Structural Concepts Oasis Series, Oasis FSIB8R.6031, Oasis FSIB4R.6031A, Oasis FSIB2R.6031B Installation & Operating Manual

PN 20-45803
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
OPERATING MANUAL
M O B I L E S E R I E S
Rev D Date: 8.14.2019
SELF-SERVICE REFRIGERATED CASES (BOTH SELF-CONTAINED and REMOTE) >> DESIGNED FOR BERRY MERCHANDISING >> MODEL FSIB8R.6031, FSIB4R.6031A and FSIB2R.6031B
Operating Manuals\Oasis\Oasis FSIBX_FSIB8R-6031_FSIB4R.6031A_FSIB2R-6031B_Refrig_Berry_Case_20-45803.pub
888 E. Porter Road Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
Model FSIB8R.6031 Shown Above
With Optional Product Crates
Model FSIB2R.6031B
Model FSIB4R.6031A
Separate Produce Unit Shown Above-Right (On Casters) For
Illustrative Purposes Only
2
TABLE OF CONTENTS
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / CORDS / PLUGS.
SHIPPING BRACKETS / CASE REMOVAL FROM SKID - REMOTE UNITS ..………………………....
SHIPPING BRACKETS / CASE REMOVAL FROM SKID - SELF-CONTAINED UNITS ……………...
POSITIONING & ALIGNING / ADJUSTING LEVELERS / LOCKING CASTERS IN PLACE …….…...
MERCHANDISER START-UP / THERMOMETER / DISCHARGE AIR PROBES ………………….…..
HONEYCOMB AIR DIFFUSER / AIR RETURN DUCT / REFRIGERATED AIRFLOW PATH ………...
EVAPORATOR AREA: DECK PAN REMOVAL / REFRIG. COMPONENTS FOR FSIB8R.6031 …....
EVAPORATOR AREA: DECK PAN REMOVAL / REFRIG. COMPONENTS FOR FSIB2R.6031B ….
ELECTRICAL LAYOUT: MODEL FSIB8R.6031 REMOTE & SELF-CONTAINED UNITS .…………... ELECTRICAL LAYOUT: MODEL FSIB4R.6031A SELF-CONTAINED UNITS ONLY ………………... ELECTRICAL LAYOUT: MODEL FSIB2R.6031B SELF-CONTAINED UNITS ONLY ………………...
CONDENSER PACKAGE LAYOUT: MODEL FSIB8R.6031 SELF-CONTAINED UNITS ONLY ….....
CONDENSER PACKAGE LAYOUT: MODEL FSIB4R.6031A SELF-CONTAINED UNITS ONLY ….. CONDENSER PACKAGE LAYOUT: MODEL FSIB2R.6031B SELF-CONTAINED UNITS ONLY …..
GENERAL CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL (EXTERIOR) GENERAL CLEANING SCHEDULE - TO BE PERFORMED BY STORE PERSONNEL (INTERIOR) GENERAL CLEANING SCHEDULE - TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY ………………………………………………………………………………………………………... GENERAL CLEANING SCHEDULE - HONEYCOMB AIR DIFFUSERS - TO BE PERFORMED BY TRAINED SERVICE TECHNICIANS ONLY .…..………………………………………………………..
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) …….…
TROUBLESHOOTING - CONDENSING SYSTEM ( BY TRAINED SERVICE PROVIDERS ONLY) ... TROUBLESHOOTING - EVAPORATOR SYSTEM (BY TRAINED SERVICE PROVIDERS ONLY) ...
SERIAL LABEL INFORMATION & LOCATION ...………..………………….……………………………..
CAREL® CONTROLLER - PROGRAMMING THE INSTRUMENT….………………………….…….......
CAREL® CONTROLLER - USER INTERFACE, SUMMARY TABLES OF ALARMS & SIGNALS …. CAREL® CONTROLLER - Summary Table of Operating Parameters (After Programming Key)
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ………….…...…
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5 6
7
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12 13 14
15 16 17
18 19
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25 26
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28 29 30
31
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OVERVIEW
These Structural Concepts merchandisers are
designed to merchandise packaged products at 41 °F (5 °C) or less product temperatures.
Product must be pre-chilled at 41 °F (5 °C) or less
product temperatures prior to being placed in case.
Cases should be installed and operated according to
this operating manuals instructions to ensure proper performance. Improper use will void warranty.
