1. YOUR SPECIFIC MODEL NUMBER IS ON THE SERIAL LABEL ON CASE REAR (NEAR MAIN POWER SWITCH).
2. ILLUSTRATIONS SHOWN BELOW LIST “(L)” TO REFLECT VARYING CASE LENGTH DIMENSIONS.
3. CASES SHOWN REFLECT FULL & OPEN END PANELS / STRAIGHT OR ANGLED BASES. YOURS MAY DIFFER.
4. SEE “MODELS (AND THEIR RESPECTIVE CASE DIMENSIONS) LISTED IN THIS MANU AL” SECTION FOR
ADDITIONAL INFORMATION REGARDING SPECIFIC CASE DIMENSIONS OF STANDARD MODELS AND
HV(L)56RSS
Angled Base - Full Ends
HV(L)RSS
Straight Base
Cutaway Ends
HV48RSS.3635A
Modified Base
Cutaway Ends
HV(L)48RSS
Straight Base
With Full Ends
PN 54382
CDRs.
HV3674RSS.5954 With
White Medex® Storage
Unit At Rear
HV(L)39RSS (including Q3713)
Straight Base - Full Ends
HV7439RSS.3713A
Angled Base - Full Ends
HV(L)RSSRD
Straight Base - Full Ends
Rear Sliding Doors - Plexi Plenum
Structural Concepts Corporation · 888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 www.structuralconcepts.com
INSTALLATION: DISPLAY CASE START-UP …………………………………………………………....…..
DRAIN, HOSE AND BRACKET PLACEMENT ………………………………..…………..……….……..…..
NIGHT AIR CURTAIN OPERATING INSTRUCTIONS (OPTIONAL) …………..…………...……….....….
SECURITY GRID INFORMATION ……………………………………………………..……..….……....…....
MAINTENANCE FUNDAMENTALS - STANDARD LIGHT FIXTURES ...…………..……..…….…….......
MAINTENANCE FUNDAMENTALS - LED LIGHTS/BRACKETS/SHELVES/DRAIN/TXV VALVE …......
MAINTENANCE FUNDAMENTALS - REFRIGERATION PACKAGE, TEMPERATURE
CONTROLLER, CONDENSATE PAN ………………………………………………………………...
MAINTENANCE FUNDAMENTALS - HOT GAS LOOP CONDENS. UNITS (HV48RSS.5536, Etc.) ….
MAINTENANCE FUNDAMENTALS - HOT GAS LOOP CONDENS. UNITS (HV3674RSS.5954, Etc.) .
MAINTENANCE FUNDAMENTALS - REAR DOORS / REAR PLENUM / MAGNETIC AIR FILTER …..
MAINTENANCE FUNDAMENTALS - MEDEX® STORAGE UNIT/SUPPLY ORGANI ZER DRAWERS
(MODEL HV3674RSS.5954 ONLY) …………………………………………………………………...
MAINTENANCE FUNDAMENTALS - PATISSERIE AREA (MODEL HV36112RSS.4922B ONLY)…….
GENERAL CLEANING (TO BE PERFORMED BY STORE PERSONNEL) ………………..…..……..…..
TROUBLESHOOTING (TO BE PERFORMED BY STORE PERSONNEL) ..……….…….……..…….….
GENERAL CLEANING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) ...……....
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) …….…...
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) -
CONDENSING SYSTEM .............................................................................................................
TROUBLESHOOTING (TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY) -
EVAPORATOR SYSTEM .............................................................................................................
PREVENTIVE MAINTENANCE (TO BE PERFORMED BY TRAINED SERVICE PROVIDER) …….......
MAINTENANCE FUNDAMENTALS - HONEYCOMB AIR DIFFUSERS (TO BE PERFORMED BY
SERVICE TECHNICIANS ONLY) …………………………………………………………………………..…..
