Structural Concepts NR3633RSV, NR3640RSV, NR3647RSV, NR3655RSV, NR4833RSV Installation & Operating Manual
...
READ AND SAVE THESE INSTRUCTIONS
INSTALLATION
& OPERATING
SCC P/N
20-80692
MANUAL
REVEAL™ FREE STANDING SERVICE REFRIGERATED MERCHANDISERS
> REAR SLIDING DOORS > SELF-CONTAINED OR REMOTE UNITS
> CAUTION! DO NOT PUSH OR PULL ON UPPER GLASS ENCLOSURE!
> ONLY USE HANDLES (AT EACH END OF CASE) TO PUSH OR PULL CASE INTO POSITION!
> SEE PAGE 3 FOR THIS OPERATING MANUAL’S MODEL APPLICABILITY AND DIMENSIONS
> SEE PAGE 8 FOR FRONT PANEL, SIDE CLADDING, AIR INTAKE GRILLE & FRONT TOE-KICK
ATTACHMENT INSTRUCTIONS
Models Are Shipped WITHOUT Panels
and Cladding Attached. See Page 8 For
Component Attachment Instructions.
Model NR3655RSV Free Standing Unit Shown
Before Front/Side Cladding and Toe-Kick
Have Been Attached
Structural Concepts Corporation · 888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 · www.structuralconcepts.com
I:\Manuals\Reveal_Free Standing_Refrig Service Cases 20-80692.pub
Model NR3655RSV Free Standing Unit
Shown After Front/Side Cladding and
Toe-Kick Have Been Attached
Rev A Date: 6.13.2017
TABLE OF CONTENTS
TABLE OF CONTENTS …………………………………………………………………………………...…...
REVEAL™ FREE STANDING REFRIGERATED SERVICE MODEL APPLICABILITY &
DIMENSIONS ……………………………………………………………………………………….…..
OVERVIEW / DISPLAY TYPE I vs. II / COMPLIANCE / WARNINGS / PRECAUTIONS ……………...
INSTALLATION: TOE-KICK & AIR INTAKE GRILLE REMOVAL / DISCONNECTING CA SE FROM
PALLET ...…...………………………………………………………………………………….……….
INSTALLATION, CONT’D.: CASTER ADJUSTMENT / LOCK / UNLOCK / CA SE REMOVAL
FROM PALLET .………………………………………………………………………………...……...
INSTALLATION, CONT’D: REMOVE SHIPPING BRACE AND HANDL ES / ATTACH
COMPONENTS (CLADDING, FRONT TOE-KICK, FRONT PANEL, GRILLE, ETC.) ..……….
INSTALLATION, CONT’D: BRACKET RETAINERS / SHELVING ASSEMBLY COMPONENTS ...…
INSTALLATION, CONT’D: PLUG IN UNIT / MAIN POWER SWITCH ...……………………………..….
CASE DESIGN: FRONT VIEW OF FREE STANDING, SERVICE MERCHANDISERS .......................
CASE DESIGN: REAR VIEW OF FREE STANDING, SERVICE MERCHANDISERS …..…………….
CASE DESIGN, CONT’D: CONTROLLER / DC DRIVERS / MAIN POWER SWITCH /
CONDENSER COIL FILTER ….………………………………………………………………………
CASE DESIGN, CONT’D: TUB AREA (AFTER DECK PAN REMOVAL) ……………………………….
CASE DESIGN, CONT’D: LED LIGHTS / LED LIGHT SWITCH / THERMOMETER ………………….
CASE DESIGN, CONT’D: REAR SLIDING DOOR REMOVAL / REPLACEMENT ……….……………
CASE DESIGN, CONT’D: CONDENSER PACKAGE (SELF-CONTAINED UNITS ONLY) …………..
PRODUCT PLACEMENT / AIRFLOW CONSIDERATION / LOAD LINES ……………………………...
CLEANING SCHEDULE (TO BE PERFORMED BY STORE PERSONNEL) ..…....…...…………...….
PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDER) ……....
TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL ONLY) ...………………......
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) ……….
