Stovax P8143-UC, P8144-UC, P8127-UC, P8119-UC, P8128-UC User Manual

...
Page 1
Aspen, Chamonix & Tahoe
Decorative Gas Basket Fires
With upgradeable control valve
Instructions for Use,
Installation and Servicing
For use in GB, IE (Great Britain and Eire)
PR0726 Issue 2 (July 2004)
Do not attempt to burn rubbish in this appliance. This appliance must only be operated with the glass door secured firmly in
position. The front casing of this appliance will become hot whilst in operation, it is therefore recommended that a suitable
guard should be used for the protection of young children, the elderly or infirm.
Please read these Instructions carefully before installation or use.
Keep them in a safe place for future reference and when servicing the fire.
The commissioning sheet on page 3 MUST be completed by the Installer.
This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to obtain the
translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.
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CONTENTS
PAGE
APPLIANCE COMMISIONING CHECKLIST 3
USER INSTRUCTIONS 4
INSTALLATION INSTRUCTIONS 12
Technical Specifications 12
Site Requirements 13
Installation 15
Commisioning 22
SERVICING INSTRUCTIONS 23
Servicing Requirements 23
Fault Finding 24
How to replace parts 26
Basic spare parts list 30
Service Record 31
Covering the following models
(P)8135**UC (P)8143**UC (P)8119**UC (P)8127**UC
(P)8136**UC (P)8144**UC (P)8120**UC (P)8128**UC
Please Note -** Will be replaced with the appropriate fuel effect suffix as follows:
MC - Coal effect PB - Pebble effect GL - Glass granules L - Log effect DW - Driftwood effect
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3
FLUE CHECK PASS FAIL
1. Flue is correct for appliance
2. Flue flow test
3. Spillage test
GAS CHECK
1. Gas soundness & let by test
2. Standing pressure test mb
3. Appliance working pressure (on High Setting) mb
NB All other gas appliances must be operating on full
4. Gas rate m3/h
5. Does ventilation meet appliance requirements
6. Have controls been upgraded (Upgradeable models only) 8455 Standard YES NO
8456 Programmable Thermostatic and Timer YES NO
APPLIANCE COMMISSIONING CHECKLIST
Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Purchase. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Model No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Company. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engineer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Corgi Reg No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
IMPORTANT NOTICE
Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,
as the information will be required when making any guaranteed claims.
DEALER AND INSTALLER INFORMATION
This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your local Gazco dealer. This guarantee will be invalid, to the extent permitted by law, if the above Appliance commissioning Checklist is fully completed by the installer and available for inspection by a Gazco engineer. The guarantee will only be valid during the second year, to the extent permitted by law, if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer, and a copy of the service visit report is available for inspection by a Gazco engineer.
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USER INSTRUCTIONS
1.1 Installation and servicing must only be carried out by a competent person.
1.2 In all correspondence, please quote the appliance type and serial number, which can be found on the databadge located on a chain beneath the control valve.
1.3 Ensure that curtains are not positioned above the fire, and that there is a 300mm minimum clearance between the sides of the fire and any curtains.
1.4 This product is guaranteed for 2 years from the date of installation, as set out in the terms and conditions of sale between Gazco and your local Gazco dealer. Please consult with your local Gazco dealer if you have any questions. In all correspondence always quote the Model Number and Serial Number.
2.1 Locate the control valve on the appliance. There are two control knobs on the valve, the right hand knob controls the pilot ignition and the left hand knob controls the main burner.
2.2 If your appliance has already been upgraded to battery remote control, please refer to the instructions provided with the upgrade to operate the remote control. The following instructions will work for either situation.
2.3 Ensure that the left-hand control knob is pointing to off ( ).
2.4
Ensure that the right hand control knob is pointing to off ( ).
2.5 Press in the right hand control knob and rotate it anti­clockwise until a click is heard (keep pressing in) and the knob is pointing to pilot ( ). The pilot should now light. If the pilot has not lit, repeat the procedure until it does.
2.6 Keep the control knob pressed for 10 seconds and then release it, the pilot should stay alight. If the pilot goes out, repeat the procedures until it does.
2.7 If the pilot will not light after repeated attempts, contact the retailer or installer from whom the appliance was purchased.
2.8 Turn the right hand control to point to main burner ( ). The appliance can now be controlled using the left hand control knob.
2.9 Turn the left hand control knob to point to low fire ( ), the main burner will light on low. The burner can now be controlled between low and high settings. Turn the control
2. LIGHTING THE APPLIANCE
1. GENERAL
knob anticlockwise to increase the flame height and clockwise to decrease the flame height.
THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT - TYPICALLY 10 TO 20 MINUTES.
3.1 To turn the fire off, locate the control valve, turn the left­hand control knob until it points to off ( ). The main burner will go out leaving the pilot burning.
3.2 To turn the pilot off, locate the control valve, turn the right hand control knob until it points to off ( ), the pilot will go out.
3.3 IF THE FIRE IS EXTINGUISHED OR GOES OUT IN USE,
WAIT 3 MINUTES BEFORE ATTEMPTING TO RE-LIGHT.
3.4 After the fire has been turned off, the gas left in the burner will continue to burn, causing a crackling or popping noise. This is quite normal and will last up to one minute.
If the pilot does not ignite as described in Section 2, it may be lit with a match.
4.1 Press in the right hand control knob and rotate it anti­clockwise until a click is heard (keep pressing in) and the knob is pointing to pilot ( ), apply a lighted match to the pilot hood, see diagram 1.
4.2 When the pilot is alight, extinguish the match and continue to depress for 5 to 10 seconds.
4.3 The fire may now be controlled as previously described.
4. LIGHTING THE FIRE WITH A MATCH
3. TURNING THE APPLIANCE OFF
1
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5.1 Your fire is fitted with a control valve that can be easily upgraded to battery powered remote control. This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training. This upgrade can be obtained through your local Gazco stockist.
5.2 STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit. It can turn the main burner on and regulate it from low through to high and back again. It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455.
