Still ECV 10 C, ECV 10i C, ECV 10 Original Instructions Manual
Original instructions
Electric Pallet Stacker
ECV 10 C
ECV 10i C
ECV 10
0342 0343 0344
50028011505 EN - 03/2018
Preface
Address of manufacturer and contact details
STILL GmbH
Berzeliusstraße 10
22113 Hamburg, Germany
Tel. +49 (0) 40 7339-0
Fax: +49 (0) 40 7339-1622
Email: info@still.de
Website: http://www.still.de
Rules for the operating company of industrial trucks
In addition to these operating instructions,
a code of practice containing additional
information for the operating companies of
industrial trucks is also available.
This guide provides information for handling
industrial trucks:
• Information on how to select suitable
industrial trucks for a particular area of
application
• Prerequisites for
industrial trucks
• Information on the use of industrialtrucks
• Information on transport, initial commissioning and storage of industrial trucks
thesafeoperationof
g
Internet address and QR code
The information c
by pasting the add
in a web browser or
an be accessed at any time
ress https://m.still.de/vdma
by scanning the QR code.
28011505 EN - 03/2018 I
500
Table of contents
1 Introduction
Your industrial truck ................................................... 2
General ............................................................ 2
CElabelling ......................................................... 3
ECdeclarationofconformity ............................................. 4
Information about document
Documentationscope ................................................. 4
Copyrightandpropertyrights ............................................ 5
Explanation of symbols use
Date of edition and latest update of this manual ............................... 7
Listofabbreviations ................................................... 7
Drivedirections ...................................................... 9
Illustrations ......................................................... 9
Environmental considerations .......................................... 10
Packaging ......................................................... 10
Disposal of components and batteries ..................................... 10
Series ............................................................ 10
Technical description ................................................. 1
Use of the truck ..................................................... 12
Intended use of the trucks .............................................. 12
Unauthorised use .................................................... 13
Placeofuse ........................................................ 13
Residual risks ...................................................... 14
Residualrisks ...................................................... 14
Specialrisksassociatedwithusingthetruckandattachments ................... 14
Overviewofhazardsandcountermeasures ................................. 16
Danger to employees . . ............................................... 19
ation ......................................... 4
d ............................................ 6
g
1
2Safety
Definition of terms used for responsible persons ............................. 22
Operatingcompany .................................................. 22
Specialist .......................................................... 22
Drivers ........................................................... 22
Basic principles for safe operation ....................................... 24
Insurance cover on comp
Modificationsandrefitting .............................................. 24
Warning regarding non-original parts ..................................... 24
Damage, faults ..................................................... 25
Medicaldevices ..................................................... 25
anypremises .................................... 24
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500
Table of contents
g
Vibrations ......................................................... 26
Safety tests ........................................................ 27
Carrying out regular inspecti
Insulationtesting .................................................... 27
Safety regulations for handling consumables ............................... 29
Permissibleconsumables ............................................. 29
Oils .............................................................. 29
Hydraulicfluid ...................................................... 30
Batteryacid ........................................................ 30
Disposalofconsumables .............................................. 31
Safety devices ...................................................... 31
Damage, faults ..................................................... 31
Battery connection cables ............................................. 31
EMC – Electromagnetic compatibility ..................................... 32
onsonthetruck ................................ 27
3Views
Drive directions ..................................................... 34
Main Components ................................................... 35
Dataplate and safety labels ............................................ 37
Load label ......................................................... 38
Identification plate ................................................... 38
4 Operation
Intended use of the trucks .............................................. 42
First use .......................................................... 42
Daily checks before use ............................................... 43
Checking the working environment ....................................... 43
General informati
Charging and discharging batteries ...................................... 44
Drive operations .................................................... 46
Description ........................................................ 46