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) CONDENSING SYSTEM ..………………………………………………………………………...….
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) EVAPORATOR SYSTEM ...…………………………………………………………………………...
SERIAL LABEL INFORMATION & LOCATION ..…………………………….……...…....……………..…
TEMPERATURE CONTROLLER - CAREL® ...…..……………………..…….……………………..……..
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...…...…...….....
2
3
4-5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20-21
22-23
24-26
27
28
29
30-32
33
2
REVEAL™ FREE STANDING REFRIGERATED SERVICE MODEL APPLICABILITY & DIMS.
Model
Upper Display
Case Height
Overall Case Height Case Depth x Width
NR3633RSV 13 5/8” 32 7/8” 33”D* x 35 3/4”W
NR3640RSV 20 3/8” 39 5/8” 33”D* x 35 3/4”W
NR3647RSV 27 7/8” 47 1/8” 33”D* x 35 3/4”W
NR3655RSV 35 1/4” 54 5/8” 33”D* x 35 3/4”W
NR4833RSV 13 5/8” 32 7/8 33”D* x 47 3/4”W
NR4840RSV 20 3/8” 39 5/8” 33”D* x 47 3/4”W
NR4847RSV 27 7/8” 47 1/8” 33”D* x 47 3/4”W
NR4855RSV 35 1/4” 54 5/8” 33”D* x 47 3/4”W
3
OVERVIEW / DISPLAY TYPE I vs. II / COMPLIANCE / WARNINGS / PRECAUTIONS - PAGE 1 of 2
OVERVIEW
These Structural Concepts Reveal™ cases are
designed to merchandise packaged products at 40°F
(4 °C) or less product temperatures.
Cases should be installed and operated according to
this operating manual’s instructions to insure proper
performance. Improper use will void warranty.
TYPE I vs. TYPE II ENVIRONMENTAL CONDITIONS
This unit is designed for the display of products in
ambient store conditions where temperature and
humidity are maintained within a specific range.
Type I display refrigerators are intended for use in an
area where environmental conditions are controlled
and maintained so that the ambient temperature does
not exceed 75 °F (24 °C) and 55% maximum humidity.
Type II display refrigerators are intended for use in an
area where environmental conditions are controlled
This equipment MUST be installed in compliance with
all applicable NEC, federal, state and local
ATTENTION
CONTRACTORS
and maintained so that the ambient temperature does not
exceed 80 °F (27 °C) and 55% maximum humidity.
If unsure if your unit is Type I or II, see tag next to serial
label. See SERIAL LABEL LOCATION &
INFORMATION LISTED / TECH INFO & SERVICE
section in this manual for sample serial labels.
COMPLIANCE
Performance issues when in violation of applicable
NEC, federal, state and local electrical and plumbing
codes are not covered by warranty.
See below compliance guideline.
WARNINGS
Please read the important warnings in this document
carefully as they can prevent injury or death.
See next page for PRECAUTIONS.
COMPLIANCE
electrical and plumbing codes.
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP
HANDS
CLEAR
WARNING
Risk of electric shock. Disconnect power before servicing unit.
CAUTION! More than one source of electrical supply is
employed with units that have separate circuits.
Disconnect ALL ELECTRICAL SOURCES before servicing.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
CAUTION! IF YOUR UNIT IS SELF-CONTAINED, YOU MUST
CHECK CONDENSATE PAN POSITION & PLUG!
Water on flooring can cause extensive damage!
Before powering up unit, check and confirm that:
Condensate pan is DIRECTLY UNDER condensate drain.
Condensate pan plug is securely plugged into receptacle.
Overflow pan has plug connected to its box. Units with
optional Clean Sweep® MUST HAVE two plugs connected.
4
OVERVIEW / DISPLAY TYPE I vs. II / COMPLIANCE / WARNINGS / PRECAUTIONS - PAGE 2 of 2
PRECAUTIONS
Following are important precautions to prevent
damage to unit or merchandise.
Please read carefully!
CAUTION! LAMP REPLACEMENT GUIDELINES
CAUTION
LED lamps reflect specific size, shape and overall design.
