Stoelting Optima 111 Owner's Manual
O111 IntelliTec Models
OWNER’S MANUAL
Manual No. 513588-1 Sept. 2006
Owner's Manual
For O111
Stoelting Counter Model Gravity Freezer
Shake and Frozen Beverage
This manual provides basic information about the freezer. Instructions and suggestions are given
covering its operation and care.
The illustrations and specifications are not binding in detail. We reserve the right to make changes
to the freezer without notice, and without incurring any obligation to modify or provide new parts for
freezers built prior to date of change.
DO NOT A TTEMPT to operate the freezer until instructions and safety precautions in this manual
are read completely and are thoroughly understood. If problems develop or questions arise in
connection with installation, operation, or servicing of the freezer , contact the company at the
following location:
STOELTING, LLC Ph: 800-558-5807
502 Hwy. 67
Kiel, WI 53042 Fax: 920-894-7029
A Few Words About Safety
Safety Information
Read and understand the entire manual before
operating or maintaining Stoelting equipment.
This Owner's Manual provides the operator with
information for the safe operation and maintenance of
Stoelting equipment. As with any machine, there are
hazards associated with their operation. For this
reason safety is emphasized throughout the manual.
T o highlight specific safety information, the following
safety definitions are provided to assist the reader.
The purpose of safety symbols is to attract your
attention to possible dangers. The safety symbols,
and their explanations, deserve your careful attention
and understanding. The safety warnings do not by
themselves eliminate any danger. The instructions or
warnings they give are not substitutes for proper
accident prevention measures.
If you need to replace a part, use genuine Stoelting
parts with the correct part number or an equivalent
part. We strongly recommend that you do not use
replacement parts of inferior quality .
Safety Alert Symbol:
This symbol Indicates danger, warning or caution.
Attention is required in order to avoid serious personal
injury . The message that follows the symbol contains
important information about safety .
Signal Word:
Signal words are distinctive words used throughout
this manual that alert the reader to the existence and
relative degree of a hazard.
WARNING
The signal word “WARNING” indicates a potentially
hazardous situation, which, if not avoided, may result
in death or serious injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” indicates a potentially
hazardous situation, which, if not avoided, may result
in minor or moderate injury and equipment/property
damage.
CAUTION
The signal word “CAUTION” not preceded by the safety
alert symbol indicates a potentially hazardous situation, which, if not avoided, may result in equipment/
property damage.
NOTICE
The signal word “NOTICE” indicates information or
procedures that relate directly or indirectly to the
safety or personnel or equipment/property .
TABLE OF CONTENTS
SECTION DESCRIPTION PAGE
1. INTRODUCTION
1.1 Description............................................................................................................. 1
1.2 Specifications ........................................................................................................ 1
2. INSTALLATION INSTRUCTIONS
2.1 Safety Precautions ................................................................................................. 3
2.2 Shipment and Transit.............................................................................................. 4
2.3 Freezer Installation ................................................................................................. 4
3. INITIAL SET-UP AND OPERATION
3.1 Operator's Safety Precautions................................................................................ 5
3.2 Operating Controls and Indicators........................................................................... 5
3.3 Sanitizing ............................................................................................................... 7
3.4 Freeze Down and Operation................................................................................... 8
3.5 Mix Information ....................................................................................................... 9
3.6 Removing Mix From Freezer .................................................................................. 9
3.7 Cleaning The Freezer............................................................................................. 9
3.8 Disassembly of Freezer Parts ................................................................................ 9
3.9 Cleaning The Freezer Parts.................................................................................... 10
3.10 Sanitize Freezer and Freezer Parts....................................................................... 11
3.11 Assembly of Freezer ............................................................................................. 11
3.12 Routine Cleaning................................................................................................... 12
3.13 Preventive Maintenance ........................................................................................ 12
3.14 Extended Storage ................................................................................................. 14
3.15 Product Consistency Adjustment ........................................................................... 15
3.16 Locking Out Control Panel..................................................................................... 15
4. TROUBLESHOOTING CHARTS
4.1 Error Codes ............................................................................................................ 17
4.2 Troubleshooting Error Codes .................................................................................. 17
4.3 Troubleshooting Charts ........................................................................................... 19
5. REPLACEMENT PARTS ........................................................................................... 21
LIST OF ILLUSTRATIONS
FIGURE TITLE PAGE
1- 1 Model O111 Freezer .............................................................................................. 1
1- 2 Freezer Specifications ........................................................................................... 1
2- 1 Warning Label Locations ....................................................................................... 3
2- 2 Space and Ventilation Requirements ..................................................................... 4
2-3 Electrical Plug ....................................................................................................... 4
3- 1 Freezer Controls .................................................................................................... 5
3-2 IntelliTec Control .................................................................................................... 7
3- 3 Mix Inlet Regulator................................................................................................. 7
3- 4 Sanitizing Hopper .................................................................................................. 8
3- 5 During Freezing Cycle ........................................................................................... 8
3- 6 Auger Flight Wear..................................................................................................10
3-7 Removing Auger Support .......................................................................................10
3- 8 Removing Auger Shaft and Flights .........................................................................10
3-9 Removing O-Ring ...................................................................................................10
3-10 Cleaning Freezer Barrel .........................................................................................11
3-11 Auger Springs........................................................................................................11
3-12 Front Door Parts ....................................................................................................1 2
3-13 Product Consistency Control .................................................................................15
3-14 Locked Control Display (In Serve Mode).................................................................1 5
SECTION 1
DESCRIPTION AND SPECIFICATIONS
1.1 DESCRIPTION
The Stoelting Optima 111 counter freezer is gravity fed. The
freezer is equipped with fully automatic controls to provide
a uniform product. The freezer is designed to operate with
almost any type of commercial soft serve or non-dairy mix
available, including ice milk, ice cream, yogurt, and frozen
dietary desserts. This manual is designed to assist qualified service personnel and operators in the installation,
operation and maintenance of the Stoelting O111 gravity
freezer.