Starting ........................................................... 47
Forwardtravel/reversetravel ........................................... 49
Brake ............................................................ 49
Safetyreverser ..................................................... 51
Steering ........................................................... 51
IV 5
on on batteries ......................................... 44
0028011505 EN - 03/2018
Table of contents
Horn operation ...................................................... 52
Usingthetruckonaslope .............................................. 52
Hydraulic operations ................................................. 54
Useofthemast ..................................................... 54
Workingwithloads ................................................... 55
Emergency lowering . . ............................................... 58
Before leaving the equipment ........................................... 60
Putting the equipment back into operation .................................. 61
Slinging ........................................................... 61
Transporting the truck ................................................ 62
5 Maintenance
General maintenance information ........................................ 64
General ........................................................... 64
Servicing and maintenance personnel training and qualification . ................. 64
Battery maintenance staff .............................................. 65
Maintenance operation
Technical inspection and maintenance data ................................ 65
Maintenance - 1000 hours / every 12 months ................................ 65
Maintenance - 2000 ho
Maintenance work ................................................... 67
Changing the battery . . ............................................... 67
Lubricationpoint .................................................... 70
Checkthehydraulicoillevel ............................................ 71
Topping up the gear oil . ............................................... 72
Checkingthefuses ................................................... 73
Tyre operation ...................................................... 74
Drive Wheel ........................................................ 74
Load Wheels - Removal and I
Caster-RemovalandInstallation ........................................ 76
Malfunction analysis ................................................. 78
s that do not require special training ..................... 65
urs / every 2 years .................................. 67
nstallation ................................... 75
g
6 Technical data
ECV 10 Technical Datas
ECV 10i C / ECV 10 C Technical Datasheet ................................. 83
heet ........................................... 80
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500
1
Introduction
1 Introduction
Your industrial truck
Your industrial truck
General
The truck described in these operating instructions corresponds to the applicable standards
and safety regulations.
If the truck is to be operated on public roads, it
must conform to the existing national regulations for the country in which it is being used.
The driving permit must be obtained from the
appropriate office.
The truck has been fitted wit
art technology. Following
instructions will allow t
safely. By complying with
these operating instruct
and the approved features
retained.
Get to know the technology, understand it
and use it safely - these operating instructions
provide the necessary information and help to
avoid accidents and to keep the truck ready for
operation beyond the warranty period.
Therefore:
– Before commissioning t
the operating instruct
instructions.
– Always follow all of the safety information
contained in the operating instructions and
on the truck.
h state-of-the-
these operating
he truck to be handled
the specifications in
ions, the functionality
of the truck will be
he truck, read
ions and follow the
250
028011505 EN - 03/2018
Introduction 1
Your industrial truck
CE labelling
The manufacturer uses CE labe
cate that the truck complies w
and regulations valid at the t
This is confirmed by the issued
of conformity. The CE labelli
the nameplate.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC declaration of conformity must be
carefully stored and made available to the
responsible authorities.
llingtoindi-
ith the standards
ime of marketing.
EC declaration
ng is attached to
CE-Symbol
28011505 EN - 03/2018 3
500
1 Introduction
Information about documentation
EC declaration of conformity
Declaration
STILL GmbH
Berzeliusstraße 10
22113 Hamburg Germany
We declare that the machine
Industrial truck
Model
conforms to the latest version of the Machinery Directive 2006/42/EC
Personnel authorised to compile the technical documents:
See EC compliance declaration
STILL GmbH
EC declaration of conformity
The manufacturer declares that the truck complies with the requirements of the EC machinery directive and any other EC directives, if
applicable, that are valid at the time of placing on the market. This is confirmed by the
EC declaration of conformity and by the CE
labelling on the nameplate.
The EC declara
is delivered w
Informat
tion of conformity document
ith the truck. The declaration
ion about documentation
according to these operating instructions
according to these operating instructions
shown explains the conformity with the requirements of the EC machinery directive.
An independent structural change or addition
to the truck can compromise safety, thus
invalidating the EC declaration of conformity.
The EC decla
carefully s
responsibl
also be handed
truckissoldo
tored and made available to the
e authorities if applicable. It must
ration of conformity must be
over to the new owner if the
n.