5.3 The remote control receiver box is supplied with a 0.8 metre lead, which attaches to the control valve. The receiver must be located in a position that will receive a signal from the handset and may be attached using the adhesive pads supplied in the instruction kit. The receiver must not be located on any surface which may become hot when the fire is in use.
5.4 IMPORTANT - there is a thermostatic version of the upgrade but this is NOT SUITABLE for open flame fires .
6.1 Cleaning should only be carried out when the fire is turned off and cold.
NOTE: Do not use a vacuum cleaner.
6.2 Cleaning is necessary when there is any chimney debris visible on the fuel effect, or if there is a soot build up in the fire. Minor soot deposits can be ignored.
6.3 Remove the fuel effect carefully onto a sheet of paper.
6.4 Clean the fuel effect using a soft brush taking great care not to damage them.
6.5 Foreign objects or debris which have been thrown, or have fallen onto the fire should be removed when the fire is cold, by hand.
6.6 Replace the ceramic components by refering to section 7.
NOTE: CERAMIC PARTS ARE FRAGILE.
7.1.1 Your fire will be supplied either with a ceramic Coal, Log, Pebble or Driftwood effect This will have been specified at the time of ordering. With pebble fires follow coal layouts. With driftwood fires follow log layouts.
7.1.2 Positioning of ceramic parts is important, not only for the flame effect, but also for optimum performance of the appliance.
7.1.3 It is important that the ceramic fuel effect pieces are placed
7. ARRANGEMENT OF FUEL BED COMPONENTS
6. CLEANING THE FIRE
5. UPGRADING YOUR FIRE
7.1 General
7.2 Glass Granules
7.3 Firebeads
so that there are gaps around each for the flames to pass through.
7.1.4 Ceramic components must only touch each other at single points, avoid whole sides touching.
7.1.5 Do not use any more ceramic components than those shown, extra parts supplied are spares and should be kept for future use.
7.1.6 The ceramic components should last about 2 years in normal use at which time it is recommended to replace them. Replacement parts can be bought from any stockist who supplies GAZCO fires, always state the model number found on the databadge.
7.1.7 The parts are supplied in various quantities depending on the size of the fire delivered. Check your coals, pebbles, driftwood and logs. If any are damaged, contact your Gazco stockist for replacements. Always ask for genuine Gazco parts.
7.1.8 Depending on the fuel effect that you have been supplied with, follow the correct section.
7.2.1 If you have chosen the glass granular fuel effect, open the bag of glass granule and fill the fire to the top ensuring the granules finish level with the top of the tray.
7.2.2 Firmly pat the granules down to ensure that there are no voids below the surface. It is important to ensure that the granules fill all the gaps around the burner, and that the granules finish level with the top of the tray.
7.3.1 If you have chosen any other of the fuel effects (coal, pebble or log), it will be necessary to fill the tray with firebeads.
7.3.2 You will find 2 sizes of firebeads, large and small. Using the large beads, fill the fire to within 10mm of the top, level the beads and pat down. See diagram 2.
USER INSTRUCTIONS
2
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6
7.3.3 Using the small beads, fill the fire to the top. See diagram 3.
7.3.4 Smooth out the fire beads, it is important to ensure that the fire is completely filled, level to the top.
NOTE: if your fire needs more beads, then there should be some left over from the original installation, if not then more must be ordered from your Gazco stockist. Do not use any other type of material as this may seriously damage your fire and could be dangerous.
7.3.5 Firmly pat the beads down to ensure that there are no voids left below the surface.
7.3.6 Ensure that no beads have fallen into the pilot area.
7.3.7 Ensure that the pilot shield is fitted correctly and that it fits tightly onto the edge of the tray. See diagram 4.
7.4.1 Place 8 large square blocks in a solid mass in the centre of the burner tray as shown, ensure they fit tightly together. See diagram 5.
USER INSTRUCTIONS
7.4.2 Place 14 small coals or pebbles around the edge of the tray as shown, ensure that there are gaps between each coal or pebble. Place one on top of the pilot shield. See diagram 6.
7.4.3 Starting at the front, place 14 alternating large and small coals or pebbles around the perimeter of the fire, they should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks. See diagram 7.
7.4.4 Place the remaining 6 large coals or pebbles on top of the square blocks, ensure that there are gaps between each coal or pebble. See diagram 8.
3
4
5
6
7
AR1263
AR0558
AR1262
AR1264
7.4 Coal & Pebble Layout - Small Aspen & Chamonix
AR1265
8
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7
7.5.1 Place 15 large square blocks in a solid mass in the centre of the burner tray as shown, ensure they fit tightly together. See diagram 9.
7.5.2 Place 18 small coals or pebbles around the edge of the tray as shown, ensure that there are gaps between each coal or pebble. Place one on top of the pilot shield. See diagram
10.
7.5.3 Starting at the front, place 18 alternating large and small coals or pebbles around the perimeter of the fire, they should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks. See diagram
11.
USER INSTRUCTIONS
7.5.4 Place the remaining 11 large coals or pebbles on top of the square blocks, ensure that there are gaps between each coal or pebble. See diagram 12.
7.6.1 Place 10 small coals or pebbles around the edge of the tray as shown, ensure that there are gaps between each coal or pebble. See diagram 13.
7.6.2 Place 6 large square blocks in a solid mass in the centre of the burner tray as shown, ensure they fit tightly together. See diagram 14.
AR1266
AR1267
AR1268
AR1269
AR1270
11
12
9
10
13
7.5 Coal & Pebble Layout -
Medium Chamonix, Large Aspen & Chamonix
7.6 Coal & Pebble Layout - Tahoe
AR1271
14
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USER INSTRUCTIONS
7.6.3 Place one large coal or pebble on top of the pilot shield, then place 10 alternating large and small coals or pebbles around the perimeter of the fire. They should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks. Place one small coal or pebble on top of the centre of the square blocks. See diagram 15.
7.6.4 Place the remaining 4 large coals or pebbles on top of the square blocks, ensure that they lean against the central small coal or pebble and that there are gaps between each coal or pebble. See diagram 16.
It may be necessary to make small changes to the log positioning in order to achieve the most pleasing flame effect but the following guidelines should be followed.
