Structural Concepts CMIB Installation Manual

INSTALLATION &
PN 20-02478
MULTI-TEMPERATURE SELF-SERVICE SPECIALTY ISLAND REFRIGERATED CASE WITH HEATED DECKS AND SHELVES AT EACH END
OPERATING MANUAL
Model CMIB
87 9/16”L* x 53 9/16”D**x 63 3/4”H**
*Includes Bumper. **From Underside of Rails to Top of Glass Canopy
Structural Concepts Corporation · 888 E. Porter Road · Muskegon, MI 49441 Phone: 231.798.8888 Fax: 231.798.4960 · www.structuralconcepts.com
I:\Oper Manual\Oasis\CMIB_20-02478 [English Version of 20-02391].pub
Rev B Date: 3.23.2011
TABLE OF CONTENTS
TABLE OF CONTENTS ……………………………………………………………………….……….……... OVERVIEW / TECHNICAL INFORMATION / WARNINGS ………………..……………….…….…...…..
INSTALLATION: REMOVAL FROM SKID / FRAME SUPPORT RAILS ……………………………….
INSTALLATION: ELECTRICAL CONNECTIONS (FIELD WIRING BOX / BALLAST BOX) .…....…..
INSTALLATION: FLUORESCENT LIGHTS ……………………………………………………………….. INSTALLATION: REFRIGERATION LINES / STUB-UPS / DRAINS / WIRING DIAGRAM ….…..…... INSTALLATION: GENERAL CASE START-UP / OPERATION .……………………………………..….
TEMPERATURE CONTROLLER: SEPARATE SECTIONS / TEMPERATURE S ETTINGS ..…….…. TEMPERATURE CONTROLLER: SETTING CHANGES AND SERVICE ……………………………...
MAINTENANCE FUNDAMENTALS - STANDARD LIGHT FIXTURES ……………………………...…. MAINTENANCE FUNDAMENTALS - SHELVES / BRACKETS, DRAIN, TXV VALVE …..………..…. MAINTENANCE FUNDAMENTALS - REFRIGERATION PACKAGE, EVAPORATOR PAN ACCESS ………………………………………………………………………………………………………...
GENERAL CLEANING [TO BE PERFORMED BY STORE PERSONNEL] ……...………………...….. DUPONT™ CORIAN® COUNTERTOP CLEANING [TO BE PERFORMED BY STORE PERSONNEL] ………………………………………………………………….………………………………. TROUBLESHOOTING [TO BE PERFORMED BY STORE PERSONNEL] ..……………….……….….
GENERAL CLEANING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] ...…... TROUBLESHOOTING [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] ……... TROUBLESHOOTING - CONDENSING SYSTEM [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] …………………………………………………………………………………………... TROUBLESHOOTING - EVAPORATOR SYSTEM [TO BE PERFORMED BY TRAI NED SERVICE PROVIDERS ONLY] …………….…………………………………………………………………………….. PREVENTIVE MAINTENANCE [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] …………………………………………………………………………………… ………… … ….……... MAINTENANCE FUNDAMENTALS - HONEYCOMB AIR DIFFUSERS [TO BE PERFORMED BY TRAINED SERVICE PROVIDERS ONLY] ………………………………………………………………….
SERIAL LABEL INFORMATION & LOCATION ..……………………………………...…....…………..…
TEMPERATURE CONTROLLER - CAREL® ...…. ……………………..……..…………………....……..
TECHNICAL SERVICE CONTACT INFORMATION & WARRANTY INFORMATION ...……….…......
2 3
4 5 6 7 8
9
10 11
12 13 14 15
16 17
18-20
21 22
23 24
25-27
28 29
2
OVERVIEW / TECHNICAL INFORMATION / WARNINGS
OVERVIEW
 These Structural Concepts Oasis® self-service cases are designed to merchandise packaged
products at varying temperatures:
5°C / 41°F or less product temperature for refrigerated produce and pre-packaged product . 3°C / 38°F or less product temperature for refrigerated red meat product. 71°C / 160°F product temperature for heated product.
 These cases should be installed and operated according to this operating manual’s instructions to
insure proper performance. Improper use will void warranty.
This unit is designed for the display of products in ambient store conditions where temperatures and humidity are maintained within a specific range.
 For NSF® Type 1 Conditions (most cases): ambient conditions are to be at 55% max. humidity / 75°F.  For NSF® Type 2 Conditions: ambient conditions are to be at 60% maximum humidity / 80°F.  If unsure if unit is NSF® Type 1 or 2, see tag next to serial label. See SERIAL LABEL LOCATION &
INFORMATION LISTED / TECH INFO & SERVICE section in this manual for sample serial labels).
ATTENTION INSTALLER
This equipment must be installed in compliance with all applicable
electrical, mechanical and plumbing codes.
WARNING
ELECTRICAL
HAZARD
WARNING
KEEP HANDS CLEAR
WARNING
HOT
SURFACE
CAUTION
WARNING
Risk of electric shock. Disconnect ALL SOURCES OF POWER before servicing unit.
WARNING
Hazardous moving parts. Do not operate unit with covers removed.
Fan blades may be exposed when deck panel is removed.
Disconnect power before removing deck panel.
WARNING
Evaporator tray is hot! Use extreme caution when servicing or cleaning.
Disconnect (or turn off) and allow to cool before cleaning or removing from merch andiser.
CAUTION
Fluorescent lamps have been treated to resist breakage and must be
replaced with similarly treated lamps.
WARNING! ADVERSE CONDITIONS / SPACING ISSUES
 Performance issues caused by adverse conditions are NOT covered by warranty.  Unit must be kept at least 15-feet
from exterior doors, overhead HVAC vents or any air
curtain disruption to maintain proper temperatures.
 Unit must not be exposed to direct sunlight or any heat source (ovens, fryers, etc.).  Tile floors, low ceilings or small rooms will increase noise level. Whisper Cool
compressor blanket or remote unit may resolve noise level issues.
3
INSTALLATION: REMOVAL FROM SKID / FRAME SUPPORT RAILS
1. Remove Case From Skid (Levelers)
 Remove shipping brace that may be securing
case to skid.
 Support case to prevent tipping.  Caution! Levelers can be damaged if case hits
floor with heavy force!
Carefully slide unit to rear of skid and tip