Documen
• Opera
• Operating instructions for attachment parts
(special equipment)
450
tation scope
ting instructions
• Spare
• VDMA rules for the proper use of industrial
trucks (EU countries only)
These operating instructions describe all measures necessary for the safe operation and
028011505 EN - 03/2018
parts list
Introduction 1
Information about documentation
proper maintenance of the truck in all possible
variants at the time of printing. Special designs to meet customer requirements are documented in separate operating instructions. If
you have any questions, please contact your
service centre.
Enter the production number and the year of
production located on the nameplate in the
field provided:
Production no. ...........
Year of production ..........................................
.........
Please quote these numbers for all technical
enquiries.
Operating instructions a
truck. These instruction
carefully and must be avai
and operator at all times.
................................
re provided with each
smustbestored
lable to the driver
Copyright and property rights
This manual - and any excerpts thereof - may
not be reproduced, translated or transmitted
in any form to third parties without the express
written permission of the manufacturer.
If the operating instructions are lost, the operator must immediately request a replacement
from the manufacturer.
The operating instructions are included in the
spare parts list and can be reordered there as
asparepart.
Personnel responsible for o
maintaining the equipment m
with these operating instru
The operating company (see ⇒ Chapter "Definition of terms used for responsible persons", P. 22) must ensure that all operators
have received, read and understood these
instructions.
Thank you for reading and complying with
these operating instructions. If you have any
questions or suggestions for improvements,
or if you have found any faults, please contact
your service centre.
perating and
ust be familiar
ctions.
28011505 EN - 03/2018 5
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1 Introduction
Information about documentation
Explanation of symbols used
DANGER
Compulsory procedure that must be followed to
avoid danger to life or physical harm.
WARNING
Compulsory procedure that must followed to avoid
injury.
CAUTION
Compulsory procedure that must be followed to
avoid material damage and/or destruction.
NOTE
For technical requirements that require
special attention.
ENVIRONMENT NOTE
To prevent environmental damage.
650
028011505 EN - 03/2018
Introduction 1
Information about documentation
Date of edition and latest update of this manual
The publication date of these operating
instructions is printed on the cover sheet.
The manufacturer makes continuous efforts
to improve its industrial trucks, and therefore
reserves the right to implement changes and
to accept no claims concerning the information
provided in this manual.
To receive technical assis
contact the service centre
closest manufacturer.
tance, please
authorised by your
List of abbreviations
NOTE
This list of abbreviations applies to all types
of operating instructions. Not all of the abbreviations that are listed here will necessarily
appear in these operating instructions.
Abbreviation
ABE
ArbSchG
BetrSichV
BG
BGG
BGR
DGUV
CE
CEE
DC Direct Current Dire
DFÜ
DIN
EG
Meaning
Display operating unit
Arbeitsschutzgesetz
Betriebssiche
Berufsgenossenschaft
Berufsgenossenschaftlicher Grundsatz
Berufsg
Berufsgenossenschaftliche Vorschrift German accident prevention regulations
Commu
Commission on the Rules for the Approval
of the Electrical Equipment
Datenfernübertragung
Deutsches Institut für Normung German standardisation organisation
European Community
rheitsverordnung
enossenschaftliche Regel
nauté Européenne
Explanation
German implemen
tional health and
German implementation of the EU working
equipment directive
German insurance company for the company and employees
German principles and test specifications
for occupational health and safety
German ru
tional health and safety
occupa
Confirms conformity with product-specific
European directives (CE mark)
International commission on the rules for
the approval of electrical equipment
ct current
ote data transmission
Rem
tation of EU occupa-
safety directives
les and recommendations for
28011505 EN - 03/2018 7
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1 Introduction
Information about documentation
Abbreviation
EN
FEM
F
max
Meaning
European standard
Fédération Européene de la Manutention
maximum Force
Explanation
European Federation of Materials Handling and Storage Equipment
Maximum power
German authority for monitoring/issuing
GAA Gewerbeaufsichtsamt
regulations for worker protection, environmental protection, and consumer protection
GPRS General Packet Radio Service
Transfer of data packets in wireless
networks
ID no. ID number
ISO
International Organization for Standardization
International sta
ndardisation organisation
LAN Local Area Network Local area network
K
pA
LED
L
p
L
pAZ
LSP
MAK
Max. Maxi
Min
PIN
PPE
SE
SIT
StVZO
TRGS
VDE
Uncertainty of measurement of sound
pressure levels
Light Emittin
g Diode
Light emittin
g diode
Sound pressure level at the workplace
Average c
in the dri
Load centre of gravity
Maximum workplace concentration
.
