Studio Technologies 5150 User Manual V.1

Model 5150
Video Generator Module
User Guide
Issue 5, March 2014
This User Guide is applicable for
Model 5150 modules with the following order codes:
with serial numbers 00151 and later
and firmware versions
MCU 2.2 and later (m5150.s19) and FPGA 2.2 and later (m5150.bit)
Copyright © 2014 by Studio Technologies, Inc., all rights reserved
www.studio-tech.com
50184-0314, Issue 5
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Video Generator
Model 5150
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Table of Contents

Introduction ................................................................... 5
Installation .................................................................... 8
Configuration ................................................................ 12
Operation ...................................................................... 19
Technical Notes ............................................................ 23
Specifications ............................................................... 29
Appendix A—Model 5150 Versions .............................. 30
Appendix B—DC Input/Data and GPI/GPO
Interconnection Details ................................................. 31
Appendix C—Model 5150 Front Panel and
Printed Circuit Board (PCB) Dimensions ...................... 33
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Video Generator
Model 5150

Introduction

The Model 5150 Video Generator Module is a unique device suited for a variety of custom broadcast, post-production, in­dustrial, and corporate multimedia instal­lations. As a member of the 5100-Series of modules, the Model 5150’s compact size belies its powerful video feature set. Advanced circuitry within the Model 5150 supports the generation of a broadcast­standard high-definition SDI signal. And rather than reproducing a fixed test pat­tern, the Model 5150 has the capability to store and output two custom video im­ages. The images, one for “720” and one for “1080,” are based on bitmap (.bmp) files that can be created using a personal computer’s graphics program.
For convenience, the .bmp files are stored in the module’s nonvolatile memory via a standard USB flash drive. The appropriate “720” or “1080” image is automatically con­nected to the SDI output whenever an SDI input signal is not present. This ensures that an SDI output signal is always sent to equipment further along the signal chain.
The Model 5150’s video signal generation capability can be extremely useful, serv­ing as both a “keep-alive” signal as well as allowing a detailed graphics image to be displayed for identification purposes. When
Module
a valid HD- or 3G-SDI signal is connected to the module’s input it will pass through, unchanged, to the module’s SDI output. Only when an input is not present will the stored image be generated. The format and rate of the stored image will match that of the previously-connected SDI input signal. This “learning” capability allows a Model 5150 to automatically adapt to the SDI format and rate utilized by a specific facility or application.
An alternate operating mode can be se­lected, allowing the Model 5150 to serve as a dedicated video signal generator. In this mode an SDI signal connected to the module will serve as an external timing reference.
General Highlights
Applications for the Model 5150 include sports broadcasting booth packages, “POV” (point-of-view) remote-controlled camera systems, stadium video interface (I/O) locations, and government/corporate facilities. The module’s performance is completely “pro” with video quality, reliabil­ity, and installation flexibility matching that of much larger-scale equipment.
For operation the Model 5150 only requires connection of a few signals. These con­sist of SDI inputs and outputs, an external
Figure 1. Model 5150 Video Generator Module front and rear views
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source of nominal 12 volts DC and, op­tionally, two wires associated with a local RS-485 data bus. Some applications may also utilize the general-purpose input (GPI) and general-purpose output (GPO) func­tions (available only on modules with serial numbers 00251 and later). Coaxial SDI in
­put and output support is standard. Optical input and output support is optional. The acceptable DC input voltage range is 10 to 18, allowing a variety of power sources to be utilized.
The Model 5150 uses standard connectors for fast, convenient interfacing. Coaxial SDI input and output signals use BNC con­nectors. An optional video SFP fiber optic module can be installed at the factory. The module supports interconnection of single­mode optical fibers using LC plugs. The DC power input and data bus connections use a 4-position, 0.1-inch header. The GPI and GPO connections use a 3-position,
0.1-inch header. Low-cost IDC (insulation­displacement connector) mating sockets allow simple interconnection with a variety of wire gauges. Four status LEDs offer users both performance confidence and troubleshooting assistance.
