
images. They can be easily created and
what they consist of is limited only by one’s
imagination. Refer to the Technical Notes
section of this guide for details.
Transitions between External
and Internal SDI Signals
This paragraph applies when the Model
5152 has been configured for normal SDI
input mode. Whenever a valid SDI signal
is connected to the selected Model 5152
input it will immediately be routed to the
coaxial (BNC) and, if present, optical SDI
outputs. The situation is a little different
when a valid signal that’s been connected
to the selected SDI input is subsequently
removed. When the Model 5152 detects
that an SDI input signal is no longer present the SDI output may switch to an image with a solid-gray color. Depending on
the module’s configuration this color may
remain active for up to seven seconds. This
solid-gray image provides a benign warning to users that the normal SDI source is
no longer present.
During this time period it’s expected that
any on-air use of the Model 5152’s output
can be terminated without alerting viewers
that anything is amiss. This solid-gray image can also be helpful as a marker when
editing recorded video. After the configured
interval has elapsed the internal generator
will output either the “720” or “1080” stored
image.
It’s also possible that the Model 5152 has
been configured to not output the solidgray video signal. In this case, when the
module detects that an SDI signal is no
longer present on the SDI input, the SDI
output will directly switch to the stored
image.
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It’s important to note that the Model 5152
does not perform a smooth transition when
switching between an external SDI source
and the internally-generated video signals.
The same holds true when the internal
color or image generator is active and then
a valid source is connected to the selected
SDI input. The SDI output does not stay
“locked” during the transition as the circuitry in the Model 5152 was not designed to
that level of sophistication. This shouldn’t
cause an operational issue as the Model
5152 was not designed to be “on air”
during those transitions; the changeover
process is not seamless by design. One
can assume that up to two seconds of
interruption will occur during transitions but
typically it will be considerably shorter.
Full-Time Video Generation
A configuration selection allows the Model
5152 to act as a full-time video generator.
In this case the selected SDI input will only
be used as an external timing reference.
The front-panel SDI Input LED will light
whenever a valid signal is connected to
the selected SDI input. But the SDI input
source will only serve as a timing refer
ence. Its video and related data (e.g., embedded audio) will not pass through to the
SDI output(s). The stored video image will
always be present on the SDI output(s).
Output Format and Rate
When a valid signal is connected to the
selected SDI input it will be routed to the
SDI output at the identical format and rate
of the source. When the SDI input is no
longer present the internally-generated
signal will become active and be routed to
the SDI output. The format and rate of the
internally-generated SDI signal will depend
on parameters that are stored within the
Model 5152. Whether these parameters
can change depends on the configuration
of the module’s SDI output image format/
rate mode. Typically, the mode will be set
for Auto Select which allows the Model
5152 to revise its parameters by following
the format and rate of the connected SDI
signal. This ensures that the Model 5152
can generate an SDI signal that matches
the requirements of a facility or event.
For the module to “learn” a new format
and rate simply requires the momentary
connection of an SDI signal that has the
desired format and rate. As long as the
signal is present on the selected SDI input
for a minimum of five seconds the Model
5152 will store the “new” format and rate
parameters in nonvolatile memory. The
module will then use those parameters
whenever the internal generator is active.
The only caveat for the module to “learn” a
new format/rate combination is that it must
be a compatible combination. Refer to the
Specifications section of this guide for a
complete list.
There are some applications that will benefit from the internally-generated SDI output
signal always having a specific format and
rate. In this case the SDI output image
format/rate mode can be set for Locked.
No matter what the format and rate of a
connected SDI signal, the stored parameters will not change. Changing the stored
parameters would require the format/rate
mode to be changed to Auto Select, an
SDI signal with the desired format and
rate be connected for a minimum of five
seconds, and then the format/rate mode
changed back to Locked.
Moving Image Overlay
The Model 5152 has the ability to overlay
a moving image on top of the stored “720”
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and “1080” images. A configuration setting
selects whether the moving image overlay
will be active. The moving image, a box
that’s red in color, slowly moves around
and on top of whatever stored image is
present on the SDI output. The color, size,
and rate of motion of the “box” are fixed in
the FPGA’s firmware (embedded software)
and can’t be altered.