7.7.1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied. See diagram 17
7.7.2 Place the two logs (No.13) on top of the beads as shown. See diagram 18.
7.7.3 Place the large log (No. 1) so that it sits on top of the previous two logs. Place the burnt effect log (No. B1) in the centre of the tray as shown. See diagram 19.
AR1272
15
AR1273
16
17
AR1274
18
AR1275
19
7.7 Log & Driftwood Layout – Small Aspen & Chamonix
8
Page 9
7.7.4 Place log (No. 7) along the LH side of the tray, log (No. 9) along the RH side of the tray and place logs (No. 8 and 11) along the front of the tray as shown. Place the cone (No.
14) on the LH side of the burnt log. See diagram 20.
7.7.5 Place the large log (No. 6) so that it rests on top of the rear and front logs to the LH side, Place log (No. 7) on the RH side and log (No. 8) so that it bridges the centre gap as shown. See diagram 21.
It may be necessary to make small changes to the log positioning in order to achieve the most pleasing flame effect but the following guidelines should be followed.
7.8.1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied. See diagram 22.
9
USER INSTRUCTIONS
7.8.2 Place the two logs (No.13) on top of the beads as shown. See diagram 23.
7.8.3 Place the large log (No. 1) so that it sits on top of the previous two logs. Place the burnt effect log (No. A1) in the centre of the tray as shown. Place one log (No. 7) along each side of the tray, another log (No. 7) along the front LH side and a log (No. 8) along the front RH side of the tray. See diagram 24.
7.8.4 Place two cones (No. 14), one in the RH front corner and the other at the LH side of the burnt log. See diagram 25.
AR1276
20
AR1278
23
AR1279
24
AR1280
25
AR1277
21
7.8 Log & Driftwood Layout –
Medium Chamonix, Large Aspen & Chamonix
22
8
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USER INSTRUCTIONS
7.8.5 Place one large log (No. 6) so that it rests on top of the rear and front logs to the LH side. Place the other large log (No.
6) so that it rests on top of the rear and front logs on the RH side and log (No. 8) so that it bridges the centre gap as shown. See diagram 26.
It may be necessary to make small changes to the log positioning in order to achieve the most pleasing flame effect but the following guidelines should be followed.
7.9.1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied. See diagram 27.
7.9.2 Place a cone (No. 14) in the centre at the rear edge of the tray and place one log (No. 13) at each side of the cone. Place one log (No. 11) along the front of the tray at each side of the pilot. See diagram 28.
7.9.3 Place the burnt effect log (No. B1) in the centre of the tray. See diagram 29.
7.9.4 Place one log (No. 8) in the centre so that it rests on the rear cone and the pilot shield. See diagram 30.
7.9.5 Place one log (No. 11) so that it rests on the LH front log and the burnt log. Place another log (No. 7) so that it rests on the RH front log and the burnt log. See diagram 31.
AR1281
26
AR1282
28
AR1283
29
AR1284
30
7.9 Log & Driftwood Layout – Tahoe
27
AR1285
31
8
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USER INSTRUCTIONS
7.9.6 Place the two thin logs (No. 12), one at each side sitting on the tray and resting against the previously positioned logs. Place one log (No. 9) at the LH rear resting on the base log, and one log (No. 8) at the RH rear. See diagram 32.
8.1 The appliance is fitted with an oxygen sensitive pilot system that will act to cut off the gas supply to the fire should the oxygen in the room fall below its normal level. If the fire is turned off by this device, it usually indicates that there is a problem with the flue system, and this should be inspected by a qualified engineer.
Do not attempt to use the fire until an engineer says it is safe to do so.
This device is not a substitute for an independently mounted carbon monoxide detector.
9.1 This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple.
10.1 The surface coating on the fuel effect used in your GAZCO fire will "burn off" during the first few hours of use producing a harmless and temporary odour. This will disappear after a short period of use. If the odour persists, ask your installer for advice.
11.1 The fire must be serviced every 12 months by a qualified Gas Engineer. In all correspondence always quote the appliance type and the serial number which may be found on the databadge, located on a chain underneath the control valve.
11. SERVICING
10. RUNNING IN
AR1286
32
8. OXYGEN DEPLETION SENSOR
9. FLAME FAILURE DEVICE
Page 12
MODEL GAS GAS INLET AERATION INJECTION BURNER INPUT GAS FLOW RATE
TYPE CATEGORY PRESSURE SIZE SIZE
PRESSURE(mb)(pre-set)
(kW) (m3/hr)
(mb) HIGH LOW HIGH LOW HIGH LOW
NATURAL G20 20 mb 7.5mm 1100 9.0 2.6 12 6 1.11 0.56
TAHOE BUTANE G30 29 mb 3 * 15mm 400 16.3 4.6 12 6 0.34 0.17
PROPANE G31 37 mb 3 * 15mm 400 21.1 6.0 12 6 0.43 0.22
SMALL NATURAL G20 20 mb 7.5 mm 1600 5.4 1.7 13 6.5 1.21 0.61
ASPEN & BUTANE G30 29 mb 3 * 15mm 400 20.0 5.6 13 6.5 0.36 0.18
CHAMONIX PROPANE G31 37 mb 3 * 15mm 400 25.3 7.0 13 6.5 0.48 0.24
NATURAL G20 20 mb 7.5mm 1600 8.3 2.6 16 8 1.51 0.76
BUTANE G30 29 mb 3 *15mm 600 15.7 4.3 16 8 0.45 0.23
PROPANE G31 37 mb 3 * 15mm 600 20.5 5.6 16 8 0.58 0.29
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INSTALLATION INSTRUCTIONS
TECHNICAL SPECIFICATION
MEDIUM
& LARGE
CHAMONIX
& LARGE
ASPEN
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INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
1.1 The chimney or flue system must comply with the rules in force.
1.2 Fireplace opening up to 450mm (18") wide by 600mm (24") high will usually work with a 175mm (7") diameter flue. Larger openings will require bigger flues. See diagram 1 as a guide.
1. FLUE AND CHIMNEY REQUIREMENTS
1.3 The chimney or flue must be free from any obstruction. Any damper plates should be removed or secured in the fully open position, and no restrictor plates should be fitted.