TYPE 1 DISPLAY CONDITIONS
This unit is designed for the display of products in ambient store conditions where temperature and humidity are maintained within a specific range.
Type I display refrigerators (these units) are intended for
use in an area where environmental conditions are controlled and maintained so that the ambient
temperature does not exceed 75 °F (24 °C) and 55% maximum humidity.
COMPLIANCE
Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing codes are not covered by warranty.
See below compliance guideline.
WARNINGS
This page contains important warnings to prevent
injury or death. Please read carefully!
PRECAUTIONS and WIRING DIAGRAMS
See next page for PRECAUTIONS and WIRING
DIAGRAM information.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP HANDS CLEAR
COMPLIANCE
This equipment MUST be installed in compliance with all applicable
NEC, federal, state and local electrical and plumbing codes.
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 1 of 2
ATTENTION
CONTRACTORS
CAUTION! CHECK CONDENSATE PAN POSITION AND PLUG
Water on flooring can cause extensive damage!
Before powering up unit, check the following:
Condensate pan MUST BE positioned directly under condensate drain. Condensate overflow pan plug MUST BE plugged into receptacle.
WARNING: This product can expose you to chemicals, including
Urethane (Ethyl Carbamate), which are known to the state of
California to cause cancer and birth defects or other reproductive
harm. For more information go to P65Warnings.ca.gov.
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OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING / PLUGS - PAGE 2 of 2
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
Performance issues caused by adverse conditions are NOT covered
by warranty.
Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
Unit must not be exposed to direct sunlight or any heat source (ovens,
fryers, etc.).
CAUTION
PRECAUTIONS
Following are important precautions to prevent
damage to unit or merchandise.
Please read carefully! See previous page for specifics on OVERVIEW,
TYPE, COMPLIANCE and WARNINGS.
WIRING DIAGRAM
Each case has its own wiring diagram folded and in its
own packet.
Wiring diagram placement may vary; it may be
placed near ballast box, field wiring box, raceway cover, or other related location.
REFRIGERANT DISCLOSURE STATEMENT
This equipment is prohibited from use in California
with any refrigerants on the List of Prohibited Substancesfor that specific end-use, in accordance with California Code of Regulations, title 17, section
95374.
This disclosure statement has been reviewed and
approved by Structural Concepts and Structural Concepts attests, under penalty of perjury, that these statements are true and accurate.
WIRING DIAGRAM FORMAT & LOCATION
Each case has its own wiring diagram folded and in its own packet. Wiring diagram placement may vary; it may be placed near ballast
box, field wiring box, raceway cover, or other related location.
CAUTION! GFCI BREAKER USE REQUIREMENT
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
you MUST use a GFCI breaker in lieu of a GFCI receptacle.
CAUTION!
DO NOT RELY ON THERMOMETERS OR THERMOSTATS
FOR ACTUAL PRODUCT (FOOD) TEMPERATURES.
Thermometers and thermostats reflect air temperatures ONLY. For ACTUAL food temperatures, use a calibrated food thermometer.
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SHIPPING BRACKETS / CASE REMOVAL FROM SKID - REMOTE UNITS
1. Removing Case Shipping Brackets That Are Attached To Skid
Remove screws holding case shipping brackets to
skid.
Remove case shipping brackets from skid. Note: Shipping brackets will vary in size, shape,
material and location depending upon case type and model. See illustration at right.
2. Remove Case From Skid - Remote Units
To prevent damage, support case while sliding it
toward edge of skid.
When case is at edge of skid, carefully lower to floor
so that two levelers (or one frame support rail) rests on floor.
Carefully slide skid out from under case. After case is off skid, place into position. See next page for instructions on self-contained unit
skid removal.
Various Types Of Shipping Brackets Shown With
6
SHIPPING BRACKETS / CASE REMOVAL FROM SKID - SELF-CONTAINED UNITS
1. Removing Case Shipping Brackets That Are Attached To Skid
Remove screws holding case shipping brackets to skid. Remove case shipping brackets from skid. Note: Shipping brackets will vary in size, shape,
material and location depending upon case type and model. See illustration at right.
2. Remove Case From Skid - Self-Contained Units
To prevent damage, support case while sliding it
toward edge of skid.
When case is at edge of skid, carefully slide down
ramp to floor so that two casters rest on floor.
Carefully slide unit the rest of the way, down ramp and
onto the floor
skid out from under case. After case is off skid, roll into position. Lock casters in place.