Min
ontinuous sound pressure level
ver's compartment
mum
imum
e of the centre of gravity of the load
Distanc
e front face of the fork backs
from th
Maximum permissible air concentrations
of a substance at the workplace
Highest value of an amount
Lowest value of an amount
Personal Identification Number Personal identification number
Personal protective equipment
Super-Elastic Superelastic tyres (solid rubber tyres)
Snap-In Tyre
Straßenverkehrs-Zulassungs-Ordnung
Technische Regel für Gefahrstoffe
Verband der Elektrotechnik Elektronik
Informationstechnik
Tyres for simplified assembly, without
loose rim parts
German regulations for approval of vehicles on public roads
Ordinance on hazardous materials applicable in the Federal Republic of Germany
German technical/scientific association
850
028011505 EN - 03/2018
Introduction 1
Information about documentation
Abbreviation
VDI
VDMA
WLAN Wireless LAN Wireless local area network
.
Meaning
Verein Deutscher Ingenieure
Verband Deutscher Maschinen- und
Anlagenbau e.V.
Explanation
German technical/scientific a
German Mechanical Enginee
Association
Drive directions
The drive directions of the vehicle are forward
(1), reverse (4), left (2) and right (3).
ssociation
ring Industry
Illustrati
At many po
(mostly s
ons or ope
illustrate
sentations
ons
ints in this documentation the
equential) operation of certain functi-
rating procedures is explained. To
these operations, schematic repre-
of an truck are used.
NOTE
These schematic representations do not
represent the design state of the documented
truck. They only serve to illustrate operating
procedures.
28011505 EN - 03/2018 9
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1 Introduction
Environmental considerations
Environmental considerations
Packaging
During delivery of the truck, certain parts
are packaged to provide protection during
transport. This packaging must be removed
completelyprior to initial start-up.
ENVIRONMENT NOTE
The packaging material must be disposed of
properly after delivery of the truck.
Disposal of components and batteries
The truck is composed of different materials. If
components or batteries need to be replaced
and disposed of, they must be:
•disposedof,
• treated or
• recycled in accordance with regional and
national regulations.
NOTE
The documentation provided by the battery
manufacturer must be observed when disposing of batteries.
ENVIRONMENT NOTE
We recommend working with a waste management company for disposal purposes.
Series
The electric Pallet Stacker is suitable for
stacking operations in narrow aisles and
confined spaces.
This series of electric pallet stacker includes
the following models:
10 5
0028011505 EN - 03/2018
• 0342_ECV 10 C: simplex narrow electric
pallettruckwithratedloadof1000kg.
• 0343_ECV 10i C: simplex narrow electric
pallet truck with initial lift and rated load of
1000 kg.
• 0344_ECV 10 duplex narrow electric pallet
truck with rated load of 1000 kg.
Introduction 1
Technical description
Technical description
This product has a compact chassis, 4-point
ground contact, balancedtiller and a microprocessor electronic control system.The machine
is lightweight, highly efficient and easy to handle.
Design
The latest ergonomic and practical design,
adaptable to all operators and working conditions.
The polyurethane cowling p
stability and shock resist
variety of storage spaces
The frame is made of thick steel plate and is
suitable for the harshest working conditions.
rovides superior
ance, and has a
.
The anti-crush button integrated into the
tiller head protects the operator if the vehicle
recoils.
Driving
The MOSFET electronic control unit ensures
comfortable use and lower costs.
Precise control of driving
Jolt-free starting and smooth acceleration to
maximum speed.
Simply release or turn the drive direction
switch to brake.