The moving image is provided specifically
so that users who are “downstream” from
the Model 5152’s SDI output are assured
that the “720” or “1080” image they are
viewing is active. And, just to clarify, if
a signal is present on the Model 5152’s
selected SDI input it will be passed on to
the coaxial (BNC) and, if present, optical
SDI outputs. The moving image will never
overlay an input signal—it can only overlay
on top of the stored image.
Audio Embedding
The Model 5152 can embed up to eight
audio channels into the SDI output signal.
These audio channels originate as four
digital audio pairs that are connected to
the digital audio inputs. Exactly how the
module embeds the audio depends on
how the module has been configured.
There are nine configuration choices. Note
that one of the choices is to not embed at
all, something that’s included primarily as
a test function. Refer to the Configuration
section for details.
There are eight signal present status
LEDs associated with the eight audio
channels that originate with the four digital audio inputs. (Two audio channels are
associated with each of the four AES3compatible digital audio inputs.) A signal
present LED will light when its associated
audio channel has met two conditions.
The first is that this channel (as part of a
channel pair) has been configured to be
embedded. The second is that signal level
on that channel must exceed –40 dBFS.
This level is 20 dB below the nominal
audio level of –20 dBFS for SMPTE applications. For EBU applications it will light
22 dB below the nominal –18 dBFS level.
Audio will be embedded into the SDI
output signal whether or not an SDI input
(coaxial (BNC) or optical) signal is present.
If no signal is present on the selected SDI
input the custom image will be active and
audio will be embedded into it.
If a valid signal is present on the selected
SDI input it will pass through to the coaxial
(BNC) output and, if present, the optical
SDI output. The Model 5152 will embed
audio into the SDI input signal following
the selected configuration choice. It will replace any audio signal already present on
the selected group or groups. To clarify, the
SDI signal connected to the input will pass
through to the output but audio already
present on the group or groups selected
to be embedded by the Model 5152 will
be replaced.
A subtle but potentially important topic
must be covered. With the Model 5152’s
embedding flexibility it’s possible that
equipment connected to the SDI output(s)
could exhibit less-than-desirable performance. Embedded audio data will only be
present on the Model 5152’s SDI output(s)
according to the configuration setting.
There is no requirement that a specific
group, such as group 1, be active. In the
case where no valid SDI source is connected to the selected SDI input, the SDI
output signal will consist of the custom
“720” or “1080” image along with the embedded audio. As such, ancillary data
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created by the embedding process will
only be present for the specific configured
audio group or groups. For example, if the
Model 5152 has been configured for digital
audio inputs 1 and 2 to be embedded into
SDI group 3, then there will be no ancillary data packets present in the SDI output
for groups 1, 2, and 4. Only if a connected
SDI signal has embedded audio on those
groups (1, 2, and 4) will they be present in
the Model 5152’s SDI output(s). This can
be significant as it’s been discovered that
some equipment that receives SDI signals
expects that embedded audio will be present, at a minimum, on group 1. So embedding audio, as an example, that is only
present on group 3 could cause an issue.
GPI and GPO
Model 5152 modules with serial numbers
of 00251 and later include a GPI (generalpurpose input) and a GPO (general-purpose output) function. Depending on the
application, connections may have been
made to the GPI and/or the GPO.
GPO
The GPO may be connected to an LED
indicator or computer-based monitoring
system. A configuration choice allows the
GPO to be configured from among five
choices. One is disabled and the GPO will
remain logic low constantly. It can also
be configured to be active “high” or active
“low” in response to a SDI signal connected and “locked” to the selected SDI input.
If configured for active high an associated
LED, for example, would light whenever
a valid SDI source is connected to, and
“locked,” with the selected SDI input. If configured for active low the LED would light
whenever a valid SDI is not connected to
the selected SDI input. The GPO can also
be configured to be active high or active
low in response to the on/off status of the
embedder function.
Technical Notes
Bitmap Image File
GPI
The GPI function allows the Model 5152’s
audio embedder function to be disabled
(turned off) in response to an external
command. This requires that the GPI has
been connected to an external switch or
contact closure and the function configured
to be enabled. When the GPI is open (not
shorted; logic “high”) the specific action of
the embedder function would be controlled
by the embedding configuration parameter. When the GPI is shorted to common
(pulled “low”) the embedding configuration
is temporarily ignored and the embedder
function is disabled. Any embedded audio
present on the SDI input source will pass
through to the Model 5152’s SDI output(s).