SERIAL LABEL INFORMATION & LOCATION ..……………………………………...…....……………...…
TEMPERATURE CONTROLLER - CAREL® ...…. ……………………..……..…………………...…….…..
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...……….…..........
2
3
4-5
6
7
8
9
10
11
12
13-14
15-16
17
18
19
20
21
22
23
24-25
26
27
28
29-31
32
33
34
35
36
37-39
40
2
MODELS LISTED IN THIS MANUAL (AND DETERMINING THEIR RESPECTIVE CASE DIMENSIONS)
DETERMINING YOUR MODEL AND ITS CASE DIMENSIONS:
Note 1. Your model number can be found on serial label at rear of case (near main power switch).
Note 2. Dimensions of most models can be found at www.structuralconcepts.com. Simply enter
the case model number into the Product Number Search box. Click the product specification link
for complete dimensions.
Note 3. If your specific model is not found, contact technical service (phone number is listed at
Technical Service section in this manual) for dimensions.
Note 4. CDRs (Customer Design Requests) are listed with a 4-digit number. All CDR dimensions
are very similar (and some identical) to standard model dimensions.
THIS OPERATING MANUAL ENCOMPASSES THE FOLLOWING MODELS (AND/OR THEIR
RESPECTIVE CDRs):
you MUST use a GFCI breaker in lieu of a GFCI receptacle.
CAUTION! POWER CORD AND PLUG MAINTENANCE
Risk of electric shock. If cord or plug becomes damaged,
replace only with cord and plug of same type.
WIRING DIAGRAM
Each case has its own wiring diagram folded and in its
own packet.
Wiring diagram placement may vary; it may be placed
near ballast box, field wiring box, raceway cover, or
other related location.
CAUTION
CAUTION! ADVERSE CONDITIONS / SPACING ISSUES
Performance issues caused by adverse conditions are NOT warranted.
End panels must be tightly joined or kept at least 6-inches away from
any structure to prevent condensation.
Unit must be kept at least 15-feet from exterior doors, overhead HVAC
vents or any air curtain disruption to maintain proper temperatures.
Unit must not be exposed to direct sunlight or any heat source
(ovens, fryers, etc.).
Tile floors, low ceilings or small rooms increase noise level. Whisper
Cool compressor blankets or remote units resolve noise level issues.
Keep at least 8-inch clearance above unit for air discharge
(self-contained units only).
CAUTION! CHECK CONDENSATE PAN POSITION AND PLUG
Water on flooring can cause extensive damage!
Condensate pan MUST BE positioned directly under
Before powering up unit, check the following:
condensate drain.
Condensate pan plug MUST BE securely plugged into
receptacle.
5
INSTALLATION: REMOVAL FROM SKID (LEVELERS AND RAILS vs. CASTERS)
1. Remove Case From Skid (Levelers and Rails)
Remove shipping brace that may be securing case to
skid.
Support case to prevent tipping.
Caution! Levelers can be damaged if case hits floor
with heavy force!
Carefully slide unit to rear of
skid and tip backward off
skid.
Illustration may not reflect
every feature or option of
your particular case.
Note: Case can be repositioned
with pallet truck when front lower
panel is removed. Blocking may
be necessary to obtain adequate
height.
Slide Skid Out
2. Remove Case From Skid (Casters)
Remove shipping brackets that may be securing
casters to skid
Place ramp up against skid (to allow case to
smoothly slide off from skid).
Maintain support of case at all times or center
of gravity may cause case to fall.
Unlock Casters. Roll unit to rear of skid.
Roll down ramp and off from skid.
Note: Illustrations shown
reflect a general outline of
sample cases and do not
reflect features or options of
your particular model.
Caution!
Support while
rolling case
down ramp.
6
Ramp
INSTALLATION: REMOVING LOWER FRONT PANELS (ANGLED vs. VERTICAL / SCREW vs. SLOT)
3A. Angled Lower Front Panels (Screws)
Upper Panel Support:
>> Remove screws located behind upper front panel. Lower
Panel Support:
>> For most applications, screws secure the lower panel
support (located below front panel) to the unit.
