Structural Concepts Oasis MOT4048RSS.5197, Oasis MOT6048RSS.5197 Installation & Operating Manual

P/N 20-09455
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION &
OPERATING MANUAL
M O B I L E S E R I E S
Rev C Date: 10.1.2017
MULTI-PURPOSE SELF-SERVICE REFRIGERATED ISLAND MERCHANDISER
888 E. Porter Road Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
Model
MOT4048RSS.5197
Model
MOT6048RSS.5197
2
TABLE OF CONTENTS
OVERVIEW / DISPLAY TYPE I vs. II / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING ...
CASE REMOVAL FROM SKID (LEVELERS OR CASTERS) …………………………..………………..
START-UP: CORD / MAIN POWER SWITCH / TEMPERATURE CONTROLLER ACCESS ...………
START-UP, CONTINUED: CHECKING AIRFLOW UNDER DECKING …………………………………
PRODUCT PLACEMENT / AIRFLOW CONSIDERATIONS / LOAD LINES .……………….…………..
REFRIGERATION FUNDAMENTALS: FRONT GRILLE REMOVAL / THERMOMETER
LOCATIONS / HONEYCOMB AIR DIFFUSER ...……………………………………......……………..
REFRIGERATION FUNDAMENTALS, CONTINUED: REFRIGERATION UNIT ACCESS /
ILLUSTRATED PARTS BREAKDOWN ………….…….……………………………..………………...
SERIAL LABEL INFORMATION & LOCATION ...………..………………………………………………..
PREVENTIVE MAINTENANCE - HONEYCOMB AIR DIFFUSERS (SERVICE TECHNICIANS ONLY) ..……………………………………………………………………………………………………...
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) ……… TROUBLESHOOTING - CONDENSING SYSTEM (BY TRAINED SERVICE PROVIDERS ONLY) ... TROUBLESHOOTING - EVAPORATOR SYSTEM (BY TRAINED SERVICE PROVIDERS ONLY) ..
GENERAL CLEANING (TO BE PERFORMED BY STORE PERSONNEL UNLESS NOTED OTHERWISE) ……………………………………………………………………..………………….…...
CAREL® TEMPERATURE CONTROLLER INFORMATION ………………………..……………………
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ………….…..…
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10
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13-15
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18-20
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OVERVIEW
These Structural Concepts merchandisers are
designed to merchandise packaged products at 40 °F (4.5 °C) or less product temperatures.
Cases should be installed and operated according to
this operating manuals instructions to insure proper performance.
Improper use will void warranty.
TYPE I vs. TYPE II ENVIRONMENTAL CONDITIONS
This unit is designed for the display of products in ambient store conditions where temperature and humidity are maintained within a specific range.
Type I display refrigerators are intended for use in an
area where environmental conditions are controlled and maintained so that the ambient temperature does not exceed 75 °F (24 °C) and 55% maximum humidity.
Type II display refrigerators are intended for use in an
area where environmental conditions are controlled and maintained so that the ambient temperature does not exceed 80 °F (27 °C) and 55% maximum humidity.
If unsure if your unit is Type I or II, see tag next to serial
label. See SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE section in this manual for sample serial labels.
COMPLIANCE
Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing codes are not covered by warranty.
See below compliance guideline.
WARNINGS
This page contains important warnings to prevent
injury or death.
Please read carefully!
PRECAUTIONS and WIRING DIAGRAMS
See next page for PRECAUTIONS and WIRING
DIAGRAM information.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
Condenser Pan is Hot!
Disconnect and allow to cool
before cleaning or removing from case.
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP
HANDS CLEAR
WARNING
HOT
SURFACE
COMPLIANCE
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
OVERVIEW / DISPLAY TYPE I vs. II / COMPLIANCE / WARNINGS / PRECAUTIONS - PAGE 1 of 2
4
OVERVIEW / CONDITIONS / COMPLIANCE / WARNINGS / PRECAUTIONS / WIRING - PAGE 2 of 2
CAUTION! GFCI BREAKER USE RECOMMENDATION
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
the use of a GFCI breaker is strongly recommended.
PRECAUTIONS
Following are important precautions to prevent
damage to unit or merchandise.