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Requirements
The Model 5152 allows two bitmap (.bmp)
images to be stored and output when an
SDI input signal is not present. One image
has a pixel size of 1280 x 720 while the
other has a pixel size of 1920 x 1080. To
be stored with the Model 5152 the files
must be FAT32-compatible and have
names of img720.bmp and img1080.bmp, respectively.
The reason two files are required is simple:
the Model 5152 does not have the ability to
digitally “scale” a 1920 x 1080 image down
to 1280 x 720. But it does have the ability
to store two unique files. Most users will
create a single image using a personalcomputer graphics program and then save
Video Generator/Audio Embedder
Model 5152
Module
it in the two required formats. So when the
Model 5152 generates either of the two
images (“720” or “1080”), a user will see
what appears to be an identical image.
But there is no reason why the two images
(“720” and “1080”) have to be based on the
same original graphics. Studio Technologies chose to create two different “720”
and “1080” bitmap files that are pre-loaded
in the Model 5152 at the time of manufac
ture. They feature two unique background
images with text highlighting the main
requirements for updating them.
While the two bitmap files (
img720.bmp
and img1080.bmp) are “standard” in the
sense that they are FAT32-compatible and
have the extension .bmp, they must adhere
to one important requirement that not all
personal-computer graphics programs support. Their DIB (bitmap information header)
must be a BITMAPINFOHEADER type.
The Microsoft Paint and Adobe Photoshop
applications will create .bmp files that meet
this requirement. But some other programs
may produce non-compatible files. For
example, the open-source GIMP graphics
program is very good but appears to save
.bmp files only as a BITMAPV4HEADER
type. These are not compatible with the
Model 5152. The possibility that various
.bmp files will have different header types
doesn’t seem to be an issue for displaying
them successfully with most personal-computer programs. This is most likely due to
the PC’s large code space allowing essentially all the possible header types to be
supported. But the Model 5152, due to its
target application, has limitations in the file
support area. (For additional background
information, please refer to the Wikipedia
online entry that discusses the structure of
.bmp files.)
A compatible 1280 x 720 (“720”) .bmp file
created using Microsoft Paint or Adobe
Photoshop will have a size of approximately 2.63 MB; a 1920 x 1080 (“1080”) .bmp
file will have a size of approximately 5.63
MB. The actual size of the files when created in Microsoft Paint should be 2,764,854
bytes and 6,220,854 bytes, respectively.
When created in Adobe Photoshop, the
file sizes should be 2,764,856 bytes and
6,220,856 bytes, respectively. (Why are
they each two bytes in size different?
Who knows! But both use the appropriate
BITMAPINFOHEADER DIB type.)
Bitmap Image Update
Procedure
It’s expected that the Model 5152’s bitmap
(.bmp) files associated with the custom
“720” and “1080” images will always be
updated to best serve specific applications.
This will typically take place soon after a
Model 5152 has been installed. (While the
pre-loaded images are nice, they aren’t
really appropriate for actual active applications.) There’s no problem changing the
files whenever the application warrants
alternate images. The module has the
ability to automatically load revised files
by way of its USB interface. The Model
5152 implements a USB host function
that directly supports connection of a
USB flash drive.
Updating the Model 5152’s “720” and
“1080” images is quite simple but requires
some care. The process begins by preparing a USB flash drive. The flash drive
doesn’t have to be empty (blank) but must
be in the personal-computer-standard
FAT32 format. Save the new image (.bmp)
files in the root directory. Their names
must be img720.bmp and img1080.bmp.
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Typically both .bmp files will be updated at
the same time. But there’s no requirement
to do so. Individual files can be updated
whenever desired. Simply copy the desired
file or files to the root directly on the USB
flash drive. Be certain that there are no
Model 5152 firmware files (m5152.s19 and
m5152.bit) present on the USB flash drive
during this process.