>> See illustration at top-right.
3B. Vertical Lower Front Panels (Screws)
> Front Panel Upper Support (With Screws): Remove caps
& screws holding deck support in place.
> Front Panel Lower Support (With Screws)
: For most
cases, screws secure the front panel lower suppo rt to base.
>> Remove screws holding front panel lower support to
display case base.
>> Vertical lower front panel can now be removed.
>> See illustration at mid-right).
3C. Front Panel Removal / Replacement
>> No screw removal is required for removing front panel.
>> Raise front panel up (lifting slots off hooks) inside front
panel support bracket and pivot outward to free slots from
front panel hooks. Lower front panel downward and out,
away from case.
>> Place panel in secure location while performing cleaning
or service.
>> Return front panel in reverse order it was removed.
3D. Lower Toe-Kick Removal / Replacement
>> No screw removal is required to removed lower toe-kick.
>> Simply lift lower front panel slots up and off case hooks.
>> Place panel in secure location while performing cleaning
or service. Replace in reverse order it was removed.
Upper Panel
Support
Angled
Lower Front
Panel
Remove
screws.
Lift out.
3A
*Apply Upward Pressure
3B
Front Panel
Upper Support
Vertical Lower
Front Panel
Front Panel
Lower Support
Lower Panel
Support
Deck
Support
Typical
Side
Panel
Display
Case
Base
Front Panel Hooks (Typ.)
Lower Toe-Kick Hooks
7
Front Panel
Support Bracket
3C
Front Panel
Lower Toe-Kick
Slots (Typ.)
Slots (Typ.)
3D
INSTALLATION: ADJUSTING FRONT PANELS / ADJOINING UNITS / GLASS SHELVING
4. Adjusting Upper Front Panels
Remove screw cover and loosen adjustment
Remove Screw
Cover Cap
screws.
Adjust alignment and tighten screws.
See illustration at mid-right.
5. Bolting and Caulking Units Together
Follow these steps to assure a secure, level lineup.
Loosen
Adjustment
Screws
A. Begin lineup leveling from highest point of floor.
B. After the ’first’ case is level, apply industrial grade
butyl caulk on non-visible areas (at case end).
Use industrial grade silicone sealant on visible
areas (at case end).
C. Form Two (2) Caulk/Sealant Lines
: (Sanitation
and Refrigeration). See illustration at mid-right for
Upper
Front
Panel
IN / OUT
outline of caulk/sealant lines.
D. Line up ‘second’ case bolt-hole to bolt-hole to
‘first’ case.
E. Using SCC-supplied bolts (found in installation
packet), insert bolts in bolt hole locations (shown
at right). You may need to remove decking to
access lower bolt holes.
Approximate hole
locations pointed
at with arrows
( ) for bolting
units together.
Sanitation Bead Refrigeration Bead
F. Caution! Front of cases MUST be flush with each
other! After leveling, cases are to be same height.
G. Using SCC-supplied nuts & bolts, lightly tighten
Deck
Sanitation
Bead
each of the 5 to 8 bolts in a cross-wise pattern.
Work your way around the pattern, tightening
more firmly at each pass. Do not
firmly tighten
one bolt and then start on the next!
H. After the cases are bolted together, level the
‘second’ case. Repeat this process for each case
to be adjoined.
I. After all lined-up cases are level, seal all seams
with industrial grade silicone sealant.
6. Glass Shelving (or Sneeze Guard)
Glass shelving and (on certain cases sneeze guards)
will be packed separately.
Caution! Two installers may be required to
Sneeze
Guard
properly lift and install of large pieces.
Grasp firmly and carefully install.
Caution! Check that plastic edging is intact
before placing glass shelving onto brackets!
Plastic edging must not be removed from glass
shelves. Contact Structural Concepts for
replacement edging (see TECHNICAL SERVICE CONTACT INFORMATION section).