Please read carefully! See previous page for specifics on OVERVIEW, NSF
TYPE, COMPLIANCE and WARNINGS.
WIRING DIAGRAM
Each case has its own wiring diagram folded and in
its own packet.
Wiring diagram placement may vary; it may be
placed near ballast box, field wiring box, raceway cover, or other related location.
WIRING DIAGRAM FORMAT & LOCATION
Each case has its own wiring diagram folded and in its own packet. Wiring diagram placement may vary; it may be placed near ballast
box, field wiring box, raceway cover, or other related location.
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
Performance issues caused by adverse conditions are NOT warranted. Keep end panels tightly joined or at least 6” away from structures to
prevent condensation. Keep rear panel at least 6” from wall/structure.
Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
Unit must not be exposed to direct sunlight or any heat source. Self-contained unit clearance: 6” min. air intake / 6” min. air discharge.
CAUTION
CAUTION! IF YOUR UNIT IS SELF-CONTAINED, YOU MUST
CHECK CONDENSATE PAN POSITION & PLUG!
Water on flooring can cause extensive damage!
Before powering up unit, you must check and confirm that:
Condensate pan is DIRECTLY UNDER condensate drain. Condensate pan plug is securely plugged into receptacle. Overflow pan has plug connected to its box. Units with optional Clean Sweep® MUST HAVE two plugs connected.
CAUTION! DO NOT RELY ON THERMOMETERS OR THERMOSTATS
FOR ACTUAL PRODUCT (FOOD) TEMPERATURES.
Thermometers and thermostats reflect air temperatures ONLY. For ACTUAL food temperatures, use a calibrated food thermometer.
5
CASE REMOVAL FROM SKID (LEVELERS OR CASTERS)
Various Types Of
Case Shipping
Brackets
1. Removing Case Shipping Brackets That Are Attached To Skid
Remove screws holding Case Shipping Brackets to skid. Remove Case Shipping Brackets from Skid. See illustrations below. Note: Shipping Brackets will vary in size, shape, material and location depending
upon case type and model.
2. Remove Case (With Casters) From Skid
A. Place ramp up against pallet
(to allow case to smoothly slide
off pallet) at location shown below.
B. Maintain support of case at all
times.
C. Unlock casters. Slide unit to
edge of pallet. Slide down ramp and off from pallet.
Ramp To Be Placed On This (Or Opposite) Side Of Case To Allow Ease of Removal From Pallet.
START-UP: CORD / MAIN POWER SWITCH / TEMPERATURE CONTROLLER ACCESS
6
OFF
ON
Main Power (Rocker) Switch
1. Merchandiser Start-Up
Plug cord into a certified electrical outlet with
ground.
Turn on main power switch at center rear of
case (as shown below-left).
Supply power will start evaporator coil fans
and the compressor motor.
From the front of the case, raise the deck
pans and check to see that the evaporator coil fan is functioning properly (as shown on next page).
When the case is in a start up mode (or has
been idle for a long period of time), the unit
will require approximately 30 minutes
runtime in order to pull down temperature.
2. Temperature Controller Access
Assembly or disassembly and servicing
to be accomplished by licensed electrical / refrigeration contractor.
Temperature control module is located on
the electrical box.
Electrical box is at center-rear of case (as
shown below-left).
For temperature setting changes, refer to the
Careltemperature controller section of this operating manual.
Temperature Controller
Side of Case
Refrigeration Package
Side of Case
View of Temperature Controller Side of Case
Temperature Controller
START-UP, CONTINUED: CHECKING AIRFLOW UNDER DECKING
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3. Checking Airflow Under Decking
Turn on main power switch at center rear of case
(as shown on previous page).
Supply power will start evaporator coil fans and
the compressor motor.
From either end of case (front or rear), raise
deck pans and check to see that the coil fans are functioning properly.
Illustration below shows entirely-removed deck
pan.
After case has been energized, fans should be
functional.
Caution! Rotating fans can cause serious injury!
Refrigeration Lines (Routed
To Refrigeration Package)
Refrigeration Lines
Drain
TXV Valve
Evaporator Coils
Evaporator Fan
Evaporator Fan Shroud
Rear Plenum
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