Booster circuit prevent
when starting on a gradie
speed.
s the truck rolling back
nt.
Steering system
Extremely smooth steering makes the vehicle
easier to manoeuvre in tight spaces.
A gas spring enables th
to the vertical positi
e tiller to quickly return
on after it is released.
Tiller
The composite construction tiller head provides excellent impact resistance.
The ergonomic control layout is suitable for
left-handed and right-handed operators.
The horn, lifting and
operated using one ha
grip.
The walking, lifting and lowering devices,
harnesses and components are IP65 dustand water-resistant.
lowering devices can be
nd without changing
Hydraulics
Gear pump driven by fully enclosed air-cooled
motor.
Safety valve and lowering brake protect the
hydraulic system.
Brake system
The electromagnetic b
tion function can be us
and parking brake.Br
drive controller, the
acts on the motor shaft
is activated when the t
or vertical position (
rake with dust proteced as a safety brake
aking is controlled by the
brake's electromagnet
and automatic braking
iller is in the horizontal
end stop brake).
Battery
2 x 12 V/85 Ah batteries. The display instrument indicates the battery’s remaining charge.
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1 Introduction
Use of the truck
Use of the truck
Intended use of the trucks
CAUTION
This machine was designed f
storage on racks (pallet
packedonpalletsorinin
signed for this purpose
The dimensions and cap
ner must be adapted to t
and must ensure stabi
The table of characte
ched to this user man
you need to check tha
the work being car
Any specific usag
site manager; an
associated wit
place any neces
ried out.
e must be authorised by the
analysis of the potential risks
h this usage will enable him to put in
sary additional safety measures.
or the transport and
stackers only) of loads
dustrial containers de-
.
acity of the pallet or contaihe load being transported
lity.
ristics and performance atta-
ual gives you the information
t the equipment is suitable for
12 5
0028011505 EN - 03/2018
Introduction 1
Use of the truck
Unauthorised use
Any danger caused as a result of unauthorised
use becomes the responsibility of the operator
or driver and not that of the manufacturer.
Use for purposes other than those described
in these operating instructions is prohibited.
Transporting people is proh
ibited.
The forklift truck should not be used in areas
where there is a risk of fire, explosion or
corrosion, or in areas that are particularly
dusty.
Stacking or unstacking is not permissible on
inclined surfaces or ramps.
Place of use
The truck only can be used i
The sites on which the truck is used must comply with the applicable regulations (condition
of the ground, lighting etc.).
The ground must have sufficient load capacity
(concrete, asphalt).
The truck is suitable fo
tures ranging from 5°C t
mum operation altitude
n indoors.
r indoor use (tempera-
o +40°C). The maxi-
is up to 2000 m.
The operator (see chapter
of terms used for responsi
ensure that appropriate
available in the vicinit
operation.
Depending on the application, additional fire
protection must be provided on the industrial
truck. If in doubt, please contact the relevant
authorities.
entitled "Definition
ble persons") must
fireprotectionis
y of the truck during
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500
1 Introduction
Residual risks
Residual risks
Residual risks
Despite careful operation and compliance with
all applicable standards and regulations, the
possibility of other dangers when using the
truck cannot be entirely excluded.
The truck and additional equipment comply
with applicable safety regulations. However,
residual risks cannot be excluded even if the
truck is used correctly and instructions are
carefully followed.
Even beyond the danger area
itself, residual risks re
area around the truck must
caution. They must react i
event of malfunction, inc
They must be informed of the risks associated
with the use of the forklift.
These operating instructions also contain
additional safety instructions.
Residual risks can incl
softhetruck
main. Persons in the
exercise particular
mmediately in the
ident, breakdown etc.
ude:
– Escape of consumables due to leakages or
the rupture of lines, hoses or containers.
– Risk of accident when driving over difficult
ground such as gradients, smooth or
irregular surfaces, or with poor visibility
etc.
– Risk of falling, tripping o
movement of the truck, espe
icy surfaces or in the event
leaks.