Wiring runs case to case through base cut-outs.
Knockout is provided in bottom of wire-way for
stub-up connection.
See illustration at top-right.
Note: Wiring process must be performed by
certified electricians only.
Voltage rating is on serial label at case rear.
B. Rear Ballast Box
Remove 4 screws from ballast box face.
Remove screws from rear panel (if any).
Remove 3 screws from inner support.
Knockouts are located on side and rear of box
for making electrical connections.
Note
: Wiring process must be performed by
certified electricians only.
Serial label (at case rear) lists voltage rating.
C. Front Ballast Box
Remove front panel.
Stub-up connections are in ballast box.
Remove ballast box covers.
Knockouts are on sides and front of ballast
assembly for making electrical connections.
: Wiring process must be performed by
Note
certified electrician only.
Voltage rating is on serial label at case rear.
8. Cases With Casters: Lock and Unlock
To lock casters, press down on lever.
To unlock casters, pull lever up.
See illustration at right.
9. Cases With Levelers: Adjust Levelers
After case is in position, adjust case so it is level
and plumb (see illustration at right).
You may need to remove front and/or rear
Toe-Kick to access levelers.
Use adjustable wrench (and possibly a pry bar)
to adjust leveler.
Do not use pry bar on toe-kick (it may buckle).
Do not use pry bar on end panel (it may chip).
Use pry bar ONLY on base frame to avoid
damaging case.
Use a block to reach base frames with pry bar.
See illustrations at right.
10. Refrigeration Line Stub-Up Connections
(Remote Units)
Remove front panel.
Refrigerant stub-up access opening is at the
front on the left hand side of the base (see
illustration at top-right).
Stub-up connections are accessed from inside
the case.
Remove interior ABS decks.
Remove fan shroud assembly.
Line connections are in the tub front, on the left
hand side
Remove foam material from the entry hole
provided in the tub drain trough.
Route refrigerant lines through access hole.
Run case-to-case connections through
cutouts in base.
Sweat the high and low pressure
connections.
Fill access hole with suitable filler to insure
watertight integrity of tub.
Illustration at top-right may not reflect every
feature or option of your particular case.
11. Refrigeration Drain Connection
(Remote Units)
Depending upon drain access needs, either front
or rear panel may be removed to gain access to
drain stub-up.
1.5” male PVC stub-up connection is under the
case on the right hand side.
Drain stub-up may be at case center in extended
length cases.
Connect tub drain to floor drain. Maintain
1/4”-fall per foot to provide proper drainage.
Illustration at top-right may not reflect every
feature or option of your particular case.
12. Condensate Pan / Drain Position
(Self-Contained Units)
Remove the rear Panel by lifting up & out.
Slide the refrigeration package out from case.
Condensate pan is now accessible.
Insure that the condensate pan is positioned
under the PVC condensate drain trap.
Caution! Check that condensate pan is
plugged into receptacle inside base. If not,
water may drain onto floor, causing damage!
Lower rear panel back into place.
Cutout
Refrigeration
Line Stub-Ups
Access
See Drain, Hose and Bracket Placement
Drain Stub-Up (may be
at case center in
extended length cases)
section in this operating manual for details.
13. Electrical Wiring Diagram
Each case has its own wiring diagram
folded and in its own packet.
Wiring diagram placement may vary; it may
be placed near condenser fan cover,
ballast box, raceway cover, or other related
location.
14. Ventilation and Clearance
Self-Contained refrigerated cases must
maintain airflow clearance of 6” (minimum)
to 12” (recommended) at front and rear.
Restriction of air can void warranty.
Illustration below may not reflect every
feature or option of your particular case.
Check air grilles for obstructions.
Maintain airflow clearance of 6” (min.)
to 12” (recommended) at front & rear.
10
INSTALLATION: DISPLAY CASE START-UP
15. Display Case Start-Up
A. Case
Turn main power on at case rear.