The Model 5150 is compatible with the Studio Technologies’ Model 5190 Remote Access Module. This will allow remote configuration, monitoring and control, via an Ethernet connection, of key module operating and status parameters. A local RS-485 data bus allows up to 16 of the 5100-Series modules to be connected to a Model 5190.
A simple text file that reflects the desired configuration is created and stored on the USB flash drive. When inserted into the appropriate socket on the Model 5150 the file is read and stored. Updating the Model 5150’s firmware (embedded software) is also possible using a USB flash drive load­ed with factory-supplied files.
Model 5150 Video Generator Modules do not include a mounting enclosure or chas­sis. They are intended for mounting in cus­tom 19-inch rack panels, equipment boxes, broadcast furniture, “NEMA” I/O boxes, or other specialized enclosures. It is expected that integration firms will create applications that use Model 5150 modules as part of complete broadcast, production, corporate, and government solutions. Sophisticated users will be able to easily create “one-off” solutions to solve unique challenges.
SDI Inputs and SDI Outputs
High-definition SMPTE-compatible SDI sig­nals with data rates of 1.485 Gb/s nominal (HD-SDI) and 2.97 Gb/s nominal (3G-SDI) can be connected. Virtually all of the com­monly-utilized “720” and “1080” formats are supported. Standard-definition SDI signals with a data rate of 270 Mb/s nominal (SD­SDI) are not supported. It was felt that users looking for advanced solutions such as those provided by the Model 5150 will not typically be working with SD-SDI signals. But be assured that many HD-SDI and 3G-SDI formats and rates are supported, allowing the Model 5150 to be appropriate for worldwide use.
Several Model 5150 operating parameters can be configured to meet the needs of specific applications. A USB flash drive along with several DIP switches, are used
Coaxial (BNC) Support
Using standard BNC connectors, the Model 5150 supports one coaxial SDI input and one coaxial SDI output.
to convey the configuration to the module.
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Optical Fiber Support
Factory-implemented options allow the Model 5150 to support SDI signals that are transported using single-mode optical fibers. Using video SFP modules a range of optical input, output, and transceiver capabilities can be supported. For a list of available Model 5150 versions refer to Appendix A.
The standard 1310 nanometer optical transmit wavelength is available, as are the more-esoteric CWDM wavelengths. A module that includes an optical SDI output will always have its optical output active, transporting the same SDI data as that present on the coaxial (BNC) output. When a Model 5150 has been provided with an optical SDI input a configuration choice selects whether it, or the coaxial (BNC) input, is active.
Video Generation Capability
During typical operation an HD- or 3G-SDI signal is connected to the Model 5150’s selected SDI input. It’s then “passed through” to the module’s SDI output(s) and on to the next part of the signal chain. But what happens when the external SDI signal is not present? That’s when the Model 5150’s internal SDI generator be­comes active. When a signal is not present on the selected SDI input the module will generate a high-definition (HD- or 3G-SDI) image that will serve as a “slate,” ID, or “SDI-active” signal.
From the factory two bitmap (.bmp) image files are stored in nonvolatile memory. One file is used for generating the image for 1280 x 720 pixel formats and the other for 1920 x 1080 pixel formats. But alternate bitmap image files can be created and stored in the Model 5150. These alternate
images can supply site- or application­specific information useful to “downstream” users. Using a personal-computer graph­ics program, such as Microsoft® Paint® or Adobe® Photoshop®, generating custom images and storing them in the appropriate bitmap format is a simple matter.
A USB port, located on the Model 5150’s front panel, allows direct connection of a standard USB flash drive. If the Model 5150’s firmware (embedded software) recognizes compatible FAT32 bitmap (.bmp) files on the USB flash drive they will be au­tomatically loaded into nonvolatile memory. The USB flash drive can then be removed with the custom images safely stored within the Model 5150.