backward off skid.
 Illustration may not reflect every feature or option
of your particular case.
Case can be repositioned with pallet
truck when front lower panel is
removed. Blocking may be necessary
to obtain adequate height.
2. Frame Support Rails: Shim
 Illustration at right shows case with frame
support rails.
 Shims will be provided with all cases that have
frame support rails.
 Use shims to level case.  Note: After case is in position, it must be
sealed to floor to prevent entry or leakage of liquid or moisture.
Frame
Support Rail
Frame
Support Rail
4
INSTALLATION: ELECTRICAL CONNECTIONS (FIELD WIRING BOX / BALLAST BOX)
3. Electrical Connections
Caution: Wiring process must be performed by certified electricians only. Voltage rating is on serial label at top of case near fluorescent lights.
A. Field Wiring Box
 Panel can be removed from case by removing
two (2) screws from each end of panel.
Voltage Rating
on Serial Label
Heated
Shelves
and
Deck
 Knockouts are provided in sides of box for field
wiring stub-up.
 Field wire into field wiring box.  See illustration below.
B. Ballast Box
 Ballasts are accessible in same general
location.
 Knockouts are located on side and rear of box
for making electrical connections.
Heated Shelves and Deck
5
Field Wiring Box
Ballast Box [Shown With
Cover Removed For
Illustrative Purposes Only]
View of Panel Removed From Case
INSTALLATION: FLUORESCENT LIGHTS
4. Fluorescent Lights
 Turn lights on. Light switch is near fluorescent
light at top of case. See photos at right.
 There is one fluorescent light at each side of
case.
 Depending upon model, each light may have its
own light switch.
 Both lights should come on at the same time.
First time lighting may require a short warm-up period. Slightly dim / flickering of new bulbs is normal. If

lights do not turn on, check raceway plugs. Lighting is wired in series so all lights must be