1.4 The chimney should be swept prior to the installation of the appliance - unless it can be seen to be clean and unobstructed throughout its entire length.
1.5 Ensure that there is a smooth tapered transition from the fireplace opening into the chimney or flue.
1.6 The flue pull should be checked prior to installation of the appliance. Apply a smoke pellet to the flue or chimney opening and ensure that the smoke is drawn into the opening. If there is not a definite flow, pre-heat the chimney for a few minutes and re-test the flow.
IF THERE IS STILL NO DEFINITE FLOW, THE CHIMNEY MAY REQUIRE ATTENTION - SEEK EXPERT ADVICE.
2.1 Before installation, ensure that the local distribution conditions (identification of the type of gas and pressure) and the adjustment of the appliance are compatible.
2.2 Ensure that the gas supply is capable of delivering the required amount of gas, and is in accordance with the rules in force.
2.3 Soft copper tubing and soft soldered joints can be used, but must not be closer than 50mm (2") to the base of the tray.
2.4 A means of isolating the gas supply to the appliance must be provided independent of any appliance control.
2.5 All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance.
It is important to ensure that any national ventilation requirements are taken into account during the installation of this appliance.
3.1 This appliance requires an air vent of at least 100cm
2
effective area.
3.2 It is essential to check for flue clearance, see installation section 6, Commissioning. If spillage is detected, it may be necessary to provide additional ventilation.
3.3 The ventilation is in addition to any openable window, and although it must communicate with the outside air, wherever possible, it can communicate with an adjacent room provided that the space has a similar vent to the outside.
3. VENTILATION
2. INSTALLATION OF THE GAS SUPPLY
AR0595
AR0596
A
B
D
C
A
B
C
D
1
mm mm cm
2
C
AB A x B 3.0m 4.5m 6.0m 9.0m 15.0m
350 550 1925cm
2
175 175 175 175 175
400 550 2200cm
2
175 175 175 175 175
460 460 2116cm
2
175 175 175 175 175
460 550 2530cm
2
200 175 175 175 175
460 610 2806cm
2
200 200 175 175 175
610 460 2806cm
2
200 200 175 175 175
610 610 3721cm
2
250 225 200 200 175
610 760 4636cm
2
300 250 250 225 200
760 460 3496cm
2
225 225 200 200 175
760 610 4636cm
2
250 250 250 225 200
760 760 5776cm
2
300 300 250 250 225
760 910 6916cm
2
350 300 300 250 250
910 460 4186cm
2
250 225 225 200 200
910 610 5551cm
2
300 300 250 250 225
910 760 6916cm
2
350 300 300 250 250
910 910 8281cm
2
350 350 300 300 250
910 1070 9737cm
2
- 350 350 300 300
1070 460 4922cm
2
300 250 250 225 200
1070 610 6527cm
2
300 300 300 250 250
1070 760 8132cm
2
350 350 300 300 250
1070 910 9737cm
2
350 350 300 300
1070 1070 11449cm
2
••350 350 300
1070 1220 13054cm
2
•••350350
1220 460 5612cm
2
300 300 250 250 225
1220 610 7442cm
2
350 300 300 300 250
1220 760 9272cm
2
350 350 300 300
1220 910 11102cm
2
••350 350 300
1220 1070 13054cm
2
•••350350
1220 1220 14884cm
2
•••350350
1520 460 6992cm
2
300 300 300 250 250
1520 610 9272cm
2
350 350 300 300
1520 760 11552cm
2
••350 350 300
1520 910 13831cm
2
•••350350
1520 1070 16264cm
2
••••350
1520 1220 18544cm
2
•••••
D
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4.1 This appliance must stand on a non-combustible hearth that is at least 12mm thick.
4.2 It must be fitted into a non-combustible opening.
4.3 These appliances must be hearth mounted into a fireplace opening conforming to National Standards.
4.4 The appliance must be firmly fixed to the hearth.
4.5 Ensure that no naked flame or incandescent part of the fire bed projects beyond the vertical plane of the fireplace opening.
4.6 The appliance must not be installed in any room that contains a bath or shower.
4.7 Ensure clearances to combustible materials. See diagram 2.
4. APPLIANCE LOCATION
INSTALLATION INSTRUCTIONS
SITE REQUIREMENTS
4.8 The following table indicates the minimum opening sizes for each model. In each case, a gap of 20mm has been allowed to both Left and Right of the basket. See diagram 3.
MODEL WIDTH DEPTH
SMALL ASPEN 640mm 400mm SMALL CHAMONIX
MEDIUM CHAMONIX 690mm 350mm
LARGE ASPEN 790mm 500mm LARGE CHAMONIX
TAHOE 670mm 300mm
5.1 This appliance is supplied with a control valve that can be easily upgraded to battery powered remote control. This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training. This upgrade can be obtained through your local GAZCO stockist.
5.2 STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit. It can turn the main burner on and regulate it from low through to high and back again. It can turn the main burner off leaving the pilot burning. GAZCO PART NUMBER 8455.
5. CONTROL UPGRADE
3
Page 15
15
IMPORTANT:ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE. REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS AT THE FRONT OF THE BOOKLET.
FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SERVICING SECTION 9.
1.1 This appliance must be installed in accordance with the rules in force, and used only in a sufficiently ventilated space. Please read these instructions before installation and use of this appliance.
1.2 These instructions must be left intact with the user.
1.3 Do not attempt to burn rubbish on this appliance.
1.4 In your own interest, and those of safety, this appliance must be installed by competent persons in accordance with local and national codes of practice. Failure to install the appliance correctly could lead to prosecution.
1.5 Keep all plastic bags away from young children.
2.1 Remove the appliance from its packaging, and check that it is complete and undamaged.
2.2 Put the loose ceramic parts to one side so that they are not damaged during installation.
These fires have preset High and Low settings with a Gas working pressure as listed below.
20mb on Natural Gas, 29mb on Butane and 37mb on Propane with the fire on full.
3.1 Ensure the minimum opening dimensions are correct, place the decorative basket in the opening ensuring that is sits centrally.
