Model 5132
Party-Line Interface
Module
User Guide
Issue 4, September 2012
This User Guide is applicable for serial numbers
M5132-00151 and later
Copyright © 2012 by Studio Technologies, Inc., all rights reserved
www.studio-tech.com
50179-0912, Issue 4
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Party-Line Interface
Model 5132
Module
Table of Contents
Introduction ................................................................... 5
Installation .................................................................... 8
Configuration ................................................................ 10
Operation ...................................................................... 10
Technical Notes ............................................................ 13
Specifications ............................................................... 17
Appendix A—Model 5132 Front Panel and
Printed Circuit Board (PCB) Dimensions ...................... 18
Appendix B–Interconnection Details ............................. 19
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Model 5132
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Issue 4, September 2012 Model 5132 User Guide
Page 4 Studio Technologies, Inc.
Party-Line Interface
Model 5132
Introduction
The Model 5132 Party-Line Interface Module is a compact, self-contained unit for
use in custom broadcast, live-performance,
and general party-line intercom applications. The module provides a high-quality
2-channel party-line to analog line-level
(“4-wire”) audio signal interface in an easy
to use yet technically sophisticated package. The module’s basic functions include
two channels of 2-wire-to-4-wire conversion
with auto-null capability, input and output
level metering, a +28 volt DC party-line
power source with two channels of 200 ohm
intercom audio termination, and DC output control and status monitoring. With the
internal party-line power source enabled,
beltpack user devices can be directly connected. Alternately, the Model 5132 can be
connected into an existing party-line system
that includes a power source and intercom
audio terminations. Two analog inputs and
two analog outputs interface the Model
5132 with a variety of external audio transport, matrix intercom, and infrastructure
equipment. Module operation requires only
an externally-provided source of 12 volts
DC. Advanced features include remote control and monitoring capability when installed
with remote access modules available from
Studio Technologies.
Module
Applications for the Model 5132 include
sports broadcasting booth packages,
remote news gathering “fly packs,” stadium
audio/video interface (I/O) locations, and
government/corporate/performance space/
aerospace test infrastructure projects. The
number of Model 5132 modules used in a
project can vary widely—from one to dozens. And in each case the performance will
be completely “pro” with audio quality, reliability, and installation flexibility matching
that of larger-scale products. Typical ap
plications will find the Model 5132’s 4-wire
audio inputs and outputs being interfaced
with fiber-optical transport modules, matrix
intercom systems, and audio/video routers.
The flexibility of the Model 5132’s partyline intercom interface allows direct connection to either intercom beltpack devices
or an existing party-line intercom system.
The Model 5132 provides a full-featured
2-channel interface which includes two
2-wire-to-4-wire hybrid circuits with automatic nulling capability. The analog hybrid
circuitry provides excellent audio quality
and high return-loss. Audio level meters
provide confirmation of system performance during setup and operation. The
Model 5132’s party-line interface is acces
sible using a 3-pin male XLR connector.
This allows industry-standard party-line
Figure 1. Model 5132S Party-Line Interface Module Front and Back Views
Model 5132 User Guide Issue 4, September 2012
Studio Technologies, Inc. Page 5
Party-Line Interface
Model 5132
Module
intercom user beltpacks to be directly
interfaced. With a maximum output current
of 180 milliamperes, up to three of the
popular RTS® BP325 devices can be
directly connected. Devices from ClearCom® are also compatible.
For applications with an existing party-line
intercom system the Model 5132 is also
directly compatible. The internal power
source and 200 ohm terminations can be
disabled by selecting the appropriate operating mode by way of a pushbutton switch
on the Model 5132’s front panel.
The 4-wire audio inputs and outputs were
carefully designed for use in permanent
as well as field applications. Filtering on
the inputs minimizes the chance that radio
frequency (RF) energy will interfere with
the audio input sources. Other components
were included to address ESD (“static”)
and DC over-voltage conditions. In addition, the DC power input is protected from
accidental polarity reversal.
For operation, the Model 5132 only requires connection of analog audio inputs
and outputs, along with an external source
of nominal 12 volts DC. The acceptable
input voltage range is 10 to 18, allowing
a variety of power sources to be utilized.
Power supply circuitry within the Model
5132 creates the voltages required for the
analog and digital circuitry.
Standard connectors are used throughout
the Model 5132. The party-line intercom
interface is accessed using a 3-pin male
XLR connector. The 4-wire audio input
and output connections are made using
5-position, 0.1-inch “header” connectors.
The DC power input and data bus connections use a 4-position, 0.1-inch header.
Low-cost IDC (insulation displacement)
mating connectors allow simple intercon
nection with the audio input, audio output,
DC input, and RS-485 data signals.
For compliance with international broadcast audio level standards two versions of
the Model 5132 are available. The Model
5132S supports SMPTE® audio levels
where the analog audio reference level
is +4 dBu. The Model 5132E supports
applications that require European
Broadcast Union (EBU) compliance with
an analog audio reference level of 0 dBu.