plugged in or receptacles capped for case lights to be on. See illustration below.
 See next page for light fixture installation and
removal steps.
Fluorescent
Light (one at
each side
of case)
Fluorescent Light Switch. Depending upon model, each light may have its own light switch.
6
Raceway
Receptacle
Raceway Receptacle, Plug and Cap
Cap
Plug
INSTALLATION: REFRIGERATION LINES / STUB-UPS / DRAINS / WIRING DIAGRAM
5. Evaporator Pan / Drain Position
 Remove panel (by removing 4 screws from side
of case.
 Slide the condenser unit out from case.  Condenser unit access is now available.  Caution! Condensate pan can come
unplugged from its electrical outlet during shipment!
 Before turning case on, check that power cord
from condensate pan is properly plugged in.
 If case runs without proper connection, water will
overflow condensate pan and drain onto floor!
 See TROUBLESHOOTING section in operating
manual for additional information.
 Replace panel.  See illustration below.
Evaporator Drain (From
Refrigerated Sections) to
be Positioned Over
Condensate Pan
Panel (remove 4
screws to free
from case).
Condensate Pan
6. Electrical Wiring Diagram
 Each case has its own wiring diagram folded
and in its own packet.
 Wiring diagram placement varies; it may be
placed near condenser fan cover, ballast box, raceway cover, or nearby location.
Coils Fan (2)
Condenser
Coils (2)
Condensing
Unit (2)
Evaporator
Pan
Condenser
Elec. Outlet
Receiver (2)
Dryer Filter (2)
Base
Sight Glass
7
INSTALLATION: GENERAL CASE START-UP / OPERATION
Coil fans and compressor motor) should be on.
7. General Case Start-Up / Operation
A. General Case Start-Up
 After case is properly field wired, lift control panel
door to access controls. Turn on the main power switch.

Illustration below highlights the following:


 Caution! Do not reach in or around rotating
fans due to potentially serious injury to fingers!
Main power switch to entire unit Heated shelves main power switch Heated Shelves temperature dials
Note 1: To attain a product temperature of approximately 71°C / 160°F, set upper and middle heated shelf temperature dials at 3 3/4. Note 2:
To attain a product temperature of approximately 71°C / 160°F, set lower shelf heated shelf temperature dials at 6 1/4. Note 3: Product can vary in density, moisture content and size. Depending upon your particular product, dial adjustments may be required to reach and maintain products proper temperatures.
B. Determining That Case is Operating
 From the front of the case, lift deck pans to check
that coil fans are running.
Heated Shelves and Deck
Control panel door shown removed for illustrative purposes.
Main Power
Switch For
Heated Shelves
Lower Heated
Shelf Dial To
Be Set At 6 1/4)
Main Power Switch For Entire Unit
Upper Heated Shelf Dial To Be Set At 3 3/4
Middle Heated Shelf Dial
To Be Set At 3 3/4
8
TEMPERATURE CONTROLLER: SEPARATE SECTIONS / TEMPERATURE S ETTINGS
1. Temperature Controller
 Check that compressor symbol light is on.
Compressor symbol in the Carel® temperature controller.
 After case has run for a few minutes, check that
temperature starts to drop.
 If temperature controller does not begin cooling
(in a few minutes) see temperature controller section in this operating manual for instructions.
 See photo below of Carel® temperature
controller.
 See MAINTENANCE FUNDAMENTALS -
CONTROL PANEL / SET POINT APPLICATION CHANGE SWITCHES section in this manual for
additional information.
2. Separate Sections / Separate Temperature Settings
 Refrigerated Section 1 is on the LEFT side of case.
It is controlled by the upper temperature controller.
 Refrigerated Section 2 is on the LEFT side of case.
It is controlled by the lower temperature controller.
 For Produce and Pre-Packaged Product, the set
point application switch is to be set at 5° Celsius / 41° Fahrenheit setting.
 For Red Meat, the set point application switch is
5°C / 41°F SETTING FOR PRODUCE AND PRE-PACKAGED PRODUCT
3°C / 38°F SETTING FOR RED MEAT
Main Power
Switch For
Refrigerated
Section 1
Main Power
Switch For
Refrigerated
Section 1
Set Point application switches. These switches allow each
refrigerated section to be set to a different application (dairy / deli / produce / red meat, etc.).
9
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