STIHL TS 350 Owner's Manual

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Main Parts of the TS 350 Cutquik
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Definitions 3 Safety precautions 4 The operator 4
- The use of the cut-off machine 7
- Maintenance, repair and storing of the cut-off machine 13 Storing the Machine 14 Mounting the Arbor Bearing and Guard 15 Tensioning the V-belt 16 Abrasive Wheels 17 Limiting Adjustment on Abrasive Wheel Guard 17 Mounting the Abrasive Wheel 18 Fuel mix 19 Fueling 19
2
Starting 20 Checking Spark Plug 22 General Notes on Operation 22 Air filter 23 Adjusting Carburetor 24 Motor Management 24 Rewind Starter 25 Changing the V-belt 27 STIHL Cutquik
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Cart 28 Spark arresting screen in the muffler 28 Maintenance chart 29 Specifications 30 Andreas Stihl Limited Warranty Federal Emission Control Systems Utility Engines 31
This Manual contains operating and safety instructions for your STIHL TS 350 Cutquik
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Pay special attention to the safety precautions outlined on pages 4 to 14. Allow only persons who understand this Manual to operate your cut-off machine. To receive maximum performance and satisfaction from your STIHL cut-off ma­chine, it is important that you read and understand the maintenance and safety precautions before using your cut-off machine. Contact your STIHL dealer or the STIHL distributor for your area if you do not understand any of the instructions in this Manual. Because a cut-off machine is a high­speed cutting tool, some special safety precautions must be observed as with any other cut-off machine to reduce the risk of personal injury. Careless or improper use may cause serious or even fatal injury. STlHL’s philosophy is to continually improve all of its products. As a result, engineering changes and improvements are made from time-to-time. If the operating characteristics or the appearance of your cut-off machine differs from those described in this Manual, please contact your STIHL dealer for information and assistance.
Printed on chlorine-free paper. Printing inks contain vegetable oils, paper is recyclable
1999 Andreas Stihl AG & Co, Waiblingen 0458 330 3021. M6. H9. T. Printed in Germany
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Main Parts of the TS 350 Cutquik
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2 TS 350
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Can either be an abrasive wheel or a diamond abrasive wheel.
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Guards the wheel and deflects sparks.
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For adjusting the wheel guard in a way that the beam of sparks is directed away from the operator and the machine.
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Handle bar for the left hand at front of cut-off machine.
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Reduces engine exhaust noise and directs the exhaustgases
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Connects the spark plug with the ignition wire.
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Distributes claming pressure of mounting nut evenly over abrasive wheel.
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The grip of the pull starter which is the device to start the engine.
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Switches the engine’s ignition system off and stops the engine.
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For closing the fuel tank. (Fits on fuel filler neck).
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For removing filter cover to permit filter to be cleaned.
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Prevents dust and foreign matter from entering the carburetor. (Not illustrated)
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Must be depressed before activating the throttle trigger.
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Keeps the throttle partially open during starting.
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For tensioning the V-belt.
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Couples engine to the V-belt pulley when engine is accelerated beyond idle speed. (Not illustrated)
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The wheel that drives the V-belt and the abrasive wheel. (Not illustrated)
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The support handle for the right hand, located at or toward the rear of the cut-off machine.
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A control used when starting cold engine
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Controls the speed of the engine.
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Different models may have different parts and controls.
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The use of any cut-off machine may be hazardous. Because a cut-off machine is a
high-speed, fast-cutting power tool, special safety precautions must be observed to reduce the risk of personal injury and fire.
It is important that you read, fully under­stand and observe the following safety precautions and warnings.
Read the Owner’s
Manual and the safety
instructions periodically.
Careless or improper use of any cut-off machine may cause serious or fatal injury. Have your STIHL dealer show you how to operate your cut-off machine. Observe all applicable local safety regulations, standards and ordinances.
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Minors should never be allowed to use a cut-off machine. Bystanders, especially children and animals should not be allowed in the area where a cut-off machine is in use. Never let the cut-off machine run unattended.