As previously reviewed in this guide, the
1280 x 720 image must have a file name of
img720.bmp; the 1920 x 1080 image must
have a file name of img1080.bmp. Also
ensure that both have the DIB header type
BITMAPINFOHEADER so that they can be
recognized correctly by the Model 5152.
To install the new image files:
1. Power down the Model 5152 module.
2. Insert the prepared USB flash drive into
the module’s USB port.
3. Apply power to the module.
4. The module will go through its powerup LED sequence and normal operation will begin. At about the same time
that normal operation starts the new
.bmp files will begin to load, one after
the other. The USB Activity LED on the
module’s front panel will flash while the
loading process is taking place. Loading both .bmp files will take approximately 6.5 minutes. (Loading only the
img720.bmp file takes approximately
2 minutes; loading only the img1080.bmp file takes approximately 4.5 minutes.) Once the loading process has
been completed the USB Activity LED
will change from flashing to being lit
continuously.
Note: If the module is currently output
ting one of the stored images and a
new image of the same type (“720” or
“1080”) has just completed loading,
the output will automatically change to
the new image. (It’s possible that a few
seconds of a solid color could be output
during the transition from the old image
to the new image.)
5. Power down the module.
6. Remove the USB flash drive from the
module’s USB port.
7. Power up the Model 5152 module. It
will go through its normal power-up
LED sequence and begin operation. It
will use the updated images whenever
the internal SDI generator is active.
It’s possible that during the update process
any LEDs located on the USB flash drive
may light steadily or flash with varying patterns. These actions are not significant
to the Model 5152’s update procedure.
(The status LEDs on various USB flash
drives seem to behave in different ways
so there are no universal patterns that
can be identified.)
Firmware Update Procedure
It’s possible that updated versions of the
firmware (embedded software) that runs
the Model 5152 will be released to add
features or correct issues. The module
has the ability to automatically load revised files by way of its USB interface. The
Model 5152 implements a USB host function that directly supports connection of a
USB flash drive. The Model 5152 uses two
firmware files to perform its functions. One
file is used by the microcontroller integrated circuit (MCU) and has a file name
of m5152.s19. The microcontroller is the
overall “boss” of the Model 5152, doing
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pretty much everything but the SDI-related
tasks. The other firmware file is used by
the logic chip (FPGA) and has a name of
m5152.bit. This firmware, running in the
FPGA, creates the video images, processes the SDI signals, and handles audio embedding. The factory will provide updates
of these firmware files if it’s warranted for
your specific Model 5152 module.
To update the Model 5152’s firmware is
quite simple but requires careful execution.
The process begins by preparing a USB
flash drive. The flash drive doesn’t have
to be empty (blank) but must be in the
personal-computer-standard FAT32
format. Save the new firmware files in
the root directory. Their names must be
m5152.s19 and m5152.bit. Be certain
that any custom image files (img720.bmp
and img1080.bmp) are not present on the
USB flash drive during this process.
Note: The firmware update procedure
itself will not erase or overwrite bitmap
image files that are already saved in the
Model 5152. However, this requires that
the custom image files (img720.bmp and
img1080.bmp) are not present on the
USB flash drive.
To install the firmware files:
1. Power down the Model 5152 module
you intend to upgrade.
2. Ensure nothing is inserted into the
USB port on the module. Power up the
module and “read” the version numbers
of the currently-installed MCU (m5152.s19) and FPGA (m5152.bit) files. Write
these numbers down for reference. The
next section of this guide details how
to “read” the installed firmware version
levels.
3. Power down the Model 5152 module.
Studio Technologies will supply the MCU
and FPGA files inside individual .zip
archive files. While the firmware file inside
of each zip file will adhere to the naming
convention required by the Model 5152,
the name of the zip file itself will include
the version number. For example, a file
named m5152v1r2MCU.zip would indicate that version 1.2 of the MCU firmware
(m5152.s19) is contained within this
zip file; a file named m5152v1r1FPGA.zip would indicate that version 1.1 of the
FPGA (m5152.bit) is contained within
this zip file. The version numbers of the
files that are copied to the USB flash drive
should be noted for later reference. Once
the new files are loaded into a Model 5152
the module’s front-panel LEDs should be
used to confirm that the correct firmware
versions have been successfully installed.
4. Insert the prepared USB flash drive into
the module’s USB port.