Figure 1-1 Model O111 Freezer
Figure 1-2 Freezer Specifications
1
MODEL OPTIMA 111
COUNTER MODEL
GRAVITY FREEZER
DIMENSIONS:
Freezer: 19" (50.2 cm) wide x 31.5" (80 cm) deep x 37.5" (95.2 cm) high
Crated: 28.75" (73 cm) wide x 38.75" (98.4 cm) deep x 43" (109.2 cm) high
WEIGHT:
Freezer: 310 lbs (140.5 kg) Crated: 380 lbs. (172.4 kg)
ELECTRICAL:
Description Optima 111
Voltage AC 1 PH 208/230V
Total Run Amps 13.00
Drive Motor 1.5 HP
Use 20 amp HACR circuit breaker.
Automatic safeguard circuit built into electronic control-protects major
freezer components under abnormal operating conditions.
COOLING:
Air cooled requires minimum 3" (7.6 cm) air clearance on right and left hand side.
No clearance needed in the rear.
Water cooled required 3/8" I.D. water supply line and 3/8" I.D. drain line minimum.
HOPPER:
6.5 Gallons (24.6 liters) refrigerated and insulated.
2
SECTION 2
INSTALLATION INSTRUCTIONS
2.1 SAFETY PRECAUTIONS
Do not attempt to operate the freezer until the safety
precautions and operating instructions in this manual are
read completely and are thoroughly understood.
Take notice of all warning labels on the freezer. The labels
have been put there to help maintain a safe working
environment. The labels have been designed to withstand
washing and cleaning. All labels must remain legible for the
life of the freezer. Labels should be checked periodically to
be sure they can be recognized as warning labels.
If danger, warning or caution labels are needed, indicate
the part number, type of label, location of label, and quantity
required along with your address and mail to:
STOELTING, INC.
ATTENTION: Customer Service
502 Hwy. 67
Kiel, Wisconsin 53042
Figure 2-1 Warning Label Locations
3
2.2 SHIPMENT AND TRANSIT
The freezer has been assembled, operated and inspected
at the factory. Upon arrival at the final destination, the
complete freezer must be checked for any damage which
may have occurred during transit.
With the method of packaging used, the freezer should
arrive in excellent condition. THE CARRIER IS RESPONSIBLE FOR ALL DAMAGE IN TRANSIT, WHETHER VISIBLE OR CONCEALED. Do not pay the freight bill until the
freezer has been checked for damage. Have the carrier note
any visible damage on the freight bill. If concealed damage
and/or shortage is found later, advise the carrier within 10
days and request inspection. The customer must place
claim for damages and/or shortages in shipment with the
carrier. Stoelting, Inc. cannot make any claims against the
carrier.
2.3 FREEZER INSTALLATION
Installation of the freezer involves moving the freezer close
to its permanent location, removing all crating, setting in
place, assembling parts, and cleaning.
A. Uncrate the freezer.
B. Accurate leveling is necessary for correct drainage
of freezer barrel and to insure correct overrun.
Place a bubble level on top of the freezer at each
corner to check for level condition. If adjustment is
necessary, level the freezer by turning the bottom
part of each leg in or out. Then separate freezer
base gasket and install with seam to the back and
angle to the top.
C. If the freezer is equipped with an air cooled
condenser, correct ventilation is required. The right
side of the freezer is the air intake and left side
discharge. Both sides must have 3" clearance the
top requires 10" of clearance.
CAUTION
D. Place the OFF-ON switch in the OFF position.
E. Connect the power cord to the proper power
supply. The plug is designed for 208 or 230 volt/20
amp duty. Check the nameplate on your freezer for
proper supply. The unit must be connected to a
properly grounded receptacle. The electrical cord
furnished as part of the freezer has a three prong
grounding type plug (Fig. 2-3). The use of an
extension cord is not recommended, if necessary
use one with a size 12 gauge or heavier with ground
wire. Do not use an adapter to get around grounding
requirement.
208/230V
115V
20 Amp
20 Amp
Figure 2-3 Electrical Plug
WARNING
Do not alter or deform electrical plug in any way.
Altering the plug to fit into an outlet of different configuration may cause fire, risk of electrical shock,
product damage and will void warranty .
F. Install the drip tray, drain tray, hopper cover and
other miscellaneous parts on the freezer.
Failure to provide adequate ventilation will void warranty.
Figure 2-2 Space and Ventilation Requirements
4
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