Any replacements must meet factory specifications.
CAUTION! GFCI BREAKER USE REQUIREMENT
If N.E.C. (National Electric Code) or your local code
requires GFCI (Ground Fault Circuit Interrupter) protection,
you MUST use a GFCI breaker in lieu of a GFCI receptacle.
WIRING DIAGRAM
Each case has its own wiring diagram folded and in its own
packet.
Wiring diagram placement may vary (near ballast box, field
wiring box, raceway cover, or other related location).
CAUTION
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
Performance issues caused by adverse conditions are NOT covered
by warranty.
End panels must be tightly joined or kept at least 6-inches away from
any structure to prevent condensation.
Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
Unit must not be exposed to direct sunlight or any heat source (ovens,
fryers, etc.).
CAUTION!
DO NOT RELY ON THERMOMETERS OR THERMOSTATS
FOR ACTUAL PRODUCT (FOOD) TEMPERATURES.
Thermometers and thermostats reflect air temperatures ONLY.
For PRECISE food temperatures, use calibrated food
thermometers only.
WIRING DIAGRAM FORMAT & LOCATION
Each case has its own wiring diagram folded & in its own packet.
Wiring diagram placement may vary; it may be placed near field
wiring box, raceway, or other related location.
5
INSTALLATION: TOE-KICK & AIR INTAKE GRILLE REMOVAL / DISCONNECTING CA SE FROM PALLET
1. Remove Front Toe-Kick From Case
To prevent damage to case, remove front
toe-kick from case before removing from pallet.
Toe-kick is held in place by magnets only. No
screw removal is required.
Place front toe-kick in secure location while
removing case from pallet.
2. Remove Air Intake Grille From Case
To prevent damage to case, if air intake grille is
on the case, lift it UP and OFF.
Air Intake Grille
Front Toe-Kick
Air intake grille is held in place by magnets.
No screw removal is required.
Place air intake grille in secure location
while removing case from pallet.
3. Disconnect Case From Pallet
Remove screws from shipping
brackets. Remove and discard
shipping brackets from pallet.
Place J-bar/pry under base frame.
Raise case up from pallet to take
weight off casters.
With case raised, lower casters all the
way down against pallet (see next
step for detailed instructions on
lowering or raising casters).
Remove rubber shipping blocks.
6
Pallet Rubber Shipping Block Shipping Bracket
INSTALLATION, CONT’D.: CASTER ADJUSTMENT / LOCK / UNLOCK / CA SE REMOVAL FROM PALLET
4. Caster Height: Raising and Lowering
Raise or lower casters (to adjust case height) by
rotating casters’ vertical adjustment rings.
Rotate vertical adjustment ring clockwise to lower
Vertical
Adjustment
Ring
caster (and increase height of case).
Rotate vertical adjustment ring counter-clockwise
to raise caster (and decrease height of case).
Caster
5. Caster Rolling Capability: Unlocking
Important! Case is shipped with caster mechanisms
factory set at ON (locked) to prevent case from rolling.
Unlock casters by pressing OFF on the caster
mechanism.
See illustration at right.
6. Carefully Remove Case From Pallet
Check that casters are lowered as far down as they
will go (as instructed in step #4).
Use handles to carefully slide case to rear of pallet
(see illustration at right).
Carefully lower to floor. Slide pallet from under case.
Maintain support of case at all times or center
of gravity may cause case to fall.
Press “OFF” Lever To
Unlock Casters (And
Allow Casters To Roll)
Pallet
Caster
Support case
while removing
from pallet
Handles
7. Casters: Locking
After case is at desired position (and height),
use level to check that case is level and plumb.
Readjust height as needed (as instructed in step #4).
Locking Height: After proper height (and positioning) of
case is attained, tighten the two (2) set screws to lock
each caster’s height in place.
Locking Movement: Then, to prevent casters’ rolling
capability, lock casters by pressing ON atop the “ON”
and “OFF” lever mechanism (shown at right). Case
will now be secured at its new location.