Model 5132 Party-Line Interface Modules
do not include a mounting enclosure or
chassis. They are intended for mounting
in custom 19-inch rack panels, equipment
boxes, broadcast furniture, “NEMA” I/O
boxes, or other specialized enclosures. It
is expected that integration firms will create
applications that use Model 5132 modules
as part of complete broadcast, production, corporate, and government solutions.
Sophisticated users will be able to create
“one-off” solutions to solve unique
challenges.
Party-Line Interface
The Model 5132’s party-line interface is
very flexible, offering excellent performance
when operating both “stand alone” or interconnected with an existing intercom system. When enabled, the internal party-line
intercom power supply circuitry provides
a low-noise, current-limited source with a
nominal 28 volt DC output. Termination networks provide the required 200 ohm impedance for the audio signals associated with
the two party-line intercom channels. With
these features the Model 5132’s party-line
intercom interface is essentially identical to
that created by stand-alone intercom power
supplies or powered master stations.
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Party-Line Interface
Model 5132
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Two LEDs, located on the Model 5132’s
front panel, provide an indication of the
power source’s on/off state and the state
of the DC voltage present on pin 2 of the
party-line intercom XLR connector. Logic
circuitry contained within the Model 5132
monitors the voltage on pin 2. When the
Model 5132 is providing intercom power
this function will monitor pin 2 for a lowvoltage/over-current condition. If detected,
the DC output will automatically enter a
protection mode. Once the fault condition
is removed normal operation will again
resume. When an external source of intercom power is present the pin 2 status LED
offers the user a simple “go/no go” indication for rapid troubleshooting.
An automatic 4-wire mute function is active whenever the Model 5132’s operating
mode has been set to support an external
party-line intercom circuit. (In this case
an external source of DC voltage and 200
ohm terminations is necessary for correct
operation.) The auto 4-wire mute function
helps to ensure that the Model 5132’s audio
interface circuitry will remain stable in “realworld” situations. This unique feature makes
certain that if a valid party-line intercom
circuit is not detected objectionable audio
content, such as oscillations and “squeals,”
will not be sent to the associated 4-wire
equipment.
Analog Hybrids with Auto
Nulling
The 2-wire-to-4-wire hybrids provide low
noise, low distortion, good frequency response, and high return-loss (“nulling”),
even when presented with a wide range
of party-line conditions. Unlike telephoneline (“POTS”) oriented DSP-based hybrid
circuits, the Model 5132’s analog circuitry
maintains extended frequency response.
With this wide audio bandwidth, naturalsounding voice signals can be sent to, and
received from, the connected party-line
user devices. This bandwidth also allows
high-frequency “call light” and “mic kill”
signals to pass through to connected 4-wire
equipment.
The Model 5132’s sophisticated auto nulling
function uses analog circuitry under microprocessor control to achieve significant
trans-hybrid loss. This return-loss “null” is
achieved by making a series of softwaredirected adjustments to account for the
resistive, inductive, and capacitive conditions that are present on the connected
party-line user devices and associated
cabling, as well as, if present, a connected
external intercom circuit. Whenever a user
presses the Model 5132’s auto null button
digital circuitry adjusts the 2-wire-to-4-wire
hybrids to achieve their maximum returnloss for both interface channels. The nulling
process is automatic, lasting less than
15 seconds, and only takes place upon
user request. The resulting null parameters
are stored in nonvolatile memory.
Audio Inputs and Outputs
Two analog line-level inputs and two outputs are associated with the 4-wire portion
of the Model 5132’s circuitry. These are
intended to interconnect with a variety of
devices, including matrix intercom systems,
audio-over-fiber transport systems, and
specialized audio equipment. The audio input and output circuitry is electronically balanced and capacitor coupled to minimize
the chance that hum, noise, or interfacing
issues will occur. The two Model 5132 ver
sions allow compatibility with equipment
that supports SMPTE (+4 dBu) and EBU
(0 dBu) analog audio level standards.
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Party-Line Interface
Model 5132
Module
Indicators
The Model 5132 contains four 5-segment
LED level meters. Two meters display the
level of the signals being received from the
party-line channels and two display the level
being sent to the party-line channels. At the
time of installation and setup the meters are
invaluable in helping to confirm correct operation. During normal operation the meters
offer rapid confirmation of the audio signals
flowing into and out of the module. Four
additional LED indicators are also provided
offering status indications of the internal
party-line power supply, pin 2 status, auto
null, and remote control data functions.
Pro Audio Quality
The Model 5132’s audio circuitry was designed in the spirit of professional audio
equipment rather than that found in typical
party-line intercom gear. High-performance
components are used throughout, providing
low-distortion, low-noise, and high headroom. The internal party-line power source
offers a unique level of performance—its
ability to deliver power while maintaining
audio quality is simply unmatched.