One subtle but important configurable feature has been included for broadcast applications which use the Model 5150’s SDI output(s) “on-air.” When an SDI signal is removed from the module’s selected SDI input, the Model 5150 can be configured to output a few seconds of solid-gray color be­fore the stored image appears. This will help to ensure that technicians or operators will be visually “warned” that the module’s input signal has been lost and that the stored im­age will soon be taking its place. It’s hoped that the solid-gray video image will be in­nocuous for on-air viewers yet different enough to encourage operators to switch the module’s output away from being “on air.”
A unique feature of the Model 5150 is its ability to automatically adapt to the for­mat and rate of a connected SDI signal. This allows the stored image to be output at the same format and rate as that used by the associated network, local facility, or event. If, for example, a connected input is “1080i/59.94” then the Model 5150 will auto­matically detect and store that information.
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From then on whenever an SDI input sig­nal is not present the internal generator will output the stored image at “1080i/59.94.” Changing the format and rate of the gen­erator only requires connection of an SDI signal with the desired characteristics. (A minimum required connection time helps to ensure that an accidental format/ rate change won’t occur.) However, there may be situations where maintaining the format and rate of the internally-generated signal is important. To support this condi­tion one configuration choice allows the automatic format/rate selection function to be disabled.
Video Generation with External Reference
Some applications may benefit from the Model 5150 serving as a full-time stand alone video generator. A configuration choice helps to support such applications by using the selected SDI input only as a timing reference. Unlike typical opera­tion, when selecting this operating mode a signal connected to the selected SDI input would not pass through to the SDI. Its rate, format, and specific timing characteristics would be used as a reference for the in­ternally-generated video output. Note that bi-level or tri-level analog timing reference signals are not supported. Only a HD-SDI or 3G-SDI signal can serve as a reference signal for the Model 5150.
GPI and GPO
Model 5150 modules with serial numbers 00251 and later offer a general-purpose input (GPI) and a general-purpose out­put (GPO) function. The GPI allows the connection of a switch or relay contact to control the on/off status of a Model 5150 function. As of the date of this User Guide,
no GPI operating function has been imple­mented in the module’s firmware (em­bedded software). Future versions of the firmware may implement a GPI-controlled action.
The GPO function provides an indication of the status of the selected SDI input. It’s intended that the GPO will be connected to an LED indicator. A configuration choice se­lects whether the GPO is active (+3.3 volts) when the selected SDI input is valid or ac­tive when the selected SDI input is invalid. (This can also be described as active “high” or active “low”). This allows, for example, a green LED to light whenever a valid signal is connected to the selected SDI input, thus providing an “input good” indication. Alternately, a red LED could light when the selected SDI input is not active, providing an “input fail” indication.

Installation

Integration of the Model 5150 into a select­ed application should prove quite simple, only connecting SDI input and output sig­nals as well as DC power is required. Some applications will also require connection to the module’s data bus, GPI, and GPO functions. The coaxial (BNC) input and out­put connections are compatible with most HD-SDI and 3G-SDI signals. If the specific Model 5150 being installed also includes optical support one or two single-mode fiber interconnections will be made. The fiber connections utilize miniature LC plugs.
The DC power source is nominal 12 volts with an acceptable range of 10 to 18 volts. It’s possible that the module will be part of a local RS-485 data bus that’s associated with a Studio Technologies’ Model 5190 Re­mote Access Module. If so, two additional
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wires are required to connect the module to the data bus. GPI and GPO connections are made using a 3-pin header. After all the connections have been completed the mod­ule can then be secured into the designated mounting location.