– Risk of fire and explosion due to the battery
and electrical voltages.
– Human error.
– Disregarding the safety
– Risk caused by unrepaired damage.
– Risk caused by insufficient maintenance
and testing.
– Risk caused by using un
ables.
r slipping during
cially on wet or
of consumable
regulations.
suitable consum-
Special risks associ
The manufacturer's
soon as:
• The truck is used differently from its normal
use
• The driver is not sure if he can use the truck
correctly and without risk of accident
14 5
ated with using the truck and attachments
approval is required as
0028011505 EN - 03/2018
Introduction 1
Residual risks
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1 Introduction
Residual risks
Overview of hazards and countermeasures
NOTE
This table is intended to help evaluate the
hazards in your facility and applies to all drive
types. It does not claim to be complete.
– Observe the national regulations for the
country in which the truck is being used.
Hazard Measure
Truck equipment does
not comply with local
regulations
Lackofskillsand
qualification of driver
Usage by unauthorised
persons
Truck not in a safe
condition
Risk of falli
using working
platforms
Impaired visibility due
to load
Contamination of
respiratory air
ng when
Test
Driver training (sit-on
and stand-on)
Access with key only
for authorised persons
Recurrent testing and
rectification of defects
Compliance wi
national regul
(different nat
Resource planning
Assessment of diesel
exhaust gases
Assessment of LPG
exhaust gases
th
ations
ional laws)
Check note
√ Complete
- Not applicable
O If in doubt, consult
O BGG 925
O
O German Ordinance on
O German Ordina
O German Ordi
O
O German threshold limit
Notes
competent factory
inspectorate or
employers' liability
insurance association
VDI 3313 driver permit
Industrial Safety and
Health (BetrSichV)
nce
on Industria
and Health (B
and employer's
insurance assoc
Industri
Health (B
Techn
for Ha
Sub
554
Ord
afety and Health
S
BetrSichV)
(
values list (MAK-Liste)
and the German
Ordinance on Industrial
Safety and Health
(BetrSichV)
l Safety
etrSichV)
liability
iations
nance on
al Safety and
etrSichV)
ical Regulations
zardous
stances (TRGS)
and the German
inance on Industrial
16 5
0028011505 EN - 03/2018
Introduction 1
Residual risks
Hazard Measure
Impermissible usage
(improper usage)
When fuelling
a) Diesel Note the German
b) LPG Note German Social
Issuing of operating
instructions
Written notice of
instruction to driver
Note the German
Ordinance on
Industrial Safety and
Health (BetrSichV),
the operating
instructions and the
German Engineering
Federation (VDMA)
rules
Ordinance on
Industrial Safety and
Health (BetrSichV),
the operating
instructions and the
German Engineering
Federation (VDMA)
rules
Accident Insurance
(DGUV) regulation
D34, the operating
instructions and the
German Engineering
Federation (VDMA)
rules
Check note
√ Complete
- Not applicable
O German Ordinance on
O German Ordinance on
O
O
O
Notes
Industrial Safety and
Health (BetrSichV) and
German Health and
labour protection law
(ArbSchG)
Industrial Safety and
Health (BetrSichV) and
German Health and
labour protection law
(ArbSchG)
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1 Introduction
Residual risks
Hazard Measure
When charging the
traction battery
Note the German
Ordinance on
Industrial Safety and
Health (BetrSichV),
the operating
instructions and the
German Engineering
Federation (VDMA)
rules
When using battery
chargers
Note the German
Ordinance on
Industrial Safety and
Health (BetrSichV),
employers' liability
insurance association
regulation 104 and the
operating instructions
When parking LPG
trucks
Note the German
Ordinance on
Industrial Safety and
Health (BetrSichV),
employers' liability
insurance association
regulation 104 and the
operating instructions
With driverless transport systems
Roadway quality
Clean/clear driveways O German Ordinance on
inadequate
Load carrier
Reattach load to pallet
incorrect/slipped
Drive behaviour
Employee training
unpredictable
Driveways blocked Mark driveways
Keep driveways clear
Driveways intersect
Announce right-of-way
rule
No person detection
Employee training
during depositing and
retrieval
.