Installation
Integration of the Model 5132 into the
selected application is quite simple, only
requiring connecting analog audio inputs
and outputs along with DC power. Some
applications will also require connection
to the RS-485 data bus. The audio signals
have a nominal level of either +4 or 0 dBu,
depending on the Model 5132 version being
installed. The DC power source is nominal
12 volts with an acceptable range of 10 to
18 volts. The RS-485 data bus is a single
pair of wires that would interconnect the
Model 5132, along with other Model 5100Series modules, to a remote access card.
After the connections have been completed,
the module can then be secured into the
designated mounting location.
Audio Inputs
The Model 5132 allows two channels of
analog line-level audio to be connected.
Each signal is associated with one of the
two party-line interface channels. The input
circuitry is electronically balanced and ca
pacitor coupled. The nominal input level of
Model 5132S (SMPTE) version modules is
+4 dBu with a maximum allowable input level
of +24 dBu. The nominal input level of Model
5132E (EBU) version modules is 0 dBu with
a maximum allowable level of +18 dBu.
Connections to the audio inputs are made
using a 5-position header connector located
on the Model 5132’s rear-most circuit board.
For details on appropriate mating connectors
refer to Appendix B located at the end of this
document.
For connecting to balanced sources the
signal + (high), signal – (low), and common/
shield connections should be used. With
unbalanced sources connect source signal
high to the Model 5132’s signal + (high) and
source signal low to both the signal – (low)
and common/shield connections. Refer to
Figure 2 for details.
Pin Number Function
1 Common/Shield
2
3
4 + CH2
5
Figure 2. Audio Inputs
+ CH1
– CH1
– CH2
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Party-Line Interface
Model 5132
Module
Audio Outputs
Associated with each of the Model 5132’s
two party-line interface channels is a balanced (differential), line-level analog audio
output. The circuitry is electronically balanced and capacitor coupled. The nominal
output level of a Model 5132S (SMPTE)
version module is +4 dBu with a maximum
output level of +24 dBu. The nominal level
of a Model 5132E (EBU) version module is
0 dBu with a maximum level of +18 dBu.
Connections to the audio outputs are
made using a 5-position header connector
located on the Model 5132’s rear-most
circuit board. For details on appropriate
mating connectors refer to Appendix B
located at the end of this document.
For connection to balanced inputs on
related equipment the signal + (high) and
signal – (low) connections should be used.
Pin 1, common/shield, may or may not
need to be connected as dictated by the
specific installation. Refer to Figure 3 for
details.
When interfacing the outputs to unbalanced inputs on associated equipment
connect only to the Model 5132’s signal
+ (high) and common/shield. Do not make
any connections to the Model 5132’s
– (low) terminals.
DC Input and Data
A 4-position header, located adjacent to
the audio input and output headers, is
used to connect DC power and RS-485
data to the Model 5132. For details on
appropriate mating connectors refer to
Appendix B located at the end of this
document.
A source of nominal 12 volts DC, with an
acceptable range of 10 to 18, is required
for Model 5132 operation. The maximum
current is 800 milliamperes at 12 volts DC.
For remote control operation an RS-485
data bus connection from a compatible
Studio Technologies’ remote access mod
ule is required. Most applications will only
have the DC power connections imple
mented so these two pins will typically
remain unconnected. Refer to Figure 4
for details.
Pin Number Function
1 – DC (Common)
2
3
4 – Data (RS-485)
Figure 4. DC Input/Data
+ DC (10-18 volts)
+ Data (RS-485)
Mounting
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Pin Number Function
1 Common/Shield
2
3
4 + CH2
5
Figure 3. Audio Outputs
Model 5132 User Guide Issue 4, September 2012
Studio Technologies, Inc. Page 9
+ CH1
– CH1
– CH2
The Model 5132 is intended for mounting into an installation-specific enclosure
or rack panel. Refer to Appendix A for the
unit’s dimensions and mounting screw
locations. Please contact the factory to
discuss mounting options.
Party-Line Interface
Model 5132
Configuration
RS-485 Address ID
One configuration setting must be performed for applications that implement
remote control of Model 5132 functions. Up
to sixteen Model 5100-Series modules can
“share” an RS-485 data bus but each must
have a unique address ID. Selecting the
device’s address ID involves setting four
DIP switches. Refer to Figure 5 for details.
Module
how the Model 5132 is going to be used
the internal party-line power source can be
enabled or disabled. It would be enabled
whenever user beltpacks are going to be
the only devices connected directly to the
Model 5132. The internal power source
should be turned off whenever the Model
5132 is going to be connected to an exist
ing party-line intercom system that includes power and audio terminations.
The auto null function is used whenever
significant changes are made to the number of user devices or the interface cabling
connected to the party-line interface. It
also should be used if the characteristics
of a connected party-line intercom system
change. Activating the auto null function is
simple, only requiring the pressing of the
auto null pushbutton switch.