Various Types Of Shipping Brackets Shown With
7
POSITIONING & ALIGNING / ADJUSTING LEVELERS / LOCKING CASTERS IN PLACE
To unlock casters (from the locked position),
press down on the RAISED caster lever (as shown in illustration below).
Casters are now in unlocked position.
Pry Bar
Leveler
Base
Frame
Adjustable
Wrench
Illustration Shown Reflects Remote Unit Only.
It May Not Exactly Reflect Every Feature or
Option of Your Particular Case.
Casters
Locked
Casters
Unlocked
1. Position & Align Case Alongside Others
Before adjusting levelers, make certain that the
case is in proper position and, if required, aligned with adjoining case.
This may require the repositioning of case you
are installing or the already positioned case.
2. Adjust Levelers
After case is in position, adjust case so it is level
and plumb.
Use adjustable wrench (and/or a pry bar) to
adjust leveler.
Do not use pry bar on end panel. It may chip. Use pry bar ONLY on base frame to avoid
damaging case.
3. Caster Locking / Unlocking Operation
To lock casters (from the unlocked position),
press down on each RAISED caster lever (as shown top-right). Casters are now locked.
START-UP / THERMOMETER / DISCHARGE AIR PROBES
8
1. Start-Up
When case is properly field wired, it will start
operating.
Supply power will start evaporator coil fans and
the compressor motor.
From the front of the case, raise the deck pans
and check to see that the evaporator coil fans are all functioning properly (see next page).
When the case is in a start up mode (or has been
idle for a long period of time), the unit will require approximately 30 minutes runtime in order to pull down temperature.
2. Thermometer
Thermometer is located at rear plenum for
monitoring warmest air temperature.
Probe must be used to determine actual product
temperature.
See illustration below.
3. Discharge Air Probes
Remove cover to access discharge air probes. General illustration of similar model shown below. Your model may differ in layout.
Thermometer
Discharge Air
Probe Location
(Behind Plate)
Discharge Air
Probes
Discharge Air
Probe Cover
Discharge Air
Probe Location
(Behind Plate)
--- Discharge Air Probes - Sample Layout ---
Illustration Shown Reflects Remote Unit Only.
It May Not Exactly Reflect Every Feature or
Option of Your Particular Case.
HONEYCOMB AIR DIFFUSER / AIR RETURN DUCT / REFRIGERATED AIRFLOW PATH
9
1. Honeycomb Air Diffuser
Honeycomb air diffuser must remain
unobstructed at all times.
Blockage of air discharge can result in poor
operating temperatures.
See PREVENTIVE MAINTENANCE -
HONEYCOMB AIR DIFFUSERS section in this
manual for additional honeycomb information.
2. Air Return Duct
Air return ducts must be open and free of
obstruction at all times.
Blockage of air return duct can result in poor
operating temperatures.
3. Refrigerated Airflow Path
Refrigerated airflow from honeycomb air diffuser
to air return duct passes over product.
Caution! DO NOT STACK PRODUCT to height
that will impede this airflow path!
Doing so will prevent case from keeping product
at proper temperature.
Honeycomb Air Diffusers.
Do Not Block These
Areas With Product
Refrigerated Airflow
Path. Do Not Block This
Area With Product.
Air Return Duct.
Do Not Block This
Area With Product
Illustration Shown Reflects
Remote Unit Only. It May Not Exactly Reflect Every Feature or Option of Your
Particular Case.
10
EVAPORATOR AREA: DECK PAN REMOVAL / REFRIGERANT COMPONENTS FOR FSIB8R.6031 ONLY
Caution! Hazardous moving parts.
Authorized service personnel ONLY should
access this area.
Do not operate unit with covers removed. Fan blades may be exposed when deck panel
is removed.
Disconnect power before removing deck
panel.
1. Deck Pan Removal
Illustration below shows merchandiser after deck
pans have been removed.
Store in safe place out of foot traffic while
removed from case.
2. Components / Routes
Illustration below shows components such as
refrigeration lines, TXV, drain, drain trough, motors and fans, etc.
Illustration below shows general layout.
Refrigeration Lines
(Routed To Remote
Refrigeration Supply)
Refrigeration Line
Pass-Throughs
Drain
TXV
Drain
Trough
Evaporator Fan
Shroud (With
Evaporator Coils
at Underside)
Evaporator
Motors/Fans
Wiring Route
Coil
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