3.2 Place the gas fire unit centrally into the decorative basket and mark the fixing positions through the holes in the tray feet.
3. INSTALLATION
2. UNPACKING
1. SAFETY PRECAUTIONS
INSTALLATION INSTRUCTIONS
INSTALLATION
3.3 Remove both the decorative basket and fire, drill the marked holes and insert the rawplugs provided. Place the gas fire in position and secure to the hearth using the screws provided. See diagram 1.
3.4 Connect the gas supply to the 8mm compression elbow situated to the right of the valve ensuring the supply pipe will not interfere with the fit of the decorative components. See diagram 2.
If the isolation tap is to be fitted under the fire, the GAZCO GC00060 provides a neat and easy solution.
3.5 Place the decorative components in place ensuring they sit centrally around the fire.
1
2
Page 16
16
4.1 Your fire is fitted with a control valve that can be easily upgraded to battery powered remote control. This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training. This upgrade can be obtained through your local GAZCO stockist.
4.2 STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit. It can turn the main burner on and regulate it from low through to high and back again. It can turn the main burner off leaving the pilot burning. GAZCO PART NUMBER 8455.
4.3 The remote control receiver box is supplied with a 0.8 metre lead which attaches to the control valve. The receiver must be located in a position that will receive a signal from the handset and may be attached using the adhesive pads supplied in the instruction kit. The receiver must not be located on any surface which may become hot when the fire is in use.
4.4 IMPORTANT - there is a thermostatic version of the upgrade but this is NOT SUITABLE for open flame fires.
NOTE: CERAMIC PARTS ARE FRAGILE.
5.1.1 Your fire will be supplied either with a ceramic Coal, Log, Pebble or Driftwood effect This will have been specified at the time of ordering. With pebble fires follow coal layouts. With driftwood fires follow log layouts.
5.1.2 Positioning of ceramic parts is important, not only for the flame effect, but also for optimum performance of the appliance.
5.1.3 It is important that the ceramic fuel effect pieces are placed so that there are gaps around each for the flames to pass through.
5.1.4 Ceramic components must only touch each other at single points, avoid whole sides touching.
5.1.5 Do not use any more ceramic components than those shown, extra parts supplied are spares and should be kept for future use.
5.1.6 The ceramic components should last about 2 years in normal use at which time it is recommended to replace them. Replacement parts can be bought from any stockist who supplies GAZCO fires, always state the model number found on the databadge.
5.1.7 The parts are supplied in various quantities depending on the size of the fire delivered. Check your coals, pebbles, driftwood and logs. If any are damaged, contact your Gazco stockist for replacements. Always ask for genuine Gazco parts.
5.1.8 Depending on the fuel effect that you have been supplied with, follow the correct section.
5.2.1 If you have chosen the glass granular fuel effect, open the bag of glass granules and fill the fire to the top ensuring the granules finish level with the top of the tray.
5.2.2 Firmly pat the granules down to ensure that there are no voids below the surface. It is important to ensure that the granules fill all the gaps around the burner, and that the granules finish level with the top of the tray.
5.3.1 If you have chosen any other of the fuel effects (coal, pebble or log), it will be necessary to fill the tray with firebeads.
5.3.2 You will find 2 sizes of firebeads, large and small. Using the large beads, fill the fire to within 10mm of the top, level the beads and pat down. See diagram 3.
5.3.3 Using the small beads, fill the fire to the top. See diagram 4.
5.3.4 Smooth out the fire beads, it is important to ensure that the fire is completely filled, level to the top.
NOTE: if your fire needs more beads, then there should be some left over from the original installation, if not then more must be ordered from your Gazco stockist. Do not use any other type of material as this may seriously damage your fire and could be dangerous.
5.3.5 Firmly pat the beads down to ensure that there are no voids left below the surface.
INSTALLATION INSTRUCTIONS
INSTALLATION
4. CONTROL UPGRADE
5. ARRANGEMENT OF FUEL BED COMPONENTS
4
3
5.1 General
5.2 Glass Granules
5.3 Firebeads
Page 17
5.4.3 Starting at the front, place 14 alternating large and small coals or pebbles around the perimeter of the fire, they should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks. See diagram 8.
5.4.4 Place the remaining 6 large coals or pebbles on top of the square blocks, ensure that there are gaps between each coal or pebble. See diagram 9.
5.5.1 Place 15 large square blocks in a solid mass in the centre of the burner tray as shown, ensure they fit tightly together. See diagram 10.
17
5.3.6 Ensure that no beads have fallen into the pilot area.
5.3.7 Ensure that the pilot shield is fitted correctly and that it fits tightly onto the edge of the tray. See diagram 5.
5.4.1 Place 8 large square blocks in a solid mass in the centre of the burner tray as shown, ensure they fit tightly together. See diagram 6.
5.4.2 Place 14 small coals or pebbles around the edge of the tray as shown, ensure that there are gaps between each coal or pebble. Place one on top of the pilot shield. See diagram 7.
INSTALLATION INSTRUCTIONS
INSTALLATION
5
AR1266
6
7
10
9
8
AR1263
AR1262
AR1265
AR1264
AR0558
5.4 Coal & Pebble Layout - Small Aspen & Chamonix
5.5 Coal & Pebble Layout -
Medium Chamonix, Large Aspen & Chamonix
Page 18
18
5.5.2 Place 18 small coals or pebbles around the edge of the tray as shown, ensure that there are gaps between each coal or pebble. Place one on top of the pilot shield. See diagram
11.
5.5.3 Starting at the front, place 18 alternating large and small coals or pebbles around the perimeter of the fire, they should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks. See diagram
12.
5.5.4 Place the remaining 11 large coals or pebbles on top of the square blocks, ensure that there are gaps between each coal or pebble. See diagram 13.
5.6.1 Place 10 small coals or pebbles around the edge of the tray as shown, ensure that there are gaps between each coal or pebble. See diagram 14.
5.6.2 Place 6 large square blocks in a solid mass in the centre of the burner tray as shown, ensure they fit tightly together. See diagram 15.