5. Apply power to the Model 5152 module.
6. The module will run a “boot loader”
program that will immediately load the
new MCU (
m5152.s19) file. This takes
approximately eight seconds. Once the
file is loaded the module will perform
a normal power-up sequence with the
microcontroller using its newly-loaded
MCU firmware.
7. After the power-up sequence has been
completed the module will begin
operation. It will process video and
audio as well as checking for an FPGA
(m5152.bit) file on the USB flash drive.
If it doesn’t find this file normal operation will continue. If it locates this file it
will begin to load it from the USB flash
drive. In that case, some Model 5152
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functions will halt, including reading
changes to the configuration switches.
As an indication that the file transfer is
under way, the USB Activity LED will
flash on and off.
8. The process of loading the FPGA
(m5152.bit) file will take approximately
90 seconds to complete. When the
file loading process is complete you
will see the module’s front-panel USB
Activity LED change from flashing to
being continuously lit. At that time the
Model 5152’s logic chip (FPGA) will
reboot and run under the newly-loaded
firmware.
9. Power down the module.
10. Remove the USB flash drive from the
module’s USB port.
11. Power up the Model 5152 module and
it will begin operation using the updated
MCU and FPGA firmware. The version numbers of the installed MCU and
FPGA firmware should be “read” by
way of the front-panel LEDs. Compare
and confirm that these numbers match
those from the zip file names that were
provided by the factory.
Note: It’s possible that during the update
process any LEDs located on the USB
flash drive may light steadily or flash with
varying patterns. These actions are not
significant to the Model 5152’s firmware
update process. (The status LEDs on various USB flash drives seem to behave in
different ways so there are no universal
patterns that can be identified.)
Identifying the Installed
Firmware Versions
As previously discussed in the Configuration section of this guide, a file is automatically written to a USB flash drive whenever
it is plugged into the Model 5152. This file,
named STATUS.TXT, provides details of
the Model 5152’s firmware (embedded
software), hardware, and configuration
parameters. These parameters include the
version numbers of the MCU and FPGA
firmware that are stored in the module.
This information is also available when
using a Model 5190 Remote Access Module with the Model 5152. A third method is
also available to determine the two firm
ware version numbers. The Model 5152’s
status LEDs are used during the power-up
sequence to display the numbers in a cryp
tic but effective manner. While the display
method is a bit unique, once a user gets
accustomed to what’s actually happening
during power up it should be fairly straightforward to “read” the version numbers.
To identify the installed firmware versions:
1. Power up the Model 5152. The LEDs
will perform a “walk-through” test, with
each LED briefly lighting in a sequence.
2. Next the Power LED will light and
remain lit.
3. Very shortly after the Power LED lights
the USB Activity LED will light to indicate that the MCU firmware version
is being displayed by the eight Digital
Audio Inputs Signal Present LEDs. The
top row of four LEDs will display the
major version number with a range of
1-4. The bottom row of four LEDs will
display the minor version number with
a range of 0 (no LED lit) to 4. Refer to
Figure 10 for details.
-
-
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Video Generator/Audio Embedder
Figure 10. Detail of front panel showing the LEDs that display the MCU and FPGA
firmware versions. In this example, the version shown is 2.3.
Model 5152
Module
Major Version Number
1 2 3 4
O O O
O O O
.1 .2 .3 .4
Minor Version Number
(No LED lit indicates .0)
4. After a few seconds the USB Activity
LED will go out and the FPGA firmware
version will be displayed by the eight
Digital Audio Inputs Signal Present
LEDs. The top row of four LEDs will
display the major version number with
a range of 1-4. The bottom row of four
LEDs will display the minor version
number with a range of 0 (no LED lit)
to 4. Refer to Figure 10 for details.
5. After a final short pause the LEDs will
begin performing in their normal operating manner. The Power LED will
remain lit. The USB Activity LED will
only be active when a USB flash drive
is inserted and file transfer activity is
taking place. The SDI Input LED will
light whenever a valid SDI signal is
connected to either the coaxial (BNC)
input or the optical input, depending on
the module’s capability and configuration setting. The Data LED will light
whenever local data is received via the
RS-485 data bus from a Studio Technologies’ Model 5190 Remote Access
Module. If digital audio input signals
have been configured to be embedded
their associated Digital Audio Inputs
Signal Present LEDs will light whenever
signal levels are –40 dBFS or greater.