Do not lend or rent your cut-off machine without the Owner’s Manual. Be sure that anyone using your cut-off machine understands the information contained
in this manual. Employers should estab­lish a training program for operators of gasoline powered, hand held portable, cutt-off machines to assure safe oper­ation of these machines. These safety precautions and warnings apply to the use of all STIHL Cutquiks
Different models may have different parts and controls. See the appropriate section of your owner’s manual for a description of the controls and function of the parts of your model cut-off machine.
Safe use of a cut-off machine involves
- the operator
- the cut-off machine
- the use of the cut-off machine.
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You must be in good physical condition and mental health and not under the influence of any substance (drugs. alcohol, etc.) which might impair vision, dexterity or judgement. Do not operate a cut-off machine when you are fatigued. Be alert - if you get tired while operating your cut-off machine, take a break, tired­ness may result in loss of control. Working with any cut-off machine can be strenuous. If you have any condition that might be aggravated by strenuous work, check with your doctor before operating a cut-off machine.
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Prolonged use of cut-off machines (or other machines) exposing the operator to vibrations may produce whitefinger disease (Raynaud’s phenomenon) or carpal tunnel syndrome. These conditions reduce the hand’s ability to feel and regulate temperature, produces numbness and burning sensations and cause nerve and circulation damage and tissue necrosis. All factors which contri­bute to whitefinger disease are not known, but cold weather, smoking and diseases or physical conditions that affect blood vessels and blood transport, as well as high vibration levels and long periods of exposure to vibration are mentioned as factors in the development of whitefinger disease. In order to reduce the risk of whitefinger disease and carpal tunnel syndrome, please note the following:
- Most STIHL cut-off machine models are available with an anti-vibration ("AV") system designed to reduce the transmission of vibrations created by the engine to the operator’s hands. An AV system is recommended for those persons using cut-off machines on a regular or sustained basis.
- Wear gloves and keep your hands warm.
- Keep the AV system well maintained. A cut-off machine with loose components or with damaged or
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worn AV buffers will tend to have higher vibration levels.
- Maintain a firm grip at all times, but do not squeeze the handles with constant, excessive pressures, take frequent breaks.
All the above mentioned precautions do not guarantee that you will not sustain whitefinger disease or carpal tunnel syndrome. Therefore continual and regular users should monitor closely the condition of their hands and fingers. If any of the above symptoms appear, seek medical advice immediately.
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Clothing must be sturdy and snug-fitting, but allow complete freedom of movement. Avoid loose-
fitting jackets, scarfs, neckties, jewelry, flared or cuffed pants, unconfined long hair or anything that could become caught on any obstacles or moving parts of the unit. Wear over­alls or long pants to protect your legs. Do not wear shorts.
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When cutting metal, a cut-off machine generates sparks which can ignite clothing. Most fabrics used in clothing are flammable - even flame retardant fabrics will ignite at higher temperatures. To reduce the risk of burn injury STIHL recommends wearing clothing made of leather, wool, flame-retardant treated
cotton or a tightly woven, heavier cotton such as denim. Some flame-retardant synthetic fabrics are also suitable but others such as polyester, nylon, rayon and acetate can melt during fire into a tar-like matter that burns into the skin. Keep clothing free of oil, fuel, grease and other flammable substances.
Protect your hands with gloves when handling the cut-off machine. Heavy-duty, nonslip gloves improve your grip and protect your hands.
Good footing is most im­portant in cut-off machine work. Wear sturdy boots with nonslip soles. Steel-toed
safety boots are recommended.
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Loose objects may be thrown toward the operator by the cutting tool.
To reduce the risk of injury to your eyes never operate a cut-off machine unless wearing goggles
or properly fitted safety glasses with adequate top and side protection complying with ANSI Z 87.1. Proper eye protection is a must.
Wear an approved safety hard hat to protect your head. cut-off machine noise may damage your hearing.
Always wear sound barriers (ear plugs or ear mufflers) to protect your hearing. Regular users should have their hearing checked regularly.