Press “ON” Lever To
Lock Caster In Place
(And Prevent Casters’
Rolling Capability)
Tighten Set
Screws To
Lock Caster
Height In
Place
Caster
7
INSTALLATION, CONT’D: REMOVE SHIPPING BRACE AND HANDL ES / ATTACH COMPONENTS
8. Remove Handles On Sides of Case
When case has been moved into position, remove
handles from both sides of case (shown below).
9. Remove Shipping Brace
Shipping brace keeps condenser package secure
during shipment and while positioning case.
After case is in position, remove shipping brace
that is just below condenser package.
Note: Whether Condenser Package Access Is
At Rear (As Illustrated Below) or Front, Shipping
Brace Is ONLY
To Be Removed From Condenser
Package Access Side of Case!
10. Attach Components
Important! Attach front panel to case first!
To do so, slide center bracket (attached to front
panel) atop case’s front panel support bracket.
Important! Attach Front Panel To Case First!
Side Cladding
Then, slide panel into case until magnets attach
to case in flange’s cutout openings (as shown).
Other components to be attached: side cladding,
panel base front kick and air intake grille
After case is in position, all components may be
attached to case WITHOUT screw attachments.
Then, attach side cladding to magnets.
Finally, air intake grille and toe-kick may then be
attached to case.
Components use hook/slot/magnet attachment
method for secure retention.
Carefully remove from packaging.
Grasp each component firmly and carefully
install as illustrated below.
Model NR3640RSV Free Standing Unit
(Shown) May Not Exactly Reflect Every
Feature or Option of Your Particular Case.
Air Intake
Grille
Front
Panel
Front Toe-Kick
Note: Shipping Brace That Is Opposite
To Condenser Package Access Side
Of Case Is NOT
To Be Removed!
8
Handles (Typ.)
Shipping Brace
Side
Cladding
INSTALLATION, CONT’D: BRACKET RETAINERS / SHELVING ASSEMBLY COMPONENTS
11. Nylon Shipping Bracket Retainers
Retainers keep shelving secure during shipping.
There are two shipping bracket retainers per side.
To adjust or remove shelves you must remove
nylon shipping bracket retainers.
Pliers may be required to accomplish this task.
See illustration below for locations.
12. Shelving Assembly Components
Check that glass shelving is in proper position
before placing product in case
Shelves may be adjusted vertically or entirely
removed from merchandiser.
Metal shelving bracket ARE NOT able to be
angled. They are at a fixed 90°.
Nylon
Shipping
Bracket
Retainer
(Typical)
From Factory: Transparent 2-Sided
Tape Holds Glass To Top Of Rear
Shelf Support Rail
There are eight (8) components comprising each
shelf assembly:
1. Right bracket (with hooks to attach to slots in
upright)
2. LED light with magnets
3. Front shelf support rail (LED light attaches to its
inner cavity via magnets)
4. Cover (rests atop front shelf support rail)
5. Left bracket (with hooks to attach to slots in upright)
6. Rear shelf support rail
7-8. Left and right glass shelf/cover assemblies
(glass is affixed to covers with 2-sided tape).
6
7
Glass Shelving
5
Glass Shelving
8
1
2
3
4
9
INSTALLATION, CONT’D: PLUG IN UNIT / MAIN POWER SWITCH
13. Plug Case In / Turn Main Power Switch On
Power cord with plug is factory-supplied.
Plug case into customer-supplied electrical outlet.
Note 1: Partially-disassembled view at right is
shown with casters removed for illustrative
purposes only. View/location of floor receptacle is
for illustrative purposes only.
Note 2: Due to space constraints, it may be
necessary to pull out condenser package to
maneuver power cord plug around components
and into receptacle.
Turn main power switch on.
Check that case is energized. Lift deck pans to
confirm that evaporator fans are rotating).
Turn on LED light switch at front-left header.
Factory-Supplied Power
Cord With Plug
Customer Supplied Receptacle
(Sample Floor Unit Illustrated).
: Casters Removed For
Note
Illustrative Purposes Only.
Main Power
Switch
10
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