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Figure 5. RS-485 Address ID Settings
Operation
The Model 5132 is designed for continuous operation with no internal adjustment,
calibration, or maintenance required.
Two pushbutton switches allow the user
to select the on/off status of the internal
party-line power source as well as activating the auto null function. Depending on
Maintaining the correct levels coming from
the 4-wire audio sources is very important.
This will ensure proper signal levels are
presented to party-line users and maintain
optimal audio fidelity. The audio level meters, party-line power status LED, and pin
2 status LED will assist users in confirm
ing that correct operation is taking place.
In addition, the under-voltage shut-down
function will help to protect the internal
party-line power supply should a fault
condition be detected.
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Party-Line Power
A pushbutton switch and status LED is
associated with the Model 5132’s internal
party-line power source. A momentarily
press of the button will “toggle” (alternate)
between the power on and power off
modes. When the LED is lit 28 volts DC
will be applied to pin 2 of the XLR connector. In addition, audio terminations (200
ohm AC loads) will be connected to the
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Party-Line Interface
Model 5132
Module
two intercom channels. (Technically, independent nominal 200 ohm AC-coupled
loads are connected from pin 2 to pin 1
and from pin 3 to pin 1.) If user beltpack
devices are going to be directly connected
and powered by the Model 5132 the
internal party-line power function must
be enabled.
If the Model 5132’s party-line intercom
interface is going to be connected to an
existing party-line intercom system the
Model 5132’s party-line power source
should be turned off. In this mode the LED
labeled PL POWER (+28V) will not be lit,
+28 volt DC will not be applied to pin 2,
and 200 ohm audio terminations will not
be provided.
If the Model 5132’s internal party-line
power source is enabled when the interface is connected to an existing party-line
intercom system no damage will result. But
the audio levels will no longer be correct as
the intercom channels will now be “double
terminated.” The Model 5132’s 200 ohm
terminations will be active at the same time
as those of the external intercom circuit.
The intercom “bus” termination will drop
to approximately 100 ohms and the audio
level will drop by at least 6 dB. This will
cause audio level issues for users as well
as preventing satisfactory Model 5132 auto
nulling from being able to take place.
Auto Null
The Model 5132 contains circuitry to
automatically null the two 2-wire-to-4-wire
interfaces. Normally this process is performed at the time of initial Model 5132
user set up and operation, but there’s no
reason why “auto nulling” can’t be initiated
anytime one desires. The only time that
auto null must be performed is if conditions
have changed vis-à-vis the party-line intercom user devices, the wiring connected to
a Model 5132’s party-line intercom interface connector, and, if present, an external
party-line intercom circuit. Even a slight
change to a party-line intercom circuit,
such as adding or removing a section of
cable, is sufficient to require that the auto
null process be performed.
A pushbutton switch, located on the Model
5132’s front panel, is used to activate the
auto null process. To initiate auto null requires simply pressing and releasing (“tapping”) the button. An LED provides a visual
indication of the auto null process, flashing
when the auto null process is active. The
sequence takes less than 15 seconds to
complete.
An auto null sequence begins with the
muting of the 4-wire audio input and output
signal paths. This is followed by a short
period of 24 kHz signal that is sent out
both the party-line intercom interface
channels. This will turn off microphones
on those connected user devices that are
compatible with the RTS TW-series “mic
kill” protocol. The actual auto nulling process is performed next. A series of tones
will be sent out the party-line interface
channels. Other Model 5132 circuitry,
under software control, will rapidly perform
adjustments to achieve the best null possible. After the null adjustments have been
made the results are stored in nonvolatile
memory. Once the process is complete
the audio input and output paths are again
activated.
If possible, prior to performing an auto
null it’s polite to warn all personnel who
are actively using the connected party-line
intercom devices. The tones sent to the
party-line intercom channels during the
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Party-Line Interface
Model 5132
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nulling process are not excessively loud or
obnoxious, but most users might want to
remove their headsets during the process.
In addition to warning users it might be a
good time to ask them to mute any active
microphones. While the automatic “mic kill”
signal will apply to many user devices it
may not apply to all. Muting microphones
is important as obtaining a “deep” null
requires that no extraneous signals be
present on the party-line circuit.
Level Meters
The four audio level meters on the Model
5132 are calibrated differently from typical “VU” meter scales. Their “steps” are
labeled in reference to the level of the
signals being sent to, and received from,
the party-line interface. The ballistics of
the meters is also different, being a cross
between VU and peak.
During operation the green “0” LEDs will
light in response to audio levels of –10 dBu
being present on the party-line channels.
When a 5132S (SMPTE level) module has
its “0” LEDs lighting they correspond to
+4 dBu being present on its associated
4-wire audio input or output connections.