From the front of the case, lift deck to check that
the coil fans are functioning properly.
Coil fans, (and in self-contained units, the
compressor motor) should turn on.
B. Lights
Turn lights on.
> Self-Contained Units: Switch at rear.
> Remote Cases
: NO SWITCH (lights
come on when main power switch is
turned on).
All lights should come on at the same time. First
time lighting may require a short warm-up period
for the bulbs.
Slightly dim / flickering of new bulbs is normal. If
lights do not turn on, check raceway plugs.
Lighting is wired in series so all lights must be
plugged in or receptacles capped for case
lights to be on. See illustration at right.
LED Lights: If lights do not come on, check that
plug is properly inserted into socket.
C. Temperature Controller (All Self-Contained
Units and some Remote Units)
Check that compressor symbol light is on.
Depending upon SCC-Supplied temperature
controller, compressor is identified with either:
Compressor symbol (common in Carel®
temperature controllers).
Snowflake symbol (common in CPC®
temperature controllers).
After case has run for a few minutes, check that
temperature starts to drop.
If temperature controller does not begin cooling
(in a few minutes) see temperature controller
section in this operating manual for instructions.
Remote units (without temperature controller on
case): Verify that refrigeration requirements listed
on serial label (found on the case) are being met.
D. Saturated Suction Temperature (Remote Units)
See serial label on case for suction temperature
requirements and BTU requirements.
See serial label on case for defrost schedule and
temperature termination parameters.
Temperature
Controller
Light Switch
Deck removal
(for coil fans
access)
Coil
Fans
Raceway Receptacle, Plug and Cap
Sample CPC®
Controller Face
Raceway
Receptacle
Main Power
Switch
Cap
Plug
Sample Carel®
Controller Face
11
DRAIN, HOSE AND BRACKET PLACEMENT ILLUSTRATIONS
NOTE: BELOW ILLUSTRATIONS MAY
NOT EXACTLY REFLECT EVERY
PARTICULAR CASE’S FEATURES
Three Condensate Systems Are Illustrated Below:
Illustration #1: Hot gas “CopeVap” condensate
system. “Copevap” is built into compressor unit.
Illustration #2: Hot gas condensate system.
Illustration 3A/3B : Electrical heat rod condensate
system. Note
: Separate condensate pan.
>> Warning! Regardless of condensate system,
hose and drain trap MUST BE secured and
positioned over condensate pan to prevent water
seepage / spillage.
>> When sliding out condenser unit, be careful that
drain is not pulled from proper position.
Note: Drain
Bracket
positioned
directly over
Hose thru bracket
Reservoir
Drain Trap
“CopeVap”
Reservoir
Clamp
Clear PVC
Tube
1. Hot Gas “CopeVap” Condensate System
Use Hose Clamp
to Secure Hose
to Adapter
2. Hot Gas Condensate System
Hot gas serpentine coil is routed through a condensate
reservoir allowing water to be heated. This system
uses a wicking material (partially submersed) with
warm condenser air passing through it for evaporation.
Also incorporates an overflow reservoir with heating
element to ensure complete condensation removal.
This area of your unit
may widely vary (due to
display case options).
Sight Glass
Scroll
Compressor
Suction
Accumulator
Hot
Serpentine
Coil
Receiver
Refrigeration
Assembly
Base
Elec. Box, Hot
Gas Condensate
Overflow
Fan
Shroud
Filter
Drier
Wicking
Material
Compressor Pan
Shipment Screw
(1 at each side)
Clear PVC
Tube
Condensate
Pan
Positioning
Bracket
3A. Front View of
Electrical Heat Rod Condensate System
Drain
Trap
Condensate
Pan
Condensate Pan
Cond. Pan Positioning Bracket
3B. Isometric View of
Electrical Heat Rod Condensate System
12
Drain
Trap
Loading...
+ 28 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.