5.6.3 Place one large coal or pebble on top of the pilot shield, then place 10 alternating large and small coals or pebbles around the perimeter of the fire. They should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks. Place one small coal or pebble on top of the centre of the square blocks. See diagram 16.
INSTALLATION INSTRUCTIONS
INSTALLATION
11
AR1267
14
AR1270
15
AR1271
12
AR1268
16
AR1272
13
AR1269
5.6 Coal & Pebble Layout - Tahoe
Page 19
19
5.6.4 Place the remaining 4 large coals or pebbles on top of the square blocks, ensure that they lean against the central small coal or pebble and that there are gaps between each coal or pebble. See diagram 17.
It may be necessary to make small changes to the log positioning in order to achieve the most pleasing flame effect but the following guidelines should be followed.
5.7.1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied. See diagram 18
5.7.2 Place the two logs (No.13) on top of the beads as shown. See diagram 19.
INSTALLATION INSTRUCTIONS
INSTALLATION
5.7.3 Place the large log (No. 1) so that it sits on top of the previous two logs. Place the burnt effect log (No. B1) in the centre of the tray as shown. See diagram 20.
5.7.4 Place log (No. 7) along the LH side of the tray, log (No. 9) along the RH side of the tray and place logs (No. 8 and 11) along the front of the tray as shown. Place the cone (No.
14) on the LH side of the burnt log. See diagram 21.
5.7.5 Place the large log (No. 6) so that it rests on top of the rear and front logs to the LH side, Place log (No. 7) on the RH side and log (No. 8) so that it bridges the centre gap as shown. See diagram 22.
20
AR1275
21
AR1276
22
AR1277
18
19
AR1274
AR1273
17
5.7 Log & Driftwood Layout – Small Aspen & Chamonix
8
Page 20
20
INSTALLATION INSTRUCTIONS
INSTALLATION
It may be necessary to make small changes to the log positioning in order to achieve the most pleasing flame effect but the following guidelines should be followed.
5.8.1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied. See diagram 23.
5.8.2 Place the two logs (No.13) on top of the beads as shown. See diagram 24.
5.8.3 Place the large log (No. 1) so that it sits on top of the previous two logs. Place the burnt effect log (No. A1) in the centre of the tray as shown. Place one log (No. 7) along each side of the tray, another log (No. 7) along the front LH side and a log (No. 8) along the front RH side of the tray. See diagram 25.
5.8.4 Place two cones (No. 14), one in the RH front corner and the other at the LH side of the burnt log. See diagram 26.
5.8.5 Place one large log (No. 6) so that it rests on top of the rear and front logs to the LH side. Place the other large log (No.
6) so that it rests on top of the rear and front logs on the RH side and log (No. 8) so that it bridges the centre gap as shown. See diagram 27.
23
24
AR1278
25
AR1279
26
AR1280
27
AR1281
5.8 Log & Driftwood Layout –
Medium Chamonix, Large Aspen & Chamonix
8
Page 21
21
INSTALLATION INSTRUCTIONS
INSTALLATION
It may be necessary to make small changes to the log positioning in order to achieve the most pleasing flame effect but the following guidelines should be followed.
5.9.1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied. See diagram 28.
5.9.2 Place a cone (No. 14) in the centre at the rear edge of the tray and place one log (No. 13) at each side of the cone. Place one log (No. 11) along the front of the tray at each side of the pilot. See diagram 29.
5.9.3 Place the burnt effect log (No. B1) in the centre of the tray. See diagram 30.
5.9.4 Place one log (No. 8) in the centre so that it rests on the rear cone and the pilot shield. See diagram 31.
5.9.5 Place one log (No. 11) so that it rests on the LH front log and the burnt log. Place another log (No. 7) so that it rests on the RH front log and the burnt log. See diagram 32.
5.9.6 Place the two thin logs (No. 12), one at each side sitting on the tray and resting against the previously positioned logs. Place one log (No. 9) at the LH rear resting on the base log, and one log (No. 8) at the RH rear. See diagram 32.
28
29
AR1282
30
AR1283
31
AR1284
32
AR1285
33
AR1286
5.9 Log & Driftwood Layout – Tahoe
8
Page 22
22
INSTALLATION INSTRUCTIONS
COMMISSIONING
6.1 Close all windows and doors to the room, check all controls, and allow fire to burn on maximum for 5 minutes. Test for spillage of flue products using a smoke match. Pass the lighted smoke match along the top front edge just inside the opening or canopy. See diagram 34.
6.2 If the fire spills, run for a further 10 minutes and re-check. If there is still spillage, disconnect the fire and seek expert advice
6.3 If there are extractor fans in the room or adjacent rooms, the spillage test must be repeated with the extractors running on maximum.
6.4 The burner pressure on this appliance is pre-set, provided the correct inlet pressure is obtained at the test point on the inlet connection, with the appliance on full, the appliance will work correctly. Carrying out a gas rate test will check the correct operation. ( The test points on the gas valve are not used on this appliance.)
6. COMMISSIONING
34
Page 23
23
SERVICING INSTRUCTIONS
SERVICING / FAULT FINDING CHARTS
This appliance must be serviced at least once a year by a competent person.
All tests must be serviced by best practice as described by the current CORGI recommendations.
1.1 Before any tests are undertaken on the appliance, conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work.
1.2 Before any tests are undertaken on the applaince it is also recommended to fully check the operation of the appliance.
1.3 Special checks
1.3.1 Clean any lint or fluff from the pilot - pay particular
attention to the aeration hole in the side of the pilot
1.3.2 Clean away any fluff or lint from under the burner
1.3.3 Check that the spark gap on the pilot is correct
1.4 Correct any faults found during the initial tests and then re­commission the appliance conducting the usual safety checks.
1.5 Advise the customer of any remedial action taken.
1. SERVICING REQUIREMENTS
FAULT
a) Pilot will not light
b) No spark
c) Pilot will not stay lit or fire goes out in use
d) Uneven flame pattern, for example to one side only.
e) Blue flame
f) Low flame height
g) Popping
CAUSE/POSSIBLE REMEDY
See Ignition Functional Check 1
See Ignition Functional Check 2
See Flame Failure Functional Check
1. The fuel effect may need adjusting to even the flame pattern.
2. Ensure there are no excessive room draughts from open doors, windows etc.
1. The fire will burn blue on initial lighting, until the heat generated allows the gas to burn yellow, typically within 20 mins.