In the case of a 5132E (EBU level) module
the audio input and output level would be
0 dBu.
Internal Party-Line Power
Supply
If the Model 5132’s internal party-line intercom power source is enabled one or more
party-line user devices can be directly connected and powered by the party-line interface. The only restriction on the number
of user devices that can be connected is
that the total current draw must be equal to
or less than 180 milliamperes. Broadcaststandard devices such as the RTS BP325
are directly compatible and will provide
excellent performance. Up to three of these
units can typically be supported.
For reference, this paragraph provides
details on the signals that are present on
the party-line intercom interface’s 3-pin
male XLR connector. When the internal
party-line power supply is active pin 1 provides common for power and audio; pin 2
has 28 volts DC with channel 1 audio;
pin 3 has channel 2 audio. The nominal
audio output level on the two channels
is –10 dBu, no matter if the module is a
5132S or a 5132E. The maximum current
draw from pin 2 to pin 1 is 180 milliamperes. The circuitry associated with
pin 3 is protected from damage should
pin 2 (nominal 28 volts DC) become
accidentally connected to it.
The four green LEDs of each meter indicate that the levels are in the normal
range. The yellow LED lights when a signal
is approximately 6 or more dB above the
nominal (–10 dBu to or from the party-line
channel) level. Optimal signals will result in
the four green LEDs lighting almost solidly
with the yellow LED lighting only on peak
signals.
DC Voltage Monitoring
The pin 2 status LED can be a highly useful “tool” for understanding the status of the
party-line intercom connection. It does this
by proving an indication of the DC voltage
that is present on pin 2 (with respect to
pin 1) of the Model 5132’s party-line interface connector. The Model 5132’s microcontroller integrated circuit, under software
control, “watches” to ensure that the DC
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Model 5132
Module
voltage present on pin 2 of the party-line
intercom interface is at an acceptable
level for the selected operating mode.
When the Model 5132’s internal party-line
power source is enabled the under-voltage threshold for pin 2 is 24 volts. This is
four volts less than the normal level of 28
volts DC. The LED will “flash” at a moderate cadence if the voltage on the interface
falls below the acceptable 24 volt value.
This can be caused by a temporary overcurrent or short-circuit condition, such as
when interconnecting user devices to the
party-line intercom interface using portable
cabling.
If the Model 5132’s operating mode is
selected for use with an external party-line
system the pin 2 status LED will function in
a slightly different way. It will light whenever
the voltage on pin 2 is greater than approximately 12 volts DC. The LED will not light
if the voltage is less than 12 volts DC and
the 4-wire auto mute function will become
active. When the 4-wire auto mute function
is active both the 4-wire audio inputs and
outputs will mute. The status LED functions
will allow a user to quickly determine if an
active party-line circuit has been connected as well as maintaining audio integrity.
Fault Condition
If the Model 5132 is providing party-line
power in an under-voltage condition that’s
present for a continuous 1-second period
it will cause a fault condition to be recog
nized. The pin 2 status LED will indicate
this condition by changing from being con
tinuously lit to flashing. In addition, the output voltage on the internal party-line power
supply circuit will automatically shut down
to an essentially off condition. A 5-second
“cool-down” period will then take place,
after which the output voltage will again
-
-
become active. As soon as the output is
enabled normal output voltage monitoring
will again take place. A continuous
short circuit presented to the partyline intercom output will result in a
continuous 4-seconds-on, 5-secondsoff error cycle. It’s important to note that
during the 5-second-off period no voltage
monitoring takes places. Removing the
fault condition will not result in the output
voltage immediately turning on again;
the 5-second shut-down period must first
elapse.
Technical Notes
Maintaining Correct Input
Signal Levels
The Model 5132’s 4-wire audio inputs and
outputs are designed for compatibility with
either SMPTE (5132S) or EBU (5132E)
audio level standards. Applying signals to
these audio inputs at a significantly lower
level than the intended nominal will reduce the signal-to-noise ratio (raising the
perceived noise floor) and can prevent the
connected user devices from operating optimally. Applying signal levels significantly
higher than nominal will reduce the headroom and greatly increase the chance of
reaching audio “clipping.” Obviously, these
cautions are not unique to the Model 5132,
but apply to most audio equipment. The
front-panel level meters provide an easy
means of confirming that a Model 5132
is being presented with the correct audio
levels.
For the Model 5132S the nominal 4-wire
input and output signal levels are +4 dBu.
For the Model 5132E the nominal levels
are 0 dBu. For both versions the nominal
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Party-Line Interface
Model 5132
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output level to the two channels associated
with the party-line interface is –10 dBu.
(Of course pin 2 on the party-line interface
connector has both DC and audio present
on it.)
To confirm correct party-line intercom
operation at locations away from where the
Model 5132 is installed, it’s possible to use
the Model 72 Level Meter/Interface, also
available from Studio Technologies. The
Model 72 is a compact, portable device
that plugs directly into a party-line intercom
or IFB circuit and provides two useful functions. Two 5-segment LED meters display
the audio levels present on pins 2 and 3.