Coaxial (BNC) SDI Output
The Model 5150 provides an SDI output that utilizes a broadcast-standard BNC socket. This output is referred to as the coaxial (BNC) SDI output. Refer to Figure 2 for a detailed view of the connector’s loca­tion on the rear of the module. The coaxial (BNC) output, depending on operating conditions, will be either a SMPTE­compliant HD-SDI (1.485 Gb/s nominal) or a 3G-SDI (2.97 Gb/s nominal) signal. The exact format/rate combinations supported by the Model 5150 are listed in the Specifi­cations section of this guide.
Coaxial (BNC) SDI Input
An SDI source can be connected to the Model 5150 by way of a broadcast-stan­dard BNC connector. This is referred to as the coaxial (BNC) SDI input. Refer to Figure 2 for a detailed view of the connec tor’s location on the rear of the module. The coaxial (BNC) input is compatible with SMPTE-compliant HD (1.485 Gb/s nominal) and 3G (2.97 Gb/s nominal) SDI signals. It is not compatible with standard definition SD-SDI (270 Mb/s nominal) sig­nals. The exact format/rate combinations supported by the Model 5150 are listed in the Specifications section of this guide.
A configuration setting must be made for the coaxial (BNC) SDI input to be active. Refer to the Configuration section of this guide for details.
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Figure 2. Detailed rear view of the Model 5150 Video Generator Module showing the MCU and FPGA boards
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Optical SDI Output
This section applies only when the spe­cific Model 5150 module being installed was configured at the factory to provide an optical output. A video SFP (small form­factor pluggable) optical module is used to provide the optical SDI output. A range of SFP modules can be installed in the “cage” at the back of the Model 5150. These in­clude transceiver modules that have both an optical output (transmitter) and an opti­cal input (receiver), as well as output-only (transmitter) modules. The technical char acteristics of the optical output will depend on the specific module installed. The most common transceiver or output-only SFP module used in the Model 5150 will have an FP (Fabry-Perot) laser emitting “light” at a wavelength of 1310 nanometers. Other modules can utilize a higher-performance DFB (distributed feedback) laser that is manufactured to produce light at one of the 18 CWDM wavelengths. (For broadcast applications, the common first-utilized CWDM wavelengths are often 1490 and 1550 nanometers.)
An LC plug terminated on a single-mode optical fiber is used to mate with the SFP’s optical output. When referenced to the front of an SFP transceiver or output-only SFP module the optical output is located on the SFP module’s left side. To indicate the optical output port a graphic arrow icon pointing “out” may be present on the top of the module. Refer to Figure 2 for a detailed view. When terminating the LC plug with the socket on the SFP module be certain that the plastic plug’s locking tab is fully en­gaged into the slot of the SFP module. This will help prevent the LC plug from becom ing disconnected due to physical stress or vibration on the fiber. Also ensure that the
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end (“face”) of the plug’s ferrule has been cleaned using appropriate methods.
Note that as of the time this user guide was written the Model 5150 supports only single-mode optical cable. Contact Studio Technologies should support for multi­mode fiber be required.
The Model 5150 module should remain without power whenever its optical output has not been terminated. This ensures that the optical energy will not project into free space and possibly into the eyes of instal­lation personnel. The optical output power of video SFP modules selected by Studio Technologies adheres to the class 1 laser standard. As such, they do not emit suf­ficient power to be considered hazardous. But best safety practices require that the optical output port and all unconnected fiber ends not be directly viewed.
No configuration setting is required to activate the optical output. It is always ac­tive and will contain the same SDI data as that found on the coaxial (BNC) output. As such there is no problem in simultaneously connecting to both the optical and coaxial (BNC) outputs.
Optical SDI Input
If supported by the specific Model 5150 module being installed, an HD- or 3G-SDI signal transported on a single-mode opti­cal fiber can be connected. For an input to be present a video SFP transceiver or a receive-only SFP module must have been installed in the SFP “cage” in the back of the unit. The optical receiver circuitry in an SFP module is “broadband” and doesn’t need to receive a specific wavelength of single-mode optical signal for correct op­eration. As long as the optical signal has
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