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Use of this product to cut masonry, concrete, metal and other materials can generate dust, mists and
fumes containing chemicals known to cause serious or fatal injury or illness, such as respiratory disease, cancer, birth defects or other reproductive harm. If you are unfamiliar with the risks associated with the particu­lar material being cut, review the material safety data sheet and/or consult your employer, the material manufacturer/­supplier, governmental agencies such as OSHA and NIOSH and other sources on hazardous materials. California and some other authorities, for instance, have published lists of substances known to cause cancer, reproductive toxicity, etc.
Control dust, mist and fumes at the source where possible. In this regard use good work practices and follow the recommendations of the manufacturer/­supplier, OSHA/NIOSH, and occupatio­nal and trade associations. A water attachment kit is available for your cut-off machine and should be used for dust suppression when wet cutting is feasible. When the inhalation of dust, mists and fumes cannot be eliminated, the operator
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and any bystanders should always wear a respirator approved by NIOSH/MSHA for the material being cut.
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Cutting masonry, concrete and other materials with silica in their composition may give off dust containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis. In addition, California and some other authorities have listed respirable crystalline silica as a sub­stance known to cause cancer. When cutting such materials, always follow the respiratory precautions mentioned above.
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Breathing asbestos dust is dangerous and can cause severe or fatal injury, respiratory illness or cancer. The use and disposal of asbestos-containing products have been strictly regulated by OSHA and the Environmental Protection Agency. Do not use your cutting-off machine to cut or disturb asbestos, asbestos-containing products, or pro­ducts such as pipes which are wrapped or covered with asbestos insulation. If you have any reason to believe that you might be cutting asbestos, immediately contact your employer or a local OSHA representative.
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Parts of the cut-off machine, illustrations and definitions of the parts see pages 2 and 3.
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Never modify a cut-off machine in any way. Only attachments supplied by STIHL or expressly approved by STIHL for use with the specific STIHL cut-off machine models are authorized. Although certain unauthorized attach­ments are useable with the STIHL powerhead, their use may, in fact be extremely dangerous.
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Dust may collect on the powerhead, especially around the carburetor and may collect gasoline resulting in danger of fire. Clean dust from the powerhead regularly.
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Before assembling your cutting wheel make sure that the maximum operating wheel speed is above or equal to the spindle speed of your cut-off machine as provided in the Specifications of this manual.
Abrasive wheels for free-hand cutting are subjected to particularly high bending and compressive stresses.
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Unauthorized wheels may shatter or break. Use only STIHL wheels or other authorized wheels with approved RPM ratings.
Inspect the abrasive
wheel frequently and
replace immediately if the
abrasive wheel is cracked
or warped. Cracked or warped wheels may shatter or break and cause serious personal injury.
Out-of-round or unbalanced abrasive wheels increase vibration and reduce the service life of the cut-off machine. Use STIHL wheels approved for this unit. Abrasive wheels are heat sensitive.
Always store your cut-off machine in a place where the cutting wheel is not exposed to direct sunlight or other sources of heat. Store spare cutting wheels in a dry place where there is no risk of frost damage. Failure to follow these directions may cause the wheel to shatter or crack in use causing serious or fatal injury.
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Never use carbide-tipped, wood-cutting or circular saw blades. They can cause severe personal injury from reactive forces, blade contact or thrown objects. Your STIHL dealer stocks a range of special abrasive wheels for the many applications of the cut-off machine.
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Use of the wrong abrasive wheel or material for which it was not designed may cause that wheel to shatter causing serious or fatal injury.
Only use the abrasive wheel approved for the type of material to be cut. There are different abrasive wheels each specially marked, for example:
1. Stone Also can be used for concrete, masonary, reinforced concrete and brick cutting.
2. Steel Can be used for all ferrous metal cutting.
3. Asphalt Also can be used for aggregate concrete cutting.
4. Ductile iron Also can be used for certain grades of cast iron (SG 17-24), bronze and copper cutting.
For cutting composite materials please ask your STIHL dealer.