Two “dry” line-level audio outputs are also
provided, one for each channel. Complete
information on the Model 72 is available on
the Studio Technologies website.
Party-Line Interface Current
Draw
The Model 5132’s internal party-line power
supply circuit is designed to provide up to
180 milliamperes of DC current. By de
sign, the internal power supply circuit is
protected so that an overload condition, or
even a complete short circuit, should not
cause damage. Exceeding 180 milliamperes for more than one second will cause
the auto shut-down mode to become active. A continuous overload condition will
cause the internal power supply to cycle
through a 4-seconds-on, 5-seconds-off
sequence. Restoring the output load to be
within the rated 180 milliamperes will allow
the internal power supply output to again
operate normally. In extreme cases, such
as where the Model 5132 is located in an
environment with elevated temperatures, a
few minutes may be required from the time
an overload condition is removed to when
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normal operation will again take place.
Please don’t test the Model 5132’s ability
to sustain frequent overload or shortcircuit conditions! The long-term reliability
of the unit can be impacted by the stresses
caused by these fault conditions.
The pin 2 power status LED makes it easy
to know if an excessive load, or a short circuit, is being placed on the internal power
supply output. Technically the LED, under
software control, provides a direct indication of the party-line’s DC voltage. And,
when the internal party-line power supply
is active, the output voltage is directly related to the amount of current being drawn.
The LED lights steadily when the internal
power supply’s DC output voltage is within
its normal range. During normal operation
the DC level on pin 2 of the party-line XLR
connector will be approximately 28 volts.
The LED will begin to flash on and off if
the level falls below approximately 24 volts
for at least one second. This will typically
occur because the current draw is greater
than nominally 180 milliamperes.
There’s really only one piece of advice
when it comes to understanding how to
use the pin 2 power status LED when the
internal power supply is enabled: if it flashes there’s a problem that must be corrected! The most likely cause will be too many
user devices being connected to the partyline output connector. It’s also possible that
a wiring problem could cause a partial or
full short circuit between the output XLR’s
pin 1 (common) and pin 2 (power with
channel one audio) pins. Troubleshooting should prove quick and easy. Begin by
disconnecting the party-line user devices.
Observe the pin 2 status LED and see if
the problem has gone away. If not, review
Issue 4, September 2012 Model 5132 User Guide
Page 14 Studio Technologies, Inc.
Party-Line Interface
Model 5132
Module
the interconnecting cables and find the
fault condition. Within five seconds of the
problem being “cleared” the pin 2 status
LED will stop flashing.
Cable Length
There are no “hard and fast” rules defining
the maximum cable length possible when
connecting user devices to the Model
5132’s party-line intercom output and
using the Model 5132’s internal party-line
intercom power source. The maximum
cable length is directly related to the
amount of resistance in the connecting
cable; the lower the resistance per foot
(or meter), the longer the cable can be.
Although cable capacitance affects highfrequency performance, resistance is the
limiting factor in most cases. For example,
a contemporary microphone cable is
Belden 1172A which has 18 ohms of
resistance per conductor per 1000 feet.
Since we’re using two conductors to carry
the signal (pins 1 and 2) you’d get 36
ohms per 1000 feet of cable. By knowing
the cable resistance value, along with the
minimum voltage and maximum load current required by a party-line intercom user
device, a simple “ohms law” calculation will
tell you the maximum cable length.
Let’s use the example of an RTS BP325
beltpack being connected to the Model
5132’s party-line XLR connector. We’ll
select Belden 1172A as the interconnecting cable. For correct operation, a BP325
needs at least 18 volts DC between pins
1 and 2 of its interface connector. And the
BP325 has a rated maximum current draw
of approximately 60 milliamperes. The
Model 5132 presents a party-line voltage
of 28 volts across pins 1 and 2 and can
supply a maximum current of 180
milliamperes. (As the BP325’s current draw
is well within the Model 5132’s capability,
this is not a limiting factor.) The difference
between the voltage supplied by the Model
5132 (28 volts) and the voltage required
by the BP325 (18 volts) allows a 10 volt
maximum drop over the interconnecting
cable. Using the current draw and maximum voltage drop figures, the maximum
cable resistance can easily be calculated:
10 volts divided by 0.060 amperes equals
167 ohms. And finally, with 1172A’s
36 ohms (total) per 1000 feet of cable,
a maximum of approximately 4600 feet
(1424 meters) of cable can be used and
still be less than or equal to 167 ohms.
Using this example as a guide, entering
the appropriate values will allow you to
determine the maximum cable length for
your application.