Check note
√ Complete
- Not applicable
O Association for
O German Ordinance
O German Ordinance
O German Ordinance on
O German Ordinance on
O German Ordinance on
O German Ordinance on
O German Ordinance on
Notes
Electrical, Electronic
and Information
Technologies (VDE)
regulation 0510: In
particular
- Ensure adequate
ventilation
- Insulation value within
the permissible range
on Industrial Safety
and Health (BetrSichV)
and employers' liability
insurance association
regulation 104
on Industrial Safety
and Health (BetrSichV)
and employers' liability
insurance association
regulation 104
Industrial Safety and
Health (BetrSichV)
Industrial Safety and
Health (BetrSichV)
Industrial Safety and
Health (BetrSichV)
Industrial Safety and
Health (BetrSichV)
Industrial Safety and
Health (BetrSichV)
Industrial Safety and
Health (BetrSichV)
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0028011505 EN - 03/2018
Introduction 1
Residual risks
Danger to employees
The operating company must identify and
evaluate the dangers involved in using the
truck. It must also establish which occupational health and safety measures are required
to protect employees. Appropriate operating
instructions must be drafted and provided for
the driver accordingly. A person responsible
for health and safety must be appointed.
Construction and equipment of the truck correspond to the Machinery Directive 2006/42/EC
and they are therefore identified with the CE
symbol. As a result, these factors are not
included in the hazard assessment; nor are
the attachments, which have their own CE
labelling. The operating company must, however, select the type and equipment of the
truck so as to comply with the local provisions
for deployment.
The results must be published. In the case
of truck deployment involving similar hazard
situations it is permitted to summarise the
results. This overview (see chapter entitled
"Overview of hazards and countermeasures")
is intended to facilitate compliance with the
conditions of these regulations. The overview
indicates the main causes of accidents in
the event of non-compliance. If other major
operational hazards are involved, they must
also be taken into consideration.
The working conditions for the trucks are
largely similar for many sites. The dangers
can therefore be summarised in a single
overview. It is recommended that the information provided by the relevant employers'
liability insurance association be observed in
this respect.
28011505 EN - 03/2018 19
500
1 Introduction
Residual risks
20 5
0028011505 EN - 03/2018
2
Safety
2 Safety
Definition of terms used for respons
ible persons
Definition of terms used for responsible persons
Operating company
The operating company is the natural or legal
person or group who operates the truck or on
whose authority the truck is used.
The operating company must ensure that the
truck is only used for its intended purpose and
in compliance with the safety guidelines set
out in these operating instructions.
Specialist
A specialist is deemed t
• A person whose experience and technical
training has allowed him to develop relevant
knowledge of industrial trucks
• A person who is also familiar with national
health and safety regulations and generally recognised technical directives and
obe:
The operating company must ensure that
all users read and understand the safety
information in these instructions.
The operating company is responsible for the
scheduling and correct performance of regular
safety checks.
It is recommended that thes
with national performance
conventions (standard
technical regulations
Union member states or c
signatories to the trea
European Economic Area
allows him to assess the
trial trucks in terms o
e checks comply
specifications.
s, VDE regulations,
of other European
ountries that are
ty that established the
). This expertise
condition of indus-
f health and safety
Drivers
This truck may only be driven by suitable persons who are at least 18 years of age, have
been trained in driving, have demonstrated
their skills in driving and handling loads to
the operating company or an authorised representative, and have been specifically instructed to drive the truck. Specific knowledge
of the truck to be operated is also required.
The training requirements
Health and Safety at Work Ac
plant safety regulations
been satisfied if the drive
accordance with BGG (Gene
Liability Insurance Asso
Observe the national regu
country.
Driver rights, duties an
haviour
The driver must be trained in his rights and
duties.
22 5
under §3 of the
t and §9 of the
are deemed to have
r has been trained in
ral Employers'
ciation Act) 925.
lations for your
d rules of be-
0028011505 EN - 03/2018
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