Structural Concepts Oasis CO2739R Installation And Operating Manual

INSTALLATION AND
M O B I L E S E R I E S
SELF-CONTAINED REFRIGERATED SERVICE/SELF-SERVICE MODEL CO2739R
OPERATING MANUAL
PN 99399
I:\Oper Manuals\Oasis\CO27[L]R_99399.pub
Model CO2739R……………...27 1/2”L* x 39”H x 33”D
*Includes end panels.
888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
Rev D Date: 4.10.2012
TABLE OF CONTENTS
OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING …….....…..
START-UP AND OPERATION ….…………...…...…..…………………………….…………….………… MAINTENANCE FUNDAMENTALS: FRONT PANEL / FRONT GRILLE / LIGHT FIXTURE ..……….…
MAINTENANCE FUNDAMENTALS, CONTINUED: HONEYCOMB AIR DIFFUSERS …………………. ELECTRICAL & REFRIGERATION FUNDAMENTALS ………………………...……………….… ………. REFRIGERATION FUNDAMENTALS ……………………………………………………………………….. SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE ……………...……. TROUBLESHOOTING ……...………………………………………………………………………...……….. ILLISTRATED PARTS BREAKDOWN …………...……………...…………………………………………… PARTS LIST ……….……….……………………………………..……………………………………...………
CLEANING SCHEDULE ….....…………………………………………………...…………….…….….....…..
CAREL® TEMPERATURE CONTROLLER INFORMATION ……….…………………….……………….. JOHNSON CONTROL® - MR3CCUHV A
larm and Fault Codes ……….…………….…………...……
JOHNSON CONTROL® - MR3CCUHV Programming Control Module ……….………..…………..……
SCC TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ..…….….....
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OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING - PAGE 1 of 2
OVERVIEW
 These Structural Concepts merchandisers are
designed to merchandise pre-chilled packaged products at 41 °F [5 °C] or less product temperatures.
 Cases should be installed and operated according to
this operating manual’s instructions to insure proper performance.
 Improper use will void warranty.
TYPE
This unit is designed for the display of products in ambient store conditions where temperatures and humidity are maintained within a specific range.
 For Type 1 Conditions (most cases): ambient
conditions are to be at 55% maximum humidity and maximum temperatures of 75 °F [24 °C].
 For Type 2 Conditions: ambient conditions are to be at
60% maximum humidity and maximum temperatures of 80 °F [27 °C].
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
electrical and plumbing codes.
 If unsure if unit is Type 1 or Type 2, see tag next to
serial label. See SERIAL LABEL LOCATION & INFORMATION LISTED / TECH INFO & SERVICE section in this manual for sample serial labels.
COMPLIANCE
 Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing codes are not covered by warranty.
 See below compliance guideline.
WARNINGS
 This sheet contains important warnings to prevent
injury or death.
 Please read carefully!
PRECAUTIONS and WIRING DIAGRAMS
 See next page for PRECAUTIONS and WIRING
DIAGRAM information.
COMPLIANCE
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP
HANDS
CLEAR
WARNING
HOT
SURFACE
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING
Condenser Pan is Hot!
Disconnect and allow to cool
before cleaning or removing from case.
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OVERVIEW / TYPE / COMPLIANCE / WARNINGS / PRECAUTIONS / PLUGS / WIRING - PAGE 2 of 2
PRECAUTIONS
 This sheet contains important precautions to prevent
damage to unit or merchandise.
 Please read carefully!  See previous page for specifics on OVERVIEW, NSF
TYPE, COMPLIANCE and WARNINGS.
CAUTION! LAMP REPLACEMENT GUIDELINES
LED lamps reflect specific size, shape and overall design.
CAUTION
Any replacements must meet factory specifications.
Fluorescent lamps have been treated to resist breakage and
must be replaced with similarly treated lamps.
CAUTION! GFCI BREAKER USE RECOMMENDATION
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
the use of a GFCI breaker
WIRING DIAGRAM
 Each case has its own wiring diagram folded and in its
own packet.
 Wiring diagram placement may vary; it may be placed
near ballast box, field wiring box, raceway cover, or other related location.
is strongly recommended.
CAUTION
CAUTION! POWER CORD AND PLUG MAINTENANCE
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
 Performance issues caused by adverse conditions are NOT warranted.  End panels must be tightly joined or kept at least 6-inches away from
any structure to prevent condensation.
 Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
 Unit must not be exposed to direct sunlight or any heat source
(ovens, fryers, etc.).
 Tile floors, low ceilings or small rooms increase noise level. Whisper
Cool compressor blankets or remote units resolve noise level issues.
 Keep at least 8-inch clearance above unit for air discharge
(self-contained units only).
CAUTION! CHECK EVAPORATOR PAN POSITION AND PLUG
Water on flooring can cause extensive damage!
 Evaporator pan MUST BE positioned directly under condensate drain.  Evaporator pan plug MUST BE securely plugged into receptacle.
Before powering up unit, check the following:
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START-UP AND OPERATION
Merchandiser Start-Up
 Do not use an extension cord with this
appliance.
 Do not operate this equipment with a damaged
cord, plug or outlet.
 Insure the main power switch is off.  Plug cord into a certified 120V electrical outlet
with ground.
 Turn main power on.
Remove upper front panel (See maintenance