Cabling Issues – Crosstalk
The Model 5132’s party-line interface conforms to the broadcast-industry standard
for sending DC power and two channels of
audio over a single pair with shield audio
cable. This implementation allows standard
portable cables, such as those used for
microphone signals, to interconnect various party-line user devices. This method
is undoubtedly convenient and practical,
but is not without limitations. The main
audio quality issue is the possibility of
crosstalk between the two audio channels.
This issue arises due to the capacitance
presented by the two wires that form the
twisted pair. The greater the capacitance
presented and the longer the cable run,
the greater the crosstalk. Is this normally
a problem during actual use? No. But it’s
something that should be noted.
Model 5132 User Guide Issue 4, September 2012
Studio Technologies, Inc. Page 15
Party-Line Interface
Model 5132
Module
Software Version Display
After the Model 5132’s power-up sequence
has completed, some of the unit’s LEDs
are used to automatically display the software version number. This is useful when
working with factory personnel on application support and troubleshooting situations.
The five LEDs associated with the channel
1 FROM audio level meter are used
to display the major release number with
a range of 1 through 5. The five LEDs
associated with the channel 2 FROM audio
level meter are used to display the release
sub-number which ranges from 0 to 5. (No
lit channel 2 LEDs indicates sub-number
0.) The software version number will display for approximately one second after
the power-up sequence has completed but
before normal operation begins. Refer to
Figure 6 for a detailed view of the LEDs
and the corresponding software version
numbering scheme.
Note that while it’s easy to determine
which software version is loaded into
the Model 5132 a trip back to the factory is required to update it. The 8-bit
microcontroller that provides the unit’s
logic “horsepower” also includes internal
FLASH memory. This nonvolatile memory
is used to store the operating software
(“firmware”). Re-programming this memory
requires using a specialized programming
unit. While not outrageous in price, it still
costs in the range of US$500. The programmer uses a ribbon cable and socket
to interface with a 6-pin “header” on one
of the Model 5132’s printed circuit boards.
And, as you would guess, once connected,
reprogramming takes only a matter of seconds. But unfortunately the programmer
is not something that would be found in
a typical “field shop” or repair facility.
Release Sub-Number
Major Release Number (No LED lit indicates .0)
O 5 .5 O
O 4 .4 O
O 3 .3 O
O 2 .2
1 .1 O
Figure 6. Detail of front panel showing the level meter LEDs that display
the software version. In this example, the software version is 1.2.
Issue 4, September 2012 Model 5132 User Guide
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Party-Line Interface
Model 5132
Specifications
General Audio:
Frequency Response (analog input to party-line
interface):
–3.0 dB @ 80 Hz
–2.5 dB @ 100 Hz
–2.3 dB @ 20 kHz
–3.0 dB @ 24 kHz
Distortion (THD+N, measured at 1 kHz, analog
input to party-line interface):
Party-Line Interface
Party-Line Interface Pin 3: 0.02%
Signal-to-Noise Ratio (measured at 1 kHz,
analog input to party-line interface):
Party-Line Interface Pin 2: 60 dB
Party-Line Interface Pin 3: 86 dB
Audio Inputs: 2
Type: analog, electronically balanced, capacitor-
coupled, 20 k ohms
Nominal Level: +4 dBu (Model 5132S), 0 dBu
(Model 5132E)
Maximum Level: +24 dBu
Audio Outputs: 2
Type: analog, electronically balanced, capacitor-
coupled, intended to drive balanced loads of 2 k
ohms or greater
Nominal Level:
(Model 5132E)
Maximum Level: +24 dBu into 10 k ohms
Source Impedance: 200 ohms, nominal, differential
+4 dBu (Model 5132S), 0 dBu
Pin 2: 0.06%
Module
DC Output Voltage (pin 2 to pin 1), local partyline power enabled: 28 volts nominal, selectable
on/off
DC Output Current (pin 2 to pin 1), local partyline power enabled: 180 milliamperes maximum
Impedance (pin 2 to pin 1; pin 3 to pin 1), local
party-line power enabled: 200 ohms, nominal
Impedance (pin 2 to pin 1; pin 3 to pin 1), local
party-line power disabled: >10 k ohms
Hybrids: 2
Topology: 3-section analog circuitry compensates
for resistive, inductive, and capacitive 2-wire partyline loads
Nulling Method: automatic upon user initiation,
processor implements digital control of analog
circuitry; settings stored in nonvolatile memory
Nulling Line Impedance Range: 120 to 240 ohms
Nulling Cable Length Range: 0 to 3500 feet
Trans-Hybrid Loss: >45 dB, typical at 1 kHz
Meters: 4, 5-segment LED, modified VU ballistics
Remote Control Capability: audio level monitor-
ing, pin 2 DC output status, auto null activation
Connectors:
Party-Line Intercom: 3-pin male XLR
Audio Inputs and Outputs: 2, 5-position male
header. Refer to Appendix B for mating connector
details.
DC Input/Data: 4-position male header. Refer to
Appendix B for mating connector details.