Once a user gets accustomed to what’s
actually happening during power up it
should be fairly straightforward to “read”
the version numbers.
SFP Module Flexibility
The Model 5152 was designed to allow an
MSA-compliant SFP optical module to be
installed at the factory. Optical modules are
available with a range of input and output
capabilities to meet the needs of various
applications. For maximum flexibility the
SFP mating connector and associated
“cage” on the Model 5152’s FPGA circuit
board were implemented to meet the electrical and mechanical requirements of the
MSA SFP standard. The MSA SFP stan
dard was originally developed for use with
optical data (Ethernet) modules. It has
also become popular for use with SFP
modules that support SMPTE-compliant
SDI signals.
It’s interesting to note that several companies offer non-optical SFP modules that
support the MSA SFP standard as well.
For example, Embrionix of Canada offers
a wide range of specialized SFP modules.
These include coaxial SDI input and output
modules that use DIN 1.0/2.3 and HD-BNC
connectors. In addition, they offer SFP
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Model 5152
modules that provide an HDMI® output.
Several of these modules have been installed and tested in Model 5152 modules
at the factory and acceptable performance
was confirmed. It’s possible that special
applications could benefit from the features
provided by installing these non-optical
SFP modules in a Model 5152. For further
dialog about this topic please contact
Studio Technologies technical support.
USB Port Capabilities
The USB port, accessible on the Model
5152’s front panel, is provided for use in
only a few specific tasks. While it imple
ments a high-speed USB host interface,
it is not intended for general-purpose use
and does not support connection with
mass-storage devices, personal computers, printers, etc. It is intended only for use
with USB flash drives. These devices can
contain image and firmware files that are
intended for loading into the Model 5152.
Details on these file-transfer functions can
be found in other sections of this guide.
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Module
Model 5152 User Guide Issue 5, September 2013
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Sample Rate Range: 32-48 kHz
Maximum Bit Depth: 24
single mode
1310 nm (FP laser) or CWDM (DFB
–3 dBm, nominal
–3 dBm, nominal
10 km
Module
Nominal Level: –20 dBFS or –18 dBFS
Timing: asynchronous, each input contains sample
rate conversion (SRC) circuitry
Signal Present LEDs: lights at ≥ –40 dBFS
GPI: active low, “pulled up” to 3.3 volts DC using
5 k ohm resistor; activates on closure to common
(applies to Model 5152 modules with serial numbers 00251 and later)
GPO: active high, 3.3 volts DC with series resistance of 150 ohm; short circuit current of approximately 22 milliamperes in reference to common
(applies to Model 5152 modules with serial numbers 00251 and later)
Remote Control Data Interface: RS-485 115.2
Kb/s, 8-1-N; compatible with Studio Technologies’
Model 5190 Remote Access Module
Connectors:
Coaxial SDI Input and Output: BNC, 3G-SDI
optimized, gold plating on center pin, per IEC
61169-8 Annex A
Optical Module: MSA-compliant SFP
Digital Audio Input: 1, 9-pin D-subminiature
DC Input/Data: 1, 4-position male header. Refer
to Appendix B for mating connector details.
GPI/GPO: 1, 3-position male header (applies to
modules with serial numbers 00251 and later).
Refer to Appendix B for mating connector details.
Power Requirement: 12 volts DC nominal,
400 mA max; acceptable range 10-18 volts DC,
480 mA max at 10 volts
Dimensions (Overall):
3.75 inches wide (9.5 cm)
1.69 inches high (4.3 cm)
2.30 inches deep (5.8 cm)
Mounting: requires custom implementation;
no mounting method provided. Refer to Appendix C
for details.
Weight: 0.2 pounds (91 g)
Specifications and information contained in this
User Guide subject to change without notice.
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Appendix A–Model 5152 Versions
The following list describes the available Model 5152 versions along with their respective
order codes. List is current as of the publication date of this guide.