for panel removal). Switch is on the right side of case.
Coil fan should turn on.

From inside of the case, check for discharge

air from front baffle, to confirm that the fans are functioning properly. When the case is in a start up mode or has

been idle for a long period of time, the unit will require 75 minutes in order to pull-down temperature.
The lights should come on at the same time.

First time lighting may require a short warm

up period for the bulbs. Slightly dim or a flickering of new bulbs is normal.
It is recommended that the self contained

refrigerated cases maintain front and rear airflow clearance of approximately six inches.
 Obstruction or restriction of air can void
warranty. The interior case temperature reaches 2 °C to

5 °C / 35 °F to 41 °F.

Note: The case temperature is set at the factory, as determined by the case size. The temperature is controlled by a thermostat. If a temperature setting change is required, refer to the instructions for the Temperature Control Programming operating section of this manual.
 Note: Set point should be 4.5 °C / 40 °F. This
will maintain the product temperature range. Settings lower than 4.5 °C / 40 °F can cause food items to freeze
.
Main Power Switch
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MAINTENANCE FUNDAMENTALS: FRONT PANEL / FRONT GRILLE / LIGHT FIXTURE
1. Removing the Front Panel
 Lifting the panel from lower edge upward
approximately a half inch into a channel lip, disengages the support taps on the lower edges.
 Pivot out lower edge approximately one inch and
Channel Lip
Upper Front Panel
lower panel to remove.
2. Removing the Front Grille
 Lifting the grille upward approximately a half inch
disengages a top support flange and the support taps on the back lower side of the grille from the
Support Tabs
frame .
 Pivot out lower edge and remove grille.
3. Light Fixture
Removal of lamp:
 Rotate lamp (1/4 turn) either direction to
disengage (upper or lower) pins/contacts from lamp mounting sockets.
 Remove bulb buy applying even pressure from the
back side at the bulb ends and pulling the remaining contact from the sockets.
Support Flange
Installation of lamp:
 Align pins with slot.  Insert pins into socket by rotating the bulb 1/4 turn
Support Tabs
to secure either the (upper or lower) pined contacts into the sockets.
 Rotate the remaining bulb contacts (1/4 turn) into
the remaining lamp mounting socket contacts.
Front Grille
Support Rest
Light Socket
Lamp Pins
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Light Fixture
MAINTENANCE FUNDAMENTALS, CONTINUED: HONEYCOMB AIR DIFFUSERS
Preventive maintenance should be performed every 30 days unless conditions warrant a more frequent replacement cycle.
Honeycomb Air Diffuser Removal
Honeycomb is located in discharge air duct.
A. Wedge a non-metallic device of suitable strength (such as a ballpoint pen) between the honeycomb and the end panel. Caution prevents condensation on the lamp assembly). B. Apply pressure to collapse the honeycomb to allow it to be pulled out of honeycomb retainer. C. Pry downward and away from honeycomb retainer.
 Clean honeycomb with warm water and soap solution.  Submerse if necessary.  Use brush to dislodge stubborn or sticky residue.  Dry by using vacuum’s blow mode (vs. suction mode).
Honeycomb Air Diffuser Installation
D. Squeeze honeycomb to allow it to fit into honeycomb retainer. E. Carefully slide honeycomb into place. F. Adjust honeycomb so that it fits flat It must not be wavy or out of position.
Note: For honeycomb air diffusers in other locations, these same general instructions apply.
! Use care not to dislodge the heating wire (that
against retainer.
Honeycomb Air Diffuser
Note: Model features and options may vary.
A
F
E
B
D
C
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