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Diamond abrasive wheels have a much better cutting performance than the abrasive wheels. The wheels are steel centered and diamond particles are imbedded in their cutting edges.
They can be used for concrete, asphalt, natural stone, clay pipe, brick and the like.
They are not suitable for cutting metal or other materials.
Wet or dry cutting is possible. With wet cutting you get a longer life of your wheel. Water attachments are available for your STIHL cut-off machine. See the appropriate section of your owner’s manual.
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Do not remount a used diamond abrasive wheel without first inspecting for under-cutting, flatness, core fatigue, segment damage or loss, signs of overheating (discoloration) and possible arbor hole damage. Check the wheel for cracks and make sure that no pieces have broken off the wheel before use.
Always fit the wheel so that the arrow on the wheel points in direction of the rotation of the spindle.
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Always stop the engine before putting a cut-off machine down or carrying it. The abrasive wheel continues to rotate for a short while after the throttle trigger is released (flywheel effect). Carrying a cut-off machine with the engine running is extremly dangerous. Accidental acceleration of the engine can cause the wheel to rotate. Avoid touching the hot muffler.
By hand: When carrying your cut-off machine by hand, the engine must be stopped and the cut-off machine must be in the proper position. Grip the front handle and place the muffler at the side away from the body.
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Always protect the cutting wheel from hitting the ground or any other objects. Damaged wheels may shatter and cause serious or fatal injury.
%\YHKLFOHProperly secure your cut-off machine to prevent turnover, fuel spillage and damage to the cut-off machine.
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A wheel damaged during transportation may shatter during operation and cause serious personal injury.
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For assembly, follow the procedure described at the appropriate section of your owner’s manual.
Before operation of your cut-off machine be sure the controls (e.g. throttle trigger, stop switch.) and the safety devices are working properly, the carburetor idle and maximum speed are correctly adjusted, and the wheel guard is in place and securely fastened to your unit. All wheels should be carefully inspected for good condition before mounting.
Adjust the wheel guard so that sparks, dust and cut material are deflected away from the operator,
and cannot reach flammable surroundings. See operating instructions of your owner’s manual.
Never operate a cut-off machine that is damaged, improperly adjusted or not completely and securely assembled. Inspect for safety in operation.
Proper tension of the V-belt is important. In order to avoid a false setting the tensioning procedure must be followed as described in your Manual. Always
make sure the hexagonal collar nuts for the cast arm are tightened securely. Check V-belt tension after one hour of operation and correct if necessary.
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The STIHL TS 350 and TS 360
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Cutquik elbow connector to facilitate easier refueling. Always keep the connector and fuel filler cap tightened and properly sealed. A loose or improperly seated connector or cap may vibrate loose during operation causing fuel spillage which may result in a fire which can cause serious or fatal injury. Never operate the unit with a cracked, broken or improperly seated or adjusted filler neck. This could permit fuel leakage and lead to fire. Do not fill tank above the threefourths level of the neck entry diameter into the tank. Do not fill tank above the "max" line on the fuel filler elbow. Overfilling reduces the room in the tank for fuel expansion and may lead to fuel spillage through the tank vent and risk of fire.
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Your STIHL cut-off machine uses an oil-gasoline mixture for fuel (see chapter "Fuel" of your owner’s manual).
is supplied with a fuel filler
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Gasoline is an extremely flammable fuel. If spilled or ignited by a spark or other ignition source, it can cause
fire and serious burn injury or property damage. Use extreme cau­tion when handling gasoline or fuel mix. Do not smoke or bring any fire or flame near the fuel.
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Fuel your cut-off machine in well-ventila­ted areas, outdoors only. Always shut off the engine and allow it to cool before refueling. Relieve fuel tank pressure by loosening the fuel cap slowly.
Select bare ground for fueling and move at least 10 feet (3 m) from fueling spot before starting the engine. Wipe off any spilled fuel and check for leakage.