Version Order Code Figure
Model 5152 Video Generator/Audio Embedder Module M5152 A
Model 5152 Video Generator/Audio Embedder Module
with Optical Output (1310 nm) M5152-01 B
Model 5152 Video Generator/Audio Embedder Module
with Optical Input/Output (1310 nm) M5152-02 C
Model 5152 Video Generator/Audio Embedder Module
with CWDM Optical Output M5152-03X* B
Model 5152 Video Generator/Audio Embedder Module
with Optical Input/CWDM Output M5152-04X* C
* For order codes -03X and -04X, X = the standard CWDM wavelength letter code, e.g., L=1490 nm.
Figure A (No SFP)
Figure B (Optical-Output-Only SFP)
Figure C (Transceiver SFP)
Model 5152 User Guide Issue 5, September 2013
Studio Technologies, Inc. Page 35
Video Generator/Audio Embedder
Model 5152
Module
Appendix B–DC Input/Data and GPI/GPO
Interconnection Details
The required mating receptacle is from the TE Connectivity (formerly AMP) MTA-100 series
of IDC (insulation displacement) connectors. This series was selected because of its lowcost and wide range of offerings. Separate connectors are offered for compatibility with 22,
24, 26, and 28 AWG (American Wire Gauge) insulated wire. The connector color indicates
its AWG-compatibility. Unfortunately, with flexibility can come some confusion. The MTA-100
offers a number of different connectors that will work with the DC input/data and GPI/GPO
headers. Before obtaining receptacles it’s important to determine two things: wire gauge
and wiring arrangement. For this application 22 AWG is recommended.
DC Input/Data
• For 22 AWG wire this receptacle (red in color) is recommended:
TE Connectivity (AMP) 3-643813-4, closed-end type
Digi-Key part number A31108-ND
Mouser part number 571-3-643813-4
TE Connectivity (AMP) 3-644540-4, feed-through type
Digi-Key part number A31122-ND
Mouser part number 571-3-644540-4
GPI/GPO
• For 22 AWG wire this receptacle (red in color) is recommended:
TE Connectivity (AMP) 3-643813-3, closed-end type
Digi-Key part number 3-643813-3-ND
Mouser part number 571-3-643813-3
TE Connectivity (AMP) 3-644540-3, feed-through type
Digi-Key part number A31121-ND
Mouser part number 571-3-644540-3
Issue 5, September 2013 Model 5152 User Guide
Page 36 Studio Technologies, Inc.
Video Generator/Audio Embedder
Model 5152
Module
Appendix B–Interconnection Details, continued
Tools for Connecting Wires to the Mating Receptacles, continued
For applications where a larger number of Model 5100-Series modules are going to be
installed it’s worth considering a semi-automatic termination tool. The recommended tool
consists of a handle assembly and crimp die for MTA-100 receptacles. The total price for
both, approximately US$300 as of this writing, is steep but the performance that this tool
assembly provides is excellent. We feel that the time savings and reliability of the connections may warrant the price when many terminations are going to be made:
• Handle Tool, Pistol Grip:
TE Connectivity (AMP) 58074-1
Digi-Key part number A2031-ND
Mouser part number 571-580741
• Crimp Head Die Assembly for MTA-100 Receptacles:
TE Connectivity (AMP) 58246-1
Digi-Key part number A1998-ND
Mouser part number 571-58246-1
Headers on the Model 5152 Printed Circuit Board
The actual part number of the header connectors that are soldered into the Model 5152’s
printed circuit board is provided in this section. But do not order this part number with
the intent of interconnecting signals with the Model 5152! We are providing this detail only
so that interested technical personnel can have the full background on the Model 5152’s
interconnect system. The appropriate mating receptacle is detailed in a previous section
of this Appendix.
• DC Input/Data:
TE Connectivity (AMP) 2-644486-4 (DO NOT ORDER THIS NUMBER!)
• GPI/GPO:
TE Connectivity (AMP) 2-644486-3 (DO NOT ORDER THIS NUMBER!)
Model 5152 User Guide Issue 5, September 2013
Studio Technologies, Inc. Page 37
Video Generator/Audio Embedder
Model 5152
Module
Appendix C–Model 5152 Front Panel and Printed
Circuit Board (PCB) Dimensions
Issue 5, September 2013 Model 5152 User Guide
Page 38 Studio Technologies, Inc.
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