2. Insufficient gas pressure, check pressure setting.
3. The aeration plate may be set wrongly.
1. This may be caused by low gas pressure, therefore: Check gas pressure
2. The visual effect of these fires is controlled by the placing of the fuel effect, try slight adjustments.
1. Some popping will always be present - severe popping can be caused by incorrect burner pressure.
2. Not enough clay beads.
3. Try slight adjustments to the fuel effect.
Page 24
24
SERVICING INSTRUCTIONS
FAULT FINDING CHARTS
IGNITION FUNCTIONAL CHECK 2
NO SPARK
Ensure there is no debris around the pilot assembly,
(e.g. coal, soot etc.) which could short the spark, clean the area.
Consult the users
instructions, retry.
Operate the valve to
light the pilot, does the
valve 'click'?
Is the gap between
electrode and thermocouple
as in diagram 13 in
replacing parts section?
Has ignition lead
become detached or is
connection poor?
Remove the electrode lead
from electrode with insulated
pliers. Hold the tip 3.5mm from the
pilot pipework, is there a spark
when the valve ‘clicks’?
Is the electrode wire
detachable from the piezo
in the valve?
Replace the combined lead
and piezo, retry.
Correct and retry.
Check for defective or
damaged control knob spindle
or cam operation. Check for
correct location of piezo
components. Correct and retry.
Remove the electrode lead from
the piezo. Operate the valve.
Does a spark jump from the
piezo to the valve body?
Is the valve being
operated correctly?
Reset the electrode gap, retry.
Yes
Yes
No
No
No
Yes
Yes
Yes
Yes
No
No
Replace the ODS unit.
Replace the piezon
and retry
Replace the electrode
lead and retry.
Yes
No
IGNITION FUNCTIONAL CHECK 1
PILOT WILL NOT LIGHT
Ensure there is no debris around the pilot assembly, (e.g. soot, etc.)
which could short the spark, clean the area. Check for fluff in the
pilot aeration hole. See diagram 13, arrow A in replacing parts section
Operate the valve.
Is there a spark?
Consult User
Instructions and retry.
Ensure gap between
electrode and thermocouple
is as diagram 13 in replacing
parts section and retry. If the
gap is OK then first change
the ignition lead and retry, if
still no good then change the
piezo
Check isolation tap and
gas meter, retry.
Correct and
retry.
Purge the gas pipes and retry.
SEE NO SPARK CHART
SYSTEM OK
There is a blockage in the system, check the inlet test point,
the mag seating valve and gas filter.
Is the gas turned on to the
appliance?
Is the gas pressure correct?
Has the system got
any air in it?
Does the pilot light?
Is the control being
operated correctly?
Will the pilot light
with a match?
No Yes
No
Yes
No
Yes
Yes
No
No
Yes
No
No
Yes
Yes
No
Page 25
25
SERVICING INSTRUCTIONS
FAULT FINDING CHARTS
PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE
Ensure there is no debris around the pilot assembly,
(e.g. coal, soot etc.) Check for fluff in the pilot aeration hole.
See diagram 13 arrow A in replacing parts section.
If the appliance goes out in use continually, this may mean that the oxygen
depletion sensor has been activated. The appliance should not be used until the
cause has been found and rectified.
Problem is with the
pipework or
fittings which lead
to the fire. Correct
and retry.
Is thermocouple
connection good
in back of valve?
Replace ODS unit.
Will pilot
stay alight?
Change mag
unit.
Is the pilot flame of the
correct length? See
diagram 13 in replacing
parts section.
Change the
ODS unit.
Will pilot
stay alight?
With the pilot
running is the gas
pressure as stated on
the databadge?
With the fire running
on full is the gas at
the pressure stated
on the databadge?
Run for 3 mins,
turn off, time interval
until mag unit shuts
with a click. Is this
greater than 7
seconds?
Run for 3 mins, turn
off, time interval until
mag unit shuts with a
click. Is this greater
than 7 seconds?
Tighten the
connection and retry.
No
No
No
No
No
No
Yes
SYSTEM OK
Yes
Yes
Yes
Yes
No
Yes
Yes
No
Light the pilot and keep the control knob pushed in
at least 10 seconds before letting go.
FLAME FAILURE FUNCTIONAL CHECK 3
Yes
Page 26
26
2.3 To release the right hand side of the control cover insert a narrow blade screwdriver into the slot shown in diagram 3, lever it gently and pull from the right hand side at the same time. The cover will now come off, there is a small cylindrical spacer inside the cover, this must be kept and replaced on the fixing screw during re-assembly.
2.4 Disconnect the ignition lead from the gas valve and gently pull the other end off the pilot electrode. See diagram 4.
1.1 Turn the gas supply off at the isolation device, remove the decorative ashpan cover and disconnect the gas supply pipe from the inlet.
1.2 Carefully remove all the loose ceramic fuelbed pieces and place on a dry clean surface.
1.3 Remove the outer decorative basket and place to one side.
1.4 Undo the two screws securing the fire to the hearth. See diagram 1.
1.5 Lift the fire away from the hearth and carefully tip the firebeads (or glass granules if applicable) into a dry clean container for later replacement.
2.1 It should be possible to replace the ignition lead without removing the fire, if this proves difficult the the fire should be removed, see section 1.
2.2 Undo the screw thar secures the left-hand side of the control cover. See diagram 2.
1. FIRE REMOVAL
2. IGNITION LEAD
SERVICING INSTRUCTIONS
REPLACING PARTS
1
2
3
4
Page 27
27
2.5 replace with a new ignition lead following the same route as the old one. replace the valve cover and securing screw.
2.6 check the operation of the new ignition lead.
3.1 The piezo unit used on this appliance is not serviceable and unlikely to fail. If a new piezo is required it will be necessary to change the gas valve, refer to section 7.