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If fuel gets spilled on clothes, especially trousers, it is very important to change clothes immediately. Do not rely upon evaporation. Flammable quantities of fuel may remain on clothes after a spill for longer than expected. Cutting metal with cut-off machine when clothes are wet or damp from gasoline is extremely dangerous as the operator’s clothes
76
might catch fire and cause serious or fatal injury.
Always make sure that the fuel cap is tightened securely. Check for fuel leakage while refueling and during operation. If a fuel leak is suspected, do not start or run the engine until leak is fixed and spilled fuel has been wiped away.
Do not allow the grip to snap back, but guide the starter rope slowly back to permit the rope to rewind properly. Failure to follow this procedure may result in injuries to hand or fingers and may damage the starter mechanism. Always stop the engine and be sure the wheel has stopped rotating before setting down the cut-off machine.
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Unit vibrations can cause an improperly tightened fuel cap to loosen or come off and spill quantities of fuel.
In order to reduce risk of fuel spillage and fire, tighten fuel cap by hand with as much force as possible. The screw driver end of the STIHL combination wrench or other similar tool can be used as an aid in tightening slotted fuel caps.
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Your cut-off machine is a one-person tool. Do not allow otherpersons to be near the cut-off machine. Start and operate your cut-off machine without assistance. For specific starting instruc­tions, see the appropriate section of your owner’s manual.
Do not drop start. This method is very dangerous because you may loose control of the cut-off machine. Place the cut-off machine on firm ground or other solid surface in an open area.
Maintain a good balance and secure footing. Be absolutely sure that the cutting wheel is clear of you and all other obstructions and objects, including the ground; because when the engine starts at starting-throttle, engine speed will be fast enough for the clutch to engage V-belt pulley and turn the wheel. Never attempt to start the cut-off machine when the abrasive wheel is in a cut. When you pull the starter grip, don’t wrap the starter rope around your hands.
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Operate the cut-off machine under good visibility and daylight conditions only.
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Your cut-off machine produces poisonous exhaust fumes as soon as the combustible
engine is running. These gases (e.g. carbon monoxide) may be colorless and odorless.
To reduce the risk of serious or fatal injury from breathing toxic fumes, never run the cut-off machine indoors or in poorly ventilated locations. Ensure proper ventilation when working in trenches or other confined areas.
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Never use the cut-off machine with one hand. Your STIHL cut-off machine is designed for hand-held use or operation on a cut-off machine cart. Cutting with your cut-off machine resting on the ground or other surface can cause excessive wear to the bracket designed to protect the bottom of the tank housing. Loss of fuel and personal injury from fire may result. Replace damaged or badly worn brackets immediately.
Grip: Always hold the cut-off machine firmly with both hands when the engine is running. Place your left hand on front handle bar and your right hand on rear handle and throttle trigger.
Left-handed users should follow this instruction too. Wrap your fingers tightly around the handles, keeping the handles cradled between your thumbs and forefingers. Make sure your cut-off machine handles and grip are in good condition and free of moisture, pitch, oil or grease.
Avoid standing in direct line with the wheel.
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Take extreme care in wet and freezing weather (rain, snow, ice). Clear the area where you are working.
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Avoid stumbling on obstacles and watch out for holes or ditches. Be extremely cautious when working on slopes or uneven ground.
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Never operate the cut-off machine with the starting-throttle lock engaged as this does not permit proper control of the speed of the unit and may lead to serious injury.
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Sparks from cutting metal
can burn or cause cloth-
ing to catch fire. Don’t use
a cut-off machine on flam­mable ground. Always direct sparks away from the operator or any flamm­able surroundings.
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To reduce the risk of injury from fire, do not cut into any pipe, drum or other container without first insuring that it does not contain volatile or flammable substance.
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The wheel guard is adjustable. It is extremely important that the wheel guard is in place and set to suit the type of work and your stance. The guard should always be adjusted so that the user is not endangered by particles of the material being cut, sparks or pieces of damaged wheels either directly or by
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