Power Requirement: 12 volts DC nominal,
800 mA max; acceptable range 10-18 volts DC,
950 mA max at 10 volts
Party-Line Intercom Interface:
Type: 2-channel party-line, unbalanced (common
on pin 1, DC modulated with channel 1 audio on
pin 2, channel 2 audio on pin 3)
Compatibility: single- and dual-channel intercom
system and user devices from vendors such as
RTS® and Clear-Com®
Nominal Audio Level:
Maximum Audio Output Level:
Pin 2: +9 dBu with +23 dBu (Model 5132S)
on audio input
Pin 3: +10 dBu with +24 dBu (Model 5132S)
on audio input
Model 5132 User Guide Issue 4, September 2012
Studio Technologies, Inc. Page 17
–10 dBu
Dimensions (Overall):
3.75 inches wide (9.5 cm)
1.69 inches high (4.3 cm)
2.30 inches deep (5.8 cm)
Mounting: Requires custom implementation;
no mounting method provided. Refer to Appendix A
for details.
Weight: 0.2 pounds (91 g)
Specifications and information contained in this
User Guide subject to change without notice.
Party-Line Interface
Model 5132
Module
Appendix A–Model 5132 Front Panel and Printed Circuit
Board (PCB) Dimensions
Issue 4, September 2012 Model 5132 User Guide
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Party-Line Interface
Model 5132
Module
Appendix B–Interconnection Details
The required mating receptacles are from the TE Connectivity (formerly AMP) MTA-100
series of IDC (insulation displacement) connectors. This series was selected because of
its low-cost and wide range of offerings. Separate connectors are offered for compatibility
with 22, 24, 26, and 28 AWG (American Wire Gauge) insulated wire. The connector color
indicates its AWG-compatibility. Unfortunately, with flexibility can come some confusion. The
MTA-100 offers a number of different connectors that will work with the Model 5132’s audio
input, audio output, and DC input/data headers. Before obtaining receptacles it’s important
to determine two things: wire gauge and wiring arrangement.
Audio Inputs and Outputs
• For 22 AWG wire this receptacle (red in color) is recommended:
TE Connectivity (AMP) 3-643813-5
Digi-Key part number A31109-ND (www.digikey.com)
Mouser part number 571-3-643813-5 (www.mouser.com)
• For 24 AWG wire this receptacle (white in color) is recommended:
TE Connectivity (AMP) 3-643814-5
Digi-Key part number A31020-N
Mouser part number 571-3-643814-5
DC Input/Data
• For 22 AWG wire this receptacle (red in color) is recommended:
TE Connectivity (AMP) 3-644540-4
Digi-Key part number A31122-ND
Mouser part number 571-3-644540-4
Tools for Connecting Wires to the Mating Receptacles
For applications where just a few Model 5100-Series modules are going to be installed a
manual IDC termination tool is recommended. While requiring a steady hand to achieve
reliable wire connections to the mating receptacles, the price, at less than US$40, is fairly
reasonable:
• “T Handle” termination hand tool:
TE Connectivity (AMP) 59803-1
Digi-Key part number A9982-ND
Mouser part number 571-598031
Model 5132 User Guide Issue 4, September 2012
Studio Technologies, Inc. Page 19
Party-Line Interface
Model 5132
Module
Appendix B–Interconnection Details, continued
Tools for Connecting Wires to the Mating Receptacles, continued
For applications where a larger number of Model 5100-Series modules are going to be
installed it’s worth considering a semi-automatic termination tool. The recommended tool
consists of a handle assembly and crimp die for MTA-100 receptacles. The total price for
both, approximately US$300 as of this writing, is steep but the performance that this tool
assembly provides is excellent. We feel that the time savings and reliability of the connections warrants the price when many terminations are going to be made:
• Handle Tool, Pistol Grip:
TE Connectivity (AMP) 58074-1
Digi-Key part number A2031-ND
Mouser part number 571-580741
• Crimp Head Die Assembly for MTA-100 Receptacles:
TE Connectivity (AMP) 58246-1
Digi-Key part number A1998-ND
Mouser part number 571-58246-1
Headers on the Printed Circuit Board
The actual part numbers of the header connectors that are soldered into the Model 5132’s
printed circuit board are provided in this section. But do not order these part numbers with
the intent of interconnecting signals with the Model 5132! We are providing these details
only so that interested technical personnel can have the full background on the Model
5132’s interconnect system. The appropriate mating receptacles are detailed in a previous
section of this Appendix.
• Audio Inputs and Outputs:
TE Connectivity (AMP) 2-644486-5 (DO NOT ORDER THIS NUMBER!)
• DC Input/Data:
TE Connectivity (AMP) 2-644486-4 (DO NOT ORDER THIS NUMBER!)
Issue 4, September 2012 Model 5132 User Guide
Page 20 Studio Technologies, Inc.
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