4.1 Remove the fire, see section 1.
4.2 Remove the pilot shield and place to one side. Gently pull the ignition lead off the electrode. See diagram 5.
4.3 Undo the thermocouple connection from the back of the gas valve and carefully pull the thermocouple clear of the pipework and valve. See diagram 6, arrow A.
SERVICING INSTRUCTIONS
REPLACING PARTS
4.4 Undo the pilot pipe connection from the pilot unit, remove the 2 screws securing the pilot and remove the pilot assembly. See diagram 7.
4.5 Replace with a new pilot unit of the correct type (refer to short spares list) and re-assemble. Set the spark gap as shown in diagram 5, replace the appliance and check the pipework for gas soundness, especially the inlet connection and pilot pipe connection.
4.6 Carry out flame failure functional check as detailed in the flow chart paying particular attention to the mag drop out time.
3. PIEZO
4. ODS PILOT UNIT
5
6
AR1114
A
7
Page 28
28
5.1 Remove the thermocouple from the back of the control valve. See diagram 8 arrow B.
5.2 Undo the mag unit retaining nut. See diagram 8, arrow C
5.3 After removing the retaining nut, the mag unit can be tapped out and a replacement fitted.
5.4 Replace the mag unit retaining nut and tighten. Note - this is a gas tight seal.
5.5 Replace thermocouple and check for gas leaks.
5.6 After reassembly, carry out the flame failure functional check, detailed in the flow chart following, particularly the mag unit drop out time.
6.1 Remove the fire. See section 1.
6.2 With the fire removed, where appropriate undo the injector compression nut.
6.3 Rotate the injector until it is fully removed.
6.4 Replace with the correct replacement injector. When ordering always state the model, gas type and serial number.
6.5 After re-assembly, check for gas leaks.
5. MAGNETIC UNIT
7.1 Locate the aeration plate on the underside of the airbox and remove the Nyloc nut, see diagram 9.
7.2 When replacing the aeration plate, ensure that the hole in the aeration plate is correctly aligned to one of the holes in the underside of the airbox, replace the Nyloc nut.
NOTE: ENSURE THE CORRECT SIZE AERATION HOLE IS ALIGNED WITH ONE OF THE HOLES IN THE AERATION BOX - SEE TECHNICAL SPECIFICATION. LPG APPLIANCES DO NOT REQUIRE A PRIMARY AERATION PLATE
SERVICING INSTRUCTIONS
REPLACING PARTS
8
B
C
6. MAIN INJECTOR
7. PRIMARY AERATION PLATE
9
AR0564
Page 29
29
8.1 Remove the fire, refer to section 1.
8.2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve, arrow A and disconnect the thermocouple. See diagram 10 arrow B.
8.3 Undo the single screw that secures the left-hand side of the control cover. See diagram 11.
8.4 To release the right hand side of the control cover, insert a narrow blade screwdriver into the slot shown in diagram 12, lever it gently and pull from the right hand side at the same time. The cover will now come off. There is a small cylindrical metal spacer inside the cover, this must be kept and replaced on the fixing screw during re-assembly.
8. GAS VALVE
8.5 Disconnect the ignition lead from the gas valve, see section
2.
8.6 Undo the two screws securing the gas valve to the control bracket and remove the valve.
8.7 Replace in reverse order.
8.8 Check all joints for gas leaks; check operation of the thermocouple and ignition lead.
9.1 The following parts must be changed when converting from one gas type to another:
• Engine Assembly
• Air Box Gasket
• Pilot Assembly
• Databadge
Please note: The control valve will be preset for the correct
gas type and model number.
9. CHANGING BETWEEN GAS TYPES
SERVICING INSTRUCTIONS
REPLACING PARTS
10
11
12
A
B
Page 30
30
COMMON COMPONENTS
Control Valve GC0096 Ignition lead GC0090 Magnetic Unit GC0092 Control Cover GC0087 Upgrade Kit 8455 Pilot Shield (Standard) GZ1368 Pilot Shield (Glass Granules) GZ4424 Small Clay Beads (0.5 ltr) CE0239 Small Clay Beads (1.0 ltr) CE0240 Large Clay Beads (1.0 ltr) CE0241 Large Clay Beads (2.0 ltr) CE0242 Glass Granules CE0489 Small Moulded Coals (9) CE0216 Small Moulded Coals (14) CE0235 Large Moulded Coals (6) CE0217 Large Moulded Coals (9) CE0236 Sqaure Coals (Black) CE0007 Square Coals (White) CE0460 Small Pebbles (9) CE0456 Small Pebbles (14) CE0457 Large Pebbles (6) CE0458 Large Pebbles (9) CE0459 A1 Burnt Log CE0220 B1 Burnt Log CE0222 No. 1 Log CE0224* No. 6 Log CE0227* No. 7 Log CE0228* No. 8 Log CE0229* No. 9 Log CE0230* No.11 Log CE0231* No.12 Log CE0232* No.13 Log CE0233* No.14 Pine Cone CE0234*
Natural Gas Components
1100 Injector IN0013 1600 Injector IN0010 Pilot Unit PI0047 Aeration Plate ME0833
LPG Gas Components
400 Injector IN0007 600 Injector IN0026 Pilot Unit PI0048
*DW Suffix indicates driftwood effect.
9. SHORT SPARES LIST
SERVICING INSTRUCTIONS
REPLACING PARTS
Page 31
31
SERVICE RECORDS
1ST SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
3RD SERVICE
Date of Service:...........................................................................
Next ServiceDue:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
5TH SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
7TH SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
:.........................................................................................
Dealer's Stamp/CORGI Registration Number
9TH SERVICE
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
2ND SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
4TH SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
6TH SERVICE
Date ofService:............................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
8TH SERVICE
Date of Service:...........................................................................
Next Due:........................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
10TH SERVICE
Date of Service:...........................................................................
Next Service Due:.......................................................................
Signed:........................................................................................
Dealer's Stamp/CORGI Registration Number
Page 32
Gazco Limited, Osprey Road, Sowton Industrial Estate, Exeter, Devon, England EX2 7JG
Tel: (01392) 261999 Fax: (01392) 444148 E-mail: info@gazco.com
A member